red thread iia piping systems - frpsolutions.comfrpsolutions.com/product pdf_ii/b2101.pdf · 3 red...
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RED THREAD® IIA PIPING SYSTEMS
One Company Unlimited Solutions
2
• ExclusiveT.A.B.jointissuppliedinprimarypiping,
• Containmentfittingshavefemalethreadedinserts,
• Compatibleadhesiveshavenoshelflife,
• 2100PowerToolforendpreparation.
RECOMMENDED SERVICES Red Thread IIApipingsystemsareUL971ListedforallUL
identified applications and fuels, including alcohol and alcohol-
gasolinemixturesofeitherethanolormethanoluptoandinclud-
ing100%.ThepipingsystemiscompatiblewithbiodieselandE85
fuels.
BENEFITS NOV FiberGlass Systems is themarket leader for under-
groundfuelpipingsystemswith40yearsofcontinuoussupplyof
ULListedproducts.Red Thread IIApipingisreliableandnever
beenremovedbecauseoffuelincompatibilityandisdesignedto
meetgovernmentalenvironmentalregulationsincludingEPA.
Thirty Year Warranty - With over 40 years provenperfor-
manceinthemarketplace,UL971ListedRED THREAD IIApipe,
fittingsandadhesivecarrya30-yearwarranty.Theproductiswar-
rantedtobefreefromdefectsinmaterialandworkmanshipand
againstinternalandexternalcorrosionwhenusedforunderground
transportationoffuels.Thepipe’spermeabilityresistancegreatly
exceedsULallowablepermeabilityasshowninthechartbelow:
Year Primary Secondary
2004 UL 971 1gm/m2/day(0.053gal/100ft.of2”pipe30days)
4gm/m2/day(0.213gal/100ft.of2”pipe30days
1995 UL 971 4gm/m2/day(0.213gal/100ft.of2”pipe30days)
24gm/m2/day(1.278gal/100ft.of2”pipe30days
Leak Prevention -UL971bondedsumpentryfittingspro-videpositivesealatthesumppreventingleakingofundergroundfuelinoroutofthesump.ThisfittingalsoprovidesClassIprotec-tionwhichcomplieswithCalifornia’s requirement forcontinuousinterstitialmonitoring of the piping systems’ secondary contain-ment.
Exceptional Flow Characteristics -Two-InchpipehasthelargestI.D.(2.235”)inthefuelingindustryallowingthesaleoftwicethe fuelper footversusany1½” flexibleproducton themarket.Three-inchpipehasanominal3.36”I.D.;four-inchpipehasa4.36”I.D.
Secondary Containment -A“truepipeinapipe”whichpro-videsaninterstitialspaceforcompletecommunicationoffluids.
NOVFiberGlassSystems is the combination of theStar®
FiberglassproductlineandtheSmith Fibercast®productlines
bringingover60yearsof“Time-Tested”compositepipeexperience
totheOilfield,Chemical/Industrial,PetroleumMarketing,Marine
andOffshoremarkets.
LISTING Red Thread IIA piping systems are Listed to Underwrit-
ersLaboratoriesInc.(UL)971,“StandardforNonmetallicUnder-
groundPiping forFlammableLiquids.” TheUL971Listing for
Red Thread IIA covers all UL identified fuels and applications
andisapplicabletobothULandULC.
PRODUCT RED THREAD IIA pipeisafilamentwoundproductusing
amine-curedepoxyresinsandcontinuousglassfilamentswitha
resin rich interior surface. The thermosetting properties of the
pipewon’tsoftenorcreepatitsmaximumoperatingtemperature
of150°Fanddoesnotgetbrittleintemperaturesaslowas-40°F.
Red Thread IIAisahomogenousproductwithnolinerorblad-
der.
Primarypipeisavailablein2” through 4” diametersand
secondarypipeisavailablein3” through 6”diameters.Thepipe
offerscyclicoperatingpressureratingsupto250psigat150°F.
FITTINGS Compatiblefittingsaremanufacturedwiththesamechemi-
cal/temperature capabilitiesasthepipe.Fittingsarecompres-
sion molded or filament wound. The primary fittings have the
samepressureratingasthepiping;containmentfittingsarerated
to50psigin3”-4”sizesand20psigin6”.
JOINING METHODS T.A.B.™ (Threaded and Bonded) is the primary joining
methodforpipejointspromotingfast,positivemake-upandpre-
vents“backout”duringcuring.Thematchedtaperbellxspigot
jointistheprimaryjoiningmethodforfittingjoints.Thesejoints
assisttheinstallerandassuresanfasttrouble-freeinstallation.
FIELD TAPERING & JOINING Pipecanbecutandeasilyretaperedforinstallationinthe
fieldusingNOVFiberGlassSystems tapering tools. Poweror
manualtoolsareavailable,seeManual B2160, “General Instal-
lation Instructions.” Red Thread IIA piping iseasyandeco-
nomicaltoinstalldueto:
3
Red Thread IIA History In 1968, this product was UL Listed as “NonmetallicUnderground Piping for Petroleum Products Only.” Under theUL testprogram, thepipewas totally immersed in the followingchemicals(allat100°F).• Regularleadedgasoline,• Premiumunleadedgasoline,• Premiumleadedgasoline,• No.2fueloil,• Benzene• Toluene• ASTMreferencefuelC,• ASTMreferencefuelA,• Distilledwater,• Nitricacid(5%byweight(,• Sodiumcarbonateandsodiumbicarbonatesolution,• Sodiumchloridesolution(saturated),• Dilutesulfuricacid(pH=3)• Dilutesulfuricacid(20%byweight).
NOV Fiber Glass Systems recommended this pipe formethanol/gasoline blends up to 5% methanol at temperaturesupto75°F. Thepipewasalsorecommendedforallmixturesofethanolandgasolineincluding100%ethanol.
In 1984, theRed Thread II system carried the sameULlistingas in1968andNOVFiberGlassSystems recommendedthepipingsystemforallethanolandmethanolblendsupto100%attemperaturesupto75°F.
In 1990,NOVFiberGlassSystemsbeganmanufacturingRed Thread IIA.ThisproductwasULListedforpetroleumproducts,alcohols (ethanol andmethanol) and alcohol/gasolinemixtures.In1995and2005, theULstandardchangedandeach time theRed Thread IIA pipingsystempassedallnewrequirements.
ForadditionalproductinformationandlocationoftheNOVFiber Glass Systems Regional Managers and Manufacturer’sRepresentatives,visitwww.fgs.pipe.com.
Old vs. New -Pipeintheforegroundwasinstalledin1973andremoved27yearslaterwhenthestationclosed.
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RED THREAD IIA Primary Piping
Pipe Size Part NumberIn mm Pipe Length (ft)
2 50 011020-069-1 152 50 011020-069-2 22-252 50 011020-069-3 26-303 80 011030-069-1 153 80 011030-069-2 22-253 80 011030-069-3 26-304 100 011040-071-1 154 100 011040-069-2 22-254 100 011040-071-3 26-30
RED THREAD IIA Secondary Containment Piping
Pipe Size Part NumberIn mm Pipe Length (ft)
3 80 011030-069-4 153 80 011030-069-5 22-253 80 011030-069-6 26-304 100 011040-077-5 154 100 011040-069-5 22-254 100 011040-077-6 26-306 150 011060-120-5 156 150 011060-120-4 22-256 150 011060-120-6 26-30
NOMINAL DIMENSIONAL DATA
Pipe Size
(In./mm)I.D.
(In./mm)O.D.
(In./mm)
WallThickness (In./mm)
Weight(lbs./ft./kg-m)
Pressure/Temperature Max. Rating
Mill Test Pressure
(psig/MPa)
External Pressure Max. Rating (psig/MPa)
75°F/24°C 150°F/66°C
2 2.235 2.375 .070 0.5 250psig@150°F 375 85 80
50 57 61 1.78 0.74 1.72MPa@66°C 2.59 .57 .55
3 3.360 3.500 .070 0.7 175psig@150°F 300 36 34
80 85 90 2.54 1.04 1.21MPa@66°C 2.07 .25 .23
4 4.360 4.560 .085 1.2 125psig@150°F 265 34 30
100 111 116 2.16 1.79 0.86MPa@66°C 1.83 .23 .21
6 6.408 6.678 .135 2.4 20psig@150°F 265 22 20
150 163 170 3.43 3.51 0.14@66°C 1.83 .15 .14
5
90° ELBOW, Belled Ends
2”90°Elbow 012020-360-4
3”90°Elbow 012030-360-4
4”90°Elbow 012040-360-4
45° ELBOW, Belled Ends
2”45°Elbow 012020-310-4
3”45°Elbow 012030-310-4
4”45°Elbow 012040-310-4
TEE, Belled Ends
2”Tee 012020-410-4
3”Tee 012030-410-4
4”Tee 012040-410-4
FLANGE, Belled Ends
2”Flange 012020-170-4
3”Flange 012030-170-4
4”Flange 012040-170-4
Nominal Pipe Size(In./mm)
A(In./mm)
B(In./mm)
C(In./mm)
D(In./mm)
E(In./mm)
F(In./mm)
O(In./mm)
X1(1)
(In./mm)X2
(1)
(In./mm)2 33/8 21/4 3/4 43/4 3/4D-4Holes 25/8 6 13/8 11/2
50 86 54 19 121 19D-4Holes 67 152 35 38
3 45/8 25/8 13/8 6 3/4D-4Holes 33/4 71/2 15/8 17/880 117 67 35 152 19D-4Holes 95 191 41 48
4 51/8 25/8 13/8 71/2 3/4D-4Holes 37/8 9 11/2 17/8100 130 67 35 191 19D-4Holes 98 229 38 48
SLEEVE COUPLING, Belled Ends
2”SleeveCoupling 012020-101-8
3”SleeveCoupling 012030-101-8
4”SleeveCoupling 012040-101-4
END CAP
PRIMARY FITTINGS
Nominal Pipe Size(In./mm)
Sleeve Coupling End Cap Nipple (Overall Length “A”)
A(In./mm)
X1(1)
(In./mm)A
(In./mm)X1
(1)
(In./mm)4”
101.6mm6”
152.4mm8”
203.2mm10”
254.0mm12”
304.8mm
2 6 21/8 23/4 13/8 † † † † †
50 152 54 70 35_
† † † †
3 6 23/8_ _ _
† † † †
80 152 60_ _ _
† † † †
4 7 27/8_ _ _
† † † †
100 178 73_ _ _
† † † †
† Available from stock
(1)X dimension is a nomi-nalmakeupdimensionforlayoutonly.Donotuseforassemblydimensions.
2”EndCap 012020-180-4
3”EndCap 012030-180-4
4”EndCap 012040-180-4
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Bell x Male
2”BxM 012020-191-4
3”BxM 012030-191-4
4”BxM 012040-191-4
Spigot x Male
2”SxM 012020-192-4
3”SxM 012030-192-4
4”SxM 012040-192-4
Bell x Female
2”BxF 012020-194-4
3”BxF 012030-194-4
4”BxF 012040-194-4
Spigot x Female
2”SxF 012020-195-4
3”SxF 012030-195-4
4”SxF 012040-195-4
Nominal Pipe Size(In./mm)
Bell x Male Spigot x Male Bell x Female Spigot x Female
A(In./mm)
B(In./mm)
X(1)
(In./mm)A
(In./mm)B
(In./mm)A
(In./mm)X(1)
(In./mm)A
(In./mm)B
(In./mm)
2 4¼ 2 13/8 35/8 2 31/2 13/8 37/8 21/8
50 108 51 35 92 51 89 35 98 54
3 5½ 3 15/8 45/8 3 4½ 15/8 43/4 31/8
80 140 76 41 117 76 114 41 121 79
4 5½ 4 1½ 47/8 4 41/2 1½ 47/8 41/8
100 140 102 38 124 102 114 38 124 105
REDUCER BUSHING
2”x1”FemaleNPT 012020-233-4
2”x11/4”FemaleNPT 012020-232-4
2”x11/2”FemaleNPT 012020-231-4
3”x2”Red.Bushing 012030-231-4
4”x3”Red.Bushing 012040-231-4
NominalPipeSize(In./mm)
A(In./mm)
X(1)
(In./mm)
2x150x25
1¾44
**
2x1¼50x32
251
**
2x1½50x40
1¾44
**
3x280x50
2¼57
1½38
4x3100x80
23/860
17/848
(1)Xdimensionisanominalmakeupdimensionfordrawinglayoutonly.Donotuseforassemblydimensions.
*AlsoavailablewithBritishStandardThreads.Specifywhenordering.
SADDLE
NominalPipeSize(In./mm)
A(In./mm)
B(In./mm)
X(1)
(In./mm)
2x1½50x40
27/873
4102
135
THREADED ADAPTERS(2) - NPT THREAD
NIPPLE
2”x4” 012020-004-5 3”x6” 012030-006-5
2”x6” 012020-006-5 3”x8” 012030-008-5
2”x8” 012020-008-5 3”x10” 012030-010-5
2”x10” 012020-010-5 3”x12” 012030-012-5
2”x12” 012020-012-5 4”x6” 012040-006-4
4”x8” 012040-008-4
4”x10” 012040-010-4
4”x12” 012040-012-4
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SECONDARY CONTAINMENT FITTINGS
SLEEVE COUPLING
3”90°SCSleeveCoupling 012030-101-3
4”90°SCSleeveCoupling 012040-101-3
6”90°SCSleeveCoupling 012060-101-9
TERMINATION FITTING With NPT TAP
3”x2”WITH3/4NPTTap 012030-236-3
4”x3”WITH3/4NPTTap 012040-236-3
6”x4”WITH3/4NPTTap 012060-234-7
TEE
3” SC Tee 012030-410-3
4” SC Tee 012040-410-3
6” SC Tee 012060-410-9
TERMINATION FITTING Without TAP
3”x2”WithoutTap 012030-235-3
4”x3”WithoutTap 012040-235-3
6”x4”WithoutTap 012060-235-9
NominalPipe Size(In./mm)
A±1/8 ”
(In./mm)
B± 1/8”
(In./mm)
C± 1/8”
(In./mm)
D± 1/8”
(In./mm)
E± 1/8”
(In./mm)
F± 1/8”
(In./mm)
G± 1/8”
(In./mm)
3 6 7 14 3 2½ 2½ 8
80 152 178 356 76 64 64 203
4 7½ 8 14 3 3 2½ 8½
100 191 203 356 76 76 64 216
6 8 9 16 4 4 3 11
150 203 229 406 102 102 76 279
(1)Xdimensionisanomi-nal makeup dimensionfor drawing layout only.Do no use for assemblydimensions.
90° ELBOW
3”90°SCElbow 012030-360-3
4”90°SCElbow 012040-360-3
6”90°SCElbow 012060-360-9
3”45°SCElbow 012030-310-3
4”45°SCElbow 012040-310-3
6”45°SCElbow 012060-310-9
45° ELBOW
Nominal Pipe Size(In./mm)
A(In./mm)
X(1)
(In./mm)
2 5 2⅛
50 127 54
3 6 2⅜
80 152 60
4 6 2⅞
100 152 73
SLEEVE COUPLING,One-piece, scarfed O.D.
2”SCSleeveCoupling 012020-101-9
3”SCSleeveCoupling 012030-101-9
4”SCSleeveCoupling 012040-101-9
Nominal Pipe Size(In./mm)
A(In./mm)
B(In./mm)
X(1)
(In./mm)
2 4¼ 2 1⅜
50 108 51 35
3 5½ 3 1⅝
80 140 76 41
4 5½ 4 1½
100 140 102 38
THREADED ADAPTER,Bell x Male, Scarfed O.D.
2”BxMThreadedAdapter 002020-191-7
3”BxMThreadedAdapter 002030-191-7
4”BxMThreadedAdapter 002040-191-7
NominalPipe Size(In./mm)
Crossover 45 Crossover TeeCrossover Nipples
(Overall Length “C”)
A1 (In./mm)
A2(In./mm)
B1(In./mm)
B2(In./mm)
6”152.4 mm
8”203.2 mm
3 6 4¾ 7 5½ † -
80 152 121 178 140 † -
4 7½ 5½ 8 63/8 † -
100 191 140 203 162 † -
6 - - - - - †
150 - - - - - †
†Availablefromstock.
CROSSOVER 45° ELBOW
3”45°SCCrossover 012030-311-3
4”45°SCCrossover 012040-311-3
CROSSOVER TEE
3”SCCrossoverTee 012030-411-3
4”SCCrossoverTee 012040-411-3
CROSSOVER NIPPLE,Scarfed both ends
3”x6”CrossoverNipple 012030-006-7
4”x6”CrossoverNipple 012040-006-7
6”x8”CrossoverNipple 012060-008-7
*NPTthreads.(1)Xdimensionisanominalmakeupdimensionfordrawinglayoutonly.Donotuseforassemblydimensions.
Nominal Pipe Size(In./mm)
A(In./mm)
X(1)
(In./mm)
3x2 2¼ 11/2
80x50 57 38
4x3 23/8 17/8
100x80 60 48
REDUCER BUSHING, Scarfed O.D.
3”x2”ReducerBushing 012030-231-7
4”x3”ReducerBushing 012040-231-7
Nominal Pipe Size(In./mm)
A(In./mm)
B(In./mm)
X(1)
(In./mm)
3x2 4 6 13/880x50 102 152 35
4x2 4½ 6 13/8100x50 114 152 35
4x3 5¼ 6 15/8100x80 133 152 41
3x1 3½ 6 *
80x25 89 152 *
3x1¼ 3½ 6 *
80x32 89 152 *
3x1½ 3½ 6 *
80x38 89 152 *
4x1 4 6 *
100x25 102 152 *
4x1¼ 4 6 *
100x30 102 152 *
4x1½ 4 6 *
100x40 102 152 *
SADDLE
BELLED OUTLET FEMALE NPT OUTLET
3”x2”Saddle 012030-521-4 3”x1”Saddle 012030-511-4
4”x2”Saddle 012040-521-4 3”x11/4”Saddle 012030-512-4
4”x3”Saddle 012040-531-4 3”x11/2”Saddle 012030-516-4
4”x1”Saddle 012040-511-4
4”x11/4”Saddle 012040-512-4
4”x11/2”Saddle 012040-516-4
CENTRALIZER
2”x3”Centralizer 013020-650-3
3”x4”Centralizer 013030-651-4
4”x6”Centralizer 013040-650-6
18
9
NominalPipe Size(In./mm)
A(In./mm)
B(In./mm)
C(In./mm)
3(3x2) 67/8 4 4
80(80x50) 175 102 102
4(4x3) 67/8 4 5
100(100x80) 175 102 127
SINGLE WALL SUMP ENTRY/TERMINATION FITTING
SizeIn.
AIn.
BIn.
CIn.
2” 6 3 29/163” 6 3 33/44” 6 3 43/46” 6 3 67/8
DOUBLE WALLSUMP ENTRY/TERMINATION FITTING
NominalPipe Size(In./mm)
A(In./mm)
B(In./mm)
C(In./mm)
3(3x2) 67/8 4 4
80(80x50) 175 102 102
4(4x3) 67/8 4 5
100(100x80) 175 102 127
3”GasketedFitting 012030-620-0
4”GasketedFitting 012040-620-0
Entry/Termination Fitting Body
CHoleDia.
AB
Compression Ring
Nut
GasketGasketLube
Sump Wall
SUMP FITTINGS
NominalPipe Size(In./mm)
G ± 1/8”(In./mm)
H ± 1/8”(In./mm)
I ± 1/8”(In./mm)
4x3 6 2½ 2½
100x80 152 64 64
5x4 7 2½ 2½
125x100 178 64 64
6x4 7 3¼ 2¾
150x100 178 83 70
CONCENTRIC REDUCER
2”BondedFitting 012020-622-0
3”BondedFitting 012030-622-0
4”BondedFitting 012040-622-0
6”BondedFitting 012060-622-0
4”x3”ConcentricReducer 012040-238-3
5”x4”ConcentricReducer 012050-238-3
6”x4”ConcentricReducer 012060-238-3
DOUBLE WALLSUMP ENTRY/TERMINATIONFITTING - Bonded
3”BondedFitting 012030-626-0
4”BondedFitting 012040-626-0
10
APPROVALS
ISO 9001LITTLE ROCK, AR
SAND SPRINGS, OKSUZHOU, CHINA
NOV FIBER GLASS SYSTEMS
TERMINATION EXAMPLE USING DOUBLE WALL SUMP
ENTRY/TERMINATION FITTINGS
Primary PipeRED THREAD IIA
Concentric Reducer
Spigot x NPT Adapter or Pipe Nipple
Sump Entry/Termination Fitting
Containment Pipe RED THREAD IIA
Samples of UL Labels
The colors of the representative labels used on the products are as follows:
RED THREAD IIA Pipe and Primary Fittings labels are yellow.
Secondary Containment Fittings/6”SC pipe label is green.
11
NationalOilwellVarcohasproducedthisbrochureforgeneralinformationonly,anditisnotintendedfordesignpurposes.Althougheveryefforthasbeenmadetomaintaintheaccuracyandreliabilityofitscontents,NationalOilwellVarcoinnowayassumesresponsibilityforliabilityforanyloss,damageorinjuryresultingfromtheuseofinformationanddatahereinnorisanywarrantyexpressedorimplied.Alwayscross-referencethebulletindatewiththemostcurrentversionlistedatthewebsitenotedinthisliterature.
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