record note book -...
TRANSCRIPT
CHETTINAD COLLEGE OF ENGINEERING AND TECHNOLOGY
PULIYUR C.F. - 639114
RECORD NOTE BOOK
VII - SEMESTER
BE - MECHANICAL ENGINEERING
ME2404 – COMPUTER AIDED SIMULATION & ANALYSIS LABORATORY
INDEX
Ex. Date Name of the Experiment Mark
Page Staff Signature
No No
1
2
3
4
5
6
7
8
9
10
Completed date:
Average Marks: Staff - in – charge
Ex. Date Name of the Experiment Mark
Page Staff Signature
No No
11
12
13
14
15
16
17
18
19
20
Completed date:
Average Marks: Staff - in - charge
Ex. No: 1 Introduction to ANSYS
Date:
ANSYS HISTORY
� A general purpose Finite Element Analysis (FEA) package
� Founded in 1970
� Founder: Dr. John Swanson
� 1969: STASYS (Structural Analysis System)
� 1970: ANSYS
� 1975: PC version
� 2004: ANSYS 8.1 multi-physics
� 2010: ANSYS 12.1 WHAT CAN ANSYS DO?
� Structural analysis
- Stress / strain, deformation, etc.
� Thermal analysis
� Fluid flow (CFD)
� Electro magnetic
� Multi-physics (solid/fluid/electro magnetic..) HOW IT WORKS?
� Finite Element Method (FEM)
- Continuum media Piece-wised element connected by the Nodes
- Curve Pie ce-wised Line
FEM PROCESS: 3 BASIC STEPS ¬ PREPROCESSING
� Build FEM Model
♣ Geometry Construction
♣ Mesh Generation (right element type)
¬ SOLUTION
ϖ
ϖ
Boundary and Load condition implementation Submit the model to ANSYS solver
¬ POSTPROCESSING
� Check and Evaluate the results
Third Party CAD Model ANSYS 3D Model
Geometry Construction PREPROCESSING
Mesh Generation
Boundary and Load implementation
SOLUTION
POSTPROCESSING
Job submission
Evaluate the Results
MODELLING APPROACH � Bottom-up approach
� Creation of model by defining the geometry of the structure with nodes and elements � Top-down approach
� Building a solid model using a 3D CAD program and then dividing the model into nodes
and elements APDL (ANSYS Parametric Design Language) � h - Method
� It is used for regular surface
� Developed in 1970s
� The name is derived from the field of numerical analysis where the ‘h’ is used for step size,
to achieve convergence in the analysis
� The h-element is always of low order, usually linear or quadratic. � p – Method
� No restrictions to shape and size
� Developed in late 1980s
� This provides option of optimizing a structure.
� p – elements can have edge polynomial as high as 9th
order, unlike the low
order polynomials of h-elements UNIT SYSTEM IN ANSYS � ANSYS had no build-in unit system
� The unit must be consistent
� The precision of results depends on the model type and mesh type ANSYS BENEFITS
¬ Simulate how a design behaves under real-world conditions without having to build costly physical prototypes.
¬ Obtain accurate results on design behavior
¬ Increase your confidence in your final product design by virtually testing a design under all conceivable
loading conditions. ANSYS APPLICATIONS
¬ Strength, durability and vibration assessment of various structures such as aircrafts, cars, trucks, or a train
¬ Structural dynamic response simulation of loads that vary with time or frequency
¬ Modal based analysis of large systems such as in automotive and aerospace vehicle systems
¬ Simulation of interior acoustics for sound pressure inside a bounded domain
¬ Static and transient analysis of structures involving material and geometric nonlinear behavior and
nonlinear boundary condition
¬ Advanced heat transfer analysis with contact including conduction, convection and radiation to understand the
effect of temperature fluctuations in consumer electronic devices such as television or cell phone.
� Automated thermal followed by structural analysis
� Analysis of structures with rotating components
� Include the effects of aero elasticity on structures
� Combined topology, sizing and shape optimization of structures with manufacturing constraints STARTING ANSYS
The ANSYS graphical user interface can be started by selecting the ANSYS icon located in the
ANSYS 12.1 Folder.
12.1
Selecting the ANSYS icon will take you directly to the graphical user interface. ANSYS Graphical User Interface
After starting ANSYS, two windows will appear. The first is the ANSYS 12.1 Output Window. This window
displays a listing of every command that ANSYS executes. If you encounter problems, this is a good place to look to
see what ANSYS is doing or has done. This is one location where you will find all of the warnings and error messages
that appear and the command that generated the warning/error.
The second window is the ANSYS Research FS graphical user interface. This is divided into 4 sections
(shown on next page):
1. ANSYS Utility Menu
2. ANSYS Toolbar Menu
3. ANSYS Main Menu
4. Display window
Each section will be discussed in further detail below.
Current Job name
1
2
3
ANSYS Utility Menu
Within this menu, you can perform file operations, list and plot items, and change display options. File Drop-down Menu
The File drop-down menu includes the options to clear the database, change, resume, and save the current model.
Clear and Start New deletes the current database. It does not clear the log or error
files.
Change Job name changes the name of the database and associated files. The
next time you save, it will write everything to the current job name. It will
not delete the previous job name or associated files. Note: unless you check the box for new log and error files, it will continue
to write to the current log and error files.
Change Directory allows you to switch directories where the files are being saved.
Resume Job name. db and Resume from allows you to open a model that has
already been saved. Note: If you resume a file, ANSYS does not automatically
switch the current job name to the name of the file you resumed from. Change
the job name otherwise you may write over another model.
Save as Job name. db and Save as allow you to save the model. If you choose
“save as” it will save the file as a different name. If you do not change the job
name, the next time you save it will overwrite the current job name and not
the “save as” file name.
List Pull-down Menu The list pull-down menu allows you to view the log and error files, obtain a listing of geometric entities,
elements and their properties, nodes, and boundary conditions and loads applied to the model.
This menu allows you to view the log and error files. The log file is a summary
of every command performed in ANSYS while the error file may provide insight
into troubleshooting problems with the model/analysis.
These list the geometric entities and their components.
Selecting the Nodes and Elements listings are easy methods to determine the
number of nodes and elements in the model.
Plot Pull-down Menu
This pull-down menu allows you to plot the various components of the model such as key points, areas,
volumes and elements.
Use the plot elements command to obtain the mesh plot.
PlotCtrls Pull-Down Menu This menu includes the controls to pan/zoom/rotate your model, select the numbering options, change styles
and generate hard copies of the plots.
This pops up a window allowing you to pan, zoom and rotate the model.
The Numbering selection allows you to turn on/off the key point,
lines, areas, volumes, nodes and element numbering.
The Hard Copy selection sends the plot to a printer or image file.
ANSYS Toolbar
If you get a message reporting that the percent error cannot be calculated with
power graphics turned on, click the POWRGRPH button to turn off power graphics.
ANSYS Main Menu
The ANSYS Main Menu contains all of the commands to create, mesh, apply loads, solve, and view results of the FE analysis. The Main Menu is divided into sections that sequentially follow the steps involved in an analysis.
Preprocessor
Select the element types to be used. Multiple types may
be selected and applied to a model.
Input the material properties. Multiple materials may be entered and
applied to a model.
Use the modeling options to create the model. Note: ANSYS uses a
hierarchy for modeling: Keypoints
(lowest) lines Areas Volumes (highest)
If you create a volume, all of the areas, lines and key points will
be automatically created for you.
Use the meshing options to mesh the model.
To delete mistakes, choose the Delete menu under Modeling. It is
important to select the right option. For example, if you select Areas
only, the area will be deleted but the lines and key points that make
up that area will remain. If you select Areas and below, it will delete
the area plus the lines and key points that define the area.
NOTE: there is not an undo button in ANSYS, once deleted, the
component must be re-created.
Solution
Choose the type of analysis to perform.
Apply loads and boundary conditions to the model.
Solve the model.
Post Processing
Plot contour or vector plots of results.
Lists the percent error. If you get a message “Cannot view
percent error with power graphics on”, click the power graphics
button on the ANSYS Toolbar to turn it off.
List the results for every node. This can be used to get the
maximum and minimum values of results.
Ex. No: 2 STRESS ANALYSIS OF A PLATE WITH A CIRCULAR HOLE Date:
AIM
To conduct the stress analysis in a plate with a circular hole using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the Working Directory
as E Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference - Structural- h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Solid, 8 node 82 – Ok – Option – Choose Plane
stress w/thk - Close.
3. Real constants - Add/Edit/Delete – Add – Ok – THK 0.5 – Ok - Close.
4. Material props - Material Models – Structural – Linear – Elastic – Isotropic - EX 2e5, PRXY 0.3 - Ok.
5. Modeling – Create – Areas – Rectangle - by 2 corner - X=0, Y=0, Width=100, Height=50 -
Ok. Circle - Solid circle - X=50, Y=25, Radius=10 - Ok.
Operate – Booleans – Subtract – Areas - Select the larger area (rectangle) – Ok – Ok - Select Circle – Next –
Ok - Ok.
6. Meshing - Mesh Tool – Area – Set - Select the object – Ok - Element edge length 2/3/4/5 – Ok - Mesh Tool -
Select TRI or QUAD - Free/Mapped – Mesh - Select the object - Ok.
SOLUTION
7. Solution – Define Loads – Apply – Structural – Displacement - On lines - Select the boundary where is going to
be arrested – Ok - All DOF - Ok.
Pressure - On lines - Select the load applying area – Ok - Load PRES valve = 1 N/mm2- Ok.
8. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
9. General post proc - Plot Result - Contour plot - Nodal Solution – Stress - Von mises stress - Ok.
TO VIEW THE ANIMATION
10. Plot control – Animates - Mode Shape – Stress - Von mises - Ok.
11. Plot control – Animate - Save Animation - Select the proper location to save the file (E drive-user) - Ok.
FOR REPORT GENERATION
12. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close. RESULT
Thus the stress analysis of rectangular plate with a circular hole is done by using the ANSYS Software.
STRESS ANALYSIS OF A PLATE WITH A CIRCULAR HOLE
1 N/MM2
100
Young’s Modulus = 200 GPa
Poisson’s Ratio = 0.3
Ex. No: 3 STRESS ANALYSIS OF A PLATE WITH A CIRCULAR HOLE Date:
AIM
To determine the stress and displacement fields on the Hollow Pipe using ANSYS.
SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 10 - Mechanical APDL Product Launcher – Set the Working Directory as E
Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference - Structural- h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Solid, 8 node 82 – Ok – Option – Choose Plane stress
w/thk - Close.
3. Real constants - Add/Edit/Delete – Add – Ok – THK 0.5 – Ok - Close.
4. Material props - Material Models – Structural – Linear – Elastic – Isotropic - EX 2e5, PRXY 0.3 - Ok.
5. Modeling – Create – Areas – Solid annuals circle - X=0, Y=0, radi1=1000, radi 2-1200, Ok.
6. Meshing - Mesh Tool – Area – Set - Select the object – Ok - Element edge length 2/3/4/5 – Ok - Mesh Tool -
Select TRI or QUAD - Free/Mapped – Mesh - Select the object - Ok.
SOLUTION
7. Solution – Define Loads – Apply – Structural – Displacement - On lines - Select the boundary where is going
to be arrested – Ok - All DOF - Ok.
Pressure - On lines - Select the load applying area – Ok - Load PRES valve = 1 MPa- Ok.
8. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
9. General post proc - Plot Result - Contour plot - Nodal Solution – Stress - Von mises stress - Ok.
TO VIEW THE ANIMATION
10. Plot control – Animates - Mode Shape – Stress - Von mises - Ok.
11. Plot control – Animate - Save Animation - Select the proper location to save the file (E drive-user) - Ok.
FOR REPORT GENERATION
12. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close. RESULT
Thus the stress analysis of rectangular plate with a circular hole is done by using the ANSYS Software.
STRESS ANALY SIS OF A PLATE WITH A CIRCULAR HOLE
All Dimensions are in “mm’
Young’s Modulus = 200 GPa
Poisson’s Ratio = 0.33
Ex. No: 4 STRESS ANALYSIS OF BEAM Date:
AIM
To conduct the stress analysis in a beam using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 10 - Mechanical APDL Product Launcher – Set the Working Directory as E
Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference - Structural- h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Beam, 2D elastic 3 – Ok – Options – Ok - Close.
3. Sections – beam – Common sections – Select the correct section of the beam and input the values of “w1, w2,
w3” and “t1, t2, t3” – Preview – Note down the values of area, Iyy.
4. Real constants - Add/Edit/Delete – Add – Ok – Enter the values of area=5500, Izz=0.133e8, height=3 – Ok -
Close.
5. Material props - Material Models – Structural – Linear – Elastic – Isotropic - EX 2e5, PRXY 0.3 - Ok.
6. Modeling – Create – Key points – In active CS – Enter the values of CS of each key points – Apply – Ok.
Lines – Lines – Straight line – Pick the all points – Ok.
7. Meshing – Mesh attributes – All lines – Ok.
Meshing – Size cntrls – Manual size – Lines – All lines – Enter the value of element edge length [or]
Number of element divisions – Ok.
Mesh tool – Mesh – Pick all.
SOLUTION
8. Solution – Define Loads – Apply – Structural – Displacement - On key points – Select the 1st
key point –
ALL DOF – Ok.
On key points – select the 2nd
key point– UY – Ok.
Force/Moment – On key points – Select the key point – Ok – direction of force/moment FY,
Value = -1,000 (- sign indicates the direction of the force) – Ok.
9. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
10. General post proc – Element table – Define table – Add – By sequence num – SMISC,6 – Ok – SMISC,12 –
Ok – LS,2 – Ok – LS,3 - Ok – Close.
Plot results – Contour plot – Nodal solution – DOF solution – Y component of displacement – Ok.
Contour plot – Line element Res – Node I SMIS 6, Node J SMIS 12 – Ok.
Contour plot – Line element Res – Node I LS 2, Node J LS 3 – Ok
FOR REPORT GENERATION
11. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close.
RESULT
Thus the stress analysis of beam is done by using the ANSYS Software.
STRESS ANALYSIS OF BEAM
All Dimensions are in “mm”
Young’s Modulus = 200 GPa
Poisson’s Ratio = 0.3
Ex. No: 5 STRESS ANALYSIS OF RECTANGULAR “L” BRACKET Date:
AIM
To conduct the stress analysis of a rectangular L section bracket using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the Working Directory
as E Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference - Structural- h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Solid, 8 node 82 – Ok – Option – Choose Plane stress
w/thk - Close.
3. Real constants - Add/Edit/Delete – Add – Ok – THK 0.5 – Ok - Close.
4. Material props - Material Models – Structural – Linear – Elastic – Isotropic - EX 2e5, PRXY 0.3 - Ok.
5. Modeling – Create – Key points - In active CS – enter the key point number and X, Y, Z location for 6 key
points to form the rectangular L-bracket.
Lines – lines - Straight line - Connect all key points to form as lines.
Areas – Arbitrary - by lines - Select all lines - ok.
Lines - Line fillet - Select the two lines where the fillet is going to be formed – Ok – enter the Fillet radius=10
- Ok.
Areas – Arbitrary - through KPs - Select the key points of the fillet - Ok.
Operate – Booleans – Add – Areas - Select the areas to be add (L Shape & fillet area) - ok.
Create – Areas – Circle - Solid circle - Enter the co-ordinates, radius of the circles at the two ends
(semicircles) -Ok.
Operate – Booleans – Add – Areas - Select the areas to be add (L Shape & two circles) - Ok.
Create – Areas – Circle - Solid circle – Enter the coordinates, radius of the two circles which are mentioned as
holes - Ok.
Operate – Booleans – Subtract – Areas - Select the area of rectangle – Ok - Select the two circles - Ok.
6. Meshing - Mesh Tool – Area – Set - Select the object – Ok - Element edge length 2/3/4/5 – Ok - Mesh Tool -
Select TRI or QUAD - Free/Mapped – Mesh - Select the object - Ok.
SOLUTION
7. Solution – Define Loads – Apply – Structural – Displacement - On lines - Select the boundary where is going
to be arrested – Ok - All DOF - Ok.
Pressure - On lines - Select the load applying area – Ok - Load PRES valve = -10000 N (- Sign indicates the
direction of the force i.e. downwards) - Ok.
8. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
9. General post proc - Plot Result - Contour plot - Nodal Solution – Stress - Von mises stress - Ok.
TO VIEW THE ANIMATION
10. Plot control – Animates - Mode Shape – Stress - Von mises - Ok.
11. Plot control – Animate - Save Animation - Select the proper location to save the file (E drive-user) - Ok.
FOR REPORT GENERATION
12. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close. RESULT
Thus the stress analysis of rectangular L section bracket is done by using the ANSYS Software.
STRESS ANALYSIS OF RECTANGULAR “L” BRACKET
5 - 50 kN
Young’s Modulus = 200 GPa
Poisson’s Ratio = 0.3
Ex. No: 6 Date:
THERMAL ANALYSIS OF A COMPOSITE WALL
AIM
To conduct the thermal stress analysis of a composite wall by using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the Working Directory
as E Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference – Thermal - h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Solid, Quad 4 node 42 – Ok – Options – plane strs
w/thk – Ok – Close.
3. Real constants - Add/Edit/Delete – Add – Ok – THK 100 – Ok – Close.
4. Material props - Material Models –Structural – Linear – Elastic - Isotropic – EX 2e5, PRXY 0.3 – Ok –
Thermal expansion – Secant coefficient – Isotropic – ALPX 12e-6 – Ok.
5. Modeling – Create – Areas - Rectangle – by 2 corners – Enter the coordinate values, height, width - Ok.
6. Meshing – Mesh tool – Areas, set – select the object – Ok – Element edge length 10 - Ok – Mesh tool- Tri,
free - mesh – Select the object –Ok.
SOLUTION
7. Solution – Define Loads – Apply – Structural – Displacement - On lines – Select the boundary on the object –
Ok – Temperature – Uniform Temp – Enter the temp. Value 50 – Ok.
8. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
9. General post proc – Plot results – Contour plot – Nodal solution – Stress – 1st
principal stress – Ok – Nodal
solution – DOF Solution – Displacement vector sum - Ok.
FOR REPORT GENERATION
10. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close. RESULT
Thus the mode frequency analysis of beam is done by using the ANSYS Software.
THERMAL ANALYSIS OF A COMPOSITE WALL
Height of the wall = 1m
Ex. No: 7 CONDUCTIVE HEAT TRANSFER ANALYSIS OF A 2D COMPONENT Date:
AIM
To conduct the conductive heat transfer analysis of a 2D component using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the Working Directory
as E Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference – Thermal - h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Solid, Quad 4 node 55 – Ok – Close – Options – plane
thickness – Ok.
3. Real constants - Add/Edit/Delete – Add – Ok – THK 0.5 – Ok – Close.
4. Material props - Material Models –Thermal – Conductivity – Isotropic – KXX 10 – Ok.
5. Modeling – Create – Areas - Rectangle – by 2 corners – Enter the coordinate values, height, width - Ok.
6. Meshing – Mesh tool – Areas, set – select the object – Ok – Element edge length 0.05 - Ok – Mesh tool- Tri,
free - mesh – Select the object –Ok.
SOLUTION
7. Solution – Define Loads – Apply – Thermal – Temperature - On lines – Select the right and left side of the
object –Ok – Temp. Value 100 – On lines – select the top and bottom of the object – Ok –Temp 500 – Ok.
8. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
9. General post proc – Plot results – Contour plot – Nodal solution – DOF solution – Nodal Temperature – Ok.
FOR REPORT GENERATION
10. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close.
RESULT
Thus the conductive heat transfer analysis of a 2D component is done by using the ANSYS Software.
CONDUCTIVE HEAT TRANSFER ANALYSIS OF A 2D COMPONENT
500°C
100°C 100°C
500°C
Thermal Conductivity of the material = 10 W/m.°C
Dimension of the object = 2 m x 2 m
Ex. No: 8 CONVECTIVE HEAT TRANSFER ANALYSIS OF A 2D COMPONENT Date:
AIM
To conduct the convective heat transfer analysis of a 2D component using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the Working Directory
as E Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference – Thermal - h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Solid, Quad 4 node 55 – Ok – Close.
3. Real constants - Add/Edit/Delete – Add – Ok.
4. Material props - Material Models –Thermal – Conductivity – Isotropic – KXX 16 – Ok.
5. Modeling – Create – Key points - In active CS – enter the key point number and X, Y, Z location for 8 key
points to form the shape as mentioned in the drawing.
Lines – lines - Straight line - Connect all the key points to form as lines.
Areas – Arbitrary - by lines - Select all lines - ok. [We can create full object (or) semi-object if it is a
symmetrical shape]
6. Meshing – Mesh tool – Areas, set – select the object – Ok – Element edge length 0.05 - Ok – Mesh tool- Tri,
free mesh – Select the object –Ok.
SOLUTION
7. Solution – Define Loads – Apply – Thermal – Temperature - On lines – Select the lines –Ok – Temp. Value
300 – Ok – Convection – On lines – select the appropriate line – Ok – Enter the values of film coefficient 50,
bulk temperature 40 – Ok.
8. Solve – Current LS – Ok – solution is done – Close.
POST PROCESSING:
9. General post proc – List results – Nodal Solution – DOF Solution – Nodal temperature – Ok
10. Plot results – Contour plot – Nodal solution – DOF solution – Nodal Temperature – Ok.
FOR REPORT GENERATION:
11. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close. RESULT
Thus the convective heat transfer analysis of a 2D component is done by using the ANSYS Software.
CONVECTIVE HEAT TRANSFER ANALYSIS OF A 2D COMPONENT Thermal Conductivity of the material = 16 W/m.°C
Ex. No: 9 THERMAL STRESS ANALYSIS OF A 2D COMPONENT Date:
AIM
To conduct the thermal stress analysis of a 2D component by using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the Working Directory
as E Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preference – Thermal - h-Method - Ok.
2. Preprocessor - Element type - Add/Edit/Delete – Add – Solid, Quad 4 node 42 – Ok – Options – plane strs
w/thk – Ok – Close.
3. Real constants - Add/Edit/Delete – Add – Ok – THK 100 – Ok – Close.
4. Material props - Material Models –Structural – Linear – Elastic - Isotropic – EX 2e5, PRXY 0.3 – Ok –
Thermal expansion – Secant coefficient – Isotropic – ALPX 12e-6 – Ok.
5. Modeling – Create – Areas - Rectangle – by 2 corners – Enter the coordinate values, height, width - Ok.
6. Meshing – Mesh tool – Areas, set – select the object – Ok – Element edge length 10 - Ok – Mesh tool- Tri,
free - mesh – Select the object –Ok.
SOLUTION
7. Solution – Define Loads – Apply – Structural – Displacement - On lines – Select the boundary on the object –
Ok – Temperature – Uniform Temp – Enter the temp. Value 50 – Ok.
8. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
9. General post proc – Plot results – Contour plot – Nodal solution – Stress – 1st
principal stress – Ok – Nodal
solution – DOF Solution – Displacement vector sum - Ok.
FOR REPORT GENERATION
10. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close.
RESULT
Thus the thermal stress analysis of a 2D component is done by using the ANSYS Software.
THERMAL STRESS ANALYSIS OF A 2D COMPONENT
T = 50°C 500
500 Young’s modulus = 200 GPa
Poisson’s Ratio = 0.3
Thermal expansion coefficient = 12 x 10-6
Ex. No: 10 MODE FREQUENCY ANALYSIS OF BEAM Date:
AIM
To conduct the mode frequency analysis of beam using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version12.0/12.1) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 12.0/12.1 - Mechanical APDL Product Launcher – Set the Working Directory
as E Drive, User - Job Name as Roll No., Ex. No. – Click Run. PREPROCESSING
1. Preprocessor - Element type - Add/Edit/Delete – Add – Beam, 2D elastic 3 – Ok – Close.
2. Real constants - Add/Edit/Delete – Add – Ok – Area 0.1e-3, Izz 0.833e-9, Height 0.01 – Ok – Close.
3. Material props - Material Models –Structural – Linear – Elastic - Isotropic – EX 206e9, PRXY 0.25 – Ok –
Density – DENS 7830 – Ok.
4. Modeling – Create – Key points – Inactive CS – Enter the coordinate values - Ok. Lines – lines – Straight
Line – Join the two key points – Ok.
5. Meshing – Size Cntrls – manual size – lines – all lines – Enter the value of no of element divisions 25 – Ok.
Mesh – Lines – Select the line – Ok.
SOLUTION
6. Solution – Define Loads – Apply – Structural – Displacement - On nodes – Select the node point –Ok – All
DOF – Ok. Analysis type – New analysis – Modal – Ok. Analysis type – Analysis options – Block Lanczos –
enter the value no of modes to extract as 3 or 4 or 5 – Ok – End Frequency 10000 – Ok.
7. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
8. General post proc – Read results – First set - Plot results – Deformed shape – Choose Def+undeformed – Ok.
Read results – Next set - Plot results – Deformed shape – Choose Def+undeformed – Ok and so on.
FOR REPORT GENERATION
9. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close. (Capture all images) RESULT
Thus the mode frequency analysis of beam is done by using the ANSYS Software.
MODE FREQUENCY ANALYSIS OF BEAM Young’s modulus = 206 GPa
Poisson’s Ratio = 0.25
Weight Density = 7.83 x 103 kg/m
3
Ex. No: 11 HARMONIC ANALYSIS OF A 2D COMPONENT Date: AIM
To conduct the harmonic analysis of a 2D component by using ANSYS software. SYSTEM CONFIGURATION
Ram : 2 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Window XP Service Pack 3
Software : ANSYS (Version10) PROCEDURE
The three main steps to be involved are
1. Pre Processing
2. Solution
3. Post Processing
Start - All Programs – ANSYS 10- Mechanical APDL Product Launcher – Set the Working Directory as E
Drive, User - Job Name as Roll No., Ex. No. – Click Run.
PREPROCESSING
1. Preprocessor - Element type - Add/Edit/Delete – Add – Beam, 2D elastic 3 – Ok – Close.
2. Real constants - Add/Edit/Delete – Add – Ok – Area 0.1e-3, Izz 0.833e-9, Height 0.01 – Ok – Close.
3. Material props - Material Models –Structural – Linear – Elastic - Isotropic – EX 206e9, PRXY 0.25 – Ok –
Density – DENS 7830 – Ok.
4. Modeling – Create – Key points – Inactive CS – Enter the coordinate values - Ok. Lines – lines – Straight
Line – Join the two key points – Ok.
5. Meshing – Size Cntrls – manual size – lines – all lines – Enter the value of no of element divisions 25 – Ok.
Mesh – Lines – Select the line – Ok.
SOLUTION
6. Solution - Analysis type – New analysis – Harmonic – Ok. Analysis type – Analysis options – Full, Real+
imaginary – Ok– Use the default settings – Ok
7. Solution – Define Loads – Apply – Structural – Displacement - On nodes – Select the node point –Ok – All
DOF – Ok. Force/Moment – On Nodes – select the node 2 – Ok – Direction of force/mom FY, Real part of
force/mom -100 – Ok. Load step Opts – Time/Frequency – Freq and Substps – Enter the values of Harmonic
freq range 1-100, Number of sub steps 100, Stepped – Ok.
8. Solve – Current LS – Ok – Solution is done – Close.
POST PROCESSING
9. TimeHist postpro – Variable Viewer – Click “Add” icon – Nodal Solution – DOF Solution – Y-Component of
displacement – Ok – Enter 2 – Ok. Click “List data” icon and view the amplitude list. Click “Graph” icon and
view the graph. To get a better view of the response, view the log scale of UY. Plotctrls – Style – Graphs –
Modify axes – Select Y axis scale as Logarithmic – Ok. Plot – Replot – Now we can see the better view.
FOR REPORT GENERATION
10. File – Report Generator – Choose Append – OK – Image Capture – Ok - Close. (Capture all images) RESULT
Thus the harmonic analysis of a 2D component is done by using the ANSYS Software.
HARMONIC ANALYSIS OF A 2D COMPONENT
Young’s modulus = 206 GPa
Poisson’s Ratio = 0.25
Weight Density = 7.83 x 103 kg/m
3
Length of the Beam = 1 m