reduction of waste from beverage industry in€¦ · rental storehouse ... use as a row material...
TRANSCRIPT
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2013/1/31
New recycling methods of beverage wastes | TokuroⅠwinter semester group2
Prof. Yukie Saito (Superviser, Graduate School of Agricultural and Life Sciences, The University of Tokyo)
Naoyuki Ishiwata (sub-group1, leader)
Li Feng (sub-group1)
Nong Yian (sub-group1)
Makoto Yoshida (sub-group1)
Indika Rohan Palihakkara (sub-group2, leader)
Nuwan De Silva (sub-group2)
Houdo Tanaka (sub-group2)
Nguyen Thi Nga (sub-group2)
GROUP2 REDUCTION OF WASTE FROM BEVERAGE
INDUSTRY IN SHIZUOKA PREFECTURE
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Group2 report. Index (Summary is on the last page.) CHAPTER 1 (by Yoshida) ........................................................................................... - 3 - Introduction .................................................................................................................. - 3 - Preface .......................................................................................................................... - 3 - Shizuoka prefecture ...................................................................................................... - 3 -
Geography, Demography and climate ...................................................................... - 3 - Agriculture ................................................................................................................ - 4 - Industry ..................................................................................................................... - 4 -
Beverage industry ................................................................................................. - 5 - Problem related to the waste produced in beverage industry ............................... - 6 -
About Shizuoka visit ................................................................................................ - 8 - Other projects ............................................................................................................. - 10 - Key point for new solution ......................................................................................... - 10 - Purpose of our Group ................................................................................................. - 12 - Chapter 2 (by sub-group1) .......................................................................................... - 13 - Introduction(by Nong) ................................................................................................ - 13 - Current Situation ........................................................................................................ - 14 - Varieties Evaluation as the Feasibility of Tangerine Peel. ......................................... - 15 -
Brief Introduction to the Main Kinds of Orange .................................................... - 15 - Mandarin orange ................................................................................................. - 15 - Bitter orange ....................................................................................................... - 16 - Grape fruit and Orange ....................................................................................... - 16 -
Reasons why Citrus and Citrus Peels are Valuable ................................................ - 16 - What Treatment Should be Done to Get Dried Tangerine Peel? ........................... - 17 - Juice rate, acidity and total sugars .......................................................................... - 17 -
Feasibility analysis of Japanese citrus as Tangerine peel(by Li)................................ - 18 - Experimental Design .............................................................................................. - 18 - Analysis of Results ................................................................................................. - 21 - Appearance ............................................................................................................. - 21 -
Traits ................................................................................................................... - 22 - Smell ................................................................................................................... - 22 - Taste ................................................................................................................... - 22 -
Part of the specifications standard about tangerine peel :....................................... - 23 -
Top –grade .............................................................................................................. - 23 - Second-grade .......................................................................................................... - 23 -
Evaluation of laws and regulations ............................................................................. - 23 -
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Economical evaluation(by Ishiwata) .......................................................................... - 25 - Methods of measuring density of dried citrus peels ............................................... - 25 -
Costs which can’t be changed by wholesale price(/year) ................................. - 26 -
Rental storehouse .................................................................................................... - 28 - Custom duty rate ..................................................................................................... - 28 - Costs of Loading to ship ......................................................................................... - 29 -
Carriage costs(in Japan)+Carriage costs(on sea)+Carriage costs(in China) . -
29 - Machine costs (depreciation) .................................................................................. - 30 -
Machine costs(fuel : LPG) ................................................................................ - 30 -
Labor costs .............................................................................................................. - 30 -
Costs which can be changed by wholesale price(/year) .................................... - 30 -
Calculated revenue is as follow: ............................................................................. - 31 - Conclusion .................................................................................................................. - 33 - Chapter 3 (by sub-group2) .......................................................................................... - 34 - Recycling the Waste from Green tea and Coffee(by Tanaka and Indika) .................. - 34 - Present situation and motivation(by all menbers of sub-group2) ............................... - 34 - Recycling approaches(by Indika and Nuwan) ............................................................ - 35 - Use as a row material for plant /flower pot(by all menbers of sub-group2) .............. - 35 -
Preparation of a potting mixture/medium ............................................................... - 38 - Conclusion:(by Nga and Tanaka) ............................................................................... - 44 - Perspective(by Nga) ................................................................................................... - 44 - Whole Conclusion and Discussion ............................................................................. - 45 - Perspective (by Yoshida) ............................................................................................ - 46 - Reference (by Li, Nga and Nong) .............................................................................. - 47 - Acknowledgement (by Tanaka, Ishiwata and Indika) ................................................ - 51 - Summary(Ishiwata) (by Ishiwata) .............................................................................. - 52 -
Chapter1 ................................................................................................................. - 52 - Chapter2 ................................................................................................................. - 52 - Chapter3 (with Indika) ........................................................................................... - 52 - Whole conclusion and discussion ........................................................................... - 52 -
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CHAPTER 1
Introduction
Preface
Our group aimed considering the current situation of beverage residue problem in
Shizuoka and make a proposal. We listened to the relevant people, discussed the idea,
visited some plants in Shizuoka and heard the lecture. After these we discussed new
plans for beverage residue and summarized them to this report.
Shizuoka prefecture
Geography, Demography and climate
Shizuoka prefecture is located in
the Chubu region of the Honshu
Island of the Japan. Geographically
it is demarcated by coast of the
pacific ocean, Japan alps and well
known mount fuji. (1)
Having 7,779.81 km2 of total land
area it bears 3751308 of population
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with a 485.17/km2 of population density. It comprises of 23 cities of which the city
Shizuoka considered as the capital. Of the total land area only 35.1% is inhabited and
the rest is covered by the forests.
Shizuoka prefecture is blessed with a mild climate due to its geographical position and
has a 2324.9mm of average annual rain fall and 16.5℃of temperature.
Agriculture
With geographical location and favourable climate Shizuoka has a very good potential
for agriculture, forestry and fisheries. Having ranked twelfth in agricultural out puts
(Gross agricultural out put 208.6 billion yen in 2009),eighth in forestry products ( Gross
forestry out put 11.1 billion yen in 2009) and seventh in fisheries production (Total seas
catch 55.8 billion yen in 2009) it accounts for 1.2% of Japan's GDP. Shizuoka ranks
first in Japan in products such as green tea, mandarin oranges, “wasabi” horseradish,
bonito, mackerel, yellowfin tuna, and cherry-colored shrimp. The prefecture accounts
for more than 40% of national green tea production and 60% of its distribution with a
total tea output of over 70 billion yen annually.(2)
Industry
Having access to plenty of clean water, the prefecture is leading in the beverage
industry meanwhile the machinery industry in Shizuoka is the third biggest in Japan and
the production volume is 19 trillion yen in 2005 since a lot of electric devices,
transportation equipments chemical products and beverage products are produced in
Shizuoka.(3)
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Beverage industry
Shizuoka prefecture shares 18% of the national beverage production and which is the
highest contribution as a single prefecture. Shizuoka has good conditions for beverage
industry. First Shizuoka is close to both Tokyo and Nagoya, which are quite large cities.
Second there are plenty of water in Shizuoka since south Alps supply water in a steady
stream. Third, companies can collect some kinds of beverage ingredient in Shizuoka,
such as Green tea, Citrus. (4)
Fig2 Production rate about juice in Japan(2010)
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Problem related to the waste produced in beverage industry
Being the leader in beverage industry the prefecture is suffering from its negative
impacts having accumulated a larger volume of wastes. Therefore, proper disposal of
these wastes are vital to prevent occurrence of any negative impacts to the society and
environment even though the disposal of the same incurred a considerable cost to the
industry. The approach of the government is to recycle/reuse those wastes since it is the
best option and as well as the residues has its own unique properties for utilizing in the
recycling process. Due to the prevailing recycling /reuse process incurred a considerable
costs the producers have mild interests on that and therefore the government have had to
imposed a food recycle low in 2000.
Nowadays many companies suffer a slump in the depression and they want to reduce
these costs and they want to reduce the amount of residue and reuse it to save the money.
Under this situation, many companies and the government are trying to devise new
system for reusing residue.
"Under the current Food Recycling Law enacted in 2000, all food-related businesses,
especially food manufacturers, retailers and restaurants that annually generate more than
100 tons of food waste, are required to reduce their wastes at least 20 percent by the end
of fiscal 2006, for example by recycling it into fertilizer or feed. (5)(6)
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Green Tea residue
Coffee residue
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Green Tea residue
About Shizuoka visit
Our group visited some of the beverage plants in Shizuoka. In our visit, we learned
some of the examples of the residue recycle system.
Shizuoka Yuka Kogyo, the plants we visited and interviewed, have four ways of
reusing food residue. First they make feed for animal from Okara (tofu residue). By
waste oil combustion Okara is dried and used for animal feed. They make dried Okara
6,000t per year. Second they make bio-ethanol from mix of Okara and potato peel
which has enough starch for ethanol production. 800 liter of bio-ethanol are produced in
one year. Third, they produce bio-diesel-fuel from waste oil and use it for cars and
trucks in the plants. Forth, bio-pellet like fuel tablet are produced there. Coffee residue,
green tea residue and Okara are mixed and dehydrated. Moreover they are pelletized in
order to make them easily-handled. For these process, food and beverage residue could
be re-used to some extent.
pellet in order to make them easy to handle.
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For these processes, food and beverage residues are re-used to some extent.
Bio-ethanol producing machine
Tofu residues
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Bio fuel pellets changed from residues of coffee and green tea, and okara
Other projects
Some companies have already do reusing in practice and government support food
residue recycle movement throughout Japan,
For example, some plants produce animal feed from food residue (7)In other part,
Government establish prize for the companies which try to create recycle system.(8)
Food residue recycle now gather momentum.
Key point for new solution
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In Shizuoka we learned key points for solving this problem.
Fig3 Scheme for reducing the wastes.
The chart is to explain the key points.
Generally, people tend to consider the technology or the idea itself when they have to
solve problems, but Mr.Ikegaya, the division head of the business management
department of Shizuokayuka-kogyo, pointed to the absence of total structure. Even if
they have the great technology or the great idea for the problem, they may fail to
achieve success due to the lack of thinking of other factors. It does not mean inventing
new technology is of no use. Of course innovation and new solution are needed and
essential but they have to think of social system. If the products made by new
technology have no demand, the technology will be in vain. We have to think from
entrance to exit. When thinking of entrance we have to consider which feedstock or
ingredient to use and check the ways of ensuring the amount of feedstock, the
transportation of feedstock, the cost or time for collecting, ways of dividing the
Which
feedstock?
transportation
collecting
Technically
possible?
novelty
energy saving
What
the product?
stability
selling system
entrance technology exit
Standing to reason? / Possible cost?
Establish the TOTAL STRUCTURE
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ingredient and examine the quality and stability of the feedstock. As for exit, the points
we have to check deeply is what we produce as a product, their quality stability, selling
system, marketability and by-product. In our case feedstock is originally by-product of
beverage but the products from by-product also has possibility of producing by-product.
In conclusion we have to examine social circumstance in addition to the technology or
idea.
Purpose of our Group
However 22,000,000t of food residue is by-produced each year in Japan and 80% of it
are not recycled now. What we must do for this problem is to think of new ideas or
improve current solutions. Members in our group were divided into two small groups
and each small groups thought and discussed new approaches to the problem. After this
introduction, we wrote each group's idea and thought. Therefore we set ideas of both
two group in this report. Both will be meaningful, we hope.(9)
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Chapter 2
Introduction
In Japan, almost 400 thousand tons of fruits juice is consumed every year. And 90%
of them are imported as highly concentrated fruit juice. According to the research, there
are four kinds of fruit juices, apple juice, orange juice, grape juice and pineapple juice.
And 92% of the orange juice is imported from foreign countries, and left 8% comes
from domestic market (10). It seems that 8% is small number here, but Japanese market
is a great consuming market in the world, therefore great amount of oranges have been
used as juice material. And in the case here, factories squeeze oranges. After squeezing
processing, the orange peel residues could be a problem for the fruit squeezing factory,
because it takes a lot of money to dispose them.
Right now, our proposal here is selling the dried orange peel to China as Chinese
supplement food; chinpi. In this way, the factory could not only saving money to
dispose the peels, but also earning money from selling chinpi.
Recently The JA Foods factory in sizuoka treat 2000 t/year of orange in order to extract
juice, which generates 1000 t/year of wastes. And they deal with the price of 6JPY per
kilogram. Right now, our proposal here is selling the dried bitter orange peel to China.
In this way, the factory could not only saving money from disposing the peels, but also
earning money from the new selling plan.
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Current Situation
As we all known, there already have been some recycling methods for the orange peels,
such as bath addition, aromatic substance, Chinese herbal medicine and so on. However,
we took selling dried peel to China as the optimal proposal to the factory. There are
several reasons that make the other recycling processes less feasible.
Firstly, Bath addition, aromatic substance and Chinese herbal medicine demand only a
small content of effective ingredient in the whole peels, and the left becomes wastes.
And in order to get it, it takes fussy and cost-effective procedures. By the way, we can
see, there is not a huge market of these materials.
Secondly, in our proposal, in order to suppress cost, we take only one recycling method.
We propose to buy only one kind of the machine, drying machinery. On the other hand,
the other three methods need some kinds of machines because other recycling
procedures are rather complicated.
Thirdly, in Chinese, there already has been one kind of the traditional food condiment,
Chinpi, which could be made from the peel of three kinds of oranges, tangerine, regular
orange and citrus reticulate. There are several main production bases in china,
Chongqing, Hubei and Zhejiang. The total consumption is above 30,000 tons per year,
which were used as condiment, medicine and export, therefore we need not afraid of
cultivating new market.
Firstly, because of the large size of drought in china, especially the worst drought in
Sichuan, most of orange trees dried out, causing great decrement in the orange
production.
Secondly, even though china is a huge consumer market, people rarely pay attention to
the peels. (The longer the peels have been stored, the more value them worth.)→delete?
The price of 3 years Xinhui orange peel is nearly 2800~3500JPY per kilogram, and The
price of 10 years Xinhui orange peel is more than 11000JPY per kilogram.
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The most important reason is the safety and
sanitation situation of Japanese orange peel. Due
to the excessive use of pesticides, China's food
safety problems are worrying. Actually Japan
does better than China in these respects.
Varieties Evaluation as the Feasibility of Tangerine
Peel.
Brief Introduction to the Main Kinds of Orange
Citrus is a common term for all kinds of oranges. It is believed to have originated in the
part of Southeast Asia bordered by Northeastern India, Myanmar and the Yunnan
province of China. Cultivating area of Citrus fruits have got wider since ancient times;
the best-known examples of Citrus fruits are the Oranges, lemons, grapefruits and
limes.(11)
In order to explain the orange peel marketing program, main varieties of citrus should
be clarified, especially for the Chinese Chinpi variety, which known as Unshu
Orange.In order to explain the orange peek marketing program, we introduce main
varieties of citrus.
Mandarin orange
The mandarin is a small citrus tree that is more
drought-tolerant than the other fruits. The
mandarin is tender, and is damaged easily by cold.
It can be grown in tropical and subtropical areas.
The mandarin has many names and varieties. The
most famous and general kind of mandarin in
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Japan is Unshu Orange. (12)Its thin rind is easy for us to peel apart and its bright orange
pulp is sour-sweet and full-favored. It is convenient to eat, and the peel could be
recycled and used in many ways, such as what we discussed in the former parts.
Bitter orange
Bitter orange, also known as Seville orange, sour orange, is used for extracting their
essential oil, which is used in perfume as a flavoring and solvent. (13)Daidai is also a
typical kind of bitter orange. It is used in Chinese Medicine and Japanese New Year
celebrations. For the reason above, we presume that china has a huge Daidai peel
market in China. However, depends on the data in Table 1 Daidai can’t be used for the
materials for chinpi because of its bitter contents. But the good new is the chemical
content in Daidai, neohesperidine could be used in the Chinese Medicine and cosmetics.
Grape fruit and Orange
The grapefruits and orange, or what we can call
tangerine in here are the other two many kinds of
varieties in the whole orange family. (14)As they are
not the main raw material of juice in Sizuoka factory,
we just take a gaze on their figure, and just put it off.
Reasons why Citrus and Citrus Peels are Valuable
In oranges, the peel represents roughly 30% of the fruit mass and the highest
concentrations of flavonoids in citrus fruit exsit in peel.
Citrus fruits contain sugar, organic acids, and a number of physiologically
functional components such as citric acid, ascorbic acid, minerals, coumarins,
and flavonoids such as naringin, hesperidin, neohesperidin, rutin, naringenin,
hesperetin, nairutin, and tangeretin.
Citrus peels (CPs) are the primary waste fraction of citrus fruits and have been
used as a source for molasses, pectin, cold-pressed oils, and limonene.
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What Treatment Should be Done to Get Dried Tangerine Peel?
Effect of Heat Treatment
Fig4 Effect of Heat Treatment.(15)
Antioxidant activity of citrus peel extracts was significantly affected by heating
temperature and duration of treatment on citrus peel and that the heating process can be
used as a tool for increasing the antioxidant activity of citrus peel.We know that only
Mandarin orange suitable for made into Tangerine peel.(15)
Juice rate, acidity and total sugars
VarietiesBlood Orange
Sweet Orange
Lemon BergamotBitter
Orange% Juice 50.167a 45.600a 27.733d 35.560c 26.533d
Total Sugar (g/l)
127.993a 123.750a 75.983b 72.760b 122.467a
10.17c 1.09d 40.29b 0.710d 49.920aAcidity(g/l)
\
Table 1. Juice percentage, acidity and total of blood orange, sweet orange, lemon,
bergamot and bitter orange.(16)
The CE-ESI-IT-MS method conducted by former researcher was applied to the analysis
of main polyphenols in bitter and sweet orange peel extracts. Under the optimized
CE-ESI-IT-MS conditions described above it is possible to analyze main compounds in
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the different types of extraction procedures and to carry out a comparative study of the
extraction capacity.(16)
Based on the table above, we can draw to two conclusions:
Firstly, Daidai, regards as the bitter orange, the acidity content make it is unsuitable to
use as Chinpi. The sweet orange, such as Unshu orange used in JA factory might be
able to sale to China.
Secondly, naringin (m/z 579.2) and neohesperidin (m/z 609.2) are the major
polyphenols in bitter orange peels. Narirutin (m/z 579.2) and hesperidin (m/z 609.2) are
major polyphenols in sweet orange peels.(17)
Feasibility analysis of Japanese citrus as Tangerine
peel
Citrus variety which can use as a source material of Feasibility analysis of Japanese
citrus can be made into tangerine peel (Seasoning or Chinese herbal medicine )
Due to the limitations of the literature, and there is no Japanese citrus tangerine peel
feasibility thesis can be used as a reference, So this time, we designed experiments to
verify the feasibility of Japanese citrus as tangerine peel.
Experimental Design
This experiment select Citrus Unshiu (produced in shizuoka,barcode:0226901005993),
Citrus Kishu (produced in Wakayama, barcode: 0226901005993),and use China dried
tangerine peel as a control group. Due to the limited means to buy,China's tangerine
peel is a processing and storage of more than one year of medicinal tangerine peel,
Because after processing, China's tangerine peel has obvious Chinese medicine smell,
lack of aromatic tangerine peel,So China tangerine peel here is only as a reference
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.After hand stripping orange peel,made into dried tangerine peel under the condition
of drying after 144 hours at room temperature (20 degrees Celsius). Although dried
tangerine peel as traditional Chinese medicine need storage for one year, but only take
up to 48 hours(19) of dehydrated and dried orange peel (20 degrees Celsius). In order to
make the tangerine peel similar to market liquidity dried tangerine peel in a relatively
short period of time,this test need 144 hours air-dry in room temperature .(25℃)(19)
Citrus Kishu Citrus Unshiu
Peel off the skin of Citrus Unshiu and Citrus Kishu,and divided into three groups, test
weight, and dry.
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Citrus Unshiu Citrus Kishu
Group A Group B Group C Group A Group B Group C
day1 56.5 52.9 52.2 72.8 70.9 70.3
day2 43.8 45.1 42.2 57.2 58.2 53.9
day3 17.0 21.5 17.6 31.0 34.5 24.7
day4 15.8 14.4 14.6 22.4 20.8 20.9
day5 15.3 14.2 14.3 21.5 19.3 19.5
day6 15.2 14.2 14.3 21.4 19.3 19.4
day7 15.2 14.2 14.3 21.4 19.3 19.4
water loss 73% 73% 73% 71% 73% 72%
Table 2. Weight change of orange peel under drying. (unit: g)
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We can know the water loss of Citrutas Unshiu rate is 73%,water loss of Citrus Kishu
is 72%,It's the same water loss rate of tangerine peel is about 70%. The numerical
accords with a requirement completely.
Eventually cut the made from tangerine peel into silk and then save.
Analysis of Results
Use the following indicators as a measure of benchmark after preparation is completed:
Appearance
:Whether moldy, whether dry, whether smooth whether the scar rift, how about the
color.
The skin colour and lustre of Citrus Unshiu tangerine peel and Citrus Kishu tangerine
peel are orange,endothelial color is white yellow,no corruption metamorphic
phenomenon. Fully dry, a little water residue,the residual moisture of Citrus Kishu
tangerine peel is higher than Citrus Unshiu tangerine peel.
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No scar, impurities, bug eat by moth. China tangerine peel is the medicinal dried
tangerine peel, the colour and lustre is dim, slightly mildew phenomenon ,fully dry, no
residual moisture.
Traits
:Hardness, crispness, whether texture is close or not.
Citrus Unshiu tangerine peel of hardness outline is greater than the Citrus Kishu
tangerine peel,Citrus Kishu tangerine peel of Citrus Unshiu outline toughness than
tangerine peel. Both are easy to break,quality of a material is close, there are
numerous recessions oil chamber. Japanese tangerine peel with Chinese tangerine peel
compared, thinner and thickness is the thickness of the endothelium significantly
thinner than the Chinese tangerine peel, as the medicinal value of Chinese medicine to
be slightly lower than the Chinese tangerine peel.
Smell
:Whether the odor, whether aromatic, aromatic whether rich, and aromatic type.
Both of Citrus Unshiu tangerine peel and Citrus Kishu tangerine peel has citrus aromas,
Citrus Kishu tangerine peel is rich of aromatic,both are no peculiar smell.
Chinese tangerine peel has no obvious aromatic, because after processing, has a unique
fragrance of traditional Chinese medicine .
Taste
:Sugariness degree, bitterness extent, with odor or not, with or without fragrance, rich
of flavor or not, taste for layering.
Both of Citrus Unshiu tangerine peel and Citrus Kishu tangerine peel are first taste
sweet aftertaste symplectic, slightly bitter. Tangerine peel of Citrus Kishu acrid taste
and bitter taste is better than Citrus Unshiu tangerine peel. Due to the new system is
tangerine peel, both sweet and bitter taste is not very heavy. The taste of Chinese
tangerine peel hard, have strong taste of Chinese medicine.
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Part of the specifications standard about tangerine
peel :
Top –grade
: Dry goods. Surface of the orange is red or red and yellow, countless recessed oil point
(bristles eye), of light visual clarity. Interior surface white yellow
It is easy to break, gas smell is good, taste spicy, bitter. No impurities, moth-eaten,
moldy, lesion.(20)
Second-grade
: Dry goods. Irregular flakes, smaller, inter-breaking block. Surface is brown or yellow
red color, dark green. The inner surface is white or greyish yellow, loose texture, hard
and brittle, easily broken, gas smell and taste. No impurities, moth-eaten and moldy
lesion.(20)
Because of limited of time, sweetness of Citrus Kishu tangerine peel and Citrus Unshiu
tangerine peel is not completely converted into bitter, apart from this, other are in line
with the first-class standard . Citrus Kishu tangerine peel is better than the Citrus
Unshiu tangerine peel. The price of top-grade goods is higher than the average price of
the circulation of tangerine peel, so we think that the Japanese tangerine peel in the
Chinese market place, optimistic estimates, if operating properly, the Japanese tangerine
peel price will be higher than the dried tangerine peel.
Evaluation of laws and regulations
According to our survey, currently, Japan does not produce genetically modified citrus,
tangerine peel as a part of the crop fruit peel exports, not in violation of Convention on
Biological Diversity(CBD)(21)and The International Treaty on Plant Genetic
Resources for Food and Agriculture(ITPGR)(22).
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Both of China and Japan have joined into WTO, both of them can enjoy MFN status, so
tangerine peel can be exported with low tariffs.
Before 3.11 earthquake, China's imports of agricultural products in 2010 is about $ 72
billion, imports from Japan accounted for about 0.8%, nearly $ 600 million of imports.
China's number of the proportion of agricultural products imports from Japan is very
small. (23)
But since the earthquake in Japan on March 11, 2011, in particular, after the occurrence
of the nuclear crisis, most countries have taken appropriate measures. China has taken a
series of measures, the main purpose is to protect the public health and safety. (23)
From March 12, The Government of the Hong Kong Special Administrative Region
Food Security Center strengthen the detection of Japan imported food, including fresh
food such as milk, vegetables, fruit, meat and aquatic products for radiological
testing.(23)
On March 24, 2011, AQSIQ(Administration of Quality Supervision, Inspection and
Quarantine) announced the ban on imports of Fukushima, Tochigi, Gunma, Ibaraki,
Chiba, dairy, vegetables and their products, fruits, aquatic animals and aquatic
products.(24)
AQSIQ announced on the evening of April 8, 2011, expanding to prohibit imports of
food from Japan, the variety and origin range of agricultural products, to further
strengthen the inspection and quarantine supervision. Banned from Fukushima,Gunma,
Tochigi, Ibaraki, Miyagi, Yamagata, Niigata, Nagano, Yamanashi, Saitama, Tokyo,
Chiba imports food, edible agricultural products and feed. AQSIQ requirements, food
production and imports from other parts of Japan, edible agricultural products and feed,
provide proof of passing the detection of radioactive material issued by the Japanese
government in the inspection, certificate of origin. Inspection and quarantine agencies
must import food, edible agricultural products and feed for radioactive material
detection, unqualified to be published according to the provisions after passing the
imports.(23)(24)
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Chinese agricultural imports from Japan to strict record the name, size, quantity, date of
manufacture, production or import batch number, shelf life, exporters or purchase the
name and contact information, and content delivery date.
The main origin citrus in Japan is in south of Shizuoka, Ehime and Kumamoto, Despite
from 2011.4.8 began, China has promulgated the above provisions to restrict the import
of Japanese agricultural products, but the citrus is not in the prohibited, Based on the
above analysis, Japanese tangerine peel have a prerequisite for export to China.
Economical evaluation
Experiment we did shows that the chinpi’s density is 0.274g/cm3(40' Dry Van
Containers)(25). Though maximum loading weight of largest maritime container is
26,680Kg (40' Dry Van Containers), but it is impossible to loading until maximum
loading weight, since chinpi has low density. Volume of largest maritime container is
80m3, which means maximum weight we can load in one container is 21,920Kg(25).
The JA Foods factory in sizuoka generates 1000 t/year of wastes. When we dried this
part of waste will lose 70% of the moisture. So the number of containers needed In one
year is 300000Kg / 21920Kg =13.6 ≒14 (containaers).
This is the photograph of experiment to measuring the density of dried citrus peels.
Methods of measuring density of dried citrus peels
Separated 15 Unsyu citruses into 3 groups by 5.
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Extracted all
Dried (105� 8h)
Measured weights and volumes (packed into
constant diameter tube)
Costs which can’t be changed by wholesale price(/year)
Here we shows the costs which can’t be changed by wholesale price(/year).
Because fresh orange peel containing 70% moisture, if raw peels are transported, it will
make transportation costs greatly increase, therefore, we choose to transport after drying.
Since fresh orange peel will be easily spoiled, we must use refrigerated containers to
keep it fresh, it will increase the cost. Because it has not been processed, it can only at a
low unit price to sell to China. A wide range of data proves that the drying in Japan will
reduce costs and enhance the unit price. Our goal is to sell Japanese orange peel (as
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tangerine peel) in high-priced, high-profit. And then it is inevitable to choose the dry
peels.
Drying way Temperature(℃) Time(h) Final form
Far infrared 55.0 6.0
Fresh orange, smell is
pure
Hot air 55.0 8.0
Fresh orange, smell is
pure
Sunshine 20.0 144.0
Orange, I have
mildew
Table 3. The comparing between far infrared, Hot air and Sunshine methods to dry.(19)
In the drying process of tangerine peel, we usually use dry, hot air and far infrared. Due
to Japanese high cost of employment and high cost of land, for saving costs, after
comparing, we choose hot air method to dry peels. Sunshine is bad at quality of goods,
and it will take great costs, because it needs much time and labor force. And Far
infrared is eliminated because the machine is complicated and it is not be able to dry
huge amount of peels at one time. Then we choose the hot air drying method.
Machine we chose is HKO 6.5type.. (19)
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costs which can’t be changed by wholesale price(/year)
1 container ×14 place
Rental storehouse(28)(29) 1800 25200 Japan
Custom duty rate(27) 12000 168000 Japan
Costs of Loading to ship(28)(29) 25000 350000 Japan
Carriage costs(in Japan)(28)(29) 40000 560000 Japan
Carriage costs(on sea)(28)(29) 21000 294000 sea
Carriage costs(in China)(30) 40000 560000 China
Machine costs (depreciation)(26) 4444444 Japan
Machine costs(fuel : LNG)(26) 3617280 Japan
Labor costs 1440000
Table 4. The costs which can’t be changed by wholesale price(/year)(Unit:JPY)
(26) (27) (28) (29)
Rental storehouse
Dried peels are produced about 750Kg by one day(average), so one
container(21,920Kg) is filled by 3 days. Rental fee of containers are \300/day.
Custom duty rate
Just as the term indicates
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Costs of Loading to ship
Just as the term indicates
Carriage costs(in Japan)+Carriage costs(on sea)+Carriage costs(in China)
First, we decided the target city. Shanghai and Hong Kong are the ones of the large
consumption cities of chinpi, but the usage of chinpi is different as below.
usage of dried citrus peels consumption
Shanghai supplement food comparatively little
Hong Kong Daily dressing materials much
Table 5. The different usage of chinpi.
We would like to sell chinpi in high price, so we chose Shanghai, because supplement
food is more expensive.
Next we chose the port we bring the chipi we make. This table shows the carriage costs
between two major port in Japan.
Start port Reached port Sea freight
/yen/container
Road freight
/yen/container
Tokyo ShangHai 38000 25000
Osaka ShangHai 21000 40000
Table 6. The carriage costs between two major port in Japan.(30)
Since total costs are less when we chose Osaka port than Tokyo port, we chose Osaka
port.
Carriage cost in Shanghai is set 4000 JPY.
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Machine costs (depreciation)
HKO 6.5type is 5million JPY. It can dry 1t of raw peels by single machine and needed
time to dry is 8 hours by single operation. Average production of raw peels in JA Foods
in Shizuoka prefecture is about 25t/day, so we can dry all raw peels using 8 machines
by 3 times a day. The machinery costs is 5million × 8 = 40million JPY. Depreciation
term of processing machine is determined as 9 years. The depreciation cost is 40million
÷ 9 ≒4,444,444 JPY.
Machine costs(fuel : LPG)
HKO 6.5type need 20000 Kcal / hour. 1 Kg of LPG has 12000Kcal and price of that is
210 JPY. The real rate of burning time is set 65%. We use 8 machines for 24 hours for
60days (December + January). Then the fuel cost is calculated as below.
(20000/12000)×0.65×210×8×24×60=2620800 JPY.
Labor costs
We operate machines on 3-shifts for 24hours a day. Every time, there is one person who
operate the machine for60days. Then the labor costs is 1000(hourly
fees)×24×60=1440000 JPY.
Costs which can be changed by wholesale price(/year)
Next we shows costs which can be changed by wholesale price(/year).
Tariff and insurance costs are changed by the value of what is in the containers. Only a
tariff rate and insurance rate are determined. Then firstly we should estimate the price of
the goods we make.
Wholesale price is assumed three ways, low, middle(=average wholesale price in China),
and high. Low wholesale price is conservative estimate,because Japanese tangerine
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peel is not as good as Chinese tangerine peel on pericarp thickness. And due to lack of
awareness, will be lower than the average market price. Middle wholesale price is the
average wholesale price of dried tangerine peel in the Chinese market(31). High
wholesale price is optimistic estimates. Because the Japanese tangerine peel is far better
than Chinese dried tangerine peel on food safety, and as good as Chinese tangerine peel
on the color. Using properly the business of marketing tools and take some time, price
will be higher than the average price of the Chinese market.
The yellow part of the table shows cost.
Low wholesale price middle wholesale
price
High wholesale
price
30 51.4(31) 70 Chinpi price(/kg)
2250000 3855000 5250000 tariff(25%)
495000 848100 1155000 Insurance on sea(5.5%)
Table 7. Costs which can be changed by wholesale price (/year)(Unit:JPY)
Calculated revenue is as follow:
Low wholesale
price
middle wholesale
price
High wholesale
price
30 51.4 70 Chinpi price(/kg)
9000000 15420000 21000000 revenue
Table 8. Calculated revenue(Unit:JPY)
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JA Foods factory in Shizuoka prefecture is producing 1000t of raw peels annually, and
when they are dried, they lose 70% of their weight. So we can produce 300t of dried
peels annually. Revenue is calculated as a product of price and weight.
Currently, JA Foods factory in Sizuoka deal with the orange peel at the price of 6.2
JPY/kg(as a raw peels). By exporting peels as the form of tangerine peel to China,
Surplus by our plan is below.
Low wholesale
price
middle wholesale
price
High wholesale
price
benefit(/year)(=revenue-costs) -4207444 254456 4132556
Present disposal costs(/year) -6200000 -6200000 -6200000
Our plan’s advantage(year) 1992556 6454456 10332556
Table 9. The plan of exporting peels(Unit:JPY)
If compared with the present disposal costs, calculated value of benefit shows that our
plan is worth introducing even if the wholesale price is low(30JPY/Kg).
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Conclusion
In the biomass which come from JA Foods factory in sizuoka,we analysis how to deal
with cellulite, the breed of orange peel come from JA Foods factory in sizuoka is Citrus
Unshiu,this is also the main breed in sizuoka. Because of the limited experimental
conditions, we can not evaluate this orange tangerine peel made from the perspective of
ingredients and medicinal properties,But by simple experiments, we evaluated
appearance, traits, smell, taste of indicators,come out an optimistic result. The
tangerine peel made from Japanese citrus is the top grade in Chinese Pharmacopoeia.
Exports to China as tangerine peel is feasible, and the policy and there is no resistance.
By our calculation, when dried tangerine peel is sold at the low wholesale price
30JPY/kg to China, we can reduce the loss of 996076JPY/year. By our calculation,
when dried tangerine peel is sold at the low wholesale price 30JPY/kg to China, we can
reduce the loss of 996076JPY/year,When the tangerine peel is sold at middle
wholesale price 51.4JPY/kg China, we can reduce the loss of 5457976JPY/year,but at
high wholesale price to sell to China, we can create profitability as high as
3136076JPY/year. If the operator is on the right track, we can even south of the Kanto
region Citrus Kishu and Citrus Unshiu, all made of dried tangerine peel sale to China.
We should make full use of the Japanese tangerine peel, good color, low pesticide
content and relative safety advantages, step up publicity efforts to build the industrial
chain, we can completely change waste into treasure, will cause a headache for biomass
conversion into commercial products, to create higher value.
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Chapter 3
Recycling the Waste from Green tea and Coffee
Present situation and motivation
Shizuoka is one of the close prefectures to Japans main city of Tokyo which is
identified as the worlds highly populated city (around 30% of the Japans population
lives in Tokyo or close to Tokyo), having large amount of problematic waste materials
like tea and coffee waste. Tea/coffee waste accumulation in observed two factories
in the prefecture annually is about 4 000 to 5 000 tons.
Our sub group mainly focused on how to handle of these waste and make use of it
focusing as a profitable venture while minimizing environmental problems in the area.
Therefore we decided to use these waste to make environmental friendly bio degradable
product with a high costumer attracted fields like horticulture (maintaining flower and
vegetable pots as well as a medium)
People in Tokyo are heavily engaged with their day today work, finding with little time
to relax. Present medical research studies showed gardening is one of the better way of
relaxing, especially looking at flower plants / other vegetable plant with a keen interest
will certainly reduce the tension and is good for the human health (reducing pressure
and other mental stress ). Hence this type of eco friendly product can easily find the
market while solving serious problems in accumulation of waste materials.
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Recycling approaches
Based on the above two waste materials accumulated in the area our sub group decided
to suggest environment friendly economically viable two recycling approaches.
1) Making potting mixture using different percentages of tea and coffee waste for
flowers and vegetables in the urban areas of Tokyo
2) Making disposable flower and vegetable planting pots by using different percentages
of the tea and coffee residues with waste paper pulp as a binding material to be
marketed for urban areas of Tokyo
Use as a row material for plant /flower pot
Presently factories in the area are spending additional money for the farmers who like to
collect these waste materials as organic fertilizer for their near by field. But we thought
by make use of the materials with other waste materials like paper waste it would be a
income generating biasness to the factories who producing these type of waste.
Present market value of thick gauge plastic flower pot (small size) is about 105 Yen and
Present market value of thin gauge plastic flower pot (small size) is about 35 Yen.
These values are whole sale prices, but making flower pots using coffee and tea grounds
making thick gauge flower pot (weight 100-125 g) will cost only 25-30 Yen, including
all the other expenses. One advantage of this type of business was the company can
target number of flower pots for the season by predicting the amount of waste
production for the season and at the same time they can get forward contracts (number
of flower pots to be produced ) with local companies dealing with the industry.
For the preparation of planting pot, it is needed simple technology with mixing
instrument, binding agent, agitator, hydraulic pressure and the heating chamber.
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Green tea waste has enough fiber materials, can mixed 2:1 ratio with dried coffee
residues. To get extra firmness it is important to add waste paper pulp with binding
materials. (Depending on the amount of coffee and tea residuals collected)
Similar type of large scale production of flower pots from major waste materials like
paper waste was done in China. In addition to the paper waste, they use vegetable waste
which contains fiber. After using these materials can be degraded without pollution.
According to the factory sources report from China, by mixing carbonic glues, water
–proof nonpoisonous and pollution–free plant/ flower pots can be easily manufactured
at a competitive pries. FOB Price: US $0.0833-0.1000 / Piece
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Fig. 5 Flow diagram of production of planting pots using Coffee and Green Tea
waste.(38)
Coffee
Waste
Green Tea
W t
Paper Pulp
Binding agent
(Polylactide
resin made from
Mixing and
Heating
Cooling
Planting Pots
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Preparation of a potting mixture/medium
(Using green tea and coffee residues as a potting mixture )
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Adding coffee to compost or worm bin is a great idea. Again, it creates a nitrogen-rich
soil result, and gardeners swear that worms fed with coffee will flourish. Researchers
have also found that coffee grounds aid in keeping ideal temperatures in compost piles.
This allows compost to stay free of potentially harmful pathogens that effect delicate
seedlings later (40), (41), (43), (44). One of research in Viet Nam about used coffee
residue to made subtrate for Lizhing mushroom growing show that: the substrate
environment including sawdust (75%), rice bran 25%) and water (enough humidity
60%) were used as controls survey growth of the fungus Ganoderma. The alternative
sawdust with coffee grounds with different ratios (0% - 25% - 50% - 75% - 100%) in
order to find rate proper mixing coffee grounds in a field mushroom substrate. In
addition, Ganoderma mushroom on the lips contains 100 percent coffee grounds to
develop better compared to the rest of the environment and better compared to the
control environment contains 100% humus Saw (34).
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As a fertilizer, used coffee grounds are slightly acidic and full of nitrogen, a mineral that
aids vegetable and plant growth. Coffee grounds are particularly good for tomato plants,
which thrive on nitrogen. What is more, the grounds, when used for planting, create a
natural acidic form of bacteria which boosts the growth of acid-loving plants like
tomatoes, roses, blueberries and evergreens. According to the composting Council of
Canada, adding coffee to soil not only increases the nutritional value, but also betters
the texture and fertility of the soil and aids in attracting earthworms (37).
Coffee residue could be a good source of plant nutrients and its efficient use could
enhance improvement in soil organic matter, grain yield and water-use efficiency
(WUE). A field study was conducted to determine the effect of different rates of coffee
residue (0, 3, 6 and 90 kg ha-1) on soil moisture, soil nitrogen and organic matter, grain
yield and water-use efficiency of maize. The treatments were laid out in a factorial
arrangement in randomized complete block design with three replicates. Coffee residue
with and with cut N fertilizer raise soil moisture ranging from 13 to 82% and 30 to 48%,
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respectively, relative to the control. Fifty-seven percent of the total variations in soil
moisture content were attributed to coffee residue as expressed by the regression model
(Effect of coffee Residue and N fertilizer on grain yield and whater-use efficiency of
Maize in Maize-Haricot Bean intercrop in the semi-arid part of Southern Ethiopia.
Tenaw Workayehu; Husni,M.H.;Anuar,A.R. and Zaharah A. Ethiopian Journal of
Natural Resources. (2008)(35).
According to Oregon State University, july 2008 (36), About 2 percent nitrogen by
volume, used coffee grounds can be a safe substitute for nitrogen-rich manure in the
compost pile. Contrary to popular belief, coffee grounds are not acidic. After brewing,
the grounds are close to pH neutral, between 6.5 and 6.8. The acid in the beans is mostly
water-soluble, so it leaches into the coffee we drink. Add some nitrogen fertilizer if you
do this, as coffee grounds encourage the growth of microbes in the soil, which use up
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nitrogen. While microbes are breaking down the grounds, the nitrogen will provide a
source of nutrients for your plants.
As a fertilizer, used coffee grounds are slightly acidic and full of nitrogen, a mineral that
aids vegetable and plant growth. Coffee grounds are particularly good for tomato plants,
which thrive on nitrogen. What is more, the grounds, when used for planting, create a
natural acidic form of bacteria which boosts the growth of acid-loving plants like
tomatoes, roses, blueberries and evergreens (39), (42), (45).
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Last but not least, coffee-ground mulch has the added benefit of deterring veggie and
flower-munching slugs and snails. There are also other organic pesticides that can also
deter certain garden pests (36).
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Conclusion:
By introducing our proposed project to Shizouka prefecture, it will be helping for the
factory owners gaining economic benefits as well as keeping surrounding environment
clean. Apart from that huge amount of Tea and Coffee waste being accumulated in the
area will create number of problems, so it is very important to introduce how to utilize
these waste in an effective way by using simple technology. Therefore making plant
pots and planting medium out of these waste materials will be an environmentally
friendly, timely needed type of business for the producers as well as for the consumers
living in and around highly populated cities like Tokyo.
Perspective
As what we mentioned above, our proposal here to Shizouka prefecture is helping the
factory deceasing producing cost, in the mean time, providing better and cleaner
environment. The first project is coming up with the new marketing plan that selling
processed orange peel to inland china, aiming at making better use of orange peel
residue instead of selling them as fertilize. By the feasibility analysis, it proves to be
profitable and efficiency.
From another point of view, if we can take advantage of the large amount of coffee and
tea residue by using simple and easily gain technology, it would be very helpful and
efficiency. The second proposal is exactly provide by this motive.
In a conclusion, we hope our proposals can provide a new perspective for the factories.
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Whole Conclusion and Discussion
Both two groups' idea aimed at making high-value added products for beverage residue
problem. Now, low-value added products such as bio-pellet cannot compensate
companies' cost for recycling and they have to pay much money for disposal. Then it
makes sense that both groups choose high-value added ones. Thanks to the careful
consideration both ideas are feasible, However beverage residue problem cannot be
cleared up by only these two plans because the amount of residue is too huge and the
capacity of the two plans will not fulfill the amount. Now we have to cultivate new
choices for recycling beverage residue, especially choices by which companies can earn
more money. If we have many plans for making high-value added products, all of the
residue can be recycled. High-value added products tend to be made in low quantity but
many high-value added products will cover the all residue.
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Perspective
As what we mentioned above, our proposal here to Shizouka prefecture is helping the
factory deceasing producing cost, in the mean time, providing better and cleaner
environment. The first project is coming up with the new marketing plan that selling
processed orange peel to inland china, aiming at making better use of orange peel
residue instead of selling them as fertilize. By the feasibility analysis, it proves to be
profitable and efficiency.
From another point of view, if we can take advantage of the large amount of coffee and
tea residue by using simple and easily gain technology, it would be very helpful and
efficiency. The second proposal is exactly provide by this motive.
In a conclusion, we hope our proposals can provide a new perspective for the factories.
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Reference
Serial number of reference materials
(1) http://en.wikipedia.org/wiki/Shizuoka_Prefecture (confirmed on 2013/01/31)
(2) http://www.pref.shizuoka.jp/a_foreign/english/glance/agriculture.htm(confirmed on
2013/01/31)
(3) http://todo-ran.com/t/kiji/10720(confirmed on 2013/01/31)
(4) http://www.pref.shizuoka.jp/j-no1/juice.html(confirmed on 2013/01/31)
(5) http://www.japanfs.org/en/pages/026664.html(confirmed on 2013/01/31)
(6) http://www.env.go.jp/en/laws/recycle/10.pdf (confirmed on 2013/01/31)
(7)http://dai1.com/recycle/9C483BCC-7D6A-4561-AE70-8C279417AFB6.html(confir
med on 2013/01/31)
(8) http://www.env.go.jp/press/press.php?serial=10918(confirmed on 2013/01/31)
(9) http://www.maff.go.jp/j/biomass/pdf/h18_senryaku.pdf(confirmed on 2013/01/31)
(10) Burt, S. (2004) Essential oils: their antibacterial properties and potential
applications in food – a review. Int J Food Microbiol 94, 223–253.
(11) http://en.wikipedia.org/wiki/Citrus (confirmed on 2013/01/31)
(12) http://en.wikipedia.org/wiki/Mandarin_orange (confirmed on 2013/01/31)
(13) http://en.wikipedia.org/wiki/Bitter_orange (confirmed on 2013/01/31)
(14) http://en.wikipedia.org/wiki/Grape_fruit (confirmed on 2013/01/31)
(15)SEOK-MOON JEONG, SO-YOUNG KIM, DONG-RYUL KIM, SEONG-CHUN
JO,K. C. NAM, D. U. AHN, AND SEUNG-CHEOL LEE, What treatment should be
done to get dried tangerine peel? J. Agric. Food Chem. 2004, 52, 3389-3393 3389
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(16) Saıdani Moufida, Brahim Marzouk, Biochemical characterization of blood
orange,
sweet orange, lemon, bergamot and bitter orange, Photochemistry 62 (2003) 1283–1289
(17) Saleh M.S. Sawalha a, David Arraez-Roman b, Antonio Segura-Carretero a,*,
Alberto Fernandez-Gutierrez a, Quantification of main phenolic compounds in sweet
and bitter orange peel using CE–MS/MS, Food Chemistry 116 (2009) 567–574
(18) The national tangerine peel Industry Analysis Report 2012 1994-2012 China
Academic Journal Electronic Publishing House. All rights reserved.
(19) LiFang Cheng,XiuJun Cui,JingLun Cheng,LiPing Jia. Journal of Chinese
Materia Medica (1998.8) ISSN:1001-5302 CN:11-2272/R Contrast test research of far
infrared, microwave and hot air drying dried tangerine peel in China. JiNan250014
(20) Pharmacopoeia of the People's Republic of China 2010 Chinese Pharmacopoeia
Commission [Jing ICP Bei No.05016748]
(21) http://www.cbd.int/(confirmed on 2013/01/31)
(22) http://www.planttreaty.org/(confirmed on 2013/01/31)
(23)RenMinRiBaoNews: [Online dissemination audio-visual programs permit
(0104065)] [Jing ICP Zheng No.000006]
(24)XinHuaNews:[Online dissemination audio-visual programs permit(0106168)] [Jing
ICP Zheng No.040655]
(25) http://www.matts-place.com/intermodal/part1/sea_containers1.htm(confirmed on
2013/01/31)
(26) From http://www.kuroda-dryer.co.jp/Opd3-2.htm (confirmed on 2013/01/31)
(27) Copyright (C) 1995-2013 Japan External Trade Organization(JETRO). All rights
reserved.
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(28)http://www.senko.co.jp/ja/(confirmed on 2013/01/31)
(29)http://www.fukata.co.jp/(confirmed on 2013/01/31)
(30)http://www.ejctrans.com/(confirmed on 2013/01/31)
(31)http://www.zyctd.com/exchange-prices-86-1-0.html Copyright © 2006 - 2013
www.zyctd.com, All Rights Reserved.
(32)General Administration of Quality Supervision, Inspection and Quarantine of the
People's Republic of China(AQSIQ) [Jing ICP Zheng No.05071365]
(33)亀井利明著『海上保険概論』改訂版(1996・成山堂書店)
(34) http://www.hutech.edu.vn “Using spent coffee grounds as the material for
extraction and the subtract for Lingzhi mushrooms growing”, Vietnamese Science
Journal.
(35) Effect of coffee Residue and N fertilizer on grain yield and whater-use efficiency
of Maize in Maize-Haricot Bean intercrop in the semi-arid part of Southern Ethiopia,
Tenaw Workayehu; Husni,M.H.;Anuar,A.R. and Zaharah A., Ethiopian Journal of
Natural Resources. (2008)
(36) Coffee Grounds Perk Up Compost Pile With Nitrogen, Oregon State University,
july 2008
(37) http://www.compost.org, The Composting Council of Canada.
(38) http://wasteinthecity.wikispaces.com/Group+3-+Darlinghurst+Waste+Solution
(39).The use of coffee residue as a fertilizer for natural rubber, Setthanat Tiabuakaew,
Kanoktip Boonkerd and Thanakorn Wasanapiarnpong, Dept. of Materials Science,
Faculty of Science, Chulalongkorn University, Center for Petroleum, Petrochemicals
and Advanced Materials, Chulalongkorn University, Bangkok, Thailand, Rubber
division American chemical society, 2011
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(40) http://www.benefits-of-recycling.com/compostingcoffeegrounds
(41) http://www.peets.com, How used coffee grounds and tea leaves can help the
environment
(42) Espresso coffee residues: a valuable source of unextracted compounds, Cruz R,
Cardoso MM, Fernandes L, Oliveira M, Mendes E, Baptista P, Morais S, Casal S. J
Agric Food Chem. 2012 Aug 15;60(32):7777-84. doi: 10.1021/jf3018854. Epub 2012
Jul 31.
(43) http://www.the-compost-gardener.com/coffee-grounds-compost.html
(44)http://articles.timesofindia.indiatimes.com/2013-01-12/science/36295512_1_coffee-
grounds-coffee-brew-dietary-supplements. Coffee residue a valuable resource, not
waste.
(45) Production, Composition, and Application of Coffee. Solange I. Mussatto & Ercília
M. S. Machado & Silvia Martins & José A. Teixeira and Its Industrial Residues. Food
Bioprocess Technol (2011) 4:661–672
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Acknowledgement
First of all, we are thankful to Mrs. Eri Yamashita (Industrial Research Institute of
Shizuoka Prefecture). She taught us the background of existing problems and
introduced some companies and Industrial Research Institute of Shizuoka Prefecture.
We are also thankful to Mr. Jyun Taguchi (Shizuoka JA Foods Co.,Ltd). He introduced
his company and taught us how to make stock foods and beverage.
We are also thankful to Mr. Akira Ikegaya (Shizuoka Yuka Industry). He taught us how
to recycle okara and key point how to deal with and recycle residues in managing
company.
We are also thankful to Mr. Masaki Tanimoto, Mr. Satoshi Oda, Ms. Chika Ushifusa,
Mr. Ryota Kubo (The University of Tokyo). They have conducted lectures, their
experiences about how to make presentations. We all learn much from them.
Finally, we are very thankful to Dr. Yukie Saito. She gave us good opportunity of
visiting Shizuoka prefecture and always supported our discussion from any aspects.
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Summary
Chapter1
What is environment of Shizuoka prefecture and what is the problem. Problem comes
from huge amount of wastes of beverage industry in Shizuoka prefecture. We divided
into 2 sub-groups and each sub-group researched recycling method.
Chapter2
Sub-group1 researched recycling extracted citrus peels as a Chinese herbal medicine,
chinpi. Sub-group1 researched feasibility of that method carefully from the viewpoint of
breed variety of Japanese citrus, nutrition contents, risks from Chinese policy, and
economical evaluation. Two kinds of experiments are conducted to reveal the density of
packed dried citrus peels (by Ishiwata), and the quality of Japanese chinpi (by Li). Then
Sub-group1 concluded that “it is feasible.”
Chapter3
Sub-group2 focused on recycling residues of coffee and green tea which are
accumulated in the factories and they found difficulties to remove. They can be used as
the planting pots and planting medium (alternative materials of soil). Sub-group2
applied the molding techniques for making planting pots, and found out the feasibility
of making planting medium from residues using different ratios of coffee and green tea,
focusing on the market in the Tokyo and highly populated cities in Japan.
Whole conclusion and discussion
We write about desirable vision of recycling byproducts.