references abb in mineral processing

ReferencesABB in mineral processing

This report includes references from 2000 to 2012 in the following industries:

- Bauxite- Chrome- Copper- Gold- Iron ore- Limestone- Manganese- Lead- Metallurgical coal- Nickel- Silver- Thermal coal- Uranium- Zinc- Other

Kaunisvaara - ITB2

Country: Sweden | Plant name/location: Datavägen 14Enduser: Northland Resources AB, SwedenCustomer: Northland Resources AB, Sweden

Process: Benefication, Open pit miningMineral: Iron OreCapacity: 3MTPYProject type: GreenfieldDescription: E-containers, civil and network equipment directly to Northland ResourcesYear of award: 2012, Start of operation: 2012

ENGINEERINGAutomation engineering, Cable planning, Complete electrical & automation design & engineering, Equipment design, Power distribution engineering, Wiring engineering SERVICESCommissioning, Operations assistance, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, LV distribution, MCC motor control centers, MV switchgear, Overhead lines MOTORS and DRIVESLV variable speed drives CONTROL and INSTRUMENTATIONProcess control system, System 800xA INFRASTRUCTURECables and installation material, Fire detection and protection, Prefabricated electrical rooms

Equipment:

Kaunisvaara EC&I for Metso Minerals

Country: Sweden | Plant name/location: Datavägen 14Enduser: Northland Resources AB, SwedenCustomer: Metso Systems AB, Sweden

Process: Benefication, Material handling/transportation, Open pit miningMineral: Iron OreCapacity: 3MTPYProject type: GreenfieldDescription: Electrification and Automation for Iron Ore Benefitiation Plant - Tapuli Line - in North SwedenYear of award: 2012, Start of operation: 2012

ENGINEERINGCable planning, Complete electrical & automation design & engineering, Equipment design, Power distribution engineering, Wiring engineering SERVICESCommissioning, Supervision of installation, System 800xA: Applications for minerals - Operation course, Training

POWER DISTRIBUTIONDistribution transformers, LV distribution, MCC motor control centers, MV switchgear, Overhead lines MOTORS and DRIVESLV variable speed drives, MV motors, MV variable speed drives CONTROL and INSTRUMENTATIONControl room equipment, System 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager INFRASTRUCTURECables and installation material, Fire detection and protection, Ventilation and air conditioning

Equipment:

Sorted by: Year of order [latest first], then by Enduser-Company nameSelection Criteria: Year From 2000 Year To 2012 Mineral: Bauxite | Manganese | Chrome | Metallurgical coal | Nickel | Copper | Silver | Gold | Thermal coal | Iron ore | Uranium | Limestone | Zinc | Other | Lead

�References 2

Copyright 2011 ABB. All rights reserved.ABB Switzerland Ltd | 5405 Baden 5 Dättwil | Switzerland | Phone: +41 58 586 84 44 | Fax: +41 58 586 73 22 | E-Mail: [email protected]

Vale Minerals Malaysia Automation System

Country: Malaysia | Plant name/location: Unit No. 17F-PBS-2Enduser: Vale Malaysia Manufacturing Sdn Bhd, MalaysiaCustomer: VALE Malaysia Manufacturing Sdn Bhd, Malaysia

Process: Material handling/transportation, Port facilitiesMineral: Iron OreCapacity: 30Mt/aProject type: GreenfieldDescription: Vale transshipment hub in Asia for iron oreYear of award: 2012, Start of operation: 2014

ENGINEERINGAutomation engineering SERVICESCommissioning, Installation work, Operations assistance, Supervision of installation, Training

POWER DISTRIBUTIONEmergency diesel generator CONTROL and INSTRUMENTATIONControl room equipment, Electrical control system, System 800xA COLLABORATION PRODUCTION MANAGEMENTStockyard management system INFRASTRUCTURECommunication system

Equipment:

Jabal Sayid - bundled electrification packages

Country: Saudi Arabia | Plant name/location: Jabal SayidEnduser: Bariq Mining, Saudi ArabiaCustomer: Bariq Mining, Saudi ArabiaConsultant/EPC(M): SNC-Lavalin Australia

Process: ConcentratorMineral: CopperCapacity: 60000 t/y.Project type: GreenfieldDescription: Copper concentrator to process ROM from Jabali Sayid underground mineYear of award: 2011, Start of operation: 2012

ENGINEERINGEquipment design, Power distribution engineering, Substation planning SERVICESCommissioning, Installation work, Supervision of installation

POWER DISTRIBUTIONDistribution transformers, LV distribution, MCC motor control centers MOTORS and DRIVESLV variable speed drives CONTROL and INSTRUMENTATIONControl room equipment INFRASTRUCTUREFire detection and protection, Prefabricated electrical rooms, Ventilation and air conditioning

Equipment:


�References 3


Mina Ministro Hales electrification

Country: Chile | Plant name/location: Enduser: Corporation Nacional del Cobre Codelco, ChileCustomer: Corporation Nacional del Cobre Codelco, ChileConsultant/EPC(M): Hatch Ingenieros y Consultores Ltda.

Process: ConcentratorMineral: Copper; SilverCapacity: 170000t/y copperProject type: GreenfieldDescription: New concentrator located at 3000 masl in Calama, ChileYear of award: 2011, Start of operation: 2011

ENGINEERINGEquipment design, PFC and harmonic filter study, Substation planning SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONHarmonic filter, HV switchgear, MV switchgear, Power transformers MOTORS and DRIVESGearless mill drive system INFRASTRUCTUREPrefabricated electrical rooms

Equipment:

BMZ Zhlobin lime kiln

Country: Belarus | Plant name/location: ZhlobinEnduser: Belarusskiy Metallurgicheskiy Zavod Rupp, BelarusCustomer: Belarusskiy Metallurgicheskiy Zavod Rupp, BelarusContractual partner(s): Maerz Ofenbau AG / A Company of Polysius, Switzerland

Mineral: LimestoneCapacity: 400 t/dProject type: Extension

Year of award: 2010, Start of operation: 2011

ENGINEERINGComplete electrical & automation design & engineering SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONLV distribution, MCC motor control centers MOTORS and DRIVESLV variable speed drives CONTROL and INSTRUMENTATIONField instrumentation, Process control system, System 800xA INFRASTRUCTUREEarthing & lightning protection

Equipment:


�References 4


Toromocho concentrator electrification and control

Country: Peru | Plant name/location: Enduser: Minera Chinalco Perú S.A. Toromocho, PeruCustomer: Minera Chinalco Perú S.A. Toromocho, PeruConsultant/EPC(M): Aker Solutions

Process: ConcentratorMineral: CopperCapacity: 1'000'000 t/yProject type: GreenfieldDescription: Copper mine and concentrator located at an altitude of 4800 masl in the AndesYear of award: 2010, Start of operation: 2012

ENGINEERINGAutomation engineering, Complete electrical & automation design & engineering, Equipment design, PFC and harmonic filter study, Power distribution engineering, Power system study, Substation planning SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, Harmonic filter, LV distribution, MCC motor control centers, MV switchgear, Power factor compensation, Unit substations MOTORS and DRIVESGearless mill drive system, LV variable speed drives, MV variable speed drives CONTROL and INSTRUMENTATIONProcess control system, System 800xA INFRASTRUCTUREFire detection and protection, Lighting system, Prefabricated electrical rooms, Ventilation and air conditioning

Equipment:

Sulb DRI power distribution

Country: Bahrain | Plant name/location: HiddEnduser: United Stainless Steel Company BSC ©, BahrainCustomer: Kobe Steel, Ltd. KOBELCO, Japan

Process: Direct reductionMineral: Iron OreCapacity: 1.5 Mt/aProject type: GreenfieldDescription: New DRI LineYear of award: 2010, Start of operation: 2012

ENGINEERINGCable planning, Equipment design, Network study, Power distribution engineering, Power system study, Substation planning, Wiring engineering SERVICESCommissioning, Operations assistance, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, Emergency diesel generator, MCC motor control centers, MV switchgear, Power transformers INFRASTRUCTURECables and installation material, Earthing & lightning protection, Fire detection and protection, Lighting system

Equipment:


�References 5


Bayovar phosphate desalination plant

Country: Peru | Plant name/location: Enduser: Vale Bayovar, PeruCustomer: Vale Bayovar, Peru

Mineral: OtherProject type: GreenfieldDescription: Plant electrification and controlYear of award: 2010, Start of operation: 2012

ENGINEERINGComplete electrical & automation design & engineering SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONDistribution transformers, LV distribution, MV switchgear CONTROL and INSTRUMENTATIONOperator station, Process control system, System 800xA

Equipment:

Itabiritos

Country: Brazil | Plant name/location: Diretoria de Ferrosos SulEnduser: Vale, BrazilCustomer: Vale, Brazil

Process: PelletizingMineral: Iron OreProject type: GreenfieldDescription: Electrical and control equipment for a new pelletizing plantYear of award: 2010, Start of operation: 2012

ENGINEERINGAutomation engineering, Equipment design, Power distribution engineering SERVICESCommissioning

POWER DISTRIBUTIONDistribution transformers, MCC motor control centers, MV switchgear MOTORS and DRIVESLV variable speed drives, MV variable speed drives CONTROL and INSTRUMENTATIONProcess control system, System 800xA INFRASTRUCTUREPrefabricated electrical rooms

Equipment:


�References 6


Salobo II

Country: Brazil | Plant name/location: SaloboEnduser: Vale, BrazilCustomer: Vale, Brazil

Process: ConcentratorMineral: Copper; GoldCapacity: 127'000 t/yProject type: ExtensionDescription: Phase 2 to double the capacity of the copper/gold concentrator in Marabà, State of ParàYear of award: 2010, Start of operation: 2013

ENGINEERINGEquipment design, PFC and harmonic filter study SERVICESCommissioning, Supervision of installation

MOTORS and DRIVESGearless mill drive system, MV motors, MV variable speed drives

Equipment:

Vitoria - revamp of plants 1, 2 7 and utilities

Country: Brazil | Plant name/location: Vitoria / Ponta de TubaraoEnduser: Vale, BrazilCustomer: Vale, Brazil

Process: PelletizingMineral: Iron OreProject type: Up-grade/RevampDescription: Revamp of electrical and control systemsYear of award: 2010, Start of operation: 2013


POWER DISTRIBUTIONDistribution transformers, MCC motor control centers, MV switchgear CONTROL and INSTRUMENTATIONSystem 800xA

Equipment:


�References 7


Antapaccay copper concentrator

Country: Peru | Plant name/location: Enduser: Xstrata Peru, PeruCustomer: Xstrata Peru, Peru

Process: ConcentratorMineral: CopperCapacity: 70'000 t/dProject type: GreenfieldDescription: ElectrificationYear of award: 2010, Start of operation: 2012

ENGINEERINGPFC and harmonic filter study, Power distribution engineering SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONLV distribution, MCC motor control centers, MV switchgear, Power factor compensation MOTORS and DRIVESLV variable speed drives, MV variable speed drives

Equipment:

Rönnskär -Smelter

Country: Sweden | Plant name/location: Rönnskär SmelterEnduser: Boliden Mineral AB, SwedenCustomer: Boliden Mineral AB, Sweden

Mineral: CopperProject type: Up-grade/RevampDescription: Large process control system with 15'000 I/O'sYear of award: 2009, Start of operation: 2009

ENGINEERINGAutomation engineering SERVICESCommissioning, Supervision of installation

CONTROL and INSTRUMENTATIONOperator station, Process control system, System 800xA, Former ABB Process Control system

Equipment:


�References 8


Cerro Verde debottlenecking

Country: Chile | Plant name/location: Interor puente ojancos KM9Enduser: Freeport- McMoRan Copper & Gold Inc, ChileCustomer: Freeport- McMoRan Copper & Gold Inc, Chile

Process: ConcentratorMineral: CopperCapacity: 20'000 t/dProject type: ExtensionDescription: Debottlenecking project to increase production by 20%Year of award: 2009, Start of operation: 2010

ENGINEERINGEquipment design, Power distribution engineering SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONLV distribution, MV switchgear, Power transformers MOTORS and DRIVESMV variable speed drives

Equipment:

OIC material handling and pelletizing plant, Sohar

Country: Oman | Plant name/location: Falaj Al QabailEnduser: Vale Oman Pelletizing Company L.L.C, OmanCustomer: Vale Oman Pelletizing Company L.L.C, OmanConsultant/EPC(M): Essar Steel

Process: Material handling/transportation, Pelletizing, Port facilitiesMineral: Iron OreCapacity: 9 mt/y pellets, 40mt/y portProject type: GreenfieldDescription: Vales iron ore and pellets hub in the Middle EastYear of award: 2009, Start of operation: 2011

ENGINEERINGAutomation engineering, Cable planning, Complete electrical & automation design & engineering, Electrical feasibility study, Equipment design, Network study, PFC and harmonic filter study, Power distribution engineering, Power system study, S SERVICESACS800 - Maintenance and operation course, Commissioning, Knowledge Manager - Application engineering course, Life cycle support, Operations assistance, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, Emergency diesel generator, Harmonic filter, HV switchgear, MCC motor control centers, MV switchgear, Power factor compensation, Power transformers, Transformer MOTORS and DRIVESFSD Single (motor), FSD Single (motor) + starter, LV variable speed drives, MV motors, MV variable speed drives, VSD Multi active front end, VSD Single CONTROL and INSTRUMENTATIONControl room equipment, Electrical control system, Field instrumentation, Kiln shell scanner, Process control system, System 800xA, Video system COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager INFRASTRUCTURECables and installation material, Lighting system

Equipment:


�References 9


Vitoria - revamp of complete iron ore harbour

Country: Brazil | Plant name/location: Enduser: Vale, BrazilCustomer: Vale, Brazil

Process: Port facilitiesMineral: Iron OreProject type: Up-grade/RevampDescription: Revamp of electrical and control systemsYear of award: 2009, Start of operation: 2013


POWER DISTRIBUTIONDistribution transformers, MCC motor control centers, MV switchgear MOTORS and DRIVESLV variable speed drives

Equipment:

Canaã dos Carajás -Serra Sul project

Country: Brazil | Plant name/location: SossegoEnduser: Vale, BrazilCustomer: ThyssenKrupp Fördertechnik Latino Americana, Brazil

Process: Material handling/transportationMineral: CopperProject type: ExtensionDescription: Process control and MCC's for three reclaimer machinesYear of award: 2009, Start of operation: 2014

POWER DISTRIBUTIONMCC motor control centers CONTROL and INSTRUMENTATIONSystem 800xA

Equipment:


�References 10


Carajas - 130Mtpa project

Country: Brazil | Plant name/location: CarajasEnduser: Vale, BrazilCustomer: Vale, Brazil

Process: Benefication, Material handling/transportationMineral: Iron OreProject type: GreenfieldDescription: Plant-wide process control systemYear of award: 2009, Start of operation: 2012

ENGINEERINGAutomation engineering, Equipment design

CONTROL and INSTRUMENTATIONSystem 800xA

Equipment:

Moatize Coal Mine, complete turnkey project

Country: Mozambique | Plant name/location: Enduser: VALE, MozambiqueCustomer: VALE, MozambiqueConsultant/EPC(M): Africon Engineering Co

Process: Coal Preparation, Open pit miningMineral: Metallurgical Coal; Thermal CoalCapacity: 11mt/yProject type: GreenfieldDescription: Project involves exploitation of an open pit mine with 370 million ton coal reserve for 35 years.Year of award: 2009, Start of operation: 2011

ENGINEERINGAutomation engineering, Cable planning, Complete electrical & automation design & engineering, Equipment design, Network study, PFC and harmonic filter study, Power distribution engineering, Power system study, Substation planning, Wiring eng SERVICESCommissioning, Operations assistance, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, Harmonic filter, HV switchgear, LV distribution, MCC motor control centers, MV switchgear, Overhead lines, Power factor compensation, Power transformers, Transformer, Unit substations MOTORS and DRIVESLV variable speed drives, VSD Multi CONTROL and INSTRUMENTATIONSystem 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager INFRASTRUCTUREEarthing & lightning protection, Prefabricated electrical rooms

Equipment:


�References 11


Dubal SBRT 6

Country: United Arab Emirates | Plant name/location: Enduser: Dubai Aluminium Co. Ltd., United Arab Emirates

Mineral: BauxiteCapacity: 65 kAProject type: Extension


POWER DISTRIBUTION

Equipment:

Aluminium Smelter Project HELGUVIK, Potline 1

Country: Iceland | Plant name/location: GrundartangiEnduser: Nordural Nordic Aluminum, Iceland

Mineral: BauxiteCapacity: 360 potsProject type: Greenfield


SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTION

INFRASTRUCTURECables and installation material

Equipment:


�References 12


Koniambo automation and drives

Country: New Caledonia | Plant name/location: Koniambo MineEnduser: Societe Minière du Sud Pacifique, New CaledoniaCustomer: Societe Minière du Sud Pacifique, New CaledoniaConsultant/EPC(M): Hatch

Mineral: NickelProject type: GreenfieldDescription: Nickel smelter to produce 60'000 t/y of ferronickelYear of award: 2008, Start of operation: 2012

ENGINEERINGAutomation engineering, Equipment design SERVICESCommissioning

MOTORS and DRIVESMV motors, MV variable speed drives CONTROL and INSTRUMENTATIONProcess control system, System 800xA

Equipment:

Salobo I

Country: Brazil | Plant name/location: SaloboEnduser: Vale, BrazilCustomer: Vale, Brazil

Process: ConcentratorMineral: Copper; GoldCapacity: 127'000 t/y Cu concentrateProject type: GreenfieldDescription: Phase I of concentrator in Marabà, state of Parà, to produce 120'000 t/y concentrate and 130'000 ounces of gold as a by-productYear of award: 2008, Start of operation: 2011

ENGINEERINGAutomation engineering, Equipment design, PFC and harmonic filter study SERVICESCommissioning, Operations assistance, Supervision of installation

POWER DISTRIBUTIONHarmonic filter MOTORS and DRIVESGearless mill drive system, MV motors, MV variable speed drives CONTROL and INSTRUMENTATIONOperator station, Process control system, System 800xA

Equipment:


�References 13


Vitória - pelletizing plant 8

Country: Brazil | Plant name/location: Vitoria / Ponta de TubaraoEnduser: Vale, BrazilCustomer: Vale, Brazil

Process: PelletizingMineral: Iron OreProject type: ExtensionDescription: Plant-wide process control systemYear of award: 2008, Start of operation: 2012

ENGINEERINGAutomation engineering SERVICESCommissioning

POWER DISTRIBUTIONMCC motor control centers MOTORS and DRIVESLV variable speed drives CONTROL and INSTRUMENTATIONAsset optimization, Operator station, System 800xA

Equipment:

Worsley Alumina Refinery Power distribution

Country: Australia | Plant name/location: Gastaldo RoadEnduser: Worsley Aluminia Refinery, AustraliaCustomer: Bechtel Australia Pty Ltd, Australia

Mineral: BauxiteCapacity: 10Mt/aProject type: Extension


ENGINEERINGComplete electrical & automation design & engineering, Power distribution engineering SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONMCC motor control centers, MV switchgear INFRASTRUCTUREEarthing & lightning protection, Fire detection and protection, Prefabricated electrical rooms, Ventilation and air conditioning

Equipment:


�References 14


Aitik concentrator expansion

Country: Sweden | Plant name/location: P.O.Box 85Enduser: Boliden Mineral AB, SwedenCustomer: Boliden Mineral AB, Sweden

Process: ConcentratorMineral: Copper; Gold; SilverProject type: ExtensionDescription: Expansion to double throughput capacity from 18 to 36 million mt/y of ore.Year of award: 2007, Start of operation: 2009

ENGINEERINGAutomation engineering, Equipment design, PFC and harmonic filter study, Power distribution engineering SERVICESCommissioning, Life cycle support, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, Harmonic filter, HV switchgear, LV distribution, MCC motor control centers, MV switchgear, Power transformers MOTORS and DRIVESGearless mill drive system, LV motors, LV variable speed drives, MV motors, MV variable speed drives CONTROL and INSTRUMENTATIONOperator station, Process control system, System 800xA

Equipment:

CBA Miraí - Control of Bauxite Plant

Country: Brazil | Plant name/location: Enduser: CBA - Cia Brasileira de Aluminio SA, BrazilCustomer: CBA - Cia Brasileira de Aluminio SA, Brazil

Mineral: BauxiteDescription: 2 operator station, 2 controller, 1576 I/O, 204 MCCYear of award: 2007, Start of operation: 2008

POWER DISTRIBUTIONMCC motor control centers CONTROL and INSTRUMENTATIONOperator station, System 800xA

Equipment:


�References 15


Tenke Fungurume copper cobalt concentrator

Country: Congo | Plant name/location: Tenke Fungurume MineEnduser: Freeport- McMoRan Copper & Gold Inc, CongoCustomer: Freeport- McMoRan Copper & Gold Inc, Congo

Process: ConcentratorMineral: CopperCapacity: 115'000 t/yProject type: Greenfield


ENGINEERINGAutomation engineering

POWER DISTRIBUTIONDistribution transformers, HV switchgear, LV distribution, MCC motor control centers, MV switchgear MOTORS and DRIVESLV motors, LV variable speed drives CONTROL and INSTRUMENTATIONField instrumentation, System 800xA

Equipment:

GIIC 2nd pelletizing plant

Country: Bahrain | Plant name/location: Enduser: Gulf Industrial Investment Company (E.C), BahrainCustomer: Kobe Steel Ltd, JapanContractual partner(s): Kobe Steel Ltd, Japan

Process: PelletizingMineral: Iron OreCapacity: 6 Mio t/yProject type: GreenfieldDescription: Kobe technologyYear of award: 2007, Start of operation: 2009

ENGINEERINGCable planning, Equipment design SERVICESACS800 - Maintenance and operation course, Commissioning, Knowledge Manager - Application engineering course, Supervision of installation, System 800xA: Applications for minerals - Config. & operation course, Training

POWER DISTRIBUTIONEmergency diesel generator, Harmonic filter, LV distribution, MCC motor control centers, Power factor compensation MOTORS and DRIVESLV motors, MV motors CONTROL and INSTRUMENTATIONField instrumentation, Operator station, System 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager INFRASTRUCTURECables and installation material, Communication system, Earthing & lightning protection, Fire detection and protection, Lighting system

Equipment:


�References 16


Oyu Tolgoi copper-gold concentrator

Country: Mongolia | Plant name/location: Enduser: Ivanhoe Mines Mongolia Inc., MongoliaCustomer: Ivanhoe Mines Mongolia Inc., MongoliaConsultant/EPC(M): Fluor Canada Ltd

Process: ConcentratorMineral: Copper; Gold; SilverCapacity: 500'000Project type: GreenfieldDescription: Concentrator located in South Gobi region of Mongolia to produce 500'000 t/y of copper and 650'000 ounces of goldYear of award: 2007, Start of operation: 2013

ENGINEERINGElectrical feasibility study, Equipment design, PFC and harmonic filter study, Power distribution engineering, Substation planning SERVICESCommissioning

POWER DISTRIBUTIONDistribution transformers, HV switchgear, MCC motor control centers, MV switchgear, Power factor compensation, Power transformers MOTORS and DRIVESLV variable speed drives COLLABORATION PRODUCTION MANAGEMENTExpert Optimizer INFRASTRUCTUREPrefabricated electrical rooms

Equipment:

Hosco 1&2 - new production line

Country: Iran | Plant name/location: BikiotEnduser: National Iranian Steel Company "NISCO", IranContractual partner(s): MME Mines & Metals Engineering Co., Iran

Process: Direct reductionMineral: Iron OreDescription: Process control systemYear of award: 2007, Start of operation: 2008


CONTROL and INSTRUMENTATIONOperator station, System 800xA

Equipment:


�References 17


Shadeed Hotlink

Country: Oman | Plant name/location: SoharEnduser: Shadeed Iron & Steel L.L.C, OmanCustomer: Kobe Steel Ltd (KOBELCO), JapanContractual partner(s): Kobe Steel Ltd (KOBELCO), Japan

Process: Direct reductionMineral: Iron OreProject type: Greenfield


ENGINEERINGEquipment design SERVICESSupervision of installation

POWER DISTRIBUTIONHV switchgear, MV switchgear, Transformer

Equipment:

Onçe Puma ferronickel plant

Country: Brazil | Plant name/location: Onça Puma mineEnduser: Vale, BrazilCustomer: Vale, BrazilContractual partner(s): Progen Projetos Gerenciamento e Engenharia, Brazil Consultant/EPC(M): Hatch

Mineral: NickelCapacity: 58'000 t/yProject type: GreenfieldDescription: The plant produces 220'000 t/y of FerroNickle alloy in 2 production lines with rotary kilns and electric furnacesYear of award: 2007, Start of operation: 2008

ENGINEERING


POWER DISTRIBUTIONDistribution transformers, LV distribution, MV switchgear, Power transformers MOTORS and DRIVESLV variable speed drives, MV variable speed drives CONTROL and INSTRUMENTATIONProcess control system, System 800xA INFRASTRUCTUREPrefabricated electrical rooms

Equipment:


�References 18


Gaby-006 copper electrowinning

Country: Chile | Plant name/location: Enduser: CODELCO, ChileCustomer: CODELCO, ChileConsultant/EPC(M): Fluor Chile S.A.

Process: Solvent extraction/Electro WinningMineral: CopperCapacity: 100'000 t/yProject type: GreenfieldDescription: Rectifier plant for the Gaby copper oxide plantYear of award: 2006, Start of operation: 2008

ENGINEERINGEquipment design, PFC and harmonic filter study SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONHarmonic filter, Power transformers, Rectifier transformer, Rectifiers, Transformer

Equipment:

Zam Zam 1 Control Revamping & Oxygen Injection

Country: Iran | Plant name/location: Ahwaz-BandarEnduser: Khouzestan Steel Co., IranCustomer: AscoTec GmbH, Germany

Process: Material handling/transportationMineral: Iron OreCapacity: 700'000 t/yProject type: Up-grade/Revamp


ENGINEERINGAutomation engineering, Wiring engineering SERVICESCommissioning, Supervision of installation, Training

MOTORS and DRIVESApplication engineering CONTROL and INSTRUMENTATIONField instrumentation, System 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager, Former CPM system version

Equipment:


�References 19


Khouzestan DRI

Country: Iran | Plant name/location: Ahwaz-BandarEnduser: Khouzestan Steel Co., IranCustomer: AscoTec GmbH, Germany

Process: Direct reduction, Material handling/transportationMineral: Iron OreCapacity: 800'000t/yProject type: GreenfieldDescription: Due to raising demand, Khouzestan Steel built a complete new production line in Ahwaz.Year of award: 2006, Start of operation: 2007

ENGINEERINGAutomation engineering SERVICESCommissioning, Gaz analyzer course, Supervision of installation

POWER DISTRIBUTIONTransformer CONTROL and INSTRUMENTATIONField instrumentation, System 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager, Former CPM system version

Equipment:

Yabulu nickel refinery

Country: Australia | Plant name/location: Yabulu RefineryEnduser: QNI Pty Ltd, AustraliaCustomer: QNI Pty Ltd, Australia

Mineral: NickelCapacity: 30'000 t/yDescription: Process Control System with 26 operator station, 35 controller, 30'000 I/OYear of award: 2006, Start of operation: 2008

ENGINEERINGAutomation engineering SERVICESCommissioning

CONTROL and INSTRUMENTATIONOperator station, System 800xA

Equipment:


�References 20


Sohar PL1

Country: Oman | Plant name/location: Al Harthy ComplexEnduser: Sohar Aluminium Co. L.L.C, OmanCustomer: Sohar Aluminium Co. L.L.C, OmanConsultant/EPC(M): Bechtel & Co. LLC

Mineral: BauxiteCapacity: 360pots, 360kAProject type: Greenfield


POWER DISTRIBUTIONHV switchgear CONTROL and INSTRUMENTATIONProcess control system INFRASTRUCTURE

Equipment:

Minera Condestable concentrator

Country: Peru | Plant name/location: Enduser: Trafigura CORMIN & Urion del Peru SACConsorcio Minero S.A., Peru

Process: ConcentratorMineral: CopperCapacity: 5'000 t/dProject type: Greenfield


ENGINEERINGAutomation engineering, Equipment design, Power distribution engineering SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONDistribution transformers, LV distribution, MCC motor control centers, MV switchgear CONTROL and INSTRUMENTATIONField instrumentation, Process control system, System 800xA

Equipment:


�References 21


Paragominas Bauxite Plant - 9,9Mtpy

Country: Brazil | Plant name/location: ParagominasEnduser: Vale (Ex CVRD Paragominas), BrazilCustomer: Vale (Ex CVRD Paragominas), Brazil

Mineral: BauxiteCapacity: 9,9MtpyProject type: ExtensionDescription: 1 operator station, 3 controller, 4000 I/O, 150 MCCYear of award: 2006, Start of operation: 2008

ENGINEERING

POWER DISTRIBUTIONMCC motor control centers CONTROL and INSTRUMENTATIONField instrumentation, Operator station, System 800xA

Equipment:

Pilot plant to produce cathode

Country: Brazil | Plant name/location: Carajás Hydrometallurgical Plant (UHC)Enduser: Vale, BrazilCustomer: Vale, Brazil

Process: Solvent extraction/Electro WinningMineral: CopperCapacity: 10'000 t/yProject type: GreenfieldDescription: Rectifiers, instrumentation and controlYear of award: 2006, Start of operation: 2008

ENGINEERINGAutomation engineering, Equipment design SERVICESCommissioning

POWER DISTRIBUTIONRectifiers CONTROL and INSTRUMENTATIONField instrumentation, Operator station, Process control system, System 800xA

Equipment:


�References 22


Chador Malu extension line 4

Country: Iran | Plant name/location: Enduser: Chador Malu Mining & Industrial Co., IranCustomer: National Iranian Steel Co. "NISCO", IranContractual partner(s): Kobe Steel Ltd, Japan

Process: BeneficationMineral: Iron OreCapacity: 1.7 Mio t/yProject type: ExtensionDescription: Electrification and control of Line 4 as well as modernization of control system for lines 1 -3Year of award: 2005, Start of operation: 2007

ENGINEERINGAutomation engineering, Equipment design SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONMCC motor control centers MOTORS and DRIVESLV motors, LV variable speed drives, MV motors, MV variable speed drives CONTROL and INSTRUMENTATIONField instrumentation, Operator station, Process control system, System 800xA INFRASTRUCTURECommunication system, Fire detection and protection

Equipment:

Cerro Lindo zinc and lead concentrator

Country: Peru | Plant name/location: Minera Cerro LindoEnduser: Compañia Minera Milpo, PeruCustomer: Compañia Minera Milpo, Peru

Process: ConcentratorMineral: Zinc; LeadCapacity: 5'000 t/dProject type: GreenfieldDescription: Plantwide automation and instrumentation systemYear of award: 2005, Start of operation: 2007

ENGINEERINGAutomation engineering, Equipment design

CONTROL and INSTRUMENTATIONControl room equipment, Operator station, Process control system, System 800xA

Equipment:


�References 23


LKAB MK3 - pelletizing plant and concentrator expansion

Country: Sweden | Plant name/location: MalmbergetEnduser: LKAB, SwedenCustomer: LKAB, Sweden

Process: Concentrator, Material handling/transportation, PelletizingMineral: Iron OreCapacity: 2.5 - 4 million t/yProject type: ExtensionDescription: Expansion of the existing 145kV switchyard and concentrator and a new pellet plant in northern Sweden.Year of award: 2005, Start of operation: 2006

ENGINEERINGAutomation engineering, Cable planning, Complete electrical & automation design & engineering, Equipment design, Network study, PFC and harmonic filter study, Power distribution engineering, Power system study SERVICESCommissioning, Supervision of installation, System 800xA: Applications for minerals - Config. & operation course, Training

POWER DISTRIBUTIONDistribution transformers, Emergency diesel generator, HV switchgear, LV distribution, MCC motor control centers, MV switchgear, Power factor compensation, Power transformers, Transformer MOTORS and DRIVESLV motors, LV variable speed drives, MV motors, MV variable speed drives CONTROL and INSTRUMENTATIONField instrumentation, System 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager

Equipment:

Sungun Tailings PCS project

Country: Iran | Plant name/location: Sungun Copper ComplexEnduser: National Iranian Copper Industries Co. "NICICO", IranCustomer: National Iranian Copper Industries Co. "NICICO", IranConsultant/EPC(M): Pooyesh Tec Pars

Mineral: CopperCapacity: 300'000 t/yProject type: GreenfieldDescription: Process control system with 5 operator station, 5 controllers, 1'600 I/OYear of award: 2005, Start of operation: 2007


CONTROL and INSTRUMENTATIONOperator station, Process control system, System 800xA

Equipment:


�References 24


Isal Unit C5

Country: Iceland | Plant name/location: StraumsvikEnduser: Rio Tinto Alcan, Iceland

Mineral: BauxiteProject type: Extension


SERVICES

POWER DISTRIBUTIONTransformer CONTROL and INSTRUMENTATIONProcess control system, Former ABB Process Control system INFRASTRUCTURE

Equipment:

Cerro Verde plant electrification & drives

Country: Peru | Plant name/location: Cerro VerdeEnduser: Sociedad Minera Cerro Verde S.A.A., PeruCustomer: Sociedad Minera Cerro Verde S.A.A., PeruConsultant/EPC(M): Fluor Canada Ltd

Process: ConcentratorMineral: CopperCapacity: 200'000 t/yProject type: GreenfieldDescription: Primary sulphate plant located close to ArequipaYear of award: 2005, Start of operation: 2007

ENGINEERINGEquipment design, Power distribution engineering SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, Harmonic filter, HV switchgear, MV switchgear, Power transformers, Rectifier transformer MOTORS and DRIVESGearless mill drive system, LV variable speed drives, MV variable speed drives

Equipment:


�References 25


Paragominas Bauxite Plant - 4,5Mtpy

Country: Brazil | Plant name/location: ParagominasEnduser: Vale (Ex CVRD Paragominas), BrazilCustomer: Vale (Ex CVRD Paragominas), Brazil

Mineral: BauxiteCapacity: 4.5 MtpyProject type: GreenfieldDescription: 4 operator station, 12 controller, 6000 I/O, 300 MCCYear of award: 2005, Start of operation: 2007

ENGINEERING

POWER DISTRIBUTIONMCC motor control centers CONTROL and INSTRUMENTATIONField instrumentation, Operator station, System 800xA

Equipment:

Nordural Potline 2


Mineral: BauxiteProject type: Extension


SERVICES

POWER DISTRIBUTIONRectifier transformer CONTROL and INSTRUMENTATIONProcess control system, Former ABB Process Control system INFRASTRUCTURECables and installation material

Equipment:


�References 26


Gol-E-Gohar pellet plant

Country: Iran | Plant name/location: Enduser: Gol-e-Gohar Iron Ore, IranCustomer: Gol-e-Gohar Iron Ore, IranContractual partner(s): Outokumpu Technology, Germany; TAIM WESER S.A, Spain; CIC Concrete Industries & Copper, Iran

Process: PelletizingMineral: Iron OreCapacity: 5 Mio t/yProject type: GreenfieldDescription: Electrification and control for a pelletizing plant using Outokumpu (Lurgi) processYear of award: 2003, Start of operation: 2007

ENGINEERINGAutomation engineering, Cable planning, Complete electrical & automation design & engineering, Equipment design, Network study, PFC and harmonic filter study, Power distribution engineering, Power system study SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONDistribution transformers, Harmonic filter, LV distribution, MCC motor control centers, MV switchgear, Power factor compensation, Power transformers MOTORS and DRIVESLV motors, LV variable speed drives, MV motors, MV variable speed drives CONTROL and INSTRUMENTATIONControl room equipment, Field instrumentation, Process control system, System 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager INFRASTRUCTURECables and installation material

Equipment:

Toquepala leaching plant

Country: Peru | Plant name/location: ToquepalaEnduser: Southern Peru Copper Corp., PeruCustomer: Southern Peru Copper Corp., Peru

Process: Solvent extraction/Electro WinningMineral: CopperCapacity: 110'000 t/yProject type: ExtensionDescription: Electrification systemYear of award: 2002, Start of operation: 2004

ENGINEERINGEquipment design, Power distribution engineering SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONDistribution transformers, LV distribution, MV switchgear, Power transformers

Equipment:


�References 27


Sossego concentrator electrification & drives

Country: Brazil | Plant name/location: SossegoEnduser: Vale, BrazilCustomer: Vale, BrazilConsultant/EPC(M): Aker Kvaerner

Process: ConcentratorMineral: CopperCapacity: 467'000 t/yProject type: GreenfieldDescription: Concentrator has an average annual production capacity of 467'000 tons of copper concentrate which is equivalent to 140'000 tons of copperYear of award: 2002, Start of operation: 2004

ENGINEERINGAutomation engineering, Equipment design, Power distribution engineering, Substation planning SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONHV switchgear, MV switchgear MOTORS and DRIVESFSD Single LCI, Gearless mill drive system, LV variable speed drives, MV variable speed drives CONTROL and INSTRUMENTATIONProcess control system, System 800xA COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager, Lab information management system

Equipment:

Dunkerque, PL1 (Booster)

Country: France | Plant name/location: Enduser: Aluminium Pechiney S.A, France

Mineral: BauxiteProject type: Up-grade/Revamp

Year of award: 2001, Start of operation:

POWER DISTRIBUTION

CONTROL and INSTRUMENTATIONProcess control system

Equipment:


�References 28


Ardakan pellet plant electrification and control

Country: Iran | Plant name/location: ArdakanEnduser: Chador Malu Industrial & Mining Company, IranCustomer: National Iranian Steel Co. "NISCO", IranContractual partner(s): Kobe Steel Ltd, Japan; TAIM WESER S.A, Spain

Process: PelletizingMineral: Iron OreCapacity: 3 Mio t/yProject type: Greenfield


ENGINEERINGAutomation engineering, Cable planning, Complete electrical & automation design & engineering, Equipment design, Network study, PFC and harmonic filter study, Power distribution engineering SERVICESCommissioning, Supervision of installation, Training

POWER DISTRIBUTIONEmergency diesel generator, LV distribution, MCC motor control centers, Power factor compensation MOTORS and DRIVESFSD Single (motor), FSD Single (motor) + starter, LV motors, LV variable speed drives, MV motors, MV variable speed drives, VSD Single CONTROL and INSTRUMENTATIONField instrumentation, Process control system, Video system COLLABORATION PRODUCTION MANAGEMENTKnowledge Manager INFRASTRUCTURECables and installation material

Equipment:

Sunndal PL4

Country: Norway | Plant name/location: Enduser: Hydro Aluminium A. S., Norway



POWER DISTRIBUTION


Equipment:


�References 29


Sungun copper concentrator - drives and automation

Country: Iran | Plant name/location: Sungun Copper ComplexEnduser: National Iranian Copper Industries Co. "NICICO", IranCustomer: National Iranian Copper Industries Co. "NICICO", IranContractual partner(s): Metso Systems AB, Sweden Consultant/EPC(M): IRITEC Iran International Engineering Co.

Process: ConcentratorMineral: CopperCapacity: 300'000t t/yProject type: GreenfieldDescription: Largest open-cast copper mine in Iran, located in East AzerbaijanYear of award: 2001, Start of operation: 2007


MOTORS and DRIVESFSD Single (motor), LV variable speed drives, MV variable speed drives, VSD Single CONTROL and INSTRUMENTATIONProcess control system, System 800xA

Equipment:

Grundartangi, PL1 (Booster)





Equipment:


�References 30


Renukoot, PL9-11

Country: India | Plant name/location: Enduser: Hindalco Industries Ltd. (Plant), India




Equipment:

Escondida concentrator phase IV

Country: Chile | Plant name/location: EscondidaEnduser: Minera Escondida Limitada, ChileCustomer: Minera Escondida Limitada, ChileConsultant/EPC(M): BECHTEL Chile Ltda.

Process: ConcentratorMineral: CopperCapacity: 600'000 t/yProject type: ExtensionDescription: Largest single-phase expansion of the worlds largest open-pit copper mineYear of award: 2000, Start of operation: 2002

ENGINEERINGAutomation engineering, Equipment design, PFC and harmonic filter study SERVICESCommissioning, Supervision of installation, Training

MOTORS and DRIVESGearless mill drive system, MV variable speed drives CONTROL and INSTRUMENTATIONProcess control system, System 800xA

Equipment:


�References 31


Yanacocha leaching & refining

Country: Peru | Plant name/location: CajamarcaEnduser: Minera Yanacocha SA, Peru

Mineral: Gold


POWER DISTRIBUTIONDistribution transformers, HV switchgear, LV distribution, MCC motor control centers, MV switchgear, Power factor compensation, Power transformers

Equipment:

Bikiot ore handling and port facilities

Country: Iran | Plant name/location: BikiotEnduser: National Iranian Steel Co. "NISCO", IranContractual partner(s): TAIM WESER S.A, Spain

Process: Material handling/transportation, Port facilitiesMineral: Iron OreCapacity: 2.5 Mio t/yProject type: GreenfieldDescription: Ore handling terminalYear of award: 2000, Start of operation: 2004

ENGINEERING


POWER DISTRIBUTIONLV distribution, MCC motor control centers, MV switchgear, Power factor compensation MOTORS and DRIVESLV motors, MV motors, VSD Single CONTROL and INSTRUMENTATIONField instrumentation, Process control system INFRASTRUCTURECables and installation material, Lighting system

Equipment:


�References 32


Pingguo, PL2

Country: China | Plant name/location: Enduser: Pingguo Aluminium Ind. Co., China



POWER DISTRIBUTION


Equipment:

Toquepala concentrator

Country: Peru | Plant name/location: ToquepalaEnduser: Southern Peru Copper Corp., PeruCustomer: Southern Peru Copper Corp., Peru

Process: ConcentratorMineral: CopperCapacity: 60'000 tpdProject type: ExtensionDescription: Plantwide process control systemYear of award: 2000, Start of operation: 2002


CONTROL and INSTRUMENTATIONControl room equipment, Process control system, System 800xA, Former ABB Process Control system

Equipment:


�References 33


Vale Vitoria - pelletizing plant, lines 1-7 and utilities

Country: Brazil | Plant name/location: Vitoria / Ponta de TubaraoEnduser: Vale, Brazil

Process: PelletizingMineral: Iron OreCapacity: 26 Mio t/yProject type: Up-grade/RevampDescription: Plantwide automation upgradeYear of award: 2000, Start of operation: 2004

ENGINEERINGAutomation engineering, Cable planning SERVICESCommissioning, Installation work, Supervision of installation, Training

CONTROL and INSTRUMENTATIONABB Controller 800F, Process control system, Former ABB Process Control system INFRASTRUCTURECables and installation material

Equipment:

Sao Luis pellet plant

Country: Brazil | Plant name/location: Sao LuisEnduser: Vale, BrazilCustomer: Vale, Brazil

Process: Material handling/transportation, PelletizingMineral: Iron OreCapacity: 7.5 million t/yProject type: GreenfieldDescription: Vale's twelth pelletizing plant located in Maranhào state is considered the largets pellet plant in the worldYear of award: 2000, Start of operation: 2002

ENGINEERINGAutomation engineering, Equipment design, Power distribution engineering SERVICESCommissioning, Supervision of installation

POWER DISTRIBUTIONHarmonic filter, MCC motor control centers, Power factor compensation MOTORS and DRIVESFSD Single (motor), LV variable speed drives, MV motors, MV variable speed drives, VSD Single CONTROL and INSTRUMENTATIONABB Controller 800F, Field instrumentation, Operator station, Process control system

Equipment:


�References 34


references abb in mineral processing

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