CLEAN COAL DAY IN JAPAN 2010 ( 8th Sep., 2010, ANA InterContinetal Tokyo)

Reduction of CO2 Emissions fromReduction of CO2 Emissions from Coal-fired Power Generation

Masaharu Fujitomi

Executive Managing DirectorExecutive Managing Director

J-POWER

( Electric Power Development Co., Ltd. )

Coal Power Plays a Major Role in Japan

Share of Coal-Fired Power GenerationEnergy Sources for Electricity Generation in Japan Share of Coal Fired Power Generation

Capacity in Japan

2% 2% 2% 2% 2%100%

Generated energy [billion kWh] 379 485 738 940 988

in Japan

Total：38GW3%

17% 27% 34%26%

17% 17% 12% 10% 8%2% 2% 2% 2% 2%

80%

100%

Others

28%71% 44% 27%

10%

10%

40%

60% HydroNuclearOilLNG

18%25%

2%15%

22%

26%28%

20%

LNGCoal

Coal5% 5% 10%

18%2%0%

1973 1980 1990 2000 2008

Coal

（year）

To Curb CO2 Emissions from Coal-fired Power Generation

Possible reduction rate of CO2 per Unit

Coal-Biomass dual firing ▲ 1～10％

red

100%

▲10～30％High Efficiency Power Generation

m C

oal-f

irer

atio

n

▲80～90％

ons

from

wer

Gen

e CO2 Capture & Storage

Emis

sio

Pow

２０１０ ２０２０ ２０３０ ２０４０ ２０５０

CO

2

（ ）２０１０ ２０２０ ２０３０ ２０４０ ２０５０ （year）

Coal-Biomass dual firing

Coal-Biomass dual firing can reduce CO2 emissions from coal-fired power plant without large retrofit.

Bi d l fi i d t bl bi t ( tit d i ) Biomass dual firing needs a stable biomass procurement ( quantity and price ).

G b

FuelizingCoal-fired power

plantCarbonizedGarbage Carbonized

Fuel

Sewage sludge, etc. Coal

Biosolid Fuel

Waste wood, etc.

Wood Biomass

Fuel

Improving Efficiency of Coal-fired Power by JPOWER

(1,050MW×2units)

n

HH

V)

(700MW) (156MW×2units)

(1,000MW)

(1,000MW)

(600MW) (600MW)

ffici

ency

on

, bas

ed o

n

(250MW×2units) (500MW×2units)

700MW (1983)

1,000MW (1990)

1,050MW (2000)

Ther

mal

eff

nt o

f gen

erat

i

(250MW)500MW (1981)

(1983)

Change in unit capacity of coal-fired power stations(%, a

t poi

n

New Isogo No 1 Startup: 2002

Efficiency Upgrade by Plant Replacement (Isogo Thermal Power Station)

Old Isogo, Startup:1967 New Isogo No.1, Startup: 2002 New Isogo No.2, Startup: 2009

Three P rposes Output 530MW 1,200MW

Three Purposes

◇◇ Output Output UpgradeUpgrade

（265MW×2） （600MＷ×2）

SOx 60 ｐｐｍ 20 / 10 ｐｐｍNOx 159 ｐｐｍ 20 / 13 ｐｐｍD t 50 / 3N 10 / 5 / 3N

No.1 / No. 2

◇◇ Environmental Environmental UpgradeUpgrade

◇◇ Efficiency Efficiency

Dust 50 ｍｇ/m3N 10 / 5 ｍｇ/m3N Steam condition Sub-critical Ultra Super Critical（USC）

Efficiency 38％ (Gross％; HHV) 42～43％ (Gross％; HHV)yyUpgradeUpgrade CO2 Emissions 100 83 ※

※ A comparison of the CO2 emission per gross output (kWh) with an old plant (100 basis).

Estimated CO2 Reduction Potential by Applying the Best Practice of Coal-fired Power Plant in JapanApprox. 1.3 billion tons (Almost equivalent to total CO2 emission from Japan)

Practice of Coal fired Power Plant in Japan

2000

Mt-CO2▲377 （M t）

1500

2000

(▲377) (▲705）＋▲705 （M t）＋▲180 （M t）

▲1.3 B t (Approx.)

500

1000

(▲180）

0

500

Actual

(▲22)

Estimated Actual Actual ActualEstimated Estimated EstimatedActual

Japan US China India

Estimated Actual Actual ActualEstimated Estimated Estimated

Source ： IEA World Energy Outlook 2007, Ecofys International Comparison of Fossil Power Efficiency and CO2 Intensity 2008

Towards Higher Thermal EfficiencyDevelopment of Coal-fired Power Generation Pulverized Coal-Fired System (PCF)： Efficiency upgrade by increasing steam temperature and

pressure; A-USC （Advanced USC, 700℃ class） is under development I t t d C l G ifi ti C bi d C l S t (IGCC） C bi d G t bi (GT) d

Development of Coal fired Power Generation

Integrated Coal Gasification Combined Cycle System (IGCC）： Combined Gas turbine (GT) and steam turbine (ST) cycle; Higher thermal efficiency than PCF; Increasing the GT inlet gas temperature is necessary for efficiency upgrade

Integrated Coal Gasification Fuel Cell Combined Cycle System （IGFC）： Triple combined cycle (GT+ST+FC); Higher thermal efficiency than IGCC

① PCF ② IGCC（1500℃ class） ③ IGFC

Latest PCF （USC)

700℃ class (A-USC)

G ifi

GT

STGT

FC

Gasifier STBoiler ST

Gross：42～43％(HHV)Net : 41％(HHV）

Gross：51～53％Net ：46～48％

Gross：60％～Net ：55％～

Gasifier STBoiler ST

Gross：48％Net : 46％Net : 41％(HHV）

（Basis）Net ：46 48％CO2 reduction: approx. 13％

Net ：55％CO2 reduction: approx. 25％～

Net : 46％CO2 reduction：

approx. 11％

Overview of CCS Projects by J-POWER

4 Partnership: J-POWER/MHI @J-POWER Matsushima P/SPCF

J-POWER covers three major CO2 Capture technologies from thermal power stations

4 Method: Chemical Absorption (KS-1)

4 Gas flow rate: 1,750Nm3/h

4 CO2 Capture rate: 10 t/dayPost-combustion

PCF

CO2 Capture rate: 10 t/day

4 Test period: July ‘06 – October ‘08

PCF4 Partnership: CS Energy, ACA, Xstrata Coal, Shlumberger /

J-POWER, IHI, Mitsui @ Callide A P/S in QL, Australia

Pilot Plant

Oxyfuel Combustion

PCF J POWER, IHI, Mitsui @ Callide A P/S in QL, Australia4 Fund: Australian Gov. and Japanese Gov.4 Plant Capacity: 30MWe4 CO2 Capture rate: Up to 75t/d2 p p4 Storage: Depleted gas field / Saline Aquifer4 Test period: August ‘11 – Mid ‘14

4 Partnership: J POWER/NEDO @J POWER Wakamatsu Research

Demo. Plant

Pre-Combustion

Coal Gasification4 Partnership: J-POWER/NEDO @J-POWER Wakamatsu Research

Institute, EAGLE plant

4 Method: Chemical Absorption (MDEA)

4 Gas flow rate: 1 000Nm3/hPre Combustion 4 Gas flow rate: 1,000Nm3/h

4 CO2 Capture rate: approx. 20 t/d

4 Test period: Nov. ‘08 – March ‘14Pilot Plant

EAGLE Pilot Plant TestJ POWER Wakamatsu Research Institute

The main purpose of this project is to research physical absorption CO capture technologies for a coal

Innovative CO2 Capture Technology for EAGLEInnovative CO2 Capture Technology for EAGLECoal gasification unitAir separation

unit

J-POWER Wakamatsu Research Institute ( Kitakyushu City, Japan )

absorption CO2 capture technologies for a coal gasification process by using the oxygen-blown coal gasification pilot plant (EAGLE). To have two types of CO2 capture process (i.e. chemical

b ti d h i l b ti ) i th EAGLE il t

Gas clean-up unit

absorption and physical absorption) in the EAGLE pilot plant, and conduct an experimental study with comparing two types of CO2 capture technology.【Partnership】 J-POWER / NEDO【Test Period】 4years （Summer 2010 ‐ March 2014）

CO2 Capture unit Gas turbine unit

(FY)(FY)(FY)(FY)

STEP-2STEP-120092008200720062005200420032002

Ga

Gas

CO

CO

1995～2001

Plan2010 2011 2012 2013

COCO2 2 capturecaptureChemicalChemical

COCO2 2 capturecapturePhysicalPhysical

STEP-2STEP-120092008200720062005200420032002

Ga

Gas

CO

CO

1995～2001

Plan2010 2011 2012 2013

COCO2 2 capturecaptureChemicalChemical

COCO2 2 capturecapturePhysicalPhysical

TrialTrialoperationoperation

Coal Flexibility TestCoal Flexibility Test

Performance TestPerformance Test

sifier Modificatio

sifier Modificatio

OO22

capture systemcapture system

Coal FlexibilityCoal Flexibilitytesttest

DesignDesign

&&

ConstructionConstruction

-- Chemical Chemical Absorption Absorption --

-- Physical Physical Absorption Absorption --

Design, Design, Construction, Construction,

TrialTrialoperationoperation

Coal Flexibility TestCoal Flexibility Test

Performance TestPerformance Test

sifier Modificatio

sifier Modificatio

OO22

capture systemcapture system

Coal FlexibilityCoal Flexibilitytesttest

DesignDesign

&&

ConstructionConstruction

-- Chemical Chemical Absorption Absorption --

-- Physical Physical Absorption Absorption --

Design, Design, Construction, Construction,

Reliability TestReliability Test

ScaleScale--up Testup Test

Reliability TestReliability Test

ononm installation

m installation

Survey of TraceSurvey of TraceElement behaviorElement behavior

TestTest

Reliability TestReliability Test

ScaleScale--up Testup Test

Reliability TestReliability Test

ononm installation

m installation

Survey of TraceSurvey of TraceElement behaviorElement behavior

TestTest

Osaki CoolGen Project (IGCC demo.)

◎ The Chugoku Electric Power Company and J-POWER agreed to jointlydemonstrate a large-scale oxygen-blown coal gasification technology (IGCC)and CO2 capture technology in Osaki, Hiroshima.

◎ We have jointly established the Osaki CoolGen company in Hiroshima in July,2009, and are executing environmental assessment for the demonstration now.

Plant Output ： 170MW ClassCoal Feed Rate ： 1,100t/day Class

OptimizationR h d St d

Fiscal Year 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 20222009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022

Environmental Impact Assessment

Research and Study

設計・建設 実証試験Design,Manufacturing

d I t ll tiDemonstrationO tiOxygen blown

IGCC

onst

ratio

n

設計 建設 実証試験

実証機

The demonstration operation will be carried out in 2 steps.・1st step:Test operation of 170MW IGCC. (from March, 2017)

and Installation

The start of construction

Modification

Operation

The start of operation

CO2 Capturewith IGCCD

em

実証機改造

設計・建設 実証試験

・2nd step:Test operation of IGCC with CO2 Capture. (from 2021)Modification

Demonstration Operation

Design,Manufacturingand Installation

Summary

Challenge for reducing CO2 emissions from coal-fired power generation;

1. To improve efficiency by using USC, A-USC, or IGCC technologiestechnologies

2. To develop a commercially available CCS technology2. To develop a commercially available CCS technology

3. A government financial support and a necessary legislationg pp y gneeded for CCS technology

4. CCS technology would be able to reduce CO2 emissions from coal-fired power generation

Thank you for your attentionThank you for your attention.