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Refining Crude Oil
Picture courtesy of HowStuffWorks
Copyright © 1998-2004 HowStuffWorks, Inc. All rights reserved.
How is crude oil processed?
Crude oil is petroleum in its natural liquid form. Before crude oil can be used commercially, it is
heated, separated, and refined.
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How is crude oil processed?
The process of refining crude oil is called fractional distillation.
The crude oil is heated so that it vaporizes and rises through the distillation column.
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Refining Crude Oil
At the refinery, crude oil is turned into fuels and dozens of useful products.
Petrochemical Products
Americans consume petroleum products at a rate of three and a half gallons of oil and more than 250 cubic feet of natural gas a day per person!!
Petrochemical Products
Most people are surprised to see how many products incorporate petroleum.
Ink Golf Bags Cold CreamCrayons Fertilizers Nylon RopeDeodorant Purses GlueShoes Floor Wax LipstickAntifreeze Umbrellas CaulkingDrinking Cups Tires Dyes………….
Hydrocarbons
There are two things that make hydrocarbons exciting to chemists:
1. Hydrocarbons contain a lot of energy!
Hydrocarbons
The other reason for all the excitement about hydrocarbons is:
2. Hydrocarbons can take on many forms!
Types of Hydrocarbons
1. Alkanes or Paraffins Saturated hydrocarbons with only single C-C bonds.
2. Alkenes and Alkynes Unsaturated hydrocarbons double
and triple bonds between carbon
atoms.
3. Napthenes or Cycloalkanes
4. Aromatics
Alkanes or Paraffins
General formula: CnH2n+2 (n is a whole number, usually from 1 to 20)
Straight or branched-chain molecules
Why are alkanes important?
Alkanes with from 5 to 12 carbon atoms per molecule are found in gasoline.
Alkenes
This is a group of unsaturated hydrocarbons that have at least one double bond. The general formula is:
CnH2n
Isobutene
Alkenes can be gases or liquids.
Why are alkenes important?
The simplest alkene is ethene, C2H4 (or ethylene).
The controlled cracking of ethane gives ethylene, one of the most important raw materials in the plastics industry.
High temperatures + H2
Why are alkenes important?
Multiple bonds make alkenes highly reactive.
Ethylene molecules can be joined to form polyethylene, a plastic used to make bulletproof vests and helmets.
Why are alkenes important?
Polyethylene is probably the polymer you see most in daily life.
Polyethylene is the most popular plastic in the world.
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Why are alkenes important?
The non-stick coating on this frying pan was produced accidentally by the polymerization of CF2=CF2 to form
-(CF2 – CF2)n-
Teflon.
Why are alkenes important?
Polymer Monomer Uses
Polyvinyl H H bottles,
chloride, PVC C = C credit cards
H Cl
-(CH2 – CHCl)n-
Alkynes
Alkynes are unsaturated hydrocarbons that have at least one triple bond. The general formula is CnH2n-2
Alkynes can be gases or liquids.
Why are alkynes important?
Acetylene The energy in the triple bond is used to power welding torches.
How do we get acetylene?
Alkynes are highly reactive and are not found in abundance in crude oil.
Acetylene is produced from methane.
4 CH4(g) + 3 O2(g) 2 C2H2(g) + 6 H2O(g)
Napthenes or Cycloalkanes
General formula: CnH2n
Saturated carbon rings
Liquids at room temperature
Why are cycloalkanes important?
Their principal use is as fuels.
Fuel oil and gasoline are for the most part mixtures of alkanes and cycloalkanes.
Aromatic Hydrocarbons
abbreviated as or
The smallest aromatic is benzene. CnHn
Benzene is an unsaturated ring of six carbon atoms and a liquid
at room temperature.
Why are aromatic hydrocarbons important?
Benzene is used as a solvent and as the starting point for making thousands of different compounds including: cough syrups, perfumes, artificial sweeteners, mothballs, and Styrofoam.
Diet
Styrofoam
Polymer Monomer Uses
Polystyrene Foamed items
and insulation
CH = CH2
-(CH – CH)n-
How is crude oil processed?
When crude oil is heated, the hydrocarbons are separated by differences in their boiling points.
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How is crude oil processed?
The distillation process of crude oil does not directly produce enough gasoline to meet our many demands.
What’s in a barrel of crude oil?Contents of a Typical Barrel of Crude
Oil
Residual Oil 39%
Distillate Fuels 24%
Kerosene 12%
Gasoline 25%
Motor fuel - Alkanes and Cycloalkanes (5 to 12 carbon atoms)
Fuel for jet engines and tractors Alkanes (10 to 18 carbons) and Aromatics Diesel fuel and heating oil Alkanes (12 or more carbon atoms)
Lubricating oil, motor oil and grease Alkanes, Cycloalkanes, and Aromatics (20 to 70 carbon atoms)
How do we get more gasoline?
Refineries use thermal and
catalytic cracking processes to
produce more gasoline and
compounds that can be used to make
plastics.
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Cracking?
In the cracking process, the hydrocarbons are mixed with a catalyst and heated to 400 to 500 oC.
The heavy gas oil molecules are broken into smaller molecules which are suitable for gasoline.
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Cracking?
Cracking also converts straight-chain alkanes into more desirable branched-chain alkanes, which burn more smoothly and are more effective fuels.
What‘s next?
The products of fractional distillation and cracking are delivered to various markets such as gas stations, airports and chemical plants.
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What happens at the chemical plants?
At chemical plants, the hydrocarbons can be further processed to make hundreds of useful products.
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Think of all the products made from crude oil.
Petrochemical products have changed our lives!
From Crude To Refined
From Crude to Refined
In this activity, you demonstrated the separation of four components found in cherry cola based on their different boiling points.
From Crude to Refined
The four fractions (products) given off during the fractional distillation of cherry cola were:
carbon dioxide gas
odor of cherry cola esters
watermixture of sugar and coloring
From Crude to Refined
Temperature vs. Time (Sample Data)
0
20
40
60
80
100
120
0 5 10 15 20 25 30 35
Time in Minutes
Te
mp
era
ture
in
Ce
lsiu
s
By graphing the relationship of time and temperature, you were able to identify the boiling point of water to be
near 100 oC.
From Crude to Refined
Crude oil is petroleum in its natural liquid form. Before crude oil can be used commercially it is heated, separated, and refined.
Picture courtesy of HowStuffWorks
Copyright © 1998-2004 HowStuffWorks, Inc. All rights reserved.
From Crude to Refined
The process of refining crude oil is called…
fractional distillation.
The crude oil is heated so that it vaporizes and rises through the distillation column.
Picture courtesy of HowStuffWorks
Copyright © 1998-2004 HowStuffWorks, Inc. All rights reserved.
From Crude to Refined
When crude oil is heated, the hydrocarbons are separated by differences in their ....
boiling points.
Hydrocarbon BP(oC)Gases 1-4 C 0 - 40Naptha (solvents) 5-9 C 60-100Gasoline 5-12 C 40-205Kerosene 10-18 C 175-325Diesel Fuel 12-20 C 250-350Motor Oil
20-50 C 300-370
Residue
70 + C 600 +
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rights reserved.
From Crude to Refined
The molecules with the lowest boiling points vaporize first and condense…
near the top
of the distillation column.
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From Crude to Refined
The molecules with higher boiling points are located …
near the bottom.
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From Crude to Refined
In addition to making the oil-based products, refineries must also treat the wastes involved in the processes to minimize air and water pollution.
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