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30/03/2012 1 DHC ULG, Prof. J.K. Paik, 22 nd March 2012 www.EMSHIP.eu Recent Advances and Future Trends on Ship and Offshore Structural Design Prof. Jeom Kee PAIK, Dr. Eng., FRINA, FSNAME Doctor Honoris Causa of The University of Liège President of The Ship and Offshore Research Institute Director of The Lloyd’s Register Educational Trust Research Centre of Excellence Pusan National University, Korea In Association with the Insignia of Doctor Honoris Causa of The University of Liège Thursday 22 nd March 2012 DHC ULG, Prof. J.K. Paik, 22 nd March 2012 www.EMSHIP.eu Contents 1. Introduction of Korea, Busan City, and Pusan National University 2. The Ship and Offshore Research Institute at PNU 3. General Trends in Maritime Industry 3.1 Green Shipping 3.2 Development of Deepwaters 3.3 Human Factors Engineering 4. Ship and Offshore Structural Design: Recent Advances and Future Trends 4.1 Limit States Based Methods 4.2 Reliability Based Methods 4.3 Risk Based Methods

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30/03/2012

1

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Recent Advances and Future Trends

on Ship and Offshore Structural Design

Prof. Jeom Kee PAIK, Dr. Eng., FRINA, FSNAME

Doctor Honoris Causa of The University of Liège

President of The Ship and Offshore Research Institute

Director of The Lloyd’s Register Educational Trust Research Centre of Excellence

Pusan National University, Korea

In Association with the Insignia of Doctor Honoris Causa of The University of Liège

Thursday 22nd March 2012

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Contents

1. Introduction of Korea, Busan City, and Pusan National University

2. The Ship and Offshore Research Institute at PNU

3. General Trends in Maritime Industry

3.1 Green Shipping

3.2 Development of Deepwaters

3.3 Human Factors Engineering

4. Ship and Offshore Structural Design: Recent Advances and

Future Trends

4.1 Limit States Based Methods

4.2 Reliability Based Methods

4.3 Risk Based Methods

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

- South Korea is the world’s leading (No.1) ship manufacturer and has been consistently ranked at the top in terms of its order book and building quality and capacity. - South Korea accounts for more than 40% of the global market for shipbuilding. - South Korea accounts for more than 70% of the global market for offshore platform construction.

Population = approx. 50million

GNP = 20,000 USD

-Samsung Electronics

-LG

-Hyundai Motors, Kia Motors

-Hyundai Heavy Industries -Daewoo Shipbuilding and Marine Engineering

-Samsung Heavy Industries

-STX Europe

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Metropolitan City of Busan, Korea

-The second largest city in South Korea

-Population = 4 million

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Main Campus of Pusan National University

-Total number of students = 31,000

-Total number of NAOE students = 380(undergraduates)/120(graduates)

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

2. The Ship and Offshore Research Institute

at Pusan National University

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Organization of The KOSORI

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Research Staff (as of March 2012) Research Staff Number Remark

Faculty Member 4

Chair Professor 1 Former Deputy Minister, Ministry of

Science and Technology, Korea

Visiting Professor 1 von Karman Chair Professor, University of

California at Irvine, USA

Research Professor 2

Research Engineer 6

Master 19 Graduate

Student PhD 13

Technician 1

Administrative 3

Total 52

National Advisory Committee Members (as of March 2012)

- Mr. M.S. Kim, Technical Director, Lloyd’s Register Asia

- Mr. J.H. Park, Senior Executive Vice President, Samsung Heavy Industries

- Mr. H.S. Bong, Senor Executive Vice President, Hanjin Heavy Industries

- Mr. T.H. Park, Senior Executive Vice President, STX Offshore and Shipbuilding

- Mr. J.S. Shin, Executive Vice President, DSME

- Mr. J.B. Park, Executive Vice President, HHI (Offshore & Engineering Division)

- Dr. K.B. Kang, Senior Vice President, POSCO

International Advisory Committee Members (as of March 2012)

- Dr. F. Cheng, Head of Strategic Research Group, Lloyd’s Register, UK

- Dr. A.K. Thayamballi, Senior Principal Consultant, Chevron Shipping, USA

- Prof. S.N. Atluri, Chair Professor, University of California at Irvine, USA

- Emeritus Prof. N. Jones, University of Liverpool, UK

- Emeritus Prof. O.F. Hughes, Virginia Tech., USA

- Prof. R.E. Melchers, University of Newcastle, Australia

- Prof. R. Snell, Oxford University, UK

- Prof. Y. Bai, Zhejiang University, China

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Textbooks

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Editor-in-Chief of International Journals

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Editor-in-Chief of UNESCO Encyclopedia

Encyclopedia Of Life Support Systems (EOLSS)

6.177 Ships and Offshore Structures

UNESCO, Paris

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Editorial Board Members of International Journals

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Research Facilities – Computer Program

No. Program Usage

1 ANSYS Linear / nonlinear finite element analysis

2 ANSYS CFX CFD simulations

3 LS-DYNA Linear / nonlinear dynamic / impact nonlinear finite element

analysis

4 ALPS Ultimate strength analysis of plates, stiffened panels and hull

girders

5 FLACS CFD simulations for Dispersion and explosions

6 KFX CFD simulations for fires

7 DNV Neptune Risk calculations

8 CAD system Drawing

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Research Facilities – Test Facilities (1/7)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Test specimen

(G.L.=50mm, A=500mm2)

Strike car

Damping system

▪ Facility size: 15mx2mx2m

▪ Test model size: 1.5mx1.5mx1.0m

▪ Max. load, speed: 1000kN, 20m/s

▪ Temp.: -170~700oC

▪ Data acquisition: 5M/s, 16ch

Research Facilities – Test Facilities (2/7)

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Research Facilities – Test Facilities (3/7)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Research Facilities – Test Facilities (4/7)

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Norway Fire Test

Trondheim, Norway UK

Explosion and Fire Test Spadeadam, UK

USA Explosion and Fire Test

Houston, USA

Korea Explosion and Fire Test

Hadong, Korea

Research Facilities – Test Facilities (5/7)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Research Facilities – Explosion/Fire and Subsea Test Facilities (6/7)

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Research Facilities – Explosion/Fire and Subsea Test Facilities (7/7)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

3. General Trends in Maritime Industry

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

1950 1960 1970 1980 1990 2000 2010 2020 2030 2040

Steel Ship, Rivet,

On-land Construction

Welding, Block Assembly,

Dry-dock Construction

Information Technology,

Design/Process Automation

Functional Requirement-oriented,

Design Formulations

HSE-oriented, Limit States/Risk-based

Design & Engineering

New Products (Climate Change, Arctic, Green Shipping, Renewable Energy, Oil/Gas Developments in Deepwaters)

Ship Ship Ship

Offshore

Ship Offshore Ship

Offshore

World Market Size Ship

Offshore

Trends in Marine Technology and Industry

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

3. General Trends in Maritime Industry

3.1 Green Shipping

3.2 Development of Deepwaters

3.3 Human Factors Engineering

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Global Warming and Climate Change

(Source: NASA Earth Observatory, based on IPCC Fourth Assessment Report (2007))

• Climate change is due to global warming.

• Global warming is due to greenhouse gases produced by

human activities such as fossil fuel burning.

• 70% of greenhouse gases is CO2 from fossil fuel.

• As long as the current CO2 emissions are uncontrolled,

experts forecast that the temperature of Earth can be

increased by more than 2oC until 2050 and subsequently the

sea level can increase up to 10 to 20m.

Greenhouse gas emission

(Source: Wikipedia)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Source Breakdown of CO2 Emissions

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Pollution from Ships to the Environment

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Active Methods for Reduction of CO2 Emissions from Ships

Measure Method How To Reduction(%)

Active Fuel source Natural gas

Nuclear

Others, e.g., solar, wind, hydrogen

20-30%

Structural material New high tensile steel material 2-5%

Structural design Structural optimization 2-5%

Hull form design Hull form optimization

Bulbous bow optimization

2-3%

Propeller design High efficiency propeller 2-3%

Device Shaft generator 1%

Pre-swirl stator (PSS) 3-6%

Water heat recovery system (WHRS) 3-4%

Air cavity system, micro bubble 7-10%

SOx/NOx reduction device

Operation Trim operation 3-4%

Optimum weather routing 4-5%

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

NOx/SOx emission control (Protect the environment)

Anti-pirate System (To avoid and delay pirate attacks)

No Sunken

Deck

Multi Tracking

CCTV

at bridge wings

Closed

Deckhouse

High

Performance

Additional Radar

Fast Warning & Rescue

Signal Release

RADAR

SSAS or VHF

No Sunken

Deck

Multi Tracking

CCTV

at bridge wings

Closed

Deckhouse

High

Performance

Additional Radar

Fast Warning & Rescue

Signal Release

RADAR

SSAS or VHF

Waste Heat Recovery System (Fuel oil saving 2.8% )

Water Pollution Prevention(BWTS) (Protect the environment)

Air-Bubble Pre-swirl Stator (Power saving 5%)

Air Bubble PSS

NOx/SOx

WHRS BWTS VOC Reduction

Anti-pirate

VOC Reduction system (Protect the environment)

CARGO MAIN LINES

VAPOR COLLECTING MAIN LINE

CARGO LOADING DROP LINES

CARGO LOADING/SUCTION MAIN LINES

FLOWMETER &

GAS ANALYZER

ANTI-CAVITATION

VALVES LOCATION

STRIPPING MAIN LINES

CARGO LIQUID

CROSSOVER

VAPOR EMISSION

CROSSOVER

CARGO MANIFOLDCARGO MAIN LINES

VAPOR COLLECTING MAIN LINE

CARGO LOADING DROP LINES

CARGO LOADING/SUCTION MAIN LINES

FLOWMETER &

GAS ANALYZER

ANTI-CAVITATION

VALVES LOCATION

STRIPPING MAIN LINES

CARGO LIQUID

CROSSOVER

VAPOR EMISSION

CROSSOVER

CARGO MANIFOLD

MEGI

ME-GI Engine

No.1 HP Pump

No.2 BOG CompressorNG HP Cooler

Recondenser

HP Vaporizer

No.1 BOG CompressorGlycol heating system

No.2 HP Pump

VOC = volatile organic compound

Active Methods for Reduction of CO2 Emissions from Ships

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Passive Methods for Reduction of CO2 Emissions

Measure Method How To

Passive Carbon treatment Carbon capture

Carbon transportation via ship or pipeline

Carbon storage

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Subsea Storage

Barge

Concept Design of CCS with CO2 Carriers

Source: Offshore Process Eng. Lab, KAIST, Korea

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

3. General Trends in Maritime Industry

3.1 Green Shipping

3.2 Development of Deepwaters

3.3 Human Factors Engineering

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Demand of Oil in China and United States

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Global Oil Supplies

Peak Oil 예상신규 유전 발견 시우측 이동

심해 극지미탐사 유전

액화천연가스 등

•Fields under development (FUD)•Fields under appraisal (FUA)•Fields in production (FIP)

27.3 %

31.8 %

18.2 %

22.7 %Natural gas

New reservoirs

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Development of Energy Sources in Deepwaters • The deep sea is a treasure house of energy resources such as

oil, natural gas, gas hydrate, minerals (rare materials).

• Renewable energy sources such as wind energy and current energy are available.

• World market size is growing with more than 500billion US$ in 2030.

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Offshore Production Systems

Fixed type in shallow waters Floating type in deep waters

Ship-shaped offshore unit, Semi-sub, Spar, TLP

Pipeline infrastructure Multiple functions such as

production, storage and offloading

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

3. General Trends in Maritime Industry

3.1 Green Shipping

3.2 Development of Deepwaters

3.3 Human Factors Engineering

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Most of accidents are the result of a long chain of

human error, with such error responsible for

- 65% of all airline accidents,

- 80% of all maritime casualties,

- 90% of all automobile accidents, and

- 90% of all nuclear facility emergencies.

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Human error results from ignoring human factors and

ergonomics.

Ignorance of human factors is either the root cause of

or a major contributing factor to many maritime accidents.

Ignorance of engineering factors is primarily due to

a lack of knowledge and guidance at the design, building

and operation stages.

Accidents – Result of a Long Chain of Human Error

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Importance of Human Error Minimization to Protect Human Health and

the Environment and Ensure Safety

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Design Formula

Experimental Investigation

Past Experience First Principles

Deterministic Probabilistic

Mathematical Algorithm

21 1

!lim

! !

m n

xi j

n

r n rx x

Limit States/Risk Allowable Stress

Engineering

Various Types of Phenomena

Traditional Future

Paradigm Change in Engineering and Design

Nonlinear structural

consequences

(Geometric & material

nonlinearities)

Initial

imperfections

(Initial distortion/

residual stress/

softening)

Abnormal wave/

wind/current

(Freak/rogue)

Dynamic

pressure

(Sloshing/slamming/

green water)

Low

temperature

(Arctic operations)

Cryogenic

conditions

(LNG cargo)

Elevated

temperature

(Fire)

Blast load

(Explosion)

Impact load

(Collision/grounding/

dropped object)

Age-related

degradation

(Corrosion/fatigue

cracking/denting)

Ultra-high

pressure

(Subsea)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

HSE & E – Health, Safety, Environment & Ergonomics

IACS CSR/H-CSR

Advanced

Technologies

First-Principles-Based Direct Methods

Limit States-Based Methods

Risk-Based Methods

IMO GBS

ISO ISO 18072

International Rules and Standards

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Over the last decade, the likelihood and consequences

of marine casualties have certainly declined, in part due

to technological improvements.

However, the public’s growing concerns and

intolerance for safety, health and environmental risk

suggest that more has to be done going forward.

Because the majority of marine casualties is related to

human error and human factors, human factors

engineering will play a central role to achieve substantive

technological improvements and subsequently to prevent

accidents.

Human Factors Engineering

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

April 2012 Issue of Marine Technology, SNAME

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

4. Ship and Offshore Structural Design:

Recent Advances and Future Trends

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Ocean Environmental Phenomena in Ships and Offshore Installations

Nonlinear structural

consequences

(Geometric & material

nonlinearities)

Initial

imperfections

(Initial distortion/

residual stress/

softening)

Abnormal wave/

wind/current

(Freak/rogue)

Dynamic

pressure

(Sloshing/slamming/

green water)

Low

temperature

(Arctic operations)

Cryogenic

conditions

(LNG cargo)

Elevated

temperature

(Fire)

Blast load

(Explosion)

Impact load

(Collision/grounding/

dropped object)

Age-related

degradation

(Corrosion/fatigue

cracking/denting)

Ultra-high

pressure

(Subsea)

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Nonlinear Structural Consequences = function of (a,b,c,d,e,f,g,h)

where,

a = geometric properties

b = material properties

c = fabrication related initial imperfections

d = load types/components (quasi-static)

e = strain rate effect associated with dynamic/impact load profiles due to

sloshing/slamming/green water, explosion, collision, grounding

f = effect of temperatures, e.g. low (Arctic), cryogenic (LNG) and elevated (fire)

g = age-related degradation, e.g. corrosion, fatigue crack, denting

Basis of Acceptance Criteria:

• Limit States: Extreme phenomena

• Reliability

• Risk: Accidental phenomena, e.g., explosion, fire

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Cd > Dd

Reliability = = 1-Pf o

Risk ALARP

where,

Cd = Design capacity

Dd = Design demand

Pf = Probability of failure

= Reliability index

o = Target reliability index

ALARP = As low as reasonably practicable

Design Criteria

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

4. Ship and Offshore Structural Design:

Recent Advances and Future Trends

4.1 Limit States Based Methods

Ultimate limit states (ULS)

Serviceability limit states (SLS)

Fatigue limit states (FLS)

Accidental limit states (ALS)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Modeling of Structure & Loads

Structural Response Analysis

Calculate Load Effects, Q

Limit State Analysis

Calculate Limit Values

of Load Effects, QL

Evaluation

(A) Formulate constraints (B) Evaluate adequacy

γ1 γ2 γ3 Q ≤QL Constraints satisfied?

Objective achieved?

Optimization Objective

RationallyRationally--based structural designbased structural design(Optimum structural design procedure based on ultimate limit sta(Optimum structural design procedure based on ultimate limit state)te)

Weight or building cost

Limit States Based Structural Design Optimization

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Mode I – overall collapse

Mode II – plate-induced collapse

Mode III – stiffener-induced collapse by beam-column

type collapse

Mode V – stiffener-induced collapse

by tripping

Mode IV – stiffener-induced collapse

by web buckling

Mode VI: Gross yielding

Ultimate Strength of Stiffened Panels: 6 Types of Collapse Modes

σu = min.(σuI, σu

II, σuIII, σu

IV, σuV, σu

VI)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

0xdA

1

1

n

xi i i

iu n

xi i

i

a z

g

a

1

nv

u xi i i u

i

M a z g

Sagging Hogging

Modified Paik-Mansour Formula for Hull Collapse Strength Calculation

[Ref.] J.K. Paik, D.K. Kim, D.H. Park, H.B. Kim, A.E. Mansour and J.B. Caldwell, Modified Paik-Mansour formula for ultimate strength calculations

of ship hulls, accepted for publication in Ships and Offshore Structures, 2012.

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Method NLFEM ISUM/Smith Method ISFEM

(ALPS/HULL)

Geometric

modeling

Finite element model

Plate-stiffener combination

model

Plate-stiffener separation

model

Formulation

technique

Numerical formulation

[D]: Numerical formulation

Closed form formulation

Numerical formulation

[D]: Closed-form solution

Computational

cost Expensive Cheap Cheap

Feature (1) 2 and 3-dimensional 2-dimensional 2 and 3-dimensional

Feature (2) Can deal with interaction

between local and global

failures

Can not deal with interaction

between local and global

failures

Can deal with interaction

between local and global

failures

[ ] [ ][ ] volTB D B d Y

1 1

1 1

1 1

edge function

for

for

for

[ ] [ ][ ] volTB D B d

Methods for Progressive Hull Collapse Analysis

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

(a) The entire hull model

(d) The one cargo hold model

(b) The three cargo hold model

(c) The two cargo hold model

(a) The entire hull model

(d) The one cargo hold model

(b) The three cargo hold model

(c) The two cargo hold model

(a) The entire hull model

(d) The one cargo hold model

(b) The three cargo hold model

(c) The two cargo hold model

(a) The entire hull model

(d) The one cargo hold model

(b) The three cargo hold model

(c) The two cargo hold model

(f) The one bay sliced hull model

Trans.

bulkhead

Trans.

bulkhead

Trans. frame

(e) The two bay sliced hull model

Trans.

bulkhead

Trans.

bulkhead

Trans. frame

(f) The one bay sliced hull model

Trans.

bulkhead

Trans.

bulkhead

Trans. frame

(e) The two bay sliced hull model

Trans.

bulkhead

Trans.

bulkhead

Trans. frame

(a) The entire hull model

(b) The three cargo hold model

(c) The two cargo hold model

(d) The one cargo hold model

(e) The two-bay sliced hull cross-section model

(f) The one-bay sliced hull cross-section model

Methods for Progressive Hull Collapse Analysis

- Extent of Analysis

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

ALPS/ULSAP (Analysis of Large Plated Structures / Ultimate Limit State Assessment Program), developed by Prof. J.K.Paik, Pusan National University

Theory of the ALPS/ULSAP Method

Ship Structural Analysis

and Design (2010)

Hughes & Paik

Ultimate Limit State Design of

Steel-Plated Structures (2003)

Paik & Thayamballi

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

4. Ship and Offshore Structural Design:

Recent Advances and Future Trends

4.2 Reliability Based Methods

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Reliability = = 1-Pf o

Reliability Based Design Criteria

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

1970 1975 1980 1985 1990 1995 2000

Tanker f irst yield 20 years

Tanker deck buckling 1 year

Tanker deck buckling 20 years

Tanker hull girder 1 year

Tanker hull girder 20 years

FPS deck buckling 1 year

FPS deck buckling 20 years

FPS hull girder 1 year

FPS hull girder 20 years

Year of publication

Variation of calculated reliability indices for tankers and FPSs

[Ref.] J.K. Paik and P.A. Frieze, Ship Structural Safety and Reliability, Progress of Structural Engineering and Materials, Vol.3, 2001, pp.198-210.

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Reliability = = 1-Pf o

Reliability Based Design Criteria

Trend f calculated reliability indices for tankers and FPSs

0

1

2

3

4

5

1990 1995 2000

Tanker hull girders 1 year

FPS hull girders 1 year

FPS hull girders 20 years

Year of publication

[Ref.] J.K. Paik and P.A. Frieze, Ship Structural Safety and Reliability, Progress of Structural Engineering and Materials, Vol.3, 2001, pp.198-210.

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

4. Ship and Offshore Structural Design:

Recent Advances and Future Trends

4.3 Risk Based Methods

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Hazard

identification (Step1)

Risk

assessment (Step2)

Decision making

recommendations (Step5)

Risk control options

(Step3)

Cost benefit assessment

(Step4)

Risk Based Design Method (Formal Safety Assessment)

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

i i

i

R F C

• Asset risk

Damage to structures and equipment

Duration of production delay (downtime)

• Environmental risk

Amount of oil that spills out of the offshore installation

• Personnel risk

Loss of life

What is Risk? How to Manage Risk?

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

FPSO for Oil and Natural Gas Production

Vessel (hull), topsides (process facility), mooring, umbilicals/risers/flowlines, subsea, and export system

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Oil/Gas Leak Resulting in Explosion and Fire

Source: HSE

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

6th July 1988, UK

167 people killed

Property damage of 1.4billion US$

Risk based engineering became mandatory since the Pipe Alpha

accident

Pipe Alpha Accident

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

20th April 2010, Gulf of Mexico

11 people killed, 17 people wounded

Environmental damage of approx. 30 billion US$

Deepwater Horizon Accident

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Hydrocarbons can explode through ignition when combined with

an oxidiser (usually air). Thus, when the temperature rises to the point

at which hydrocarbon molecules react spontaneously to an oxidiser,

combustion takes place. This hydrocarbon explosion causes a blast

and a rapid increase in overpressure.

Fire is a combustible vapour or gas that combines with an oxidiser

In a combustion process that is manifested by the evolution of light,

heat, and flame.

The impact of overpressure from explosions and that of elevated

temperature from fire are the primary concern in terms of the actions

That result from hazards within the risk assessment and management

framework.

Hydrocarbon Explosions and Fires

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Gas burns

Volume

increases

Gas flow

increases

Turbulence

Gas expands

Larger volume

pushes unburnt

gas ahead Unburnt gas pushed

around obstacles

Flame front wrinkled,

burning surface greater,

increased mixing,

faster burning

BLAST

CONGESTION? CONFINEMENT?

Mechanism of Gas Explosion – Depending on Topology and Geometry

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Factors Affecting Explosions and Fires

· Wind direction

· Wind speed

· Leak rate

· Leak direction

· Leak duration

· Leak position (x)

· Leak position (y)

· Leak position (z)

· Type of oil or gas (molecules)

· Concentration ratio

· Temperature of oil or gas

(LNG Cryogenic -163 degree C)

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Quantitative Gas Explosion Risk Assessment and Management (1/2)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Selection of credible scenarios

involving PDF parameters of

leak and environment conditions

Selection of credible scenarios

involving PDF parameters of

gas cloud condition

Ex

plo

sio

n f

req

uen

cy o

f ex

cced

an

ce

(per

FP

SO

yea

r)

Overpressure (MPa)

0 0.02 0.04 0.06 0.08 0.1

0.00001

0.0001

0.001

0.01Large cylindrical vessels (Point 171 )

CAD model CFD model

Gas dispersion analysis

Explosion CFD simulation Design loads with exceedance curve Nonlinear consequence analysis under explosion

EFEF JIP Procedure for Explosion Risk Assessment and Management (2/2)

Latin hypercube sampling technique

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

EFEF JIP Fire Risk Assessment and Management (1/2)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Selection of credible scenarios

involving PDF parameters of

leak and environment conditions

EFEF JIP Procedure for Fire Risk Assessment and Management (2/2)

CAD model CFD model

Fire CFD simulation Design loads with exceedance curve

Nonlinear consequence

analysis under fire Temperature(K)

Exce

edan

cefi

re f

req

uen

cy(p

erF

PS

O y

ear)

200 400 600 800 1000 1200

0.00001

0.0001

0.001

0.01

0.1

Mean temperature

(Point20 and Point31)

Mean temperature

(Point41 and Point52)

Latin hypercube sampling technique

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Applied Example: VLCC Class FPSO Topsides

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Effect of Gas Cloud Volume on Maximum Overpressure – Comparison between EFEF JIP

and Existing FPSO Practices

Ov

erp

ress

ure

(M

Pa)

Equivalent volume (m3)

0 2000 4000 6000 8000 10000 12000

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

0.45

FPSO A

FPSO B

EFEF JIP

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Exp

losi

on

fre

qu

ency

of

exce

edan

ce

(per

FP

SO

yea

r)

Overpressure (MPa)

0 0.02 0.04 0.06 0.08 0.1 0.12

0.00001

0.0001

0.001

0.01

Top process deck(Point 226 & 274)

Solid process deck(Point 76 & 124)

Above the middle process deck(Point 161)

Process decks

Design Explosion Loads with Exceedance Curves

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

0 0.02 0.04 0.06 0.08 0.10 0.12 0.14

0

0.02

0.04

0.06

0.08

0. 10

0.12

0.14

Ris

k a

ccep

ted

loa

dF

PS

OC

, D

(MP

a)

Risk accepted loadEFEF JIP (MPa)

EFEF JIP vs. FPSO C

EFEF JIP vs. FPSO D

Design Explosion Loads – Comparison between EFEF JIP and Existing FPSO Practices

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu Temperature(K)

Ex

ceed

an

cefi

re f

req

uen

cy(p

erF

PS

O y

ear)

280 300 320 340 360 380

0.0001

0.001

0.01

0.1

0.00001

Separation train 2

(Point 77)

Oil inlet

(Point 96)

Gas compressor

(Point 75)

Surrounding separation train1

Design Fire Loads with Exceedance Curves

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Nonlinear Structural Consequence Analysis – Escape Route

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

CFD Explosion Simulations

(barg)

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Gas Explosion Tests with or without Water Sprays (1/2) - Importance of Risk Management

Source: © The Steel Construction Institute, Fire and Blast Information Group

Without water sprays With water sprays

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

0.0

2.0

1.5

1.0

0.5

700100 200 300 400 500 600

Time (ms)

TNO PI-10, Test 10, LDN Nozzles

TNO PI-10, Test 11, MV57 Nozzles

TNO PI-10, Test 12, No Deluge

Source: © The Steel Construction Institute, Fire and Blast Information Group

Gas Explosion Tests with or without Water Sprays (2/2) - Importance of Risk Management

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Trends in Risk Assessment

Qualitative Quantitative

Deterministic Probabilistic

Past Experience Simulation

Specific Scenarios All Possible Scenarios

Experiment

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DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Over the last decade, the likelihood and consequences of

marine casualties have certainly declined, in part due to

technological improvements.

However, accidents continue to occur while ships and offshore

installations are in service, regardless of the significant efforts

exerted toward eliminating them.

Furthermore, the public’s growing concerns and intolerance for

safety, health and environmental risk suggest that more has to be

done going forward.

The best way of achieving this goal is to reduce human error by

better understanding ocean environmental phenomena and then

apply human factor and ergonomic best practices to vessel design,

engineering, construction, and operation.

Human Factors Engineering

DHC ULG, Prof. J.K. Paik, 22nd March 2012 www.EMSHIP.eu

Thanks to

- Ecole Centrale de Nantes (ECN) to welcome this conference

- EMSHIP (European ERASMUS MUNDUS), coordinated by

the University of Liège and ECN

In Association with the Insignia of Doctor Honoris Causa of The University of Liège

Thursday 22nd March 2012