Reebok ICE Treadmill

Service Manual

Length: 1600mm

Width: 770mm

Running Area: 400X1200mm

Weight of product: 51kgs

Shipping Weight: 61kgs

Speed Range: 0.5~8.4 mph (0.8~14 kph) in 0.1mph or 0.1kph increments

Incline Range: Manual / 2 levels

TFT TV Kit: No

Fold Up: Yes

Power Fold Up: No

Manual Adjustment Shock: No

Intelligent Suspension System: No

Swing Arm Suspension: No

Motion control: No

Hand Pulse Sensor: Yes

Wireless Pulse Sensor: No

Programs: Quick Start, Target time, Target distance, Target calories,

15/30/45 MINUTES PRESET

Power Requirement: 240vac ± 10% 50/60Hz 8Amps

Motor: DC motor (Model: GMD82-04-1B180VDC)

Emergency Stop: Pull the emergency stop key

Specifications

770mm

1600mm

Page 1

Parts Explosive Drawing

Page 2

804108

107

801

105

803

802

104

106

103102

801

101

859

859

Page 3

202

805

211

806

803

204

816

817

210815

208818

811809

810813

206814

812809 808

816817

210815

209207

803 205

803

818811

809

810

813814

812

809808

211

807

807

203

201

Page 4

409

404403

402

803835

836

406

405

401

803

823832

833832

834

408

407

803817

818

803

803

809

838840

823809

808

824

Page 5

852854

862

861

860

862

861

860

853

853

857856

856803

803

806858

803

845

851606

846

850849

844

858604

605

858

603

858

602

601

819612

616 849850851

819612

607608

842611

609

610855

803

847824

848

845808

846845

852854

615614826

825826614

613615

Page 6

821820

301

825

826824

803

311

803

308

309

825826

310

310307

803

302

303304

819

821820

306305

306

307824

808809

312809

823

808809

312809

309823

308830

822

Page 7

501502

841

504

503

505

506843

843

843

843842

842

842

842

844

Page 8

703

704

706

707

705

705404

703 701 608 403

405609 708

705

704

706

611

610

707

703 701

701

702

702

701

703

703

103

201

105

104

709

104

108

Page 9

Spare Part List / Ersatzteilliste / Lista Parti

PartNo. Part name Bezeichnung Denominazione Quantity

101 overlay Overlay Copertura 1

102 computer insert Computereinsatz Inserto computer 1

103 PC board Computer Porta PC 1

104 console housing -Top Computergehäuse – oben Porta console -Top 1

105 console housing -lower Computergehäuse - unten Porta console - Inferiore 1

106 safety key Sicherheitsschlüssel Chiavetta sicurezza 1

107 safety key box Ablage Sicherheitsschlüssel Scatola chiavetta sicurezza 1

108 Microswitch Microschalter Micro adattatore 1

201 upright Frontstütze Tubo verticale 1

202 top console locate Befestigung oben Konsole Piastra top console 1

203 lower console locate Befestigung unten Konsole Piastra bassa console 1

204 pulse sensor Pulssensor Sensore pulsazioni 2

205 upright lower cover Untere Abdeckung Frontstütze Cover tubo inferiore 2

206　 upright adjustment braket-left Feststellklammer Stütze links Piastra sinistra 1

207　 upright adjustment braket-right

Feststellklammer Stütze rechts Piastra destra 1

208　 fold locker cover -left Gehäuse Entriegelung links Cover - sinistro 1

209 fold locker cover -right Gehäuse Entriegelung rechts Cover - destro 1

210 fold locker Ent-/Verriegelung Piastra 2

211 plastic washer Plastikscheibe Rondella plastica 2

301 Front transport wheel frame

Rahmen vorderes Transportrad

Telaio ruota trasporto frontale 1

302　 front foot cover inner Gehäuse Frontfuß innen Cover interno 2

303　 Front foot braket-left Klammer Frontfuß links Piastra sinistra 1

304　 Front foot braket-right Klammer Frontfuß rechts Piastra destra 1

305 front foot front cushion Puffer Frontfuß cuscinetto 2

306 front foot cover outer Gehäuse Frontfuß aussen Cover esterno 2

307 Front transport frame end cap 20X30

Endkappe Transportrahmen vorne 20X30 Tappo 20X30 2

308 Front transport frame lower cushion

Unterer Puffer Transportrahmen vorne Cuscinetto 2

309 Transportion wheel Transportrad Ruota 2

310 front foot Connect tube upper

Frontfuß Verbindungsrohr oben Tubo superiore 2

311 front foot Connect tube lower

Frontfuß Verbindungsrohr unten Tubo inferiore 2

312 Front transport frame bushing

Buchse Transportrahmen vorne Dado 4

401 motor cover top Motorgehäuse oben Cover motore - top 1

402 motor holder Motorhalter Porta motore 1

404 motor control board Motor Steuerplatine Piastra controllo motore 1

405 DC motor Gleichstrommotor DC motor 1

406 driving belt Antriebsriemen Cinghia 1

Page 10

407 Front motor cover -left Verkleidung Motor vorne links Cover frontale motore-sinistro 1

408 Front motor cover -right Verkleidung Motor vorne rechts

Cover frontale motore-destro 1

409 motor cover -lower Untere Verkleidung Motor Cover motore inferiore 1

501 running belt Gurt Laufband Nastro corsa 1

502 side rail -left Seitenverkleidung – links Rotaia laterale - sinistra 1

503　 side rail -right Seitenverkleidung - rechts Rotaia laterale - destra 1

504　 rear end cap -left Endkappe hinten links Tappo posteriore - sinistro 1

505　 rear end cap -right Endkappe hinten rechts Tappo posteriore - destro 1

506　 Running deck Laufdeck Piano corsa 1

601　 Main frame Basisrahmen Telaio principale 1

602 front roller shaft Achse Laufbandantriebsrolle Tubo 1

603 front roller Laufbandantriebsrolle Tubo frontale 1

604　 rear roler Laufbandumlenkrolle Tubo posteriore 1

605　 rear roler shaft Achse Laufbandumlenkrolle Tubo 1

606 main frame cross bar Basisrahmen Querstange Barra telaio principale 1

607　 power plate cover Gehäuse Stromplatte Cover piastra alimentazione 1

608 power switch Stromschalter accensione 1

609　 power plate Stromplatte Piastra alimentazione 1

610　 power plug Netzstecker Spina alimentazione 1

611 Power protector Stromsicherung Protezione alimentazione 1

612　 D20X13 round cushion D20X13 Rundkissen D20X13 cuscinetto 2

613 Rear transport braket Transportstange hinten Porta ruota posteriore 2

614 Transport wheel Transportrad Ruota 2

615 Transport braket end cap Endkappe Transportstange Tappo 2

616 Deck cushion Puffer Laufdeck Cuscinetto piano 8

801 3X14 mm screw 3X14 mm Schraube Telaio principale 5

802 M3X8 mm screw M3X8 mm Schraube Tubo 2

803 M4X15 mm screw M4X15 mm Schraube Tubo frontale 46

804 3X14 mm screw 3X14 mm Schraube Tubo posteriore 1

805 M6X10 mm washer M6X10 mm Scheibe Tubo 2

806 Φ4 washer Φ4 Scheibe Barra telaio principale 2

807 M4X35 mm screw M4X35 mm Schraube Cover piastra alimentazione 2

808 M10 nut M10 Mutter accensione 9

809 Φ10X20X2mm washer Φ10X20X2mm Schraube Piastra alimentazione 14

810 Φ10X23X4mm washer Φ10X23X4mm Scheibe Spina alimentazione 4

811 M10x25X15mm allen bolt M10x25X15mm Innensechskantschraube Protezione alimentazione 4

812 M6 nut M6 Mutter D20X13 cuscinetto 2

813 Φ6X24X2 mm washer Φ6X24X2 mm Scheibe Porta ruota posteriore 2

Page 11

814 spring 2x34 Feder 2x34 Ruota 2

815 M12X79 mm bolt M12X79 mm Stift Tappo 2

816 5X50 mm lock pin 5X50 mm Arretierstift Cuscinetto piano 2

817 4X14 mm screw 4X14 mm Schraube Telaio principale 6

818 U type metal sheet U förmiges Blech Tubo 6

819 M4X12mm screw M4X12mm Schraube Tubo frontale 4

820 M8X13X4mm nut M8X13X4mm Mutter Tubo posteriore 2

821 Φ8X16X1 mm washer Φ8X16X1 mm Scheibe Tubo 2

822 M8X13X6.5 nut M8X13X6.5 Mutter Barra telaio principale 2

823 M8 nut M8 Mutter Cover piastra alimentazione 4

824 Φ8X16X2 washer Φ8X16X2 Scheibe accensione 6

825 M6X10 mm washer M6X10 mm Scheibe Piastra alimentazione 4

826 Φ6X23X2 washer Φ6X23X2 Scheibe Spina alimentazione 4

832 Φ8x26x3mm washer Φ8x26x3mm Scheibe Protezione alimentazione 2

833 8X26X13 PU cushion 8X26X13 PU Kissen D20X13 cuscinetto 1

834 M8X78.6 bolt M8X78.6 Stift Porta ruota posteriore 1

835 M8X14 allen bolt M8X14 Innensechskantschraube Ruota 2

836 Φ8X14X1.6 spring washer Φ8X14X1.6 Federscheibe Tappo 2

838 M10X120X20 bolt M10X120X20 Stift Cuscinetto piano 1

840 M8X48 bolt M8X48 Stift Telaio principale 1

841 M5X14 bolt M5X14 Stift Tubo 4

842 M4X19 mm washer M4X19 mm Scheibe Tubo frontale 18

843 side rail guider Führung Längsträger Tubo posteriore 8

844 M8X30mm bolt M8X30mm Stift Tubo 10

845 M6X45 bolt M6X45 Stift Barra telaio principale 3

846 Ф6X12X1.5 washer Ф6X12X1.5 Scheibe Cover piastra alimentazione 3

847 bearing Lager accensione 2

848 M16X33.5 bolt M16X33.5 Stift Piastra alimentazione 2

849 M12X55X30 bolt M12X55X30 Stift M12X55X30 bullone 2

850 Ф12X24X2 washer Ф12X24X2 Scheibe Ф12X24X2 rondella 2

851 Metal bushing Bohrungsöse Dado metallo 2

852 M10X52X14 mm M10X52X14 mm Stift M10X52X14 mm 2

853 Ф10X25X2 mm washer Ф10X25X2 mm Scheibe Ф10X25X2 mm rondella 2

854 metal bushing 10x7.5 Bohrungsöse 10x7.5 Dado metallo 10x7.5 2

855 M3X8mm M3X8mm M3X8mm 2

856 R8 wire clip R8 Kabelklemme R8 clip cavo 3

857 R5 wire clip R5 Kabelklemme R5 clip cavo 1

858 roller locate washer Fixierscheibe Rolle Rondella 4

859 M2X6 screw M2X6 Schraube M2X6 vite 11

860 spring axle Federachse Molla 2

861 spring Feder Molla 2

862 8X55-M6X15-M4X15 connector

8X55-M6X15-M4X15 Anschlussstück

8X55-M6X15-M4X15 connettore 2

Page 12

Tools require for service procedure

1. Digitize display multi meter2. 17mm wrench 2pcs3. 13mm wrench4. 10mm wrench5. Phillip screw driver6. 5mm Allen wrench7. 6mm Allen wrench8. 8mm Allen wrench9. 5mm Allen wrench with T hand bar10. 6mm Allen wrench with T hand bar11. Long nose plier

Page 13

Remove The Motor Cover

Step 1: Use Phillip screw driver to open on lower motor cover 4 bolts

Step 2: Move down the front transport wheel frame, then both front foots will going up.

Step 3: Use Phillip screw driver to open on both front motor cover 8 bolts and lower motor cover front 2 bolts.

Step 4: Use Phillip screw driver to open on both motor cover near both side rail 2 bolt.

Step 5: Use Phillip screw driver to open on both side rail end cover 2 bolts.

Step 6 : Move both side rail to leave motor cover edge.

Page 14

Step 7 : Remove the motor cover.

Page 15

Remove the driver motor

Step 1: Follow Remove The Motor Cover instruction to open motor cover.

Step 2: use Phillip screw driver to open fix front motor cover-right 4 bolts.

Step 7: Remove drive motor set from treadmill.

Step 3: Move front motor cover-right like figure instruction.

Step 5: Prepare a L shape 17mm socket wrench and a 17mm wrench.

Step 6: Then use L shape 17mm socket wrench and 17mm wrench to open motor bracket longer bolt and nut.

Step 4: Use 13mm wrench to open bracket tension nut and remove spacer and PU spacer or tension spring. Then remove the motor belt from motor fly wheel.

Page 16

Step 7 : Use a 5mm Allen wrench to open fix motor bracket 2 bolts then remove the drive motor from motor bracket.

Page 17

Remove Front and Rear roller

Step 1: Follow Remove the motor cover instruction to open motor cover.

Step 4: Remove the rear roller.

Step 2: Use Phillip screw driver to open on both side rail end cover 2 bolts.

Step 3: Use a 5mm Allen wrench to open fix rear roller 2 bolt.

Step 5: Use a 5mm Allen wrench to open front roller bolt at left frame.

Step 6: Remove front roller and drive belt.

Page 18

Remove run desk and run belt

Step 1: Follow Remove the motor cover instruction to open motor cover.

Step 2: Follow Remove front and rear roller instruction to open motor cover.

Step 3: Use a Phillips screw driver to open fix run desk 8 bolts.

Step 4: Remove run desk and run belt from main frame together.

Step 4: Remove run belt from run desk.

Page 19

Install and adjust motor control board

When install a new motor control board must adjust SPEED and AMP both VR at maincontrol board.

Confirm the new control board voltage 220VAC correct. (see Fig.1 with white color level).

Before install a new main control board on unit frame, first adjust SPEED and AMP both VR (see Fig.2), all turn to clockwise at minimum. After complete install a new main control board include plugged all connector at main control board then switch power on treadmill and insert safety Key, and press START button set console speed at 0.8kph(0.5mph).

Use a VR adjuster turn SPEED VR to counter clockwise and use a RPM or SPEED meter to measure actual speed on running belt moving at same time, still running belt speed at 0.8kph(0.5mph).

After finished adjust SPEED VR then adjust AMP VR, it’s for adjust torque while unit at lowerspeed. When running belt moving at 0.8kph(0.5mph), first step two hands hold and firm at front handle bar or both side rail handle bar then move feet on running belt and a little bit to resist Running belt, if running belt stop then adjust AMP VR to counter clockwise a little bit, after adjust AMP VR then use feet test again, repeat this test action couple tomes, still running belt not stop from feet little force.

If adjust AMP VR too much higher, when user workout at treadmill running belt will suddenly speed up at short time during every pace. Do not adjust AMP VR too much higher becauseit’s will to bring DC driver short life.

Fig.1

SPEEDAMP

Fig.2

Page 20

Circuit Diagram

6P

IN

M-

ho

le1

.6x

8

M+

C1

L781

2

17V10V

+

SPEE

D

AMP

C0

ho

le1.

6x8

D0-D3

R5

R5

FS1

ho

le1

.6x

8

D10

D8

D9

L1L2

110VD

11L0

W2

R1

R2C3

R4

78L0

8A

2

hole1.6x8

M o to r

M ain Contro l Board 220 v

C OM PU TE RM ODE L:LC D9-V5

SAFETY KEY SWITCH

S O C KE T A C I N 120 v 5 %M O D E L : H F -30 1

P ow er S witchL IG H T C O U N T R YM ode l: R 5 S e r ie s T 8 5

BRE AKERJOEMEXMod el:

DC

OU

T0V

~18

0V

5 4 3 2 1

N O N C

C OM

654321

AC OUT230V

AC IN10V

AC IN17V

AC IN23 0V

Transformer

G rou nd

DC V G N D4SPEE D C O N T R O L5

A C 10 V2A C 10 V1

3

6

6 + 8v D C

P R O F IT NE S S F O L D IN G T R E A D M ILL

M OD EL : EI 4 8IN P U T AC 230 V

Model:GMD82-04-1B0.75HP 4800 rpmDC 180v

+_

OU P UT AC 10 v 17 v

77 Series

15 A 25 0 VA C

GM -41003 230 VA C

10A 250VA C

16 A 25 0 VA C

S peed 0.8~14km/hWith Hand pu lse sensor

M ODE L: GM C -TD 10A -220 V

Page 21

NO DISPLAY REPAIR

230 VACAT OUTLET

IS AC LIGHT ON SWITCH ?

CHECK 8PIN CONNECTION AT

RELAY BOARD

CHECK 6PIN CONNECTOR

OF RELAY BOARD TO CONTROL BOARD

CHECK VOLTAGE L1 L2 AT CONTROL

BOARD

CHECK VOLTAGE FROM PIN 17V 10V TEST

PIN 10V AT CONTROLBOARD

CHECK 8PIN CONNECTOR AT

COMPUTER

IS POWER SWITCH ON ?

IS THE CIRCUIT BREAKER TRIPPED ?

CHECK VOLTAGE ACROSS

CIRCUIT BREAKER

CHECK VOLTAGE ACROSS SWITCH

CHECK VOLTAGE AT POWER CORD

CHECK WIRE CONNECTION

RESET

RESET

REPLACE CIRCUIT BREAKER

REPLACESWITCH

REPLACE POWER CORD

REPLACE COMPUTER

CHECK 6PIN CABLE

RECONNECT

REPLACE TRANSFORMER

CHECK HOME CIRCUIT BREAKER

REPLACE 6PIN CABLE OR RECONNECT

RECONNECT

IS SAFETY KEY INSERT ?

INSERT SAFETY KEY

NO

NO

NO

NO

YES

YES

YES

YES NOYES

230 VAC

0 VAC

0 VAC

230 VAC

230 VAC

0 VAC

GOOD

GOOD

GOOD

GOOD

0 VAC

0 VAC

10 TO 12 VAC

BAD

BAD

BAD

BAD

RECONNECT

Page 22

NO BELT MOVEMENT REPAIR

IS COMPUTER SPEED DISPLAY 0.5mph(0.8kph)

WHEN PRESS START BUTTON ?

CHECK DC VOLTAGE FROM 6PIN OF ACROSS

PIN5 AND PIN4 AT CONTROL BOARD LOOK FOR INCREASE

AS FAST BUTTON IS PRESSED

CHECK DC VOLTAGE ACROSS M+ M- AT CONTROL BOARD LOOK FOR INCREASE

AS FAST BUTTON IS PRESSED

CHECK COMPUTER BUTTON PC BOARDOR REPLACE COMPUTER

REPLACE CONTROL BOARD

CHECK DRIVE MOTOR AS PER

PROCEDURE

CHECK MOTOR BRUSH

CONDITION

REPLACE MOTOR BRUSHES

IS MOTOR TURNING ?

REPLACE MOTOR

NO

YES

0 VDC

INCREASE SPEED 0.8 TO 6.2 VDC OUTPUT

INCREASE SPEED 0 TO 180 VDC

BAD

GOOD

GOOD

CHECK 8PIN CABLE FROM COMPUTER IN LEFT SIDE

UPRIGHT TUBEAND CONNECTOR

REPLACE 8PIN CABLE OR RECONNECT

NO

NO

BAD

Page 23

HEART RATE(HR) NOT FUNCTIONING/ERRATIC READING

HAND PLUSE NOT FUNCTIONING

CHECK HAND PLUSE CONNECTOR

IN HAND ARM BOTH SIDE

CHECK ALL CABLE FROM HAND PLUSE SENSOR

TO COMPUTER

RECONNECT

BAD

GOOD

0 OHM

CHECK CABLE AND RECONNECT

OL OHMS

REPLACE COMPUTER

YES

Page 24