recycling solution · 2019. 11. 20. · of foam, especially pe foam, into 20-50 mm size small...
TRANSCRIPT
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Foam Volume Reduction, 1st Step for Foam Recycling
RECYCLINGSOLUTION
FOAM
2019.01
EN
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GREENMAX, MANUFACTURED BY INTCO
Established in 2008, GREENMAX™ is designed and manufactured by Zhenjiang INTCO Environment Protection Machinery Co., LTD.
GREENMAX™ is specialized in waste plastic foam volume reduction technology. The initial prototype and original model was designed for EPS compacting only. With 10 years’ continuous innovation, GREENMAX™ now expands to 3 series and over 10 different models, which are able to deal with almost all range of plastic foams, including Polystyrene Foam, Expanded Polypropylene and Expandable Polyeth-ylene.
INTCO not only produces and sells GREENMAX™, but also purchases back densified EPS, and then reuses them to make moulding frame products.
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90 1 : APOLO SERIES& ZEUS SERIES MARS SERIES
FOAM VOLUME REDUCTION RATIO
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90 1 :
4-9
10-1516-22
CONTENTS
APOLO SERIES /
ZEUS SERIES /
MARS SERIES /
THIS CHART HELPS YOU CHOOSE THE RIGHT MACHINE
MACHINESERIES
APOLO
EPS XPS
POLYSTYRENEFOAM EXPANDED
POLYPROPYLENE(EPP)
EXPANDABLEPOLYETHYLENE
(EPE) PSP
MARS
ZEUS
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ALSO APPLICABLE FOR
MAINLY FORPolystyreneFoam
APOLO SERIESCOMPACTOR
Expanded Polypropylene
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5/22Apolo Series
SCREW COMPRESSION TECHNOLOGY
HIGH-QUALITY COMPONENTS
Screw compression machine, without any heating devices, is able to efficiently compact EPS in any humidity environ-ment.
Equipped with reputable SIEMENS, PHOENIX, SCHNEIDER, NSK components, GREENMAX ensures great safety, reliability and durability. SIEMENS control system makes machine operation much easier and simpler.
Lower utility consumption. Overwhelmingly higher efficiency (4X of same cost hydraulic
machine).
Able to deal with fish boxes that contain water.
Absolutely no smell gives out during operation.
Reputable & High quality components make the machine
reliable and durable.
GREENMAX machines are CE approved and comply with
UL/CSA standards.
SIEMENS control system guarantees easy and simple
operation.
Safety switch instantly stops the machine in case the window is
not securely closed.
SCREW HYDRAULIC
4 : 1
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6/22Apolo Series
A-C100PRODUCTION
CAPACITY100 kg per hour
(220 lbs per hour)
3900mm/154in.
800mm/31in.
1200mm/47in.
2010mm
/79in.
650mm/26in.
1700
mm
/67i
n.
515mm
20in.
2700mm/106in.
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7/22Apolo Series
A-C200PRODUCTION
CAPACITY200 kg per hour (440 lbs per hour)
750mm/30in.
2080mm
/82in.1708
mm
/67i
n.
650mm
25in.
4940mm/194in.
1000mm/39in.
1500mm/59in.3440mm/135in.
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8/22Apolo Series
A-C300PRODUCTION
CAPACITY300 kg per hour (660 lbs per hour)
4432mm
/174in.
1980
mm
/78i
n.
2320
mm
/91i
n.
515mm
20in.
4945mm/195in.4480mm/176in.
1530mm/60in.
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9/22Apolo Series
TECHNICAL DATAITEM
Total Power Consumption
Crusher Power Consumption
Production Capacity
Compression Ratio
Compressed Foam Density
Foam Block Dimensions
Feed Hopper Dimension
Dimensions
Shipping Dimensions
Weight
A-C100
10.25 kw / 13.75 hp
2.2 kw / 2.95 hp
100 kg per hour / 220 lbs per hour
50:1
200-400 kg/m3 / 570-1140 lbs/cubic yard
300*300 (w/h) mm / 12*12 (w/h) in.
800*515 (l/w) mm / 31*20 (l/w) in.
3900*650*2010 (l/w/h) mm / 154*26*79 (l/w/h) in.
Main part: 2900*760*2220 (l/w/h) mm / 114*30*87 (l/w/h) in.
Output chute: 1310*500*620 (l/w/h) mm / 55*20*24 (l/w/h) in.
1,500 kg / 3,300 lbs
A-C200
19.55 kw / 26.22 hp
4 kw / 5.36 hp
200 kg per hour / 440 lbs per hour
50:1
200-400 kg/m3 / 570-1140 lbs/cubic yard
380*380 (w/h) mm / 15*15 (w/h) in.
1000*650 (l/w) mm / 39*25 (l/w) in.
4940*750*2080 (l/w/h) mm / 194*30*82 (l/w/h) in.
Main part: 3600*900*2285 (l/w/h) mm / 142*36*90 (l/w/h) in.
Output chute: 2100*620*720 (l/w/h) mm / 83*24*28 (l/w/h) in.
2,000 kg / 4,400 lbs
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ITEM
Total Power Consumption
Crusher Power Consumption
Blower Power
Silo Volume
Production Capacity
Compression Ratio
Compressed Foam Density
Foam Block Dimensions
Feed Hopper Dimension
Dimensions
Shipping Dimensions
Weight
A-C300
29.05 kw / 38.95 hp
2*4 kw / 2*5.36 hp (Or according to your request)
5.5 kw / 7.37 hp (Or according to your request)
10 m3 / 13 cubic yard (Or according to your request)
300 kg per hour / 660 lbs per hour
50:1
200-400 kg/m3 / 570-1140 lbs/cubic yard
380*380 (w/h) mm / 15*15 (w/h) in.
1530*515 (l/w) mm / 60*20 (l/w) in.
4945*4480*4432 (l/w/h) mm / 195*176*174 (l/w/h) in.
2600 kg / 5721 lbs
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ALSO APPLICABLE FOR
MAINLY FOR
Polystyrene Foam& Expanded Polypropylene
Expandable Polyethylene
ZEUS SERIESCOMPACTOR
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11/22Zeus Series
SURFACE MELTING TECHNOLOGYEspecially designed for Expandable Polyethylene (EPE), Surface Melting Technology perfectly solves screw compression issue—by melting the surface, the compacted foams inside would not expand again.
HEAVY CRUSHERAn efficient heavy crusher driven by two powerful motors is able to break foams of all size and density. And the sharp cutter can shreds all kinds of foam, especially PE Foam, into 20-50 mm size small pieces.
HIGH-QUALITY COMPONENTSEquipped with reputable SIEMENS, PHOENIX, SCHNEIDER, NSK components, GREENMAX ensures great safety, reliability and durability. SIEMENS control system makes machine operation much easier and simpler.
Reputable & High quality components make the machine
reliable and durable.
GREENMAX machines are CE approved and comply with
UL/CSA standards.
SIEMENS control system guarantees easy and simple
operation.
Safety switch instantly stops the machine in case the window is
not securely closed.
Heater Chips
Two Powerful Motors
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12/22Zeus Series
Z-C100PRODUCTION
CAPACITY100 kg per hour (220 lbs per hour)
4250mm/170in.
800mm/31in.
1205mm/47in.373mm15in.
2010mm
/79in.
650mm/26in.
1700
mm
/67i
n.
515mm
20in.
2672mm/105in.
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13/22Zeus Series
Z-C200PRODUCTION
CAPACITY200 kg per hour (440 lbs per hour)
5445mm/214in.
1000mm/39in.
1556mm/61in.451mm18in.
2080mm
/82in.
750mm/30in.
1708
mm
/67i
n.
650mm
25in.
3438mm/135in.
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14/22ZEUS Series
Z-C300PRODUCTION
CAPACITY300 kg per hour (660 lbs per hour)
4432mm
/174in.
5436mm/214in.4458mm/176in.
515mm
20in.
1980
mm
/78i
n.
2320
mm
/91i
n.
1530mm/60in.
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TECHNICAL DATAITEM
Total Power Consumption
Crusher Power Consumption
Production Capacity
Compression Ratio
Compressed Foam Density
Foam Block Dimensions
Feed Hopper Dimension
Dimensions
Shipping Dimensions
Weight
Z-C100
20.45 kw / 27.42 hp
2*2.2 kw / 2*2.95 hp
100 kg per hour / 220 lbs per hour
50:1
200-400 kg/m3 / 570-1140 lbs/cubic yard
300*300 (w/h) mm / 12*12 (w/h) in.
800*515 (l/w) mm / 31*20 (l/w) in.
4250*650*2010 (l/w/h) mm / 170*26*79 (l/w/h) in.
Main part: 3250*760*2220 (l/w/h) mm / 130*30*87 (l/w/h) in.
Output chute: 1660*500*620 (l/w/h) mm / 66*20*24 (l/w/h) in.
1,600 kg / 3,520 lbs
Z-C200
33.65 kw / 45.12 hp
2*4 kw / 2*5.36 hp
200 kg per hour / 440 lbs per hour
50:1
200-400 kg/m3 / 570-1140 lbs/cubic yard
380*380 (w/h) mm / 15*15 (w/h) in.
1000*650 (l/w) mm / 39*25 (l/w) in.
5445*750*2080 (l/w/h) mm / 214*30*82 (l/w/h) in.
Main part: 3950*950*2350 (l/w/h) mm / 156*37*93 (l/w/h) in.
Output chute: 1650*620*720 (l/w/h) mm / 65*24*30 (l/w/h) in.
2,000 kg / 4,400 lbs
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ITEM
Total Power Consumption
Crusher Power Consumption
Blower Power
Silo Volume
Production Capacity
Compression Ratio
Compressed Foam Density
Foam Block Dimensions
Feed Hopper Dimension
Dimensions
Shipping Dimensions
Weight
Z-C300
46.15 kw / 61.88 hp
2*4 kw / 2*5.36 hp (Or according to your request)
5.5 kw / 7.37 hp (Or according to your request)
10 m3 / 13 cubic yard (Or according to your request)
300 kg per hour / 660 lbs per hour
50:1
200-400 kg/m3 / 570-1140 lbs/cubic yard
380*380 (w/h) mm / 15*15 (w/h) in.
1530*515 (l/w) mm / 60*20 (l/w) in.
5436*4458*4432 (l/w/h) mm / 214*176*174 (l/w/h) in.
2640 kg /5809 lbs
15/22ZEUS Series
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APPLICABLE MATERIAL
MARS SERIESMELTER
Polystyrene Foam& Expandable Polyethylene & Expanded Polypropylene
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17/22Mars Series
SCREW MELTING TECHNOLOGYScrew Melting Technology enables higher output density, and three stages of temperature control enables better output quality (white ingot). It is applicable to all PS/PE/PP Foam.
Enables continuous output at a ratio of 90:1. High-density ingot
weights up to 25T per 40HQ container load.
Three stages of temperature control manipulate output color
as white as possible.
HIGH-QUALITY COMPONENTS
Equipped with reputable PHOENIX, SCHNEIDER, NSK components, GREENMAX ensures great safety, reliability and durability.
Reputable & High quality components make the machine
reliable and durable.
GREENMAX machines are CE approved and comply with
UL/CSA standards.
Safety switch instantly stops the machine in case the window is
not securely closed.
90 : 1
Heater Chips
Screw
Easy 5S, Less foam scraps blow out and scatter on the ground
during operation.
Easy operation. No Addtional adjustment required during
operation. Just start and stop.
5S
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M-C50PRODUCTION
CAPACITY50 kg per hour
(110 lbs per hour)
550mm/22in.
1410mm/56in. 1085mm/43in.
570mm/23in.
1400
mm
/55i
n.
1600mm
/63in.
1360
mm
/54i
n.
370mm
15in.
18/22Mars Series
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M-C100PRODUCTION
CAPACITY100 kg per hour (220 lbs per hour)
2030mm/80in. 1500mm/59in.
800mm/32in.
700mm/28in. 450mm/18in.
1800mm
/71in.
2030mm
/80in.
1730
mm
/68i
n.
555mm
22in.
19/22Mars Series
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M-C200PRODUCTION
CAPACITY200 kg per hour (440 lbs per hour)
700mm/28in. 450mm/18in.
1800mm
/71in.1939
mm
/76i
n.
2900mm/114in. 1400mm/55in.
970mm/38in.
2195mm
/86in.
555mm
22in.
20/22Mars Series
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M-C300PRODUCTION
CAPACITY300 kg per hour (660 lbs per hour)
450mm18in.
1800mm
/71in.
3800mm/150in.4480mm/176in.
4400mm
/173in.
515mm
20in.
1980
mm
/78i
n.
2320
mm
/91i
n.
1530mm/60in.
21/22Mars Series
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22/22Mars Series
TECHNICAL DATA
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ITEM
Motor Power
Production Capacity
Compressed Foam Density
Feed Hopper Dimension
Dimensions
Shipping Dimensions
Weight
M-C50
7.5 kw / 10.2 hp
50 kg per hour / 110 lbs per hour
600-800 kg/m3 / 1320-1750 lbs/cubic yard
570*370 (l/w) mm / 23*15 (l/w) in.
1410*1085*1600 (l/w/h) mm / 56*43*63 (l/w/h) in.
1510*1185*1850 (l/w/h) mm / 59*47*73 (l/w/h) in.
650 kg / 1430 lbs
M-C100
22.9 kw / 30.6 hp
100 kg per hour / 220 lbs per hour
600-800 kg/m3 / 1320-1750 lbs/cubic yard
800*555 (l/w) mm / 32*22 (l/w) in.
2030*1500*2030 (l/w/h) mm / 80*59*80 (l/w/h) in.
2130*1600*2280 (l/w/h) mm / 84*63*90 (l/w/h) in.
1,500 kg / 3300 lbs
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M-C200
37.5 kw / 50 hp
200 kg per hour / 440 lbs per hour
600-800 kg/m3 / 1320-1750 lbs/cubic yard
970*555 (l/w) mm / 38*22 (l/w) in.
2900*1400*2195 (l/w/h) mm / 114*55*86 (l/w/h) in.
3000*1500*2445 (l/w/h) mm / 118*59*96 (l/w/h) in.
2,500 kg / 5500 lbs
ITEM
Motor Power
Crusher power
Blower power
Silo Volume
Production Capacity
Compressed Foam Density
Feed Hopper Dimension
Dimensions
Shipping Dimensions
Weight
M-C300
43.5 kw / 58.3 hp
2*4 kw / 2*5.36 hp (Or according to your request)
5.5 kw / 7.37 hp (Or according to your request)
10 m3 / 13 cubic yard (Or according to your request)
300 kg per hour / 660 lbs per hour
600-800 kg/m3 / 1320-1750 lbs/cubic yard
1530*515 (l/w) mm / 60*20 (l/w) in.
3800*4480*4400 (l/w/h) mm / 150*176*173 (l/w/h) in.
3,200 kg / 7041 lbs
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www.intcorecycling.com
INTCO RECYCLING
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DIRECTOR OF GLOBAL PURCHASING & SALES: LUCY SHEN (MS)EMAIL: [email protected]
INTCO USAADD: 805 Barrington Ave. Ontario, CA 91764,United States
CA HEADQUARTER : Lucy Shen (Ms)TEL: +1 909 509 4199
CENTRAL SALES OFFICE：Sunny Zhu (Ms)TEL: +1 773 747 6919
SOUTH SALES OFFICE：Michael Li (Mr)TEL: +1 832 426 3614
INTCO CANADAADD: Unit 28, 71 Marycroft Avenue, Vaughan, ON, L4L 5Y6, Canada
SALES OFFICE：Daniel Wang (Mr)TEL: +1 647 492 0919
INTCO EUROPEADD: Wulfrather Str.11 40233 Dusseldorf,Germany
WEST & NORTH EUROPE SALES OFFICE：Anny Yuan (Ms)TEL: +31 970 0503 1129
EAST EUROPE SALES OFFICE：Jane Liu (Ms)TEL: +48 22 208 6219
INTCO AUSTRALIASALES OFFICE:�Wenny Xiong (Ms)TEL: +61 (02) 8006 9711
INTCO MALAYSIAADD: Lot 8988, Jalan Tengah, Telok Gong, 42000 Klang, Selangor, Malaysia
INTCO CHINAADD: 3F, Building 9, CHJ Pujiang Hi-Tech park(188 Xinjunhuan Rd), Shanghai, China
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