recovery of csnp - h2o/waternetwerk · 2018. 11. 25. · proof-of-principle of open culture chain...

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prof.dr.ir. Cees J.N. Buisman Wageningen 9 november 2017 Recovery of CSNP

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Page 1: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

prof.dr.ir. Cees J.N. Buisman

Wageningen 9 november 2017

Recovery of CSNP

Page 2: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Water Scarcity limits biobased economy

by 2040

Page 3: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Biomass production is very water intensive

Source: Mekonnen, Gerbens-Leenes & Hoekstra (2015)

Page 4: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Carbon source for Renewable chemicals

• Biowaste

Page 5: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Further processing

Hydrolysis

Acidification

Collection and

biomass generation

Degradable Organics

Carboxylates

Lactate

VFA

MCFA

Alcohols

Ethanol

Biogas

Hydrogen

Hydrogen

Electricity

Carbon dioxide

Carboxylate platform - Alcohols

- Carboxylates

- Hydrogen, Biogas

- Electricity

Focus:

Caproic acid

Page 6: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Proof-of-principle of open culture chain

elongation of acetate to caproic acid (C6)

Steinbusch K.J.J., 2010, PhD thesis, Liquid biofuel production

Steinbusch K.J.J et al. 2011. EES 4, 216-224.

Clostridium kluyveri

VPR C6 0.45 g.l-1.d-1

0

2

4

6

8

10

0 50 100

C2

-C6 [

g/l]

Time [days]

C2 nC6

Ethanol addition

Page 7: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

World record on caproate (C6) production

at 57 g/l/d with short HRT and high loads

Grootscholten et al. BRT 136 (2013) 735–738

4400 mol e- m-3 day-1

MCFA

selectivity 81%

Page 8: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Two-stage MCFA production from real

municipal solid waste and ethanol

MCFA selectivity 83%

VPR 28.1 g.l-1.d-1

Caproate 12.6 g l-1 > solubility caproic acid in water

Grootscholten et al. Applied Energy 116 (2014) 223–229

Page 9: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Heptanoate (C7) production by chain

elongation of propionate

Grootscholten et al. BRT 136 (2013) 715–718

C7 selectivity 23%

Heptanoate 4.5 g.l-1.d-1

0

2000

4000

6000

8000

0 5 10 15 20 25

co

nce

ntr

ati

on

(m

g l

-1)

Time (days)

C3

C5

C7

Phase I Phase II Phase III

C6

C5

C7

Page 10: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Upscaling

Pilot ~3 kg/d

Full-scale ~3 ton/d

Lab ~0.3 kg/d

Page 11: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

ele

ctr

ode

e-

CO2

Acetate

Ethanol

C4

C6

CO2 + Chemicals

Page 12: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Jourdin, L., Raes, S. M. T., Buisman, C.J.N., Strik, D.P.B.T.B. Critical biofilm growth throughout unmodified

carbon felts allows continuous bioelectrochemical chain elongation from CO2 up to caproate at high current

density. Under revision. 2017

Butyrate: 1355 mol e- m-3 day-1

Caproate: 417 mol e- m-3 day-1

Bioelectrochemical caproate production

without added mediator

Page 13: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Sulfur resources dependent on fosil fuels

Page 14: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Biotechnological Sulfide Oxidation

aerobic sulfide

oxidizing bacteria

sulfur

S0

sulfide

H2S

Page 15: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Sulfur Excreting Bacterium

Page 16: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

0.02 tpd S 0.9 tpd S 0.5 tpd S

2.8 tpd S 4 tpd S 13 tpd S

>200 H2S recovery systems

Page 17: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Biosulfur as fertiliser University of Alberta (Canada)

• Sulfur source Canola yield (g/pot)

after 84 days

• Reference test 15.6

• S95 19.6

• T90CR 16.1

• Agrium S 20.2

• (NH4)2SO4 20.7

• BIOSULFUR 22.6

Bron University of Alberta

Page 18: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Conventional Thiopaq®

water, nutrients and caustic

lean solution

sulfur recovery

vent air

treated gas

feed gas

compressed air bleed

rich solution

Absorber Aerated bioreactor

Page 19: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

New anaerobic step

Water, nutrients and caustic

lean solution

rich solution

vent air

treated gas

feed gas

nitrogen

compressed air

recycle

Absorber Anaerobic bioreactor Aerated bioreactor

sulfur recovery

bleed

Page 20: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Strong efficiency improvement

S8 (mol%) 90 97

SO42- (mol%) 5 2

S2O32- (mol%) 5 1

Caustic use

(kg NaOH/kgS)

0.35 0.1

Page 21: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Phosphate depletion

Page 22: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Simultanous recovery of CH4 and P

Page 23: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid
Page 24: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Ca-P Crystals inside biofilm

Page 25: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

pH profile across the granule

25

8,12

7,3

7,4

7,5

7,6

7,7

7,8

7,9

8

8,1

8,2

0 1 2 3 4 5 6

pH

Depth (mm)

pH Micro Sensor

Effluent pH min

Effluent pH max

Page 26: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Glucose enhances the formation and growth

of Cax(PO4)y granules

Page 27: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Heavy metal content of P products

(g/kg - P2O5)

Parameter Unit Bio-granules

(demo-scale)

Phosphate

rock

P2O5 % 41 40

Zn 743 1120

Cu 182 80

As 4 25

Cd mg/kg 3 64

Cr mg/kg 93 380

Page 28: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Electrochemical phosphorus recovery

Ca

P-PO4

Anode

Cathode

O2

H2+OH-

Page 29: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Electrochemical phosphorus recovery

Anode

Cathode

Page 30: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

SEM images of precipitates at the surface

of cathode

Page 31: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Amorphous calcium phosphate and

calcium carbonate

Page 32: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Nitrogen is an climate issue

* STOWA Report 2011-30

Page 33: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Urine contains nitrogen in high

concentration

Nitrogen 9 g/L

COD 10 g/L

Page 34: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Microbial Fuel Cell

CEM

Cathode (Bio-) Anode

organic

CO2 H2O

O2

e-

H+

Page 35: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Case Ammonia Recovery

Page 36: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Current driven ammonia recovery

Page 37: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

TransMembraneChemiSorption

NH

3 + H2 SO

4 à (N

H4 )2 SO

4

NH3

Gas-permeable hydrophobic membrane

Commercial TMCS module

size ~100cm2 (3cm x 3cm x 1cm)

Page 38: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Trans membrane chemisorption (TMCS)

integrated in the cathode of an BES

TMCS

P. Kuntke, P. Zamora, M. Saakes, C. J. N. Buisman, H. V. M.

Hamelers, Environmental Science: Water Research &

Technology, (2016).

Page 39: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Piloting urine MFC

(30 persons)

Page 40: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Current can be derived from

(Bio-) Electrochemical System

• ES

• High rates, but high energy input

• BES high rates, with

low energy input

Page 41: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Steps forward – up-scaling (4x)

Page 42: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Hydrogen recycling allows for energy efficient

ammonia recovery

Type of system

Energy demand

MJ kgN-1

HRES 6

ES 12

Stripping 32

Anammox + HB 42 (5+37)

De(nitrification) + HB 51 (14+37)

Maurer et al., (2003) W.S.& T., 48, 1, 37-46

Kuntke et al., to be submitted

Page 43: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

High transport rates in Electrochemical

System allow for compact design

Type of system

Removal rate

(kgN m-3 d-1)

HRES/ES 15

Anammox 2

De(nitrification) 1

Page 44: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Zinc deficiency effect

Bron: Alloway 2008

Page 45: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

World Zinc Deficiency

Bron: Alloway 2008

Page 46: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Link between Se deficiency in soil and Se

related disease in China

Bron: Alloway 2008

Page 47: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Crystals by selenate reduction?

2 SeO42- + ethanol → 2 Se(s) + 2 HCO3

- + 2 OH- + H2O

Page 48: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Results T=30

10µm 3µm

Page 49: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Gray selenium 'needles' aciculair (50°)

1µm 10 µm

Page 50: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Effect pH and Temperature

T(°C)

pH(-)

20 30 40 50

6

7

8

9

Page 51: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Crystaline selenium from reduced SeS2

2 µm 1

Page 52: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

Increase in selenium particles (µm3)

amorf sferical 0.07

crystaline aciculair 2

crystaline particles (via SeS2) 700

Page 53: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid
Page 54: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

54

Page 55: Recovery of CSNP - H2O/Waternetwerk · 2018. 11. 25. · Proof-of-principle of open culture chain elongation of acetate to caproic acid (C6) Steinbusch K.J.J., 2010, PhD thesis, Liquid

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