rec drawings

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1 Index for REC Drawings A: Construction Standards S.No. Drawing No. Description Series – A : 11 KV Lines Formations 1. A-1 11 KV Lines – Protective Guarding 2. A-2 11 KV Lines – Conductor Formation and Clearances without Earth Line 3. A-3 11 KV Lines – Conductor Formation with Earth Wire 4. A-4 11 KV Lines – Supports with out Earth Wire 5. A-5 11 KV Lines – Lines Supports with Earth Wire 6. A-6 11 KV Lines – ‘V’ Cross Arm (M.S. Channel) 7. A-7 11 KV Lines – Pole Top Bracket 8. A-8 11 KV Lines – Permissible Spans (Tables) 9. A-9 11 KV Lines – A C S R Conductor Voltage Regulation Table 10. A-10 11 KV Lines – Arrangement of Conductor at Angle LOC 11. A-11 11 KV Lines – Tapping Arrangement – Single Pole Tapping 12. A-12 11 KV Lines – Tapping Arrangement First Structure of Length Spur Line 13. A-13 11 KV Lines – ‘V’ Cross Arm (M.S. Angle) 14. A-14 11 KV Lines – Automatic Voltage Booster Installation 15. A-15 11 KV Lines – Installation of Autoreclosure on D.P. Structure 16. A-16 11 KV Lines – Conductor Formation and Clearance of 11 KV 3 Line 17. A-17 11 KV Lines – Configuration of Single Phase Line (8 M) 18. A-18 11 KV Lines – Configuration of Single Phase Line (7 M) 19. A-19 11 KV Lines – Single Phase Tapping from 3 (Phase – Neutral)

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DESCRIPTION

REC Drawings

TRANSCRIPT

  • 1

    Index for REC Drawings A: Construction Standards

    S.No. Drawing No. Description

    Series A : 11 KV Lines Formations

    1. A-1 11 KV Lines Protective Guarding

    2. A-2 11 KV Lines Conductor Formation and Clearances without Earth Line

    3. A-3 11 KV Lines Conductor Formation with Earth Wire

    4. A-4 11 KV Lines Supports with out Earth Wire

    5. A-5 11 KV Lines Lines Supports with Earth Wire

    6. A-6 11 KV Lines V Cross Arm (M.S. Channel)

    7. A-7 11 KV Lines Pole Top Bracket

    8. A-8 11 KV Lines Permissible Spans (Tables)

    9. A-9 11 KV Lines A C S R Conductor Voltage Regulation Table

    10. A-10 11 KV Lines Arrangement of Conductor at Angle LOC

    11. A-11 11 KV Lines Tapping Arrangement Single Pole Tapping

    12. A-12 11 KV Lines Tapping Arrangement First Structure of Length Spur Line

    13. A-13 11 KV Lines V Cross Arm (M.S. Angle)

    14. A-14 11 KV Lines Automatic Voltage Booster Installation

    15. A-15 11 KV Lines Installation of Autoreclosure on D.P. Structure

    16. A-16 11 KV Lines Conductor Formation and Clearance of 11 KV 3 Line

    17. A-17 11 KV Lines Configuration of Single Phase Line (8 M)

    18. A-18 11 KV Lines Configuration of Single Phase Line (7 M)

    19. A-19 11 KV Lines Single Phase Tapping from 3 (Phase Neutral)

  • 2

    S.No. Drawing No. Description

    20. A-20 11 KV Lines Single Phase Tapping from Single Phase Line

    21. A-21 11 KV Lines Arrangement at Tension Locations

    22. A-22 11 KV Lines Type of Poles for Angle and Dead End Locations

    23. A-23 11 KV Lines Arrangement of Guys for 00 to 100

    24. A-24 11 KV Lines Arrangement of Guys for 100 to 600 (Single Pole)

    25. A-25 11 KV Lines Arrangement of Guys for 100 to 600 (D.P)

    26. A-26 11 KV Lines Arrangement of Guys for 600 to 900 (Four Pole)

    27. A-27 11 KV Lines Arrangement of Guys for Dead End Locations (D.P) (Double Pole Support)

    28. A-28 11 KV Lines Configuration of S Line (7.5 M) Pole

    29. A-29 11 KV Lines Single Phase Tapping Phase to Phase (R& B)

    30. A-30 11 KV Lines Single Phase Tapping Phase to Phase (Y& R)

    31. A-31 11 KV Lines Single Phase Tapping from Single Phase Line

    32. A-32 11 KV Lines Single Phase Line (ACSR) (Voltage Regulation Table)

    33. A-33 11 KV Lines Single Phase (Phase Neutral) Voltage Regulation Table

    34. A-34 11 KV Lines Permissible Spans for 11 KV Lines with A.A.A. Conductor

    35. A-35 11 KV Lines A.A.A. Conductor Voltage Regulation Table

    36. A-36 11 KV Lines FRP Top Hamper for 11 KV O.H. Line with Polymeric Ferrule.

    Series B : LT Lines

    1. B-1 415 / 240 Volts Lines Protective Guarding (Horizontal)

    2. B-2 415 / 240 Volts Lines Protective Guarding (Vertical) Across rod Vertical Formation

  • 3

    S.No. Drawing No. Description

    3. B-3 415 / 240 Line Horizontal Formation

    4. B-4 415 / 240 Line conductor Formation and Clearances

    5. B-5 415 / 240 Line Supports Horizontal Formation

    6. B-6 415 / 240 Line Supports Vertical Formation

    7. B-7 415 / 240 Line Pole Top Bracket

    8. B-8 Max. Permissible Span for 3 L.T. Line (Table)

    9. B-9 415 V. Line A.A.C. and ACSR Conductor Voltage Regulation Table

    10. B-10 415 V Arrangement for Conductor at Angle Loc

    11. B-11 Max. Permissible Span for L.T. Line

    12. B-12 415 V conductor Formation and Clearances 3 4 to Line

    13. B-13 LT Line (Vertical) Clearances

    14. B-14 1 Line Horizontal Formation

    15. B-15 1 Line Vertical Formation

    16. B-16 LT Line PVC Spacer

    17. B-17 Earth Knobs for LT Line

    18. B-18 Composite Spacer for LT Line

    19. B-19 Type of Poles for Angle and Dead Loc

    20. B-20 LT Line Arrangement of Guys for 00 to 100 Angle Loc

    21. B-21 LT Line Arrangement of Guys for 100 to 600 Angle Loc

    22. B-22 LT Line Arrangement of Guys for 100 to 600 Angle Loc

    23. B-23 LT Line Arrangement of Guys for 600 to 900 Angle Loc

    24. B-24 LT Line Arrangement of Guys for dead End Loc

    25. B-25 3 - 5 W Line Arrangement of Guys for 00 to 100

    26. B-26 3 - 5 W Line Arrangement of Guys for 100 to 300

  • 4

    S.No. Drawing No. Description

    27. B-27 3 - 5 W Line Arrangement of Guys for 300 to 600

    28. B-28 3 - 5 W Line Arrangement of Guys for 600 to 900 Angle Loc

    29. B-29 3 - 5 W Line Arrangement of Guys for Dead End Loc

    30. B-30 3 - 5 W Line Vertical Formation Guy Arrangement Dead Loc

    31. B-31 3 - 4 W Line Arrangement of Guys for angle and Dead Loc

    32. B-36 LT Lines Max. Permissible Span with A.A.A. Conductor (Table) for 3

    33. B-37 - Permissible Span with A.A.A Conductor (Table) for 1

    34. B-38 LT Lines A.A.A. Conductors Voltage Regulation (Table)

    Series C : 11 KV Material

    1. C-1 11 KV Insulators and Fittings

    2. C-2 11 KV Insulators T & C Fittings

    3. C-3 Holding of Conductor on 11 KV Pin Insulator (Straight Run)

    4. C-4 Holding of Conductor on 11 KV Pin Insulator

    5. C-5 Holding of Conductor on 11 KV Pin Insulator (Angle Loc)

    Series D : LT Material

    1. D-1 415 / 240 V Pin Insulator

    2. D-2 415 / 240 V Pin Insulator and Fittings

    3. D-3 415 / 240 V Shackle Insulator

    4. D-4 415/240 V Insulators- Shackle type-2

    5. D-5 Hardware Fitting Insulators Fitting for Shackle Insulator

    6. D-6 LT Conductor Straight Run and Dead Arrangements

    Series E : Joints 11 KV & LT

    1. E-26 Crimped Tension Joints for A.A.C. / ACSR

  • 5

    S.No. Drawing No. Description

    2. E-28 LT Service Connectors

    3. E-29 Application of Epoxy Compound on T Joint

    4. E-30 HT Bimetallic Connectors for DTR

    5. E-31 Helically Formed Fittings

    6. E-32 Helically Formed Fittings T-Connectors

    7. E-33 Helically Formed Fittings Splice for ACSR Joint

    8. E-34 Suspension Clamp and Eye Hooks

    9. E-35 Dead End Clamp and Eye Hooks

    10. E-38 LT Connectors Non-Tension

    11. E-39 Clamped Joint for LT Service Connection

    12. E-40 LT Aerial Bunched Cables Current Carrying Capacity (Table)

    Series F : DTR Insulation

    1. F-1 11 KV / 433 V DTR with D.O. Fuse

    2. F-2 11 KV / 433 DTR with AB Switch and HG Fuses

    3. F-3 11 KV / 433 DTR for on Line Locations along the line

    4. F-4 11 KV / 433 DTR for on Line Locations across the line

    5. F-5 11 KV / 433 DTR Location of Earth Pots

    6. F-6 11 KV H.G. Fuse

    7. F-7 11 KV HG Fuse Mounting Details

    8. F-8 LT MultiCore Cables for DTRS

    9. F-9 11 KV Air Break Switches Recommended Ratings

    10. F-10 Earthing Arrangement for DTR

    11. F-11 Installation of Automatic Transformer Disconnection Switches with D.O. Fuse

    12. F-13 Single Phase Transformer Arrangements

  • 6

    S.No. Drawing No. Description

    13. F-14 Single Phase Transformer Mounting Details

    14. F-15 3 Phase Distribution Using Two Single Phase Transformers

    15. F-16 3 Phase Distribution Using Two 6.35 KV Single Phase Transformers

    16. F-17 Application of Automatic Transformer Disconnection Switches

    17. F-18 Recommended Single Core Cables for DTR Table

    18. F-19 Single Phase DTR Arrangement

    19. F-20 Mounting Arrangement of 25 KVA DTR

    Series G : Guy - Arrangement

    1. G-1 Guy Assembly

    2. G-2 Guy End Assembly

    3. G-3 Guying Arrangements Single and Double Guy

    4. G-4 Guying Arrangements Fly Guy, Bow Guy

    Series H : Service Connection

    1. H-1 Service Connection Single Phase Line

    2. H-2 Service Connection S Service Connection Meter Board

    3. H-4 Service Connection 3 Industrial Bare-wire

    4. H-5 Service Connection 3 Industrial Insulated Cable

    5. H-6 Service Connection 3 Agriculture

    6. H-7 Service Connection - 3 Meter Board - I

    7. H-8 Service Connection - 3 Meter Board II

    8. H-9 LT Capacitor Ratings and Mode of Connections

    9. H-10 Service Connection 1 with MCB Control

    10. H-11 Service Connection - 3 Meter Board with MCB Control

  • 7

    S.No. Drawing No. Description

    11. H-12 Service Connection Single Phase Meter Board with Plug in Type MCB

    12. H-13 Service Connection - 3 Meter Board with Plug in Type MCB

    Series J : Crossing of Lines & Earthing

    1. J-1 Coil Earthing

    2. J-2 Earthing Pipe

    3. J-3 Crossing of Power Lines with Railway Track

    4. J-4 Crossing of Power Lines Telecommunication Lines

    5. J-5 Crossing of LT Power Lines

    Series K : Base Plate

    1. K4 R.C.C. Base / Ancher Plate

    Series L : 33 / 11 KV Sub-Station

    1. L1 33/11 KV Sub-Station Standard Layout (Outdoor)

    2. L2 33/11 KV Sub-Station Indoor 11 KV Switchgear

    3. L 3 33/11 KV Sub-Station Metering Arrangement

    4. L4 33/11 KV Sub-Station 11 KV PILC Cables Recommended Sizes

    5. L-5 33/11 KV Sub-Station 11 KV XLPE Cables Recommended Sizes

    6. L-7 Standard Layout for 33/11 KV Low Cost Sub-Station

    7. L-8 33/11 KV Layout of Unattended Sub-Station

    S.No. Drawing No. Description

    Series M : 33 KV Lines

    1. M-1 33 KV Line Pole Top Bracket

    2. M-2 33 KV Line Standard Length/Working Load of Supports (Tables)

  • 8

    S.No. Drawing No. Description

    3. M-3 33 KV Line Conductor formation and Clearances

    4. M-4 33 KV Line Pole Top Bracket

    5. M-5 33 KV Line ACSR Conductor Voltage Regulation

    6. M-6 33 KV Line Protective Guard Table Across Road with External Fuse Protection

    7. M-7 33 KV Lines Arrangement of Conductors at Angle Location 00 100 deviation

    8. M-8 33 KV Lines Arrangement at 100 600 deviation

    9. M-9 33 KV Lines Arrangement at 600 900 deviation

    10. M-10 33 KV Lines Tapping Arrangement on Single Pole

    11. M-11 33 KV Lines with A.A.A. Conductor Sizes Table

    12. M-12 33 KV Lines with A.A.A. Conductor Voltage Regulation Table

    Series N : 66/11 KV Sub-Station

    1. N-1 Layout-unattended Sub-Station

    Series P : 11 KV Switched Capacitors

    1. P-1 Installation of 11 KV Switched Capacitor Bank with Separately Mounted CT

    2. P-2 Installation of 11 KV Switched Capacitor Bank with Built in CT

    3. P-3 Installation of 11 KV Switched Capacitor Bank with Separately Mounted CT

    4. P-4 Installation of 11 KV Switched Capacitor Bank with Built-in CT with internal Fuses.

    S.No. Drawing No. Description

    B: REC SPECIFICATIONS

    1. SPEC_023 HT Bushing Terminal

  • 9

    S.No. Drawing No. Description

    2. SPEC_024 LT Bushing Terminal

    3. SPEC_025 General Requirements

    4. SPEC_026 General Requirements (contd...)

    5. SPEC_031 Fig.1: Dimensions of 11 KV Pin Insulator Fig.2: Dimensions of Strain Insulators

    6. SPEC_0310 Fig.5: T&C Strain Insulator Assembly Helical Fig.6: B&S Strain Insulator Assembly Helical

    7. SPEC_0311 Fig.7: 11 KV Strain Clamp for Ball & Socket Insulator

    8. SPEC_0312 Fig.8: 11 KV Strain Clamp for Tongue & Clevis Insulator

    9. SPEC_032 Fig.3: Insulator Pin

    10. SPEC_037 Fig.1: Dimensions of 11 KV Pin Insulator Fig.2: Dimensions of Strain Insulators

    11. SPEC_038 Fig.3: Insulator Pin

    12. SPEC_041 Fig.3: Shackle Insulator Type-1 & Fittings Fig.4: Shackle Insulator Type-1 & Fittings

    13. SPEC_051 Aluminium Crimping Pins for Energy Meters (2.55 Amps)

    14. SPEC_131 Fig.1: Pins with Steal Heads for 33 KV Insulators Fig.2: Fittings for Ball & Socket type 33 KV Insulator String Fig.3: Assembly Drawing of 3 Disc Insulators

    15. SPEC_151 Economical Designs for Prestressed Concreted Poles

    16. SPEC_152 D.No.1: Reinforcement Details of 7.5 M/140 Kg Prestressed Concrete Pole

    17. SPEC_153 D.No.2: Reinforcement Details of 7.5 M/200 Kg Prestressed Concrete Pole

    18. SPEC_154 D.No.3: Reinforcement Details of 8.0 M/140 Kg Prestressed Concrete Pole

    19. SPEC_155 D.No.4: Reinforcement Details of 8.0 M/200 Kg Prestressed Concrete Pole

  • 10

    S.No. Drawing No. Description

    20. SPEC_156 D.No.5: Reinforcement Details of 9.0 M/140 Kg Prestressed Concrete Pole

    21. SPEC_157 D.No.6: Reinforcement Details of 9.0 M/200 Kg Prestressed Concrete Pole

    22. SPEC_211 Fig.1: Guy Strain Insulator (Designation-A) Fig.2: Guy Strain Insulator (Designation-C)

    23. SPEC_231 Fig.1: 200 Amps Bimetallic Connector for Distbn.Trnsfrmr.

    24. SPEC_241 Economical Designs for Virendeel Poles for 33 kV Lines

    25. SPEC_2410 D.No.8: Prestressed Concrete Solid Rectangular Pole (9.0/9.5M W.L.: 400 Kg)

    26. SPEC_242 Economical Designs Prestressed Concrete Poles for 33 kV Lines

    27. SPEC_243 D.No.1: Prestressed Concrete Virendeel Pole (9.0M/300 Kg)

    28. SPEC_244 D.No.2: Prestressed Concrete Virendeel Pole (9.0/400 Kg) for 33 kV Line

    29. SPEC_245 D.No.3: Prestressed Concrete Virendeel Pole (9.5/200 Kg) for 33 KV Line

    30. SPEC_246 D.No.4: Prestressed Concrete Virendeel Pole (9.5/400 Kg) for 3 kV Line

    31. SPEC_247 D.No.5: Prestressed Concrete Prestressed Virendeel Pole (9.5/400 Kg) for 33 kV Line

    32. SPEC_248 D.No.6: Prestressed Concrete Solid Rectangular Pole (9.0/9.5M W.L.: 200 Kg)

    33. SPEC_249 D.No.7: Pre-stressed Concrete Solid Rectangular Pole (9.0/9.5M W.L.: 300 Kg)

    34. SPEC_261 L.T. Multicore Aluminum Cables for Distribution S/S

    35. SPEC_262 Types and Sizes of Single Core Cables

    36. SPEC_282 2-Core & 4-Core PVC Insulated Cables

    37. SPEC_311 Earth Knob for LT Lines

  • 11

    S.No. Drawing No. Description

    38. SPEC_342 24V and 110 V NICAD Battery Typical Terminal

    39. SPEC_361 Schematic Diagram of Automatic Disconnection Switch for the Distribution Transformer feeding Tubewell Loads

    40. SPEC_381 Applications of 11 KV AutoReclosers (33/11 kV S/S)

    41. SPEC_401 FRP Cross Arm for 11 kV Overhead Lines with Polymeric Ferrule

    42. SPEC_411 Jointing Details of Rectangular Hollow Steel Poles

    43. SPEC_421 FRP Cross Arm for 11 kV Overhead Lines with Polymeric Ferrule

    44. SPEC_432 11 kV Air Break Switch

    45. SPEC_495 HT Bushing Terminal Details for 1 Phase Transformers

    46. SPEC_496 LT Bushing Terminal Details for 1 Phase Transformers

    47. SPEC_497 General Requirements for HT & LT Busing Terminals for 1 Phase Transformers

    48. SPEC_505 Fig.6: LT Bushing Terminal Fig.7: LT Bushing Terminals Details for 1 Phase Trnsfrmrs.

    49. SPEC_506 General Requirements for HT & LT Bushing Terminals for 1 Phase Transformers

    50. SPEC_507 Fig.8: 200 Amps Bimetallic Connector for Distribution Transformers

    51. SPEC_532 Fig.1: Typical Constructional Details of 11 kV Fuse Cut-Out

    52. SPEC_533 Fig.2: 11 kV Drop Out Fuse Cutout

    53. SPEC_564 HT Bushing Terminal

    54. SPEC_565 LT Bushing Terminal

    55. SPEC_566 General Requirements for Bushing Terminal for DTs

    56. SPEC_567 General Requirements for Bushing Terminal for DTs (...contd)

    57. SPEC_571 Danger Plate

  • 12

    S.No. Drawing No. Description

    58. SPEC_572 Danger Plate

    59. SPEC_631 Cross-sectional Views of HT XLPE Cable

    60. SPEC_651 Schematic Diagram of Oil Filter Plant

    61. SPEC_682 Block Diagram of LT Switched Capacitor System (6.5 kVA Transformer)

    62. SPEC_691 11 kV Automatically Switched Capacitor Bank for 5 MVA Transformer at 33/11 kV S/S

    63. SPEC_707 Bushing Terminal for Distribution Transformers

    64. SPEC_723 Fig.4: HT Bushing Terminal Fig.5: HT Bushing Terminal Details for 1 Phase Transformers

    65. SPEC_724 Fig.6: LT Bushing Terminal Fig.7: LT Bushing Terminal Details for 1 Phase Transformers

    66. SPEC_725 General Requirements HT & LT Bushing Terminals for 1 Phase Transformers

    67. SPEC_726 Fig.8: 200 Amps Bimetallic Connector for DTs

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  • ST-A27-Doublepole-Guys-Deadend.GIF

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  • REC Specification No.37/1984 (Revised 1993)

    11 KV AUTOMATIC VOLTAGE BOOSTERS/REGULATORS

    FOREWORD

    Automatic Voltage Boosters/regulators are now being used in many countries as a tool to improve the power carrying capability of 11 KV Lines. Selective use of these boosters/regulators not only ensure availability of proper voltage to the consumers but also helps in reducing the cost of electrification by increasing the length of 11 KV lines fed from a single 33/11 KV sub-station and thus reducing the number of sub-stations required in the system. Apart from resulting in substantial economy in investment on the infrastructure, the voltage boosters/ regulators help in reducing frequent motor burn-outs due to improved voltage conditions. The standard specification for the voltage booster was first discussed in the 11

    th

    Standardisation Conference held at New Delhi in September, 84. The Conference recommended the use of auto voltage boosters in the rural electrification system to reduce the cost of electrification and to eliminate damage to the consumers' motors due to low voltage. The voltage boosters, as standardised by REC in its 11th Conference on Standardisation had a provision of only increasing the voltage upto 10% and there was no provision for reducing the voltage. During discussions with some of the SEBs, it was brought out that there is need for increasing the range of stepping up the voltage as in many long feeders, voltage drop of the order of 20-25% is often encountered. This would call for a step up range of at least 15%. It is also seen that during light load period the voltage tends to go up resulting in damage to bulbs etc. To cope with this situation, a small provision of 5% on the 'buck' side is desirable. Keeping these requirements in view, the specification has been revised to provide a choice to the SEBs to select the desired range out of the standard ranges stipulated in the Specification. Apart from this, the rated voltage on load side has been kept as 11250 V instead of 11000 V to ensure better voltages to the consumers. Considering the possibility of load development and to obviate the need for upgrading the equipment at a later date, a standard rating of 100 Amps. only has been specified as against the earlier rating of 50 Amps. and 100 Amps. This will also avoid possibility of overloading and will increase life of the equipment. The revised Specification is issued based on the decisions taken by the 13th Standardisation Conference held on 4th - 6th May, 1993 at New Delhi. 1. SCOPE This specification covers oil-immersed, naturally air cooled (type ON), outdoor type, pole-mounted, 50 Hz, 11 KV voltage boosters/regulators intended for improving voltage regulation in 11 KV lines having excessive voltage variations. These are normally installed mid-way on long/heavily loaded rural 11 KV lines. 2. APPLICABLE STANDARDS Unless otherwise stipulated in this specification, IS:2026 - Power Transformers as amended from time to time shall be applicable.

  • 3. CURRENT RATING The standard continuous current rating shall be 100 A. Note: The equipment is normally installed on 11 KV line at a point where voltage drop is approximately half of the maximum voltage drops on the feeder. The current rating refers to the load current at the point of installation and not at the sub-station. 4. VOLTAGE REGULATION 4.1 The standard automatic voltage regulation will be as follows: i) (-) 10%, (+) 0% (Boost only) ii) (-) 15%, (+) 0% (Boost only) iii) (-) 15%, (+) 5% (Boost & Buck) Note: The purchaser should carefully select the range to suit his requirements depending upon the field conditions and specify only the required range in the tender document. 4.2 The equipment shall provide voltage boost or buck in steps of 2.5% each. The supplier has, however, the option to offer equipment with smaller steps. 4.3 The supplier has the option to supply equipments in single-phase units as per his standard design. The standard voltage regulation as per 4.1 above will apply to both. 5. VOLTAGE LEVEL SETTING 5.1 The equipment shall be designed to give a normal output voltage of 11250 volts on load side terminals. 5.2 Percentage sensitivity for automatic tap change operation shall be 80% of step voltage on either side of the normal voltage of 11250 volts. 6. CONTINUOUS MAXIMUM RATING AND TEMPERATURE RISE The equipment shall comply with appropriate requirements of IS:2026. 7. BASIC IMPULSE INSULATION LEVEL (B.I.L) The equipment shall have BIL of 75 KV. 8. FITTINGS Unless otherwise specified, the following standard fittings shall be provided: a) Rating plate (as per IS:2026) b) Diagram plate c) Two earthing terminals d) Lifting lugs e) Oil level indicator with minimum level marking f) Oil filling hole with cap g) Pressure release device h) Drain-cum-filter valve

  • 9. POWER LOSSES IN 3-PHASE SYSTEM The maximum permissible power losses at highest boost tap are as follows:

    3-phase Unit Single phase Units Loss per Unit

    Total losses

    Sr. No.

    Voltage Range

    No load loss in Watts

    Full load loss in Watts

    No. of 1-phase Units reqd.

    No load loss in Watts

    Load loss in Watts

    No load loss in Watts

    Full load loss in Watts

    i) (-10%)

    (+0%) 640 5500 2 320 2750 640 5500

    ii) (-15%)

    (+0%) 960 8250 3 320 2750 960 8250

    iii) (-15%)

    (+5%) 960 8250 3 320 2750 960 8250

    10. SHORT CIRCUIT CAPABILITY The voltage regulator shall be capable of withstanding rms symmetrical short circuit current of 25 times the rated current for 2 secs. without injury (ANSI C.57.15). 11. TERMINALS The bushing terminals shall be designed to directly receive aluminium/ACSR conductors upto 7/3.55 mm (both vertically and horizontally) through a bolted arrangement (4 bolts) without requiring use of lugs. The terminal arrangement shall be such as to avoid bimetallic corrosion. 12. SURGE ARRESTERS To avoid abnormal voltage stresses due to lightning and switching transients, suitable surge arresters of metal oxide type shall be mounted on the equipment. Use of oil-immersed arresters provided inside the tank is also permissible. 13. TAP CHANGER REQUIREMENT 13.1 The equipment shall have a motor operated tap changer rated for 100A. The operation of the tap changer shall be controlled by voltage sensing device. The tap changer mechanism shall be operated by a single phase motor operating under oil. 13.2 To avoid switching transient conditions an inherent time delay of 30-50 secs. shall be provided for each tap change. 13.3 The equipment shall be self-contained and self-powered. The power for motor and other control mechanism shall be supplied from built-in source. 14. CONTROL UNIT

  • 14.1 The control unit shall be capable of operating the voltage booster/regulator automatically as well as manually. 14.2 The control unit shall be housed in a fully weather-proof cabinet, mounted on the equipment. 14.3 The control unit shall be provided with the following:- i) Auto-Manual selection ii) Testing terminals 15. APPLICATION The boosters/regulators are intended for installation on the 11 KV lines at a suitable distance from the sub-station to correct tail-end voltage thereby increasing the KW-KM capability of the lines and allowing longer distance to be fed from the sub-station. In the case of single-phase equipment two or three units shall be used to get the desired voltage range (see clause 9). Only one unit will be required in case of 3-phase equipment. 16. The following tests shall be made in accordance with IS:2026: 16.1 Type Tests a) Measurement of winding resistance b) Measurement of voltage ratio on all taps c) Measurement of no load loss and no load current and load loss d) Measurement of Insulation resistance e) Induced over voltage withstand test f) Separate source voltage withstand test g) Tests on tap changer to the extent applicable h) Lightning impulse test i) Temperature rise j) Short circuit test to prove the requirement of clause 10 16.2 Routine Tests a) Measurement of winding resistance b) Measurement of voltage ratio on all taps c) Measurement of no load loss, no load current and load loss d) Measurement of insulation resistance e) Induced over voltage withstand test f) Separate source voltage withstand test g) Test on tap changer to the extent applicable If records of a type test on a voltage booster/regulator which in essential details is representative of the one being purchased, are furnished, the purchaser may accept this as evidence of the type test instead of the actual test. 17. INSPECTION 17.1 All tests and inspection shall be made at the place of manufacture unless otherwise specially agreed upon by the manufacturer and purchaser at the time of purchase. The manufacturer shall afford the inspector representing the purchaser all reasonable facilities, without charge to satisfy him that the material is being furnished in accordance with this specification.

  • 17.2 The purchaser has the right to have the tests carried out at his own cost by an independent agency whenever there is dispute regarding the quality of supply.

  • 11KV AIR BREAK SWITCHES

    FOREWORD 11 KV Air Break Switches are extensively used in the 11 KV network on locations such as distribution transformer sub-station, sectionalising / tapping points of 11 KV lines etc. However, the quality of this equipment is invariably not up to the mark. In many cases, the requisite electrical and mechanical requirements are not met with and the switches develop mechanical defects and sparking due to loose contacts after only a few months of operation. Continuous sparking not only causes unnecessary power losses but also sends surges through the transformers which can be one of the causes of pre-mature failure of transformers. Poor contacts also lead to single phasing conditions resulting in damage to consumers' motors. This specification for 11 KV Air Break Switches takes into account the latest advances in technology as also certain stringent requirements laid down in the new IS:9920 (Pts. I to IV). In formulating this I.S., it was recognised that the AB switches, even though meant for off-load operation, are required to be assigned certain minimum making and breaking current ratings in addition to short-circuit current carrying capability. This specification is being issued on the basis of the recommendations of the 12th Standardisation Conference held in July,1987. The specification not only stipulates important electrical and mechanical characteristics but also describes essential constructional features to ensure proper quality of the equipment. 1. SCOPE This specification covers 11KV, 50Hz Air Break Switches for outdoor installation. The switches are suitable for operation under off-load conditions only and are intended for use on Distribution sub- stations and tapping/sectionalising points of 11KV lines. 2. APPLICABLE STANDARD Unless otherwise stipulated in this specification , the AB switches shall conform to IS:9920 (Pt.I to IV). 3. RATED VOLTAGE

    The rated voltage shall be 12 KV. 4. RATED NORMAL CURRENT

    The rated normal current shall be 400 Amps. 5. RATED LIGHTNING IMPULSE WITHSTAND VOLTAGE KV (PEAK)

    i) To earth and between poles 75 KV ii) Across the terminals of open switch 85 KV

  • 6. RATED ONE-MINUTE POWER FREQUENCY WITHSTAND VOLTAGE KV (rms)

    i) To earth and between poles 28 KV ii) Across the terminals of open switch 32 KV Note : The withstand values in Clauses 5 & 6 shall apply at the standard reference atmosphere (temperature, pressure and humidity) specified in IS:2071 (part-I)-1974.

    7. TEMPERATURE RISE The temperature rise shall not exceed the maximum limits specified below :

    Temperature rise limit at Ambient temperature not exceeding 40oC

    Copper contacts (Silverfaced) in air = 65oC Terminals of the switch intended to be connect to external conductors by bolts

    = 50oC

    8. RATED SHORT TIME CURRENT

    The rated short time current shall be 16 KA. 9. RATED PEAK WITHSTAND CURRENT

    The value of peak current that the switch can withstand in the closed position shall be 40 KA.

    10. RATED MAINLY ACTIVE LOAD BREAKING CAPACITY

    The rated mainly active load breaking capacity shall be 10A. 11. RATED TRANSFORMER OFF-LOAD BREAKING CAPACITY

    The rated transformer off-load breaking capacity shall be 6.3A (rms). 12. RATED LINE CHARGING BREAKING CAPACITY

    The rated line-charging breaking capacity shall be 2.5 A (rms) 13 .RATED CABLE-CHARGING BREAKING CAPACITY

    The rated cable charging breaking capacity shall be 10 A(rms). 14. CONSTRUCTIONAL FEATURES

    14.1 The AB switch shall have triple-pole construction and shall be suitable for horizontal or vertical mounting as required by the purchaser. The switch shall have two 11 KV post insulators per phase suitably mounted on angle irons to enable easy movement of insulators. The angle supports shall be mounted on a 70mm2 hollow beam suitable for fixing on the double pole structure. Alternatively, the angles shall be mounted on a steel frame made of two angle/channel supports. The

  • switch shall be manually operated with a rocking type arrangement through a 30mm2 G.I coupling rod. 14.2 All current carrying parts shall be made of silver or nickle-plated 90% elecrtrolytic copper. The arcing horns shall be made of phosphor bronze and shall have spring-assisted operation. The switch shall have a spring mechanism so as to ensure that the speed of opening of contacts is independent of the speed of manual operation. 14.3 The spacing between the phases shall be adjustable between 600mm to 760mm. Total length of the square beam/base frame shall be kept as 2650mm. The switch assembly shall be suitable for mounting on a H-pole structure with centre-to-centre distance between poles upto 2440mm. 14.4 The vertical operating rod shall comprise of 25mm (nominal bore) Galvanised steel tube (medium class) as per IS:1161-1979. Length of the operating tube shall vary from 4800mm to 6000mm depending upon the mounting position of the switch on the structure (exact length to be specified by the purchaser). 14.5 Suitable arrangement shall be provided to pad-lock the operating handle in 'ON' and 'OFF' positions. 14.6 The switch shall be provided with bimetallic connectors on the incoming side to accommodate ACSR of sizes 20, 30 and 50mm2. On the outgoing side, about 1 metre long flexible coil type cable jumper of not less than 50mm2 aluminium section shall be provided. 14.7 All iron parts shall be hot dip galvanised. The tubes shall be galvanised in accordance with IS:4736-1968. 14.8 Typical constructional details of the AB Switch are shown in the enclosed drawing.

    15. TYPE TESTS

    The AB Switch shall be subjected to the following type tests in accordance with IS:9920.

    i) Dielectric test (impulse and one minute wet power frequency withstand voltage tests) ii) Temperature rise test (for contacts and terminals) iii) Short time current and peak withstand current tests iv) Mainly active load breaking capacity test v) Transformer off-load breaking capacity test vi) Line charging breaking capacity test vii) Cable charging breaking capacity test viii) Operation and Mechanical Endurance test

    16. ROUTINE TESTS

    The AB Switches shall be subjected to the following routine tests: i) Power frequency voltage dry test ii) Measurement of the resistance of main circuit

  • iii) Operating test

    17. INSPECTION 17.1 All tests and inspection shall be made at the place of manufacture unless otherwise especially agreed upon by the manufacturer and purchaser at the time of purchase. The manufacturer shall afford the inspector representing the purchaser all reasonable facilities without charge, to satisfy him that the material is being furnished in accordance with this specification. 17.2 The purchaser has the right to have the tests carried out at his own cost by an independent agency whenever there is dispute regarding the quality of supply.