reference : proceedings of international display …reference : proceedings of international display...
TRANSCRIPT
For People, Society and the Earth
The Atmosphere Dependence of Annealing for AnodeYujiro Hayashi, Rie Mori Yoshinori Shirai, Shozo Komiyama, Ichiro Shiono, Shoubin Zhang
Mitsubishi Materials Corporation Sanda Plant, Sanda-shi, Hyogoken, 669-1339, Japan, TEL +81-79-568-2307, E-mail : [email protected]
II. Introduction
III. Experimental
V. Conclusion
OLED has been developed owing to its expectation to become popular as displays forboth smartphones and tablet devices. Common structure of OLED is the top emissionstructure. In this structure, light is extracted from the top of the light-emitting element.Light can be extracted not only from light-emitting elements, but also from thesubstrate side because the anode is a reflective electrode film. Anode reflects light fromthe light-emitting element and enhances the efficiency of light extraction. The ITO / Ag/ ITO structure is often used as an anode of OLED because Ag has high reflectivity andITO is a transparent electrode. This anode needs some characteristics such asreflectivity, electric characteristic, and processability. In order to satisfy thesecharacteristics, anode is often composed of ITO and Ag stacked layer because Ag hashigh reflectivity and ITO is good transparent conductive oxide.The stacked layer is fabricated by sputtering. In this study, it was found out that the
process affects the reflectivity. High power is required to enforce the light at lowreflectivity. It shortens the life of light emitting material. Therefore, reflectivity is veryimportant characteristic for OLED anode. Our objective is finding out why it occurs.
Reference : Proceedings of International Display Workshops Volume 24, Paper No. OLED3-3, Page 715-717
I. AbstractThe influence of annealing atmosphere on the optical characteristic ofITO and Ag alloy stacked layer was evaluated for the anode of OLED. Itwas found that the reflectivity was improved by anneal in N2, and thedegree of improvement differed according to the type of Ag alloy.
IV. Results and Discussions
© 2017 The Institute of Image Information and Television Engineers
and The Society for Information Display
Deposit ITO with pure Ag or Mitsubishi Materials Corporation‘s Ag alloyfilm structure: Glass substrate/ ITO(10nm)/Ag alloy(100nm)/ITO(10nm)
size of sputtering target: 152.4mmφ×6mmtsputtering condition
Evaluation: spectrophotometer, AFM, TEM
Annealing in various atmosphere(N2, air, mixture of N2 and dry air; N2=0~100%) by infrared heating furnace
condition: 250℃, 1hr
ITO pure Ag and Ag alloy
power DC66W DC250W
sputter gas Ar+O2 (O2=2%) Ar
gas pressure 0.67Pa 0.3Pa
The sample annealed in N2 had higher reflectivity than the sample annealed in air.
Reflectivity spectrum of the sample annealed in various atmosphere
70
75
80
85
90
95
100
400 500 600 700
Refl
ecti
vit
y (
%)
Wavelength (nm)
as depo.
annealed in N2
annealed in air
Brief image of atmosphere control system
N2
tank
Dry air
tank
infrared heating furnace
Rotarypump Dry air: 79% N2+ 21%O2
switchingM.F.C. M.F.C.
content rate of dry air dependence on average reflectivity (400-700nm) The reflectivity dropped even in 10% dry air mixture.
10% dry air ≒ 2% O2
95.2
95.4
95.6
95.8
96.0
96.2
96.4
-10 0 10 20 30 40 50 60 70 80 90 100110
Avera
ge r
eflectivity b
etw
een
400-7
00nm
(%)
dry air content rate. (%)
The atmosphere during annealing didn’t have any effect on the surface roughness.
as depo. annealed in N2 annealed in air
AFM image
Ra(nm) 1.02 1.04 1.02
as depo. annealed in air annealed in N2
TEM image
electron diffractionpattern of top ITO
crystallinity of ITOamorphous(partially crystal)
crystal crystal
Ag
ITO
Ag
ITO
Ag
ITO
The atmosphere during annealing didn’t have any effect on the crystallinity and orientation of ITO.
0
2
4
6
8
10
12
14
16
400 500 600 700
Ref
lect
ivit
y (%
)
Wavelength (nm)
as depo.
annealed in air
annealed in N280
82
84
86
88
90
92
94
400 500 600 700
Tran
smit
tan
ce(%
)
Wavelength (nm)
as depo.
annealed in air
annealed in N2
Reflectivity spectrum Transmittance spectrum
The sample annealed in N2 had high transmittance and low reflectivity in short wavelength region.
Substrate
ITO(10nm)
80
85
90
95
100
400 500 600 700
Ref
lect
ivit
y (%
)
Wavelength (nm)
Pure Ag annealed in N2
Pure Ag annealed in air80
85
90
95
100
400 500 600 700
Ref
lect
ivit
y (%
)
Wavelength (nm)
Alloy A annealed in N2
Alloy A annealed in air
80
85
90
95
100
400 500 600 700
Ref
lect
ivit
y (%
)
Wavelength (nm)
Alloy B annealed in N2
Alloy B annealed in air
Range average reflectivity
400-450nm 500-550nm 600-650nm
Pure Ag N2>air N2≧air N2≒air
Alloy A N2>air N2≧air N2≒air
Alloy B N2>air N2<air N2<air
Alloy B had different trend from other alloys.
1) The case of pure Ag
3) The case of Ag alloy
Linear analysis of Alloy B after annealing by TEM-EDS (actual data)
0
20
40
60
80
100
0 1 2 3 4 5 6 7 8 9 10
ato
m%
(n
orm
aliz
ed)
Position(nm)
as depo.top ITOAlloy B
0
20
40
60
80
100
0 1 2 3 4 5 6 7 8 9 10
ato
m%
(n
orm
aliz
ed)
Position(nm)
in airtop ITOAlloy B
annealingin air
1) Purifying Ag to decrease the additive element 2) Oxidation of additive element3) Blocking Ag’s diffusion
93949596979899
100
-10 0 10 20 30 40
Ave
rage
ref
lect
ivit
y b
etw
een
6
00
-65
0n
m(%
)
dry air content rate (%)
Pure Ag Ag alloy A Ag alloy B
・The suitable atmosphere during annealing differs in Ag alloy.
8485868788899091
-10 0 10 20 30 40
Ave
rage
ref
lect
ivit
y b
etw
een
4
00
-45
0n
m(%
)
dry air content rate (%)
Pure Ag Ag alloy A Ag alloy B
The effect of ITO mainly contributes.The effect of additive element mainly contributes in alloy B.
・The atmosphere during annealing affects the reflectivity of anode.・For pure Ag, the sample annealed in N2 had higher reflectivity than the sample annealed in air.・Even little amount of O2 in the atmosphere decreases reflectivity compare to 100% N2 atmosphere.・The atmosphere during annealing seemed to change the optical characteristic of ITO.
2) The optical characteristic of ITO single layer
Pure Ag(100nm)
Substrate
ITO(10nm)
Ag alloy(100nm)
Substrate
ITO(10nm)
The illustration of linear analysis (considerable possibility)
0
20
40
60
80
100
0 1 2 3 4 5 6 7 8 9 10
ato
m%
(no
rmal
ized
)
Position(nm)
in air Ag In additive element O
0
20
40
60
80
100
0 1 2 3 4 5 6 7 8 9 10
ato
m%
(no
rmal
ized
)
Position(nm)
in N2 Ag In additive element O
top ITOAlloy B top ITOAlloy B