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Copyright © 2013 ComAp s.r.o. Written by KKMN Prague, Czech Republic ComAp, spol. s r.o. Kundratka 17, 180 00 Praha 8, Czech Republic Tel: +420 246 012 111, Fax: +420 266 316 647 E-mail: [email protected], www.comap.cz REFERENCE GUIDE InteliDrive ID-Mobile Logger Data Logger HW version 1.4; SW version 1.8, February 2013

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Page 1: REFERENCE GUIDE - Betex Mühendislik · REFERENCE GUIDE InteliDrive ID-Mobile Logger Data Logger HW version 1.4; SW version 1.8, February 2013 . ID-Mobile-Logger, SW version 1.8,

Copyright © 2013 ComAp s.r.o. Written by KKMN Prague, Czech Republic

ComAp, spol. s r.o. Kundratka 17, 180 00 Praha 8, Czech Republic

Tel: +420 246 012 111, Fax: +420 266 316 647 E-mail: [email protected], www.comap.cz

REFERENCE GUIDE

InteliDrive

ID-Mobile Logger

Data Logger

HW version 1.4; SW version 1.8, February 2013

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ID-Mobile-Logger 1.8r3

Table of contents

Table of contents ..................................................................................................................................... 2 1 Document information .................................................................................................................... 4

Clarification of notation ....................................................................................................................... 4 Conformity declaration ........................................................................................................................ 4

2 Related ............................................................................................................................................ 5 Software .............................................................................................................................................. 5 PC Tools ............................................................................................................................................... 5 Documentation .................................................................................................................................... 5

3 General guidelines ........................................................................................................................... 6 What is ID-Mobile Logger? .................................................................................................................. 6 Features ............................................................................................................................................... 6

4 Hardware ......................................................................................................................................... 7 LED indication ...................................................................................................................................... 7

Power .............................................................................................................................................. 7 Run .................................................................................................................................................. 7 Alarm ............................................................................................................................................... 7 Status .............................................................................................................................................. 7

Dimensions and assembly ................................................................................................................... 8 Harnesses ............................................................................................................................................ 9

Unmating of the connector from the header ................................................................................. 9 Terminals ........................................................................................................................................... 10

Logger hardware versions differences .......................................................................................... 11 Physical input/output structure ......................................................................................................... 12

Binary Inputs/Outputs ................................................................................................................... 12 RPM Input ..................................................................................................................................... 13 Impulse inputs............................................................................................................................... 13 Jumpers setting ............................................................................................................................. 13

Plug in modules ................................................................................................................................. 15 GPS Module .................................................................................................................................. 15 GSM and GPRS Module ................................................................................................................. 15

External displays ................................................................................................................................ 17 ID-Display D13-V........................................................................................................................... 17 ID-Display 2600............................................................................................................................. 17 InteliVision 8 ................................................................................................................................ 18 InteliVision 5 - CAN ...................................................................................................................... 18

Communication lines ......................................................................................................................... 19 RS485 ............................................................................................................................................ 19 CAN1 ............................................................................................................................................. 19 CAN2 ............................................................................................................................................. 19 CAN bus connection rules ............................................................................................................. 19

5 Controller setting ........................................................................................................................... 21 Binary Inputs (BIN) ........................................................................................................................... 21

Logical binary inputs (LBI) ............................................................................................................ 22 Binary Outputs (BOUT) ...................................................................................................................... 25

Logical binary outputs (LBO)......................................................................................................... 26 Prg. states ..................................................................................................................................... 28

Analog Inputs (AIN) .......................................................................................................................... 30 Logical analog inputs (LAI) ........................................................................................................... 31

6 Values ............................................................................................................................................ 33 Basic Values ....................................................................................................................................... 33 Engine Values .................................................................................................................................... 33 Analog CU .......................................................................................................................................... 33

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ID-Mobile-Logger 1.8r3

Binary CU ........................................................................................................................................... 33 Log Bout ............................................................................................................................................ 34 Info .................................................................................................................................................... 34 Statistics ............................................................................................................................................ 36 Position .............................................................................................................................................. 37 Display ............................................................................................................................................... 37

7 Setpoints ....................................................................................................................................... 38 Basic Settings.................................................................................................................................... 38 Comms Settings ................................................................................................................................. 41 Analog Inputs .................................................................................................................................... 42 Act. Calls/SMS .................................................................................................................................... 42 Date/Time .......................................................................................................................................... 45 Position .............................................................................................................................................. 46 Display ............................................................................................................................................... 47 Limits ................................................................................................................................................. 48

8 Booting procedure ......................................................................................................................... 50 You need ....................................................................................................................................... 50 Connect the AT link converter ....................................................................................................... 51

9 Technical Data ............................................................................................................................... 54 Power Supply ..................................................................................................................................... 54 Operating conditions ......................................................................................................................... 54 Dimensions ........................................................................................................................................ 54 Binary inputs ...................................................................................................................................... 54 Binary outputs ................................................................................................................................... 55 Speed pick-up input ........................................................................................................................... 55 Impulse input .................................................................................................................................... 55 Analog inputs ..................................................................................................................................... 55 Communications ................................................................................................................................ 56

CAN bus interface ......................................................................................................................... 56 RS 485 .......................................................................................................................................... 56

ID-Mobile GPRS ................................................................................................................................. 56 ID-Mobile GSM ................................................................................................................................... 57 ID-Mobile GPS ................................................................................................................................... 57

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ID-Mobile-Logger 1.8r3

1 Document information

ID-MOBILE LOGGER – REFERENCE GUIDE

WRITTEN BY: MARTIN KOLOVRATEK ©2012 COMAP LTD.

KUNDRATKA 17, PRAHA 8, CZECH REPUBLIC

PHONE: +420246012111, FAX: +420266316647 WEB: HTTP://WWW.COMAP.CZ, E-MAIL: [email protected]; [email protected]

DOCUMENT HISTORY

REVISION NUMBER RELATED SW. VERSION, DESCRIPTION DATE

0 1.8 5.2.2013

2 1.8.1 – formal changes, new chapter 4.4.2013

3 1.8.1 – repaired pin numbers 6.12.2013

Clarification of notation

NOTE:

This type of paragraph calls readers attention to a notice or related theme.

CAUTION! This type of paragraph highlights a procedure, adjustment etc., which can cause a damage or

unproper function of the equipment if not performed correctly and may not be clear at first sight.

WARNING!

This type of paragraph indicates things, procedures, adjustments etc. which need high level of attention, otherwise can cause personal injury or death.

Conformity declaration

Following described machine complies with the appropriate basic safety and health

requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type, as brought into

circulation by us.

NOTE: ComAp believes that all information provided herein is correct and reliable and reserves the right to

update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly

undertaken.

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ID-Mobile-Logger 1.8r3

2 Related

CAUTION!

Bellow mentioned versions are valid with the issuing of this document. For available updates follow ComAp web pages.

Software

RELATED SW. VERSION DATE

ID-Mobile-Logger-1.8.idc 6.3.2012

PC Tools

RELATED SW. VERSION DATE

DriveMonitor 2.9 20.1.2012

DriveConfig 3.1 22.2.2012

WinScope 1.9.1 22.5.2012

InteliMonitor 2.7.3 13.7.2012

LoggerHistoryExport 1.1 26.7.2011

Documentation

RELATED DOCUMENT

DriveMonitor – User Guide

DriveConfig – User Guide

WinScope – User Guide

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ID-Mobile-Logger 1.8r3

3 General guidelines

What is ID-Mobile Logger?

ID-Mobile Logger is a specialized data logger for engine driven mobile and industrial applications. The Logger can read and log engine data via CAN J1939 bus and/or measure by sensors.

Features

J1939 and Modbus ECU support with Input / Output configuration

Engine measurement and control by sensors and actuators or via J1939

Running-hours meter, number of starts counter, fuel consumption indication

CAN2-bus line for connection of external display

Optional internal plug-in modules:

GSM (Modem connection, Active call, SMS, email)

GPRS (AirGate, WebSupervisor)

GPS (GEO fencing)

Memory size up to 220 000 records

Supported download formats: xls, csv

Possibility to connect with External Displays

Operator log-in possibility

Dust and water protection IP67

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ID-Mobile-Logger 1.8r3

4 Hardware

LED indication

Power

Power supply indication – is always lighted if the power supply is on.

Run

Running engine indication – is lighted if the engine is running

Alarm

Incoming Alarm indication. Because no Fault reset is expected for Data Logger the new incoming Alarm activates steady state light for 60min. Any new alarm during this 60 minutes causes 2 sec fast

blinking and prolong the Alarm LED for next 60min. Auto quitted function disable the Alarm LED after 60 minutes after the last alarm even if is still active.

Status

Full history buffer indication i.e. oldest records are lost (overwritten) without downloading. Status can

be cleared using the Logger History Export PC tool.

LED indication

Right side male connector:

BLACK

Left side male connector:

BROWN

Plugs for Antenna connectors

Membrane – overpressure relief

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ID-Mobile-Logger 1.8r3

117 (4,6")

201 (7,9")

25

8 (

10

,1")

24

0 (

9,4

")

40

(1,6")

Dimensions and assembly

The ID-Mobile chassis is assembled with two parts (controller case and controller cover). Both parts

are connected together with 19 bolts (2,9 x 16m).

NOTE: The unit is completed with two screws for the delivery. The rest of screws are attached so the unit

can be completed before applying. The main reason is to be plug-in modules (GPS, GSM, GPRS) easily

applicable.

Disassembling:

Screw out 19 bolts from the bottom side of the controller case.

Gently divide controller cover and case.

Watch the GPS/GPRS antenna interconnections (if applicable).

The silicone sealing is lubricated some lube could be present in the joint.

Assembling:

Settle the silicone sealing and be sure the sealing is

undamaged

Fit the controller case and cover so that both parts

are matching properly in joint shells. Firstly screw up all bolts but do not finalize

Finalize all bolts with the sequence as shown bellow.

The maximum torque is 1 Nm

Maximal thickness 63mm (2.5“)

4x bracket 6mm (ready for screw M6)

GPS

GSM, GPRS

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ID-Mobile-Logger 1.8r3

Harnesses

All signals are connected via two MOLEX CMC (4x12) 48 pins connectors. Bold (power) items are connected via

MOLEX CMC stronger pins with wires crosscut about 1,5

mm2.

Available standard harnesses supplied by ComAp

NOTE: Harnesses for ID-Mobile Logger are not compatible with ID-Mobile control unit.

Connectors

Unmating of the connector from the header

HARNESS LENGHT COMAP ORDER CODE

1.5 METERS ID-MOBILE HARNESS-LOG-1,5

6 METERS ID-MOBILE HARNESS-LOG-6

NOTE: Includes: One set of harnesses for ID-Mobile Logger:

left and right connector cables, interconnection cable sleeve

ITEM COMAP ORDER CODE

SET OF CONNECTORS TERM SET ID-MOBILE

Includes: - right and left connector (brown, black) - accessories (pins, plugs)

NOTE: MOLEX connector: Series 64320

ID-Mobile

Logger

Rotate the lever

Press on the latch

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ID-Mobile-Logger 1.8r3

Terminals

Pins (numbering) location (four rows per 12 pins each, power pins are in bold)

Left side male connector - brown Right side male connector - black

9

10 12 1 49 50 51 52 53 54 55 56 57 58 60

21 2 61 62 63 64 65 66 67 68 69 70 72

25 26 27 28 29 30 31 33 34 36 3 73 74 75 76 79 80 81 82 83 84

37 38 39 40 41 42 43 44 45 46 48 4 85 86 87 88 89 90 91 92 93 95 96

A B C D E F G H J K L M A B C D E F G H J K L M Bottom side of box

Left side connector - Pins function

4 3 2 1

37 AI8+ 25 AIN 1 A 13 1

38 AI8- 26 AIN 2 B 14 2

39 AI9+ 27 AIN 3 C 15 3

40 AI9- 28 AIN 4 D 16 4

41 AI10+ 29 AIN 5 E 17 5

42 AI10- 30 AIN 6 F 18 6

43 AI11+ 31 AIN 7 G 19 7

44 AI11- 32 H 20 8

45 +5V 33 GND1 J 21 +5V 9 IM 2 IN

46 GND3 34 K 22 10 IM 2 SUP

47 35 L 23 11

48 GND4 36 GND2 M 24 12 GND5

Right side connector - Pins function

4 3 2 1

85 RS485A 73 BO1 A 61 GND 49 BIN 1

86 485COM 74 BO2 B 62 GND 50 BIN 2

87 RS485B 75 BO3 C 63 GND 51 BIN 3

88 CAN1H 76 BO4 D 64 GND 52 BIN 4

89 CAN1COM 77 E 65 GND 53 BIN 5

90 CAN1L 78 F 66 GND 54 BIN 6

91 CAN2H 79 RPM 1- G 67 GND 55 BIN 7

92 CAN2COM 80 RPM 1+ H 68 GND 56 BIN 8

93 CAN2L 81 IM 1 IN J 69 GND I-BUTT 57 GND BIN

94 82 IM 1 SUP K 70 I-BUTT 58 +5V

95 BAT PLUS 83 +VBO L 71 59

96 BAT MINUS 84 GND7 M 72 GND8 60 GND9

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ID-Mobile-Logger 1.8r3

Logger hardware versions differences

Table contains the changes between hardware version 1_1 and 1_2

NOTE:

All Binary outputs are High-side switches – maximum 0,5A

CAUTION! Connection of wrong polarity of power supply voltage to +VBO (pin 83) and ground (pins 12, 36, 46,

48, 60, 72, 84, 96) can cause damage of equipment. In this HW version is missed protection opposite

to wrong polarity of power supply.

HW VERSION

1_1 HW VERSION 1_2 (SINCE 4-2012)

BO1 BO2

BO3

BO4 +VBO

Not available 73 74

75

76 83

I-BUTT GND I-BUTT

34 33

70 69

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ID-Mobile-Logger 1.8r3

Physical input/output structure

Binary Inputs/Outputs

BIN1

BIN2

BIN3

BIN4

49

61

50

62

51

63

52

64

Bin

ary

in

pu

ts

BIN-COM

BIN-COM

BIN-COM

BIN-COM

Activation to minus of power supply.

Switching level: active ≤ 2 VDC.

Sampling rate 100ms.

BIN5

BIN6

BIN7

BIN8

53

65

54

66

55

67

56

68

Bin

ary

in

pu

ts

BIN-COM

BIN-COM

BIN-COM

BIN-COM

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ID-Mobile-Logger 1.8r3

Four High-side switches up-to 0,5 Amps.

+VBO is to be connected to BATT+

The load is grounded.

RPM Input

RPM1A

RPM1B

79

80

RP

M in

pu

t

Use magnetic pickup.

Impulse inputs

+IM1 SUP (+24VDC)

IM 1 IN

IM 2 IN

82

81

84

10

9

12 Impu

lse

inp

uts

BAT-

BAT-

+IM 2 SUP (+24VDC)

Use active NPN open collector sensors.

Jumpers setting

Prior to configuration procedure the hardware jumpers has to be connected. See below available

jumpers groups.

NOTE:

Layout bellow is related to Hardware version 1_4

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ID-Mobile-Logger 1.8r3

uP

AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7

CA

N2

CA

N1

R

S4

85

1 12

13 24

25 36

37 48

49 60

61 72

73 84

85 96

BOOT

12

0R

GSMGPS RS232/TTL

POWER

RUN

ALARM

STATUS

12

0R

1-2: 20 mA

No jumper: 5 VDC

3-4: 2,4 kOhm

4-3-2-1 4-3-2-1 4-3-2-1 4-3-2-1 4-3-2-14-3-2-1 4-3-2-1

4-3-2-1 4-3-2-14-3-2-1 4-3-2-1

AIN8 AIN9 AIN10 AIN11

1-2: +- 20 mA

No jumper: +- 1 VDC

3-4: 2,4 kOhm

GND GND GND GND

12

0R

-Bia

s+

Bia

s

SIM

CARD

NOTE:

Take special care of correct jumpers setting to avoid several opening of ID-Mobile Logger box.

JUMPERS AIN1 – AIN11

NO JUMPER JUMPER 1-2 JUMPER 3-4

AIN1 – AIN7 5VDC 0-5V

20mA

0/4-20mA

2,4 k

0-2400

AIN8-AIN11 1VDC

Thermocouple K Thermocouple J Thermocouple L

JUMPERS GND

JUMPER OFF (NO JUMPER)

JUMPER ON (JUMPER CLOSED)

GND RELATED TO AIN8 –AIN11

Non Isolated Thermocouples Ground on controller side

Isolated Thermocouples Ground on Thermocouple side (engine)

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ID-Mobile-Logger 1.8r3

Plug in modules

GPS Module

GPS module enables function of exact controller location as well as

protection against unwanted manipulation of the controller (GeoFencing).

After installation of the module to the controller is for the basic function no other setpoints required.

For setting of GeoFencing see SSeettppooiinnttss // PPoossiittiioonn

NOTE: Recommended Antenna Order code: GSM/GPRS ANTENNA

NOTE:

For further details how to install the module see GPS Assembling document in supplement.

GSM and GPRS Module

There are two plug-in modules available:

1. ID-Mobile GSM 2. ID-Mobile GPRS

Both modules have two operation modes:

1. Standard GSM mode CSD (Circuit Switch Data) 2. GPRS mode

Selection of the mode is done by setpoint (See SSeettppooiinnttss// AAccttiivvee

ccaallll//SSMMSS //MMooddeemm).

NOTE: Recommended Antenna Order code: GSM/GPRS ANTENNA

Overview of supported modes and functions:

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ID-Mobile-Logger 1.8r3

CAUTION! For support of WebSupervisor and AirGate chose the ID-Mobile GPRS plug-in module.

NOTE: Proper function of GPRS/GPS connection depends significantly to cell network provider. Be sure your

provider supports data transfer

CAUTION!

Disable the PIN code on the SIM card prior applying in ID-Mobile / ID-Mobile Logger

NOTE: For further details how to install the module see GSM Assembling document in supplement.

MODULE TYPE OPERATION MODE DESCRIPTION SUPPORTS

ID-MOBILE GSM

TELIT CSD GSM mode CSD (Circuit Switch Data) Alarm SMS Drive Monitor (via modem connection)

TELIT GPRS Customized interface For special custom application only

ID-MOBILE GPRS

SIMCOM CSD Standard GSM mode CSD (Circuit Switch Data) Alarm SMS Drive Monitor via modem connection

SIMCIM GPRS GPRS network – enables connection via AirGate

Alarm SMS AirGate Drive Monitor (via AirGate) WebSupervisor

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ID-Mobile-Logger 1.8r3

External displays

ID-Display D13-V

Color 6.5“ VGA640x480 display

5+1 buttons +Jog-Dial Rugged plastic ABS case with Deutsch connector

Anti-reflection real glass front cover Operating temperature: -30 + 85°C

IP 65

Vibrations: 5G CAN interface

Needs dedicated configuration Interface for 2 cameras optional

Power supply 9 – 32 VDC

CAN2-H

COM

91

92

93

CA

N2

bu

s

CAN2-L

+-

VBATT+

VBATT-

83,95

84, 96

Po

we

r

Su

pp

ly

CAN 1 L

CAN 1 H 4

5

0VBatt

+24VBatt 12

1

Light sw.

6Ignition sw.

7

Fuse 5A

120 ohm

+24VBAT

ID Mobile Logger

ID-Display D13-V

+ SUPPLY 11

- SUPPLY 10

VideoIn1 9

VideoIn2 8

NOTE:

Ignition switch must be activated for correct ID-Display D13-V function.

ID-Display 2600

Monochrome 4.25“ FTSN display 160 x 128 pixel

5 buttons

Rugged plastic ABS case with Deutsch connector Operating temperature: -25 + 75°C (Optional -40 + 75°C version)

IP 67 Power supply: 10 – 32 VCD

CAN interface Needs dedicated configuration

COMAP ORDER CODE

ID-Display D13-V

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ID-Mobile-Logger 1.8r3

CAN2-H

COM

91

92

93

CA

N2

bu

s

CAN2-L

+-

VBATT+

VBATT-

83,95

84, 96

Po

we

r

Su

pp

ly

CAN L

CAN H 8

7

0VBatt

+24VBatt 2

1

Fuse 5A

120 ohm

+24VBAT

ID-Display 2600

ID Mobile Logger

InteliVision 8

8” color TFT display - 800x600 pixels

Operating temperature: -20 + 75°C Front IP65 / Rear IP 20

CAN bus interface

Plug and Play structure following controller configuration Power supply 8 – 36 VDC

NOTE:

Screen can be customized with ScreenEditor (SW application included in DriveConfig)

InteliVision 5 - CAN

5" color TFT display - 320 × 240 pixels

Operating temperature: -20 + 75°C Protection IP 65

CAN bus interface Plug and Play structure following controller configuration

Power supply: 8 -36 VDC

COMAP ORDER CODE

ID-Display 2600

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ID-Mobile-Logger 1.8r3

Communication lines

RS485

RS485-A

COM

RS485-B

85

86

87

RS

48

5

RS485 / USB

converter

USB

USB

DriveConfigDriveMonitorWinScope

ID-Mobile / ID-Mobile-Logger CAN1 interface is dedicated to:

PC interface for communication with DriveMonitor, DriveConfig and other SW.

MODBUS communication interface

CAN1

ID-Mobile / ID-Mobile-Logger CAN1 interface is dedicated to: ECU (Engine Control Unit) – J1939 eventually KWP2000 protocols.

I-CB

The following modules are supported even use with ID-Mobile / ID-Mobile- Logger is not typical:

IGS-PTM (8BI, 8BO, 4AI, 1AO)

IS-AIN (8 AI)

IS-BIN (16BI, 8BO)

CAN2

ID-Mobile / ID-Mobile-Logger CAN2 interface is dedicated to:

external displays (see 3.7 External displays ) ID-Mobile Slave unit

I-LB, I-LB+,

CAN bus connection rules

Can bus line must be connected in series, from one unit to another (no star, no cable stubs, no

braches) and both ends must be terminated with 120 resistor.

COMMUNICATIONS ID-MOBILE-LOGGER

Direct connection

USB

RS485

RS232

CAN1

CAN2

GSM 1)

GPRS 1)

GPS 1)

1) Plug-in module required

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ID-Mobile-Logger 1.8r3

There are internal 120 resistors on ID-Mobile / ID-Mobile-Logger motherboard available:

NOTE:

All controllers must be adjusted to the same CAN bus mode. Default mode for CAN1 and CAN2 bus in

ID-Mobile / ID-Mobile-Logger is 250kBd. The limitation of line for the default speed is 200m maximum.

RS485 120resistor Jumper

CAN1 resistor Jumper

CAN2 resistor Jumper

RS485 -BIAS resistor Jumper

RS485 +BIAS resistor Jumper

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5 Controller setting

SW tool for configuration of ID-Mobile / ID-Mobile-Logger controller: DriveConfig

DriveConfig is included in the installation package

NOTE:

For more details how to use DriveConfig see latest version of DriveConfig – User Guide available on ComAp webpage: http://www.comap.cz/support/downloads/fail/DriveConfig-3.1.pdf

Binary Inputs (BIN)

Available configuration for Binary inputs:

NOTE:

Minimal input pulse duration is 120ms to be detected as valid (binary inputs sampling rate 100ms). Adjustable delay can be configured to any binary input according to details above.

PROPERTY VALUE DETAILS

ECU VALUE AVAILABLE ONLY IF ECU –SELECTED UNDER ECU-1

According to selection

ECU output can be selected as controller inputs. Selection deepens on ECU type. Selection of ECU see Modules NOTE: Some ECU are not supporting this function

NAME Text Maximum 14 charts

PROTECTION No Protection No protection active with BI

Warning BIN is active - Alarm on LED (eventually Display) - History record

Sensor fail BIN is active: - Indicates sensor fail - History record

Alarm Only BIN is active: - Alarm on LED (eventually display) only

HistRecOnly BIN is active: - History record only

PROT.ACTIVE Closed Protection active if the contact is closed

Open Protection active if the contact is open

PROT. BLOCK TYPE All the time Protection is active all time

Force Block Protection is active with Force Block only

RunOnlyBlkDel Protection is active only if engine is running

DELAY Standard (0,5s) The input signal is delayed for 0,5s (Default setting)

BinInp delay 1 The input signal is delayed according to Setpoint:

BBaassiicc SSeettttiinnggss // BBiinnIInnpp DDeellaayy

BinInp delay 2 Not available in ID-Mobile-Logger

BinInp delay 3

FUNCTION Logical function Find more details in Logical function description bellow:

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Logical binary inputs (LBI)

Any InteliDrive controller binary input can be configured as “function” and/or “protection”. Following chapter contains Logical binary inputs list (functions list) that can be configured to any

physical input.

CAUTION!

Minimal input pulse duration is 120 ms to be detected as valid (binary inputs sampling rate is 100ms). Adjustable delay can be configured to any binary input when is used as a protection: see

BBiinnIInnpp DDeellaayy

Force Block

Active input blocks protections that are configured as (in DriveConfig) as Property:Prot.block type= Force Block. Corresponding setpoint is FFoorrcceeBBlloocckk ddeell.

Fault Reset

Binary input for Alarm acknowledge (edge sensing) has the same function as controller front panel

button Fault reset. NOTE: There is separate acknowledge for ECU Alarms – see BBiinnaarryy iinnppuutt// EECCUU FFllttRReesseett.

ECUComFailBlck

Active input blocks ECU communication fail. Function can be used e.g. when ECU is switched off after

engine stop.

RunIndication1 – RunIndication3

Binary input can be used for engine running indication e.g. via Oil pressure contact. Active Running indication blocks engine start (to avoid starter damage).

ECU FltReset

Binary input for ECU Alarm acknowledge (edge sensitive) has the same function as controller front

panel Fault reset button (active only in ECU Alarm list). NOTE: Activation of ECU Fault reset will affect InteliDrive only, no reset request is sent to ECU.

There is separate acknowledge input for Alarms – see Binary input Fault reset.

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RS485 Mode Std

Active input switches (by rising edge) BBaassiicc SSeettttiinnggss // RRSS448855 MMooddee to SSTTAANNDDAARRDD (from other like

MMOODDBBUUSS, EECCUU LLIINNKK).

CAUTION!

RS485 communication does not work when RS485 mode is changed from standard to MMOODDBBUUSS or

EECCUU LLIINNKK. See setpoint: CCoommmmss SSeettttiinngg// RRSS448855 MMooddee description.

Configure this input (or leave as it is in default) for case the RS485 mode setpoint is changed to

MMOODDBBUUSS or EECCUU LLIINNKK from DriveMonitor. It is on of the way how to establish communication with DriveMonitor.

GeoFencingEna

Ena/Disables the GeoFencing function (engine block and active alarm) when the Position:

GGeeooFFeenncciinngg = BBIINN..IINNPPUUTT.

Home Position

Active input (rising edge) moves the actual position into PPoossiittiioonn:: HHoommee LLaatt and HHoommee LLoonngg setpoints.

Clear DayCons

Active input clears the Day Consumption counter (SSttaattiissttiiccss // DDaayyCCoonnssuummppttiioonn).

Clear TripCons

Active input clears the Total Consumption counter. (SSttaattiissccttiiccss // TToottaallCCoonnssuummpptt)

BI History

Closed binary input activates one History record.

DisplayMessage1 … DisplayMessage18

Up to 18 message texts are specified in “Display: DDiissppllaayyMMeessssaaggee xx” setpoints. Each message

setpoint contains the string up to 31 ASCII characters. The message can be displayed in display “Message Display Area” with Date and Time information, when corresponding Logical Binary Input

(LBI) DDiissppllaayyMMeessssaaggee--xx is activated. Message disappears when LBI is deactivated.

DisplayBinary1 … Display Binary20

The display on screen text status is changed according the corresponding Logical Binary Input (LBI) –

DDiissppllaayyBBiinnaarryy--xx state.

Example of on display status indication:

LBI DISPLAY STATUS

DDiissppllaayyBBiinnaarryy11 = 0 Engine Oil Pressure: Normal

DDiissppllaayyBBiinnaarryy11 = 1 Engine Oil Pressure: Low

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DisplayPuls1 … DisplayPuls4

Logical Binary input DisplayPuls1 can be used e.g. for Display Control-Camera screens switching based on ID Mobile Logger Binary input or PLC function.

NOTE:

Messages and status displaying is not available in standard firmware. It is dedicated for customer branches.

Reset OperID

Rising edge of BI - Operator identification number ((IInnffoo//OOppeerraattoorr IIDD)) is reset.

NOTE: For more details about Operator ID see FFoorrcceeBBlloocckk ddeell.

DayAverageEna

Rising edge of BI - enables the Day Average (SSttaattiissttiiccss // DDaayyAAvveerraaggee) calculation for the

AAvveerraaggeeVVaalluuee (see LLooggiiccaall AAnnaalloogg IInnppuuttss - LAI).

If DDaayyAAvveerraaggeeEEnnaa = 1, the calculation runs.

NOTE: For more details see Average value calculation

DayAverageRes

Rising edge of BI – resets the Day Average (SSttaattiissttiiccss // DDaayyAAvveerraaggee ) calculated from “AAvveerraaggeeVVaalluuee”.

It can be linked with any of logical binary input (e.g. OOppeerraattoorrIIDD, SSttaarrtt BBuuttttoonn, FFaauulltt RReesseett etc.)

If DDaayyAAvveerraaggeeRReess = 1 the DDaayyAAvveerraaggee value is reset NOTE:

For more details see Average value calculation

TotAverageEna

Rising edge of BI - enables the Total Average (SSttaattiissttiiccss // TToottaallAAvveerraaggee) calculation for the

AAvveerraaggeeVVaalluuee (see LLooggiiccaall AAnnaalloogg IInnppuuttss - LAI).

If TToottaallAAvveerraaggeeEEnnaa = 1, the calculation runs. NOTE:

For more details see Average value calculation

TotAverageRes

Rising edge of BI – resets the Total Average (SSttaattiissttiiccss // TToottaallAAvveerraaggee ) calculated from AAvveerraaggee VVaalluuee. It can be linked with any of logical binary input (e.g. OOppeerraattoorrIIDD, SSttaarrtt BBuuttttoonn, FFaauulltt RReesseett etc.)

If TToottaallAAvveerraaggeeRReess = 1 the TToottaallAAvveerraaggee value is reset

NOTE:

For more details see Average value calculation

AveragSpeedEna

Rising edge of BI - enables the Average Speed (SSttaattiissttiiccss // AAvveerraaggeeSSppeeeedd) calculation for the AAvveerraaggee SSppeeeedd (see LLooggiiccaall AAnnaalloogg IInnppuuttss - LAI).

LBI FUNCION

DDiissppllaayyPPuullss11 = 0 Control screen

DDiissppllaayyPPuullss11 = 1 Camera screen

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If AAvveerraaggSSppeeeeddEEnnaa = 1, the calculation runs. NOTE:

For more details see Average value calculation

AveragSpeedRes

Rising edge of BI – resets the Average Speed (SSttaattiissttiiccss // AAvveerraaggeeSSppeeeedd ) calculated from AAvveerraaggee SSppeeeedd. It can be linked with any of logical binary input (e.g. OOppeerraattoorrIIDD, SSttaarrtt BBuuttttoonn, FFaauulltt RReesseett etc.)

If AAvveerraaggSSppeeeeddRReess = 1 the AAvveerraaggeeSSppeeeedd value is reset NOTE:

For more details see Average value calculation

Binary Outputs (BOUT)

CAUTION!

Binary outputs of ID-Mobile-Logger are dedicated for indication use only. NO power output can be

connected - maximum continuous current for single channel is 0,5 A only.

PROPERTY VALUE DETAILS

SOURCE Log Bout See Logical Binary Outputs functions

Prg. states Controller internal states

Ana protections One of the following AIN protection levels is sent as binary signal. L1 – level 1 of protection Fls – Sensor fail L1+Fls – sensor fail or/and L1

Bin protections Protection of BIN is sent as binary signal

Binary CU

ECU

NAME Text Title of the BOUT - maximum 14 charts

ECU VALUE AVAILABLE ONLY IF ECU –SELECTED UNDER ECU-1

According to selection

Controller output can be selected as ECU inputs. Selection deepens on ECU type. Selection of ECU see Modules NOTE: Some ECU are not supporting this function

INVERTED All the time Protection is active all time

Force Block Protection is active with Force Block only

RunOnlyBlkDel Protection is active only if engine is running

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Logical binary outputs (LBO)

Not Used

Custom made LBO.

CAUTION!

Do not use this LBO. As “not used” output remove all LBO assigned to the output.

Alarm

The output closes if any alarm is activated and opens after Fault reset even if the Alarm is still active.

Common Alarm

The output closes if any Wrn, Sd, Cd, Fls, alarm is active and stays closed until all alarms disappear

and Fault reset is pressed = output is opened when Alarm list is empty.

Common Wrn

The output closes when any Warning alarm is active. Output opens when all Wrn alarms disappear

and Fault reset is pressed (no Wrn alarm in Alarm list).

Common Sd

The output closes when any Shut-down alarm is active. Output opens when all Sd alarms disappear

and Fault reset is pressed (no Sd alarm in Alarm list).

Common Cd

The output closes when any Cool-down alarm is active. Output opens when all Cd alarms disappear

and Fault reset is pressed (no Cd alarm in Alarm list).

Common Fls

The output closes when any Sensor fail alarm is active. Output opens when all Fls alarms disappear and Fault reset is pressed (no Fls alarm in Alarm list).

Common SdO

The output closes when any Shut-down Override alarm is active. Output opens when all SdO alarms

disappear and Fault reset is pressed (no SdO alarm in Alarm list).

CPU Ready

CPU indication – output is closed when CPU is ready, opened in Init state.

Engine Running

It activates, when RPM rises above starting RPM and opens when RPM=0.

CtrlHeartBeat

Indicates correctly running firmware when cycling on/off with 0,5 sec period.

Comm AIN Fail

Output is closed when any analog extension (IS-AIN, IGS-PTM) unit does not communicate.

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Comm BIN Fail

Output is closed when any analog extension (IS-BIN, IGS-PTM) unit does not communicate.

Comm AOUT Fail

Output is closed when any analog extension (IS-AOUT, IGS-PTM) unit does not communicate.

Comm BOUT Fail

Output is closed when any analog extension (IS-BIN, IGS-PTM) unit does not communicate.

Alarm Blink

Function is based on Binary output COMMON ALARM - stays closed when any alarm is active (at least

one item in Alarm list) and opens for 2 sec when any new Alarm is activated. The first activation is delayed 2 sec. No Fault reset influence when at least one alarm is active. Output opens when Alarm

list is empty.

Logical 0

Constant value that can be configured to any input or output - mainly in PLC

Logical 1

Constant value that can be configured to any input or output - mainly in PLC.

Alarm BlinkAct

Alarm indication: Output starts switching (blinking 0,5/0,5sec from opened or closed state) when any new alarm

comes

Output stays closed after Fault reset when any alarm is still active

Output opens after Fault reset when no alarm is active

FltResButtEcho

Output is closed for 1 sec when Fault reset button (e.g. from DriveMonitor is activated).

No GPS Signal

The output is active when GPS signal from any reason disappear (broken antenna, no GPS signal, GPS

module fail) even if the PPoossiittiioonn// GGeeooFFeenncciinngg = DISABLED.

Display Key 1…16

Related to ID-Display D13-V screen values.

BO 1/2 Fail

Indication of Binary output 1 and/or Binary output 2 fail or Broken wire detection.

BO 3/4 Fail

Indication of Binary output 3 and/or Binary output 4 fail or Broken wire detection.

User Button 1…5

InteliVision function buttons can be assigned to these five LBOs

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Operator ID

Operator identification fail output – indication is in history list only (not in Alarm list)

RemoteControl1…8

Remote control outputs can be controlled locally or remotely (via Modem) from DriveMonitor – Remote switch panel.

Prg. states

ECU

ECU communications fail indication

SHBIN 1..4

Status of shared Binary inputs

SHAIN 1..4

Status of shared Analogue inputs

SHBinCfgErr

Shared Binary module configuration error – i.e. more than one source was configured (is on the CAN2

bus).

SHAinCfgErr

Shared Analog module configuration error – i.e. more than one source was configured (is on the CAN2 bus).

UnivState 1...7

The output closes when any Warning alarm is active. Output opens when all Wrn alarms disappear

and Fault reset is pressed (no Wrn alarm in Alarm list).

PLC Message 1...8

Indication of programmable PLC state.

ECU AlarmList

Output is closed when at least one item is in ECU Alarm list.

ECUDiagBlocked

Output is closed when BBaassiicc sseettttiinngg // EECCUU ddiiaagg == DDIISSAABBLLEEDD

GeoFencing

The output is active if GGeeooFFeennggiinngg is announced – the actual position is out of fence

MasterCommErr

Communication with Master control unit fails.

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Note: Related to ID-Mobile Slave control unit only

Battery Flat

Controller reset during Cranking state.

Battery Volt

Indication when battery voltage of the controller is out of protection limits (BBaassiicc SSeettttiinnggss// BBaatttt<<VV ,,

BBaatttt>>VV)

WrnServiceTime

Output is closed when service time (count down) = 0

Note:

History record and Alarm list indication is activated as well

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Analog Inputs (AIN)

PROPERTY VALUE DETAILS

NAME Text Maximum 14 charts

DIM -, RPM, ppl, bps, Bar, s, V, h, min, m, °C, kPa, l, km/h, %, l/h

Dimension of the value

SENSOR

AIN1 – AIN7

None Non sensor is selected

0-20mA Current input within listed intervals

0-2400ohm Resistance input within listed intervals

0-5V Voltage input within listed intervals

User Sensor characteristic created by the user NOTE: For more details see DriveConfig – User Guide

AIN8 – AIN11

+-20mA Current input within listed intervals

+-1V Voltage input within listed intervals

+-100mV Mill voltage input within listed intervals

-1V – 2,5V Voltage input within listed intervals

Thermocopl K/°C (K/°F)

Predefined characteristic for usual type of thermocouples

Thermocopl L/°C (L/°F)

Thermocopl J/°C (J/°F)

RESOLUTION 1; 0,1; 0,01; 0,001; 0,0001 Definition of decimal point for AIN

SENSOR RANGE 0…9999 Definition of sensor range for AIN

PROTECTION No Protection No protection is active on AIN

Sensor Fail Measured value is out of sensor characteristic

RunOnlyBlkDel Group of delay for Engine alarms activation. Alarms are active only if engine is running with delay from start See RRuunnOOnnllyyBBllkkDDeell

HistRecOnly Protection is written in the history only

ACTIVE WHEN Under Limit Protection is active if an value is under selected limit

Over Limit Protection is active if an value is over selected limit

Under limit + Fls Protection is active if an value is under selected limit and/or sensor fail is indicated

Over Limit + Fls Protection is active if an value is over selected limit and/or sensor fail is indicated

BARGRAPH 0% -9999…9999 Value related to 0% of Bargraph

BARGRAPH 100% -9999…9999 Value related to 100% of Bargraph

FUNCTION Logical function Find more details in Logical function description bellow:

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Logical analog inputs (LAI)

Engine Speed

Primary engine speed – Overspeed protection and Running detection functions are related to this LAI.

Oil Press

Linked to engine running indication – see EEnnggiinnee PPrraarraammss // SSttaarrttiinngg PPOOiill Logical value for Oil Pressure ( EEnnggiinnee VVaalluueess // OOiill PPrreessss ) indication on displays (non-editable screen)

NOTE: The dimension and number of decimal points is according to the source (AIN, ECU-AIN)

Oil Temp

Logical value for Oil Pressure ( EEnnggiinnee VVaalluueess // OOiill TTeemmpp ) indication on displays (non-editable screen)

NOTE: The dimension and number of decimal points is according to the source (AIN, ECU-AIN)

Coolant Temp

Logical value for Oil Pressure ( EEnnggiinnee VVaalluueess // CCooooll TTeemmpp ) indication on displays (non-editable

screen) NOTE:

The dimension and number of decimal points is according to the source (AIN, ECU-AIN)

Fuel ConsAct

LAI can be lined to external Fuel consumption sensor (Flowmeter) or ECU Fuel rate value. This input is a source for - SSttaattiissttiiccss// DDaayyCCoonnssuummppttiioonn (Day consumption)and //TToottaallCCoonnssuummpptt If FFuueell CCoonnssAAcctt is not configured - DDaayyCCoonnssuummppttiioonn and TToottaallCCoonnssuummpptt are calculated form Impuls

input IImmpp11.

Related setpoints see BBaassiicc SSeettttiinnggss // PPuullssee//LLiittrree 11 and // PPuullssee//LLiittrree 22

TempComp AIN8 .. TempComp AIN11

Temperature correction for AIN8 – AIN11 if Thermocouple are used.

e.g. TempComp AIN8 = compensation temperature for AIN8

DisplayAnalog1 … DisplayAnalog20

LAI for display on ID-Display D13-V display

Each DisplayAnalog LAI fit to ID-Display D13-V screen value.

Average Value

LAI is a source for SSttaattiissttiiccss // DDaayyAAvveerraaggee and // TToottaallAAvveerraaggee calculation

NOTE:

For more details see Average value calculation

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Average Speed

LAI is a source for SSttaattiissttiiccss // AAvveerraaggee SSppeeeedd calculation

NOTE: For more details see Average value calculation

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6 Values

Basic Values

Engine RPM

According to Logical function – Engine Speed, overspeed protection, engine running and overload

indication.

RPM

Value of physical RPM input (PIN 79 and 80 – see Terminals )

Engine Values

Oil Press

Oil Pressure [Bar] – sourced according to Logical function – Oil Press NOTE:

Value can be used as engine Running indication – see SSeettppooiinnttss //BBaassiicc SSeettttiinnggss // RRuunnnniinngg PPooiill

Oil Temp

Oil Temperature [°C] – sourced according to Logical function – Oil Temp

Cool Temp Coolant Temperature [°C] – sourced according to Logical function – Coolant Temp

Analog CU

Values are shown and titled according to configuration AIN1 – AIN11 and:

Battery Volt

Voltage of the battery (Power source for the controller)

CPU Temp

Processor temperature of the controller

Binary CU

ID BIN

Binary inputs according to configuration

ID BOUT

Binary outputs according to configuration

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Log Bout

LogBout 1 …4

Logical binary functions

RemoteControl

Remote control switches status

Info

Engine State Engine state: Not Running, Ready to Start, Cranking, Cooling etc.

PasswordDecode This code together with controller S/N is needed if controller password is forgotten.

Operator ID Identification of the operator – see Operation detection

SW Version SW version in the controller

SW Branch SW branch identification

ECU DiagSource Indication of ECU diagnostic codes source. Typically: None, J1939-DM1, J1939-KWP, J1587-DTC,

MODBUS.

GSMSignalLevel [%] Indicating quality of GSM signal

GSM Diag Code: Troubleshooting diagnostic code for ID-Mobile GPRS module

Code Description Code Description

0 OK. No error. 11 SIM card is locked (Possibly PIN code required, PIN needs to be deactivated) or unknown status of SIM locking

1 Not possible to hang up. 12 No GSM signal

2 ID-Mobile-GPRS is switched off 13 Not possible to read the SIM card parameters

3 ID-Mobile-GPRS is switched on 14 GSM modem did not accepted particular initialization command, possibly caused by locked SIM card

4 ID-Mobile-GPRS – error in initialization 15 Unknown modem

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5 ID-Mobile-GPRS – not possible to set the APN 16 Bad answer to complement initialization string

6 ID-Mobile-GPRS – not possible to connect to GPRS network

17 Not possible to read GSM signal strength

7 ID-Mobile-GPRS – not possible to retrieve IP address

18 CDMA modem not detected

8 ID-Mobile-GPRS – not accepted DNS IP address 19 No CDMA network

9 Error in modem detection 20 Unsuccessful registration to CDMA network

10 Error in initialization of analog modem 255 Only running communication is needed to indicate

AirGate Diag: AirGate Troubleshooting diagnostic code

AirGate ID: Identification name generated by AirGate server to establish connection with: DriveMonitor

InteliMonitor WebSupervisor

CAUTION!

Connection via AirGate is supported with ID-Mobile GPRS module only (ID-Mobile GSM module does NOT support AirGate)

Modem Status "-----" - After controller initialization „Trying“ – modem active, trying to establish connection

„Ready“ – modem ready, communication with mode"-----" - After controller initialization „Trying“ – modem active, trying to establish connection „Ready“ – modem ready, communication with modem is ok

m is ok

LitersPerHour [l/h] Actual Fuel consumption in liters per hour calcualted from IMP1 input and using the PPuullsseessPPeerrLLiitteerr 11

setpoint.

Code Description

1 Controller registered, waiting for authorization

2 Not possible to register, controller blacklisted

3 Not possible to register, server has no more capacity

4 Not possible to register, other reason

5 Controller registered and authorized

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Statistics

Run Hours [h] Engine running hours - integer

Run Seconds [s] Engine running seconds – integer NOTE:

Total engine running hours = Running Hours + Running Seconds.

NOTE:

In case the source of Run Seconds is ECU the refresh is according to ECU configuration. Run Seconds could rise in e.g. 10s period.

Service Time [h] Time to next service/maintenance period.

NOTE:

See SSeettppooiinnttss // BBaassiicc SSeettttiinnggss // SSeerrvviiccee TTiimmee for more details

Imp1 Counter of pulses from physical input – Source IM1 (PIN 81 and 82 – see Terminals )

Imp2 Counter of pulses from physical input – Source IM1 (PIN 9 and 10 – see Terminals )

DayConsumption [liters] Rate of day consumption

NOTE: For more details see Consumption calculation

TotalConsumpt [liters] Total consumption

NOTE:

For more details see Consumption calculation

DayAverage Rate calculated from LAI Average value – average per one day

NOTE: For more details see Average value calculation

TotalAverage Rate calculated from LAI Average value – total average

NOTE: For more details see Average value calculation

AverageSpeed Rate of average speed from LAI Average Speed

NOTE:

For more details see Average value calculation

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Position

Actual Lat [m]

Actual Latitude value (e.g. 50°6'51.463"N).

Actual Long [m]

Actual longitude value (e.g. 14°28'54.269"E).

HomePosDist [m]

Distance from Home position in meters.

Error Lat [m]

Latitude error in meters.

Error Long [m]

Longitude error in meters.

SatelitesUsed [-]

Number of satellites.

MSL Altitude [m]

Altitude above sea level in meters.

Ground Speed [km/h]

Actual ground speed in km/h.

Display

DisplayMessage

Value related to special branch of display (ID-Display D13-V).

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7 Setpoints

Basic Settings

Engine Name

Dimension: [ - ]

Range: max. 15 characters ]

User defined name, used for controller identification at remote phone or mobile connection.

Engine name has to be entered manually using DriveConfig / DriveMonitor / InteliVision software.

NOTE:

Engine name is not changed when new archive is loaded. Check EEnnggiinnee nnaammee after firmware upgrade.

Engine Type

Dimension: [ - ] Range: max. 15 characters ]

User defined name, used for controller identification at remote phone or mobile connection. Engine type has to be entered manually using DriveConfig / DriveMonitor / InteliVision software.

Gear Teeth

Dimension: [ - ]

Range: 0 - 500 Step: 1

Terminals: 79 - 80

Number of teeth on the engines flywheel for the pick-up – related to RPM input . Internal value

Engine speed is in default connected to RPM1 input if there is no other configuration to ECU or PLC function.

Nominal RPM

Dimension: [ RPM ]

Range: 30 - 4000

Step: 1 RPM Terminals:

Nominal engine speed, base for Over-speed protection limit and Requested RPM % calculation.

Pulses/Liter 1

Dimension: [ ppl ] Range: 0 - 60000

Step: 1

Terminals: 81 – 82

Conversion constant (number of pulses for incrementing by 1) from IM1 impulse input to

SSttaattiissttiiccss//IImmpp11 value. Frequency range is 300Hz max.

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Pulses/Liter 2

Dimension: [ ppl ] Range: 0 - 60000

Step: 1 Terminals: 9 – 10

Conversion constant (number of pulses for incrementing by 1) from IM1 impulse input to

SSttaattiissttiiccss//IImmpp22 value. Frequency range is 300Hz max.

Oper ID Alarm

Dimension: [ - ]

Range: DISABLED, WARNING

Incorrect identification of Operator ID with Operator Key

DISABLED – No alarm is activated with new start

WARNING – “Warning Operator ID” is recorded to history when Operator Key is not applied during power switch on.

Starting RPM

Dimension: [ RPM ]

Range: 30 – NNoommiinnaall RRPPMM Step: 1 RPM limit for running engine detection.

Running POil

Dimension: [ Bar ]

Range: 0,00 – 10,00 Step: 0,00

Oil pressure limit to be engine detected as running when no RPM pickup (or ECU RPM) is not used.

RunOnlyBlkDel

Dimension: [ s ] Range: 0 – 60

Step: 1

Delay for Engine running Alarms activation – group 1

BINARY INPUT

BinInp delayphysical

BINARY INPUT

closed

Internal value

Engine running

state

RunOnlyBlkDel

PROTECTION activeinactive

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BinInp Delay

Dimension: [ s ] Range: 0 – 60

Step: 1

Binary input protection is activated when input is closed for longer time than BinInp delay (see picture above).

To use this filter Binary input must be configured in DriveConfig for Property – Delay = BinInp delay.

ForceBlock Del

Dimension: [ s ]

Range: 0 – 60 Step: 1

Delay for Force block protection activation after Binary input Force block is opened (see picture above).

Protection deactivation is without delay. Protection is activated/deactivated independent on engine running or not running state.

Batt >V

Dimension: [ V ]

Range: BBaatttt <<VV – 40 Step: 0,1 Overvoltage battery level – controller power supply

Batt <V

Dimension: [ V ]

Range: 8 - BBaatttt <<VV Step: 0,1 Under voltage battery level – controller power supply

Batt Volt Del

Dimension: [ s ]

Range: 0 – 600 Step: 1

Delay for battery voltage alarms (BBaatttt <<VV and BBaatttt <<VV ))

Service Time

Dimension: [ h ]

Range: 0 – 65535 Step: 1

Running hours down counter is decremented when engine is running. Service alarm is indicated in Alarm list and History record activated when counter reach zero.

Service time setpoint is actual counter value.

NOTE:

Once the service time has elapsed the Service time will have to be adjusted to non-zero value (at least for 30sec) to clear the alarm and begin a new countdown.

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Comms Settings

ControllerAddr

Dimension: [ - ]

Range: 1-32 Step: 1

Controller CAN bus and RS-485 identification number. Each controller on CAN bus has to have its own

unique number.

NOTE:

When opening connection to the controller (using PC monitoring/control SW), the Contr. address has to correspond to the Gen-set setting in PC SW.

RS485 Mode

Dimension: [ - ] Range: STANDARD, MODBUS, ECU LINK

Communication protocol selection: STANDARD: InteliDrive (DriveMonitor, InteliMonitor Remote panel) communication protocol.

MODBUS: Modbus RTU protocol. ECU LINK: ECU communication via RS485.

MODBUS

Dimension: [ bps ]

Range: 9600, 19200, 38400, 57600

Modbus interface baud rate setting

ComApPort

Dimension: [ - ] Default: 23

Step: 1

Port for ComAp communication over ID-Mobile-GPRS (AirGate)

APN Name

Dimension: [ - ]

Name of APN access point for GPRS network.

NOTE:

This information shall provide GSM/GPRS operator

e.g. Vodafone UK: “pp.Vodafone.co.uk’’

APN UserName

Dimension: [ - ]

User name for APN access point for GPRS network.

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NOTE: This information shall provide GSM/GPRS operator

e.g. Vodafone UK: “web”

APN UserPass

Dimension: [ - ]

User password for APN access point for GPRS network.

NOTE:

This information shall provide GSM/GPRS operator e.g. Vodafone UK: “web”

AirGate IP

Dimension: [ - ]

Default: airgate.comap.cz

IP Address of AirGate server

DNS IP

Dimension: [ - ] Default: 8.8.8.8

IP Address of Domain Name Server

Analog Inputs

AIN1 Offset … AIN11 Offset

Dimension: [ - ]

Range: -32767 - 32767 Step: 1

Adjustable offset related to analog input AIN1…AIN11

Act. Calls/SMS

Warning Call

Dimension: [ - ] Range: DISABLED, ENABLED

Enables or disables active calls/SMS to selected phone or mobile numbers when a Warning alarm

occurs.

Shut Down Call

Dimension: [ - ] Range: DISABLED, ENABLED

Enables or disables active calls/SMS to selected phone or mobile numbers when a Shut down alarm occurs.

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Cool Down Call

Dimension: [ - ] Range: DISABLED, ENABLED

Enables or disables active calls/SMS to selected phone or mobile numbers when a Cool down alarm

occurs.

AcallCH1…3-Type

Dimension: [ - ]

Range: DISABLED, DATA, SMS, E-MAIL, EML-SMS

3 channels are available for following types active messages:

DISABLED: Channel is disabled DATA: Standard analog, GSM or ISDN modem connection to DriveMonitor.

SMS: Channel sends SMS message. Only when is GSM modem connected.

E-MAIL: Channel sends E-mail. Only when is IG-IB/IB-NT connected. EML-SMS: Channel sends E-mail with short SMS. Only when is IG-IB/IB-NT connected.

NOTE:

Email contains:

- Header with serial number and application info. - Alarm list

- 20 History records (reason, date, time)

AcallCH1…3-Addr

Dimension: [ - ]

Range: Phone number, E-mail address

3 channels are available for following types active messages:

Address for channel 1...3 active call. Each above message type has either a number or an e-mail

address associated to it.

For more details see DriveMonitor guide chapter IG-IB Internet communication. NOTE:

For GSM numbers use either national format (i.e. like number you will dial if you want to make a local

call) or full international format with "+" character followed by international prefix in the beginning

NOTE:

This setpoint can be modified from PC only!

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Num Rings AA

Dimension: [ - ] Range: 1 – 30

Number of rings prior to open modem connection from PC to controller

NOTE:

NNuummbbeerrRRiinnggss AAAA change is accepted after controller is switched on or when modem is connected to

controller.

A.C.Multiplier

Dimension: [ - ] Range: 1 – 250

Setpoint specify the number of attempt to open the Active call connection when the phone line is

engaged.

NOTE:

Timeout for connection is 90 sec and after 120 sec controller starts the next attempt. Incoming calls are blocked during the time the controller is trying to send an active call type.

Modem

Dimension: [ - ]

Range: TELIT CSD, TELIT GPRS, SIMCOM CSD, SIMCOM GPRS

Selection of internal modem mode:

TELIT CSD: Module works as standard GSM modem enabling CSD (Circuit Switch Data).

connection to controller with DriveMonitor and sending alarm SMSes.

TELIT GPRS: Specific GreenGuard interface.

SIMCOM CSD: Module works as standard GSM modem enabling CSD (Circuit Switch Data)

connection to controller with DriveMonitor and sending alarm SMSes. SIMCOM GPRS: AirGate and WebSupervisor interface.

NOTE: GPRS and CSD services has to be provided by your GSM/GPRS operator for successful operation.

NOTE: Any software update of the controller is not supported for wireless connection. Software update can

be done via direct connection only.

NOTE:

For more details see also 4.6.2 GSM and GPRS Module

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Date/Time

Time

Dimension: [ hh:mm:ss ]

System (controller) time can be modified here. The system time is stored in a battery-backup RTC circuit and normally need not to be adjusted

except initial setting and occasional corrections. The system date and time is used for the exercise timers as well as for the history log. Each record in

the history log contains a date/time stamp.

NOTE:

If the system date and time get incorrect after the controller has been switched off for longer time, it may indicate the backup battery needs to be replaced.

Date

Dimension: [ dd:mm:yyyy ]

System date can be modified here. The system date is stored in a battery-backup RTC circuit and normally does not need to be adjusted except initial setting.

The system date and time is used for the exercise timers as well as for the history log. Each record in

the history log contains a date/time stamp.

NOTE: If the system date and time get incorrect after the controller has been switched off for longer time, it

may indicate the backup battery needs to be replaced.

Time Stamp Per

Dimension: [ s ]

Range: 0 – 14400 (0-240min)

Step: 1

Standard history record period.

Time Stamp Del

Dimension: [ s ] Range: TTiimmee SSttaammpp PPeerr – 14400 (0-240min)

Step: 1

Time delay after engine stop when the Time Stamp Per records are still provided.

Fast Stamp Per

Dimension: [ s ] Range: 0 – 600 (0-10min)

Step: 1

Faster History records are provided after any Alarm (see in SSeettppooiinnttss // LLiimmiittss ) is activated.

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Fast Stamp Del

Dimension: [ min ]

Range: 0 – 100 Step: 1

Time duration of the Fast stamp records.

Engine

Not running Running Engine Not running

Time Stamp Per

Time Stamp Del

Alarm

Fast Stamp Per

Fast Stamp Del

Time Stamp Per

No periodic

recordsPeriodic records No periodic

records

HistoryEntries

Dimension: [ - ] Range: ALL TIME, RUNNING ONLY, BI HISTORY

The history can be forced to list as follow:

ALL TIME: History records are active all time. RUNNING ONLY: History is recorded when engine is running only.

BI HISTORY: History record is forced when LBI BBII HHiissttoorryy is configured and liked with binary input.

SummerTimeMod

Dimension: [ - ] Range: DISABLED, WINTER, SUMER, WINTER-S, SUMMER-S

Summer/Winter time applied

DISABLED: Automatic switching between summer and wintertime is disabled. WINTER (SUMMER): Automatic switching between summer and wintertime is enabled – set to

winter (summer) season. WINTER-S (SUMMER-S): same as above modified for southern hemisphere.

Position

Home Lat

Dimension: [0° 0’ 0.000”N ]

Reference point for GeoFencing function. Use DriveMonitor or LBI HHoommee PPoossiittiioonn to setup.

NOTE:

Only capital letters are accepted (N,S,E,W etc.)

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Home Lat

Dimension: [0° 0’ 0.000”E ]

Reference point for GeoFencing function. Use DriveMonitor or LBI HHoommee PPoossiittiioonn to setup.

NOTE: Only capital letters are accepted (N,S,E,W etc.)

Fence Radius

Dimension: [ m ]

Range: 10 – 10 000 Step: 1

Maximal allowed distance in meters from Home position - see HHoommee LLaatt and HHoommee LLoonngg.

Fence Delay

Dimension: [ s ]

Range: 1 – 65535 Step: 1

Once the controller is out of FFeennccee RRaaddiiuuss and FFeennccee DDeellaayy time elapsed the engine is shut down.

NOTE:

WWrrnn GGeeooFFeenncciinngg alarm is announced immediately the controller crosses the FFeennccee RRaaddiiuuss

Geo Fencing

Dimension: [ - ] Range: DISABLED, ENABLED, BI.INPUT

The history can be forced to list as follow:

ENABLED: Wrn GeoFencing is enabled.

DISABLED: Wrn GeoFencing is disabled. BIN.INPUT: Wrn GeoFencing is enabled when by Binary input GGeeooFFeenncciinnggEEnnaa is closed.

Display

DisplMessage1…18

Dimension: [ TEXT ]

Range: Maximum 31 characters

Up to 31 characters message can be activated on external (e.g.ID-Display D13-V) display message

screen by corresponding Binary Input DDiissppllaayyMMeessssaaggee--xx.

NOTE: Related to ID-Display D13-V only

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Limits

Default configuration

Limits and protection types are configurable in DriveConfig

Min OilPress A / Max OilPress A

Dimension: [ Bar ] Range: 0,00…15,00

Step: 0,1

Low/High Oil pressure (row A) limit. Alarm is indicated when actual pressure value is below for OOiill

PPrreessss DDeell..

Oil Press Del

Dimension: [ s ]

Range: 0…600

Step: 1 High Oil pressure (row A) limit. Alarm is indicated when actual pressure value is over for OOiill PPrreessss DDeell..

Min OilPress B / Max OilPress B

Dimension: [ Bar ]

Range: 0,00…15,00 Step: 0,1

Low Oil pressure (row B) limit. Alarm is indicated when actual pressure value is below for OOiill PPrreessss

DDeell..

Max Oil Temp A/ Max Oil Temp B

Dimension: [ °C ] Range: -25…130

Step: 1

High Oil Temperature (row A/B) limit. Alarm is indicated when actual temperature value is over for OOiill

TTeemmpp DDeell.

Oil Temp Del

Dimension: [ s ]

Range: 0…600 Step: 1

Delay for Oil Temperature protection limits MMaaxx OOiill TTeemmpp AA , MMaaxx OOiill TTeemmpp BB.

Max Cool Temp

Dimension: [ °C ] Range: -25…130

Step: 1 High Coolant Temperature limit. Alarm is indicated when actual temperature value is over for CCooooll

TTeemmpp DDeell..

Cool Temp Del

Dimension: [ s ] Range: 0…600

Step: 1

Delay for Coolant Temperature protection limits MMaaxx CCooooll TTeemmpp .

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BoostPressure

Dimension: [ kPa ] Range: 0…500

Step: 1 Boost Pressure limit. Alarm is indicated when actual pressure value is below for BBoooossttPPrreessss DDeell..

BoostPress Del

Dimension: [ s ] Range: 0…600

Step: 1 Delay for Boost Pressure protection limits BBoooossttPPrreessssuurree .

Boost Temp

Dimension: [ °C ]

Range: -25…130 Step: 1

High Boost Temperature limit. Alarm is indicated when actual temperature value is over for BBoooosstt

TTeemmpp DDeell..

Boost Temp Del

Dimension: [ s ] Range: 0…600

Step: 1

Delay for Boost Temperature protection limits BBoooosstt TTeemmpp ..

Exhaust Temp A / Exhaust Temp B

Dimension: [ °C ]

Range: -40…950 Step: 1 High Exhaust Temperature (row A / B) limit. Alarm is indicated when actual temperature value is over

for EExxhhaauussttTTeemmppDDeell..

ExhaustTempDel

Dimension: [ s ] Range: 0…600

Step: 1

Delay for Exhaust Temperature protection limits EExxhhaauusstt TTeemmpp AA , EExxhhaauusstt TTeemmpp BB .

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8 Booting procedure

The ID-Mobile has no protection which is blocking incorrect FW of Mobile platform (ID-Mobile Logger

Firmware to ID-Mobile Hardware). After wrong upgrade does the controller not respond (No LEDs are on), the only one way how to

upload the correct firmware is with using the Booting procedure

CAUTION!

Be sure the correct firmware is uploaded to the hardware

You need

AT-link converter (ComAp product) – see photo and schematic below.

Connection between AT link converter and PC RS232 or RS232/USB converter

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Connect the AT link converter

File/Firmware upgrade and Cloning/FW upgrade (default configuration)…

AT-Link connection port

Boot Jumper

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Select the requested firmware

The upgrade will be processing

Follow instructions on the screen

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Upgrading will continue

Follow instructions

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9 Technical Data

Power Supply

Nominal power supply 24 VDC Power supply range 8 – 36 VDC

Current consumption 0,34A @ 8V 0.12A @ 24 V

0.09A @ 36 V

Battery voltage measurement tolerance 2% at 24V RTC battery life cycle 10 years

Operating conditions

Operating temperature -40 to + 85 °C

Storage temperature -30 to + 80 °C Humidity 95% without condensation

Flash memory data retention time 10 years

Protection (Dust and Water) IP 67

Standard conformity Low Voltage Directive EN 61010-1:95+A1:97

EN 61000-6-2, October 2001 EN 61000-6-4, October 2001

IEC 60533, Ed. 2; 1999-11

Shock test IEC 68-2-27 Vibration resistance IEC 60068-2-6, 5-28Hz/ 1,6mm, 28-150Hz/ 5g

EMC compatibility EN61000-6-1/2/3/4, SS4631503(PL4), IEC 255-3

Dimensions

Dimensions 240x200x63mm

Binary inputs

Number of inputs 8

Input impedance 4,7 kΩ Input Range 0-36VDC

Switch voltage level for close contact indication 0-2 V Voltage level for open contact indication 4-36 V

Minimal input signal duration 110 ms

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Binary outputs

Number of outputs 4

Contact Hi-side Max. continues current (single channel) 0,5A

Maximum switching voltage 36 VDC

Speed pick-up input

Number of inputs 1

Type of sensor magnetic pick-up (connection by shielded cable is recommended)

Input impedance 10 kΩ Minimum input voltage 2 Vpk-pk (from 4Hz to 4kHz)

Maximum input voltage 50 Veff

Minimum measured frequency 4 Hz Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk)

Frequency measurement tolerance 1,5 %

Impulse input

Number of inputs 2

Type of sensor NPN Frequency rate 0 to 60Hz

Minimum pulse duration 1 ms Input impedance 4 kΩ

ON input voltage < 0.8 V

OFF input voltage > 4.2V RON max 1 kΩ

Maximum input voltage 40V

Analog inputs

Not electrically separated Number of inputs 11

Resolution 10 bits Jumper selectable range AIN1 – AIN7: 20mA, 5 VDC, 20kΩ

AIN8 – AIN11: 20mA, ±1 VDC, 20kΩ Maximal resistance range 25 kΩ Maximal current range 22 mA Input impedance 0 for mA measuring Input impedance > 100 k for V measuring Resistance measurement tolerance 2 % 2 out of measured value Voltage measurement tolerance 2 % 1mV out of measured value Current measurement tolerance 2 % 0,5mA out of measured value

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Communications

CAN bus interface

Galvanically separated Maximum CAN bus length

- CAN bus mode = 32C 200 m - CAN bus mode = 8C 900 m

Speed

- 32C 250 kBd - 8C 64 kBd

Nominal impedance 120 Ω Cable type twisted pair (shielded)

min. 75% (max. 4,4 ns/m)

Wire crosscut min.0,25 mm2

Maximal attenuation (at 1 MHz) 2 dB / 100m

Recommended Industrial Automation & Process Control Cables: BELDEN (see http://www.belden.com):

3082A DeviceBus for Allen-Bradley DeviceNet

3083A DeviceBus for Allen-Bradley DeviceNet

3086A DeviceBus for Honeywell SDS

3087A DeviceBus for Honeywell SDS

3084A DeviceBus for Allen-Bradley DeviceNet

3085A DeviceBus for Allen-Bradley DeviceNet

3105A Paired EIA Industrial RS485 cable

LAPP CABLE (see http://www.lappcable.com) Unitronic BUS DeviceNet Trunk Cable

Unitronic BUS DeviceNet Drop Cable

Unitronic BUS CAN

Unitronic-FD BUS P CAN UL/CSA

RS 485

Maximal distance 1000m

Speed up to 57,6 kBd -

ID-Mobile GPRS

Type Simcom SIM900 Frequency Bands GSM 850; EGSM 900, DCS 1800; PCS 1900;

GSM/GPRS GSM class Small MS Transmitting power Class 4 (2W) at GSM 850 and EGSM 900

Class 1 (1W) at DCS 1800 and PCS 1900

GPRS multi-slot class 10 CSD up to 14.4 kbps TCP/IP communication over GPRS Voltage supply 8-36 VDC

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ID-Mobile-Logger 1.8r3

ID-Mobile GSM

Type Telit GC864

Frequency Bands GSM 850; EGSM 900, DCS 1800; PCS 1900; GSM/GPRS modem Compliant to GSM Phase 2/2+

GSM class Small MS Transmitting power Class 4 (2W) at GSM 850 and EGSM 900

Class 1 (1W) at DCS 1800 and PCS 1900

Sensitivity -107 dBm @ 850 / 900 Mhz -106 dBm @ 850 / 900 Mhz

ID-Mobile GPS

Type U-BLOX, LEA-5H

Receiver type 50 Channels`GPS L1 frequency; C/A Code;GALILEO Open Service capable, GLONASS

Sensitivity Tracking & Navigation – 162 dBm Reacquisition - 160 dBm Cold Start - 148 dBm

Horizontal position accuracy 2,5 m Accuracy for Timepulse signal RMS 30 ns

99% <60ns Velocity accuracy 0,1 m/s