realize your digital transformation nowa892ab0a-… · success a holistic approach the end-to-end...

Embrace the benefits of digital transformation

In the fast lane with digitaliza-tion

Digital twin guarantees success

A holistic approach

The end-to-end digital twin in detail

Product design Production planning

Production engineering

Production execution

Services and MindSphere

Digital Enterprise Suite

Realize your digital transformation now The Digital Enterprise Suite for Product Manufacturers

siemens.com/digital-enterprise-suite

http://www.siemens.com/digital-enterprise-suite



A holistic approach








Digitalization is already changing all areas of life and existing business models. It is enabling the manufacturing industry to implement its product ideas by taking advantage of technology trends such as generative design and intelligent models. Production has become more innovative through additive manufacturing and advanced robotics, and new service models are being developed with the use of cloud solutions and knowledge automation.

Make the most of your journey toward digitalization and Industrie 4.0 today to ensure your competitive edge, with scalable solutions from Siemens. Now is the right time to begin: Become a digital enterprise and stay ahead of your competition.

Manufacturing companies are facing tremendous challenges

Reduce time to market

Boost flexibility

Improve quality

Boost efficiency

Manufacturing companies want to get their products to market faster – and at the same time master the increasing complexity of their products and production methods.

The increasing trend toward individualized products demands precise and flexible manufacturing methods.

Quality is essential if you want satisfied customers – and digitalization lets you begin manufacturing at top quality right away.

In today’s world, not only does the product have to be sustainable and environmentally friendly; energy efficient production has become an increasingly important competitive advantage.

Develop new business models

Many products and production facilities generate data, and having the capacity to record and evaluate it means you can develop new, databased business models.

Increase security

Multilevel security measures to counter cyberattacks are necessary to protect a company’s intellectual property, both now and into the future.




A holistic approach








In the fast lane with digitalization

30 % shorter development time

Time to market of

16months instead of 30

3 timesmore cars produced



A holistic approach








“NX and Teamcenter allow us to per-form analyses which until recently could only be carried out physically, through the creation of prototypes.”Luca Soriato, Product Development, Vehicle Integration and Validation, Maserati S.p.A.

Maintaining high quality standards while significantly reducing the time to market sounds like the dream of all automotive manufacturers – but it has already been achieved by Maserati with its Ghibli sports car.

Digitalization and comprehensive, integrated manufacturing solutions from Siemens enabled Maserati to shorten development time by an impressive 30 percent and reduce Ghibli’s time to market from 30 to just 16 months.

The production facility was equipped with Siemens software and automation solutions that were a perfect match throughout the entire value chain, from product design to services.

More information

https://www.siemens.com/stories/cc/en/driven-by-data/



A holistic approach









30 % shorter engineering time

Increased flexibility

Consistent, end-to-end digitalization thanks to the digital twin



A holistic approach








Companies that build machines for the pharmaceutical industry must meet the highest demands for security, reliability, and quality. Bausch + Ströbel relies on consistent, endtoend digitalization to deliver highly specialized systems and to meet the growing demand for standardized machines with high flexibility and short delivery times.

The German machine builder uses digital twins of its machines and has started basing development on a mechatronic concept. The individual development teams at Bausch + Ströbel have now been restructured as interdisciplinary units that work jointly and simultaneously on the same project.

All findings from the simulations and tests using the digital twins of machines are returned to the data pool, which is managed with Teamcenter. This enables virtual commissioning during which flaws can be reliably detected and corrected. Findings and data acquired during operation by the customer are fed back to Bausch + Ströbel so the company has a current, virtual copy of each machine on hand at all times. This is ideal for providing customer service and is a true competitive advantage. A further benefit is the engineering time saved with the TIA Portal: the company expects an increase in efficiency of at least 30 percent by 2020.

“We’ve done digitalization right when the customer comes to us wanting a piece of equipment, and we can configure the unit with the customer within two days at our offices.”Dr. Hagen Gehringer, Managing Director of Bausch + Ströbel

More information

http://www.siemens.com/digima










A holistic approach

A holistic approach

Staying ahead of the competition is no longer just a matter of optimizing individual steps in the value chain. It calls for a holistic approach, and Siemens has developed the ideal portfolio to meet this requirement: The Digital Enterprise Suite consistently and digitally links all phases and process steps, all the way to the suppliers. In each phase, a digital twin is created that feeds back new findings from simulations and tests, which can then be used for continuous optimization. This allows enterprises to begin at any point in their value chain, from product design

to service, and extend digitalization gradually in line with their current needs – including existing system solutions.

For product manufacturers and machine builders

This is our holistic approach throughout the entire value chain, tailored to two target groups that face different challenges: firstly, product manufacturers, whom we support from product design, production planning, engineering, and the production itself through services.

Third party applications

Cloud-based, open IoT operating system: MindSphere

Suppliers and logistics

Collaboration platform: Teamcenter

Machineconcept

Machineengineering

Machinecommissioning

Machineoperation

Machineservices

Productdesign

Productionplanning

Productionengineering

Productionexecution

Services

Machine builder’sperspective

Productmanufacturer’sperspective










A holistic approach

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Machineengineering

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Machineservices

Productdesign

Productionplanning

Productionengineering

Productionexecution

Services

Third party applications

Machine builder’sperspective

Productmanufacturer’sperspective

Cloud-based, open IoT operating system: MindSphere

Suppliers and logistics


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And secondly, machine builders, who benefit from our portfolio during the machine design, engineering, commissioning and operation, as well as from our offering of machine services. Teamcenter guarantees the planning of more efficient, flexible production processes based on a shared collaboration platform and an enterprisewide data backbone.

MindSphere, the cloud-based, open IoT operating system

MindSphere makes it possible to analyze the performance of manufacturing plants and products and report back all findings to the entire value chain for continuous optimization.

The result of consistent, end-to-end integration and digitalization is a perfect digital copy of the value chain – the digital twin – which enables enterprises to simulate, test, and optimize products and produc-tion in a totally virtual world.

MindSphere collects data from the real world, adding a statistical data model to the analytical model of the digital twin. Comparison of both models can be used for continuous improvements.




A holistic approach







The endtoend digital twin in detail

The digital twin is the precise virtual model of a product or a production plant. It displays their development throughout the entire lifecycle and allows operators to predict behavior, optimizing performance, and implement insights from previous design and production experiences.

Our comprehensive concept of the digital twin consists of three forms: the digital twin of the product, the digital twin of production, and the digital twin of the performance of both product and production. Thanks to our comprehensive domain expertise and optimized tools, Siemens is the only company that offers this holistic approach.

There is tremendous value gained from performing “what if” scenarios and predicting future performance with the digital twin. The ultimate goal of the digital twin is in the closedloop connection between the virtual world of product development and production planning with the physical world of production system and product

Digital TwinProduct

Digital TwinProduction

Digital TwinPerformance


Virtualproduct

Verification

Specification

Virtualproduction

Realproduct

Validation

Commissioning

Insights from performance with MindSphere

Continuous improvement

Idealdelivery

Realproduction

Automation

performance. Through this connection actionable insight is gained from the physical world for informed decisions throughout the lifecycle of products and production operations.




A holistic approach







Digital TwinProduct

Digital TwinProduction

Digital TwinPerformance


Virtualproduct

Verification

Specification

Virtualproduction

Realproduct

Validation

Commissioning

Insights from performance with MindSphere

Continuous improvement

Idealdelivery

Realproduction

Automation

Digital Twin Product The product digital twin comprises the product design as well as virtual, systemoriented product development. This enables complex products to be designed, simulated, and validated, multiphysic simulation, electronic design automation and software management – across domains with no need for physical prototypes.

Digital Twin ProductionThe digital planning, simulation, and optimization of the production with automatic generation of the PLC code creates the production digital twin. The cosimulation of mechatronics and automation results in a holistic simulation model that serves as the foundation for virtual commissioning.

Digital Twin PerformanceIn the real world, the digital twin of the performance is constantly fed with data from the product and the production facilities, which leads to new insights. Thanks to the connection with integrated automation components, the shop floor provides all relevant data. Feeding back all insights into the entire value chain via MindSphere – right back to product design – generates a fully closed decisionmaking loop for the continuous optimization of the production and product in the real world.




A holistic approach


Production planning





Product design

1 Product design

The virtual and system-oriented develop-ment of a new product or machine lays the groundwork for realistic simulations and tests that can deliver useful informa-tion early in the design phase. For exam-ple, physical behavior can be simulated using the product’s 3D data to optimize material behavior, airflow, or heat devel-opment. Mechatronics, electronics, sys-tem-on-chip, and embedded software are also designed and simulated in the virtual environment.

Digitalization saves time and money because the number of necessary proto-types is drastically reduced. In addition, it allows different disciplines to work on the same project simultaneously, simplifies the configuration of different product versions, and supports new production procedures like additive manufacturing.




A holistic approach


Production planning





Product design

Portfolio highlights

NX CAD/CAM: Design, simulate, and perfect products in the virtual world

Polarion ALM: Develop, simulate, validate, and manage embedded software

Simcenter: Simulate the product’s physical behavior

Mentor Capital, Xpedition: Develop integrated electrical and electronic systems

https://polarion.plm.automation.siemens.com

https://www.plm.automation.siemens.com/global/en/products/nx/

https://www.plm.automation.siemens.com/global/en/products/nx/

https://www.mentor.com/




A holistic approach


Product design Production engineering




Production planning

The entire production process can be planned and developed in the virtual world. Here the product data and components are linked to the available production processes, equipment, tools, and other necessary resources as well as the subsequent trans-fer of specifications to the suppliers. Even assembly operations can be simulated to create and optimize robot paths and ensure ergonomic workstations for people in order to reduce the risk for work related injuries.

For production planning, it is also important the flow of materi-als through the production facility be improved to increase throughput to promptly detect bottlenecks, and to optimize the plant’s energy consumption.

2 Production planning




A holistic approach


Product design Production engineering




Production planning


Teamcenter Manufacturing: Plan and validate production processes

TIA Portal with PLCSIM Advanced: Simulate and validate production lines with virtual commissioning

Tecnomatix Process Simulate: Simulate workflows and offline programming of robots

Tecnomatix Plant Simulation: Simulate and optimize production processes and material flow

Virtual NC Kernel (VNCK): Enabling virtual tests in parallel with real operation using the original SINUMERIK software

Siemens and Bentley Systems partnership: Optimizing factory design

https://www.plm.automation.siemens.com/en/docs/tc-manufacturing.shtml

https://w3.siemens.com/mcms/automation-software/en/tia-portal-software/step7-tia-portal/simatic-step7-options/s7-plcsim-advanced/Pages/Default.aspx

https://www.plm.automation.siemens.com/global/en/products/tecnomatix/

https://www.plm.automation.siemens.com/global/en/products/tecnomatix/logistics-and-material-flow-simuation.html

https://www.siemens.com/global/en/home/products/automation/systems/cnc-sinumerik/digitalization/engineering.html




A holistic approach







To ensure the relevant machines, produc-tion cells, and production lines interact efficiently, they are digitally modeled, simulated, and validated. Even the behav-ior of real controllers can be simulated.

Engineering is simple and efficient with the TIA Portal engineering framework. Once engineering has been validated, the PLC code from the digital twin is transferred directly to the TIA Portal. The overall results are then evaluated through virtual commissioning with Tecnomatix Process Simulate to eliminate flaws and optimize sequences in a timely and cost-effective manner. The PLC code is then transferred to the real machine and real commissioning begins.

3 Production engineering




A holistic approach








Totally Integrated Automation Portal (TIA Portal): Fast and efficient engineering and commissioning

Automation Designer: The integrated solution for engineering electronics and automation enables automatic generation of PLC code for the TIA Portal

NX Mechatronics Concept Designer, Tecnomatix Process Simulate, PLCSIM Advanced, TIA Portal: Validate PLC code in the virtual world (Virtual Commissioning)

CNC Shopfloor Management Software: A digitalization portfolio with software applications for higher productivity in building and operating machine tools.

http://www.siemens.com/tia-portal

https://www.plm.automation.siemens.com/global/en/products/manufacturing-planning/production-systems-engineering.html

https://www.siemens.com/global/en/home/company/topic-areas/future-of-manufacturing/digital-enterprise/virtual-commissioning.html

https://www.siemens.com/global/en/home/products/automation/systems/cnc-sinumerik/digitalization.html




A holistic approach







To enable smooth and optimal produc-tion, all important information is trans-ferred digitally: The bill of process is sent to Manufacturing Operations Manage-ment system and linked to a real custom-er order. The optimal job sequence is planned on the basis of plant availability and possible restrictions. Automatically generated work instructions, technical and safety information, and other neces-sary documents are available in digital form to employees in the production facilities.

Comprehensive quality management en-sures variations in quality are immediate-ly detected so measures can be planned proactively rather than reactively. This is made possible by the networked products and solutions of Totally Integrated Auto-mation (TIA), Industrial Communication, and Industrial Security.

4 Production execution




A holistic approach








SIMATIC IT Preactor: Advanced planning and order scheduling

QMS Professional: Implementation and documentation of quality checks

SIMATIC IT Unified Architecture/CAMSTAR Enterprise Platform: Digital processing of work processes, target/actual comparison and analysis of performance

Manufacturing Operations Management (MOM)

Totally Integrated Automation (TIA)

SIMATIC, SINUMERIK, SIMOTION, SIMOTICS, SINAMICS, and SIRIUS: Efficient and secure production with TIA

Industrial Security: Holistic security offering with DefenseinDepth concept

Industrial Edge: The Industrial Edge digitalization platform expands automation devices to include cloud functions

https://w3.siemens.com/mcms/mes/en/mescomponents/preactor/pages/ildefault.aspx

https://ibs-qms.industrysoftware.automation.siemens.com/en/solutions/professional/

https://w3.siemens.com/mcms/mes/en/mes_suites/production_suite/Pages/production_suite.aspx

http://www.siemens.com/tia

http://www.siemens.com/industrial-security

https://www.siemens.com/global/en/home/products/automation/topic-areas/industrial-edge.html




A holistic approach







With the beginning of production, data is generated along with the products, and this valuable data is transferred securely and collected in the cloud. This enables continued analysis of the performance of both the product and the production equip-ment. The evaluated data provides insights into the condition of machines, plants, and the products. As a result, maintenance of machines or plants can be aligned with actual requirements instead of fixed maintenance intervals. MindSphere, the open, cloud-based IoT operating system from Siemens, serves as the development platform for apps and digital services.

Digital Industry ServicesSiemens Digital Industry Services and Industrial Security Services support their customers in their digital transformation and ensure plant security at the same time. Siemens can be in-volved right from the earliest stages of planning, engineering, installation, and commissioning all the way to operation and modernization. Siemens enables you to improve the overall equipment effectiveness, as well as your resource and main-tenance management. We analyze Big Data and merge it with data of the physical equipment to create Smart Data. This Smart Data allows you to run your assets in the best possible way.

5 Services and MindSphere




A holistic approach








MindSphere: Platform as a Service (PaaS) functionality with connectivity elements to connect equipment, as well as apps and digital services

Corrective services: Restore the functional state of machines and plants as quickly as possible

Digital Industry Services: Generate new business models through the intelligent use of data

Preventive services: Systematically prevent unscheduled downtimes and expand expertise

Predictive services: Status monitoring, predictive maintenance and services for machines and plants

http://www.siemens.com/mindsphere

https://www.siemens.com/global/en/home/products/services/industry/corrective-services.html

https://www.siemens.com/global/en/home/products/services/industry/digital-services.html

https://www.siemens.com/global/en/home/products/services/industry/preventive-services.html

https://www.siemens.com/global/en/home/products/services/industry/predictive-services.html




A holistic approach








Our unique integrated software and automation portfolio for transforming your operations into a digital enterprise

Become a digital enterprise today

The Digital Enterprise Suite offers an integrated portfolio of industrial software and automation that allows discrete industries to consistently integrate and digitalize the entire value chain, including suppliers.

The result is a digital enterprise ready for the challenges of Industrie 4.0 and the digital industrial revolution. Simulation, testing and optimization in a completely virtual environment reduces time to market and increases flexibility, quality, and efficiency. The capacity to feed back all insights into the entire value chain via MindSphere allows the continuous optimization of the production and the product in the real world.

Today it’s both possible and necessary to become a digital enterprise. Regardless of your industry or the size of your company: You can start your digital transformation right now.

siemens.com/digital-enterprise-suite

http://siemens.com/digital-enterprise-suite




A holistic approach







Published by Siemens AG

Digital Industries P.O. Box 48 48 90026 Nuremberg Germany

For more information, please contact: Phone: +49 180 524 70 00 Fax: +49 180 524 24 71 (Charges depending on provider)

Article No. DICM-B00001-01-7600 Dispo 21507 WS 0319PDF © Siemens AG 2019

For the U.S. published by Siemens Industry Inc.

100 Technology Drive Alpharetta, GA 30005 United States

For more information, please contact: Phone: +49 180 524 70 00 Fax: +49 180 524 24 71 (Charges depending on provider)

Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract.

realize your digital transformation nowa892ab0a-… · success a holistic approach the end-to-end...

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