reflected in our designs, our worldwide sales and · 2011-11-16 · first letter = “14”...

From its founding in 1945, Numatics has distinguished itself from its competitors by consistently leading the industry in innovationand technology. The objective of this quest for new and better designs is, and always has been, superior performance and reliability. This drive todeliver greater performance to our customers isreflected in our designs, our worldwide sales andservices capabilities, and the very culture of thecompany itself.

With the introduction of the billion cycle, lappedspool and sleeve valve in 1952; Numatics established its reputation for design excellence

and raised the industry standards for performanceand value. In the same manner, the introduction ofthe 2005 and 2012 Series valves with integraladvanced fieldbus electronics continues themomentum and establishes yet another standardfor the world to set its sights on.

At Numatics, the pursuit of excellence in every-thing we do is routine. When you order Numatics’products, we expect that you will have very highexpectations for their quality, performance andvalue. Our objective is to insure that you are notdisappointed.

ISO 5599/2 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

Technical & Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

How to Order - Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

How to Order - Regulators & Assembly Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Valve, Base, & Regulator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

Manifold Block Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Manifold Block Assembly Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Midstation Supply & Exhaust Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

End Plates - Dimensions & Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Sandwich Pressure Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Sleeve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Solenoid-Pilot Actuated Solenoid Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Plugging Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Flow Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Speed Control Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Transition Plate Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Gallery Blocking Disc Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Blank Station Plate Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

“Z-Boards”™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

25 Pin Sub-D Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

37 Pin Sub-D Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

1-16 & 1-32 Terminal Strip Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

26 Pin & 26+12 Pin Round Connector Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Dimensional Drawings - Electrical Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

G2-2 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-33

Fieldbus Communication Electronics - Technical & Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-24

Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

How to Order / Model Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27

Communication Module & Manual Configuration Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

I/O Block Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

25 Pin Sub-D Connector Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Dual 15 Pin Sub-D Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

25 Pin Sub-D Connector Output Module w/Aux. Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Left Mounting Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Valve Side Sub-D Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Fieldbus Communications Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Direct SolenoidActuated

Solenoid PilotActuated

single solenoid2 position 4-way

single solenoid2 position 4-way

double solenoid2 position 4-way

double solenoid2 position 4-way

double solenoid3 position 4-way open center

double solenoid3 position 4-way open center

double solenoid3 position 4-way closed center

double solenoid3 position 4-way closed center

2

ISO 5599/2 Series

5 Ported, 4-way, 2 and 3 position, Spool & Sleeve, Cv: 1.2 to 5.3

• Direct solenoid or solenoid pilot actuated

• Complies with ISO Standard 5599/2

• ISO sizes 1, 2, 3

• Terminal block for ease of wiring

• Side and bottom cylinder ports standard

• AC/ DC color-coded solenoids

• Sandwich regulators available

• Plug-in speed control available

• Elimination of internal wiring

ISO 5599/2 - Solenoid Air PilotTechnical DataVALVE DATA

Cv Size 1

Flow Capacity Size 1

Main Valve Operating Pressure Range - All Sizes

Temperature Range (ambient) - All Sizes

ENGLISH METRIC

1.3

60.1 SCFM

28" HG to 150 PSIG

-10° F to +115° F

1.3

1280 NI/m

Vacuum to 10 bar

-23.3° C to +46.1° C

Size 2

Size 3

2.9 2.9

5.3 5.3

80 PSIG upstream pressure to atmosphere 6 bar upstream to 5 bar downstream

Size 2

Size 3

134.0 SCFM

245.0 SCFM

2857 NI/m

5222 NI/m

Pilot Pressure Range - All Sizes 15 to 125 PSIG 1 to 8.6 Bar

Operating Data - All solenoids are continuous duty rated

VALVE DATA 24 VDC

Power (watts) - All Sizes

24 VAC 50 Hz

24 VAC 60 Hz

115 VAC 50 Hz

120 VAC 60 Hz

230 VAC 50 Hz

240 VAC 60 Hz

4.0 N/A N/A N/A N/A N/A N/A

Holding Current (amps) - All Sizes 0.16 0.36 0.29 0.06 0.06 0.03 0.03

In-rush Current (amps) - All Sizes N/A 0.52 0.47 0.10 0.09 0.05 0.05

Energize in Seconds

2-position, single, spring return

Size 1 & 2 0.013

Size 3 0.020

0.013

0.018

0.012

0.019

0.012

0.017

0.012

0.017

0.013

0.018

0.013

0.018

2-position, double, detented

Sizes 1 & 2

Size 3

0.013

0.020

0.013

0.018

0.012

0.019

0.012

0.017

0.012

0.017

0.013

0.018

0.013

0.018

3-position, spring centered

Sizes 1 & 2

Size 3

0.013 0.013 0.013 0.013

0.020 0.018 0.018 0.0180.019 0.017 0.017

0.012 0.012 0.012

De-energize in Seconds


Size 1

Size 2

Size 3



Size 1

Size 1

Size 2

Size 3

Size 2

Size 3

0.036

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

0.060

0.034

0.066

0.053

0.067

0.035

0.053

0.067

0.035

0.055

0.069

0.036

0.054

0.068

0.039

0.057

0.072

0.038

0.056

0.072

0.036

0.060

0.066

0.034

0.053

0.067

0.035

0.053

0.067

0.035

0.055

0.069

0.036

0.054

0.068

0.039

0.057

0.072

0.038

0.056

0.072

3

ISO 5599/2 Series

Operating Data - All solenoids are continuous duty rated

VALVE DATA

Holding Current (amps)

In-rush Current (amps)

Energize in Seconds




De-energize in Seconds



24 VDC24 VAC 50 Hz

24 VAC 60 Hz

115 VAC 50 Hz

120 VAC 60 Hz

230 VAC 50 Hz

240 VAC 60 Hz

Size 1 & 2 0.038 0.012 0.012 0.012 0.012 0.012 0.012

Size 3 N/A 0.012 0.012 0.012 0.012 0.012 0.012

0.012 0.012 0.012 0.012 0.012 0.012 0.012Sizes 1 & 2

Size 3 N/A 0.012 0.012 0.012 0.012 0.012 0.012

0.038 0.012 0.012 0.012 0.012 0.012 0.012Sizes 1 & 2

Size 3 N/A N/A 0.012 0.012 0.012 0.012 0.012


0.012Size 1 & 2

Size 3

All Sizes

Size 3

Size 1 & 2

0.012 0.012 0.012 0.012 0.012 0.012

N/A

0.012 0.012 0.012 0.012 0.012 0.012 0.012

0.012 0.012 0.012 0.012 0.012 0.012

N/A N/A N/A N/A N/A N/A N/A

N/A 0.012 0.012 0.012 0.012 0.012 0.012

Power (watts)

Size 1 & 2

Size 3

6.0 N/AN/AN/AN/AN/AN/A

N/A N/A N/A N/A N/A N/A N/A

Size 1 & 2

Size 3

0.25

N/A

0.59

0.59

0.42

0.42

0.11

0.11

0.09

0.09

0.07

0.07

0.05

0.05

All Sizes N/A 2.85 2.53 0.63 0.58 0.31 0.29

ISO 5599/2 - Direct ActingTechnical DataVALVE DATA

Cv Size 1

Flow Capacity Size 1

Main Valve Operating Pressure Range - All Sizes

Temperature Range (ambient) - All Sizes

ENGLISH METRIC

1.2

55.5 SCFM

28" HG to 150 PSIG

-10º F to +115º F

1.2

1181 NI/m

Vacuum to 10 bar

-23.3º C to +46.1º C

Size 2

Size 3

2.2 2.2

4.4 4.4

80 PSIG upstream pressure to atmosphere 6 bar upstream to 5 bar downstream

Size 2

Size 3 203.4 SCFM 4336 NI/m

101.7 SCFM 2166 NI/m

4

ISO 5599/2 Series

How to Order:

Valves

Voltage20 = 24/50-60 VAC 30 = 110-120/50-60 VAC40 = 220-240/50-60 VAC61 = 24 VDC00 = Not applicable

Special Options 11B = Flush locking override11Z = Extended locking override14B = Internal pilot supply from #1 (P)

if not standard14C = Internal pilot supply from #3 (EB)14D = Internal pilot supply from #5 (EA)17G = Low wattage solenoid pilot--1.85 watt14X = External pilot supply through base

or manifold endplates17N = DC solenoid with surge suppression diode46T = Zinc plated “T” armature

in solenoid(s) - AC only, Direct Acting only ***Must use one of these options when

used with RC, RQ, RD, or RE regulatorsand solenoid pilot valves

Port Type0 = NPTF (direct solenoid valves)G = G Tap (direct solenoid valves)P = NPTF (solenoid pilot valves)Q = G Tap (solenoid pilot valves)

Wiring Option K = Plug-in AC w/lightM = Plug-in DC w/lightO = Standard electrical connection

Valve Seriesand Port SizeI12 = ISO 5599/2 Size 1 1/4"I13 = ISO 5599/2 Size 1 3/8"I23 = ISO 5599/2 Size 2 3/8"I24 = ISO 5599/2 Size 2 1/2"I34 = ISO 5599/2 Size 3 1/2"I35 = ISO 5599/2 Size 3 3/4" *Use for valve unit only

(Mounting = 00)

First letter = “14” actuatorSecond letter = “12” actuatorBA = Solenoid pilot w/spring returnBB = Double solenoid w/ detentBW = Solenoid pilot w/differential

air return (size 2 & 3 only)SA = Direct solenoid w/spring returnSS = Double direct solenoid00 = Manifold block without valve

Function4 = 2 position, 4-way5 = 3 position, 4-way open center6 = 3 position, 4-way closed centerP = Indicates blank station plate

Mounting00 = Valve unit only01 = 00 w/speed control15 = Manifold block, side and bottom

cylinder ports25 = 15 w/speed control 3A = Base, side ports, individual exhaust3B = Base, side & bottom ports, individual exhaust3C = 3A w/speed control3D = 3B w/speed controlMN = Midstation Supply and Exhaust Block

without internal circuit boardMS = Midstation Supply and Exhaust Block

with internal circuit boardZ2 = Manifold block w/side & bottom ports,

double solenoid internal circuit boardZ6 = Z2 w/speed control **Also used with function P= blank station

I24 BA 15 M P 0004 61

*

*

*

**

**

******

***

Note: Internal circuit board versions offered as double solenoid output only.

ISO 5599/2 Series

5

Valve Seriesand Port SizeI12 = ISO 5599/2 Size 1 1/4"I13 = ISO 5599/2 Size 1 3/8"I23 = ISO 5599/2 Size 2 3/8"I24 = ISO 5599/2 Size 2 1/2"I34 = ISO 5599/2 Size 3 1/2"I35 = ISO 5599/2 Size 3 3/4"

*Use for regulator unit only(Mounting = 00)

Regulator TypeRS = Single pressure to port #1 (P)RD = Dual pressure to ports #3 (EB) & #5 (EA)RC = Dual pressure w/non-relieving checks

air return (sizes 2 & 3 only)RQ = Dual pressure w/relieving checksRE = Dual pressure, external outlet

**Solenoid pilot valves used with RC, RD & RQregulators must have the pilot supply fromother than internally from port #1 (P)

Pressure Range1 = 10 - 130 PSIG (0.7 - 9 bar)3 = 3 - 30 PSIG (0.2 - 2 bar)4 = 5 - 60 PSIG (0.3 - 4.1 bar)6 = 20 - 250 PSIG (1.4 - 17 bar)

I24 RS 1 15 J P

Special Options 16N = Jumper on 14 (A) end16P = Jumper on 12 (B) end

Port Type0 = NPTF (ISO5599/2 Size 3)G = G Tap (ISO5599/2 Size 3)P = NPTF (ISO5599/2 Size 1 & 2)Q = G Tap (ISO5599/2 Size 1 & 2)

Wiring Option J = Plug-in recepticle0 = No electrical connection

Mounting00 = Regulator unit only15 = Manifold block, side and bottom

cylinder ports3A = Base, side ports, individual exh3B = Base, side & bottom ports,

individual exhaustZ2 = Manifold block with side

and bottom parts, doublesolenoid internal circuit board

Z6 = Z2 w/speed control

000 00

Electrical/ConnectionType and Location0 = StandardV = Fieldbus Electronics (hard wired)F = Terminal Strip 1-16T = Terminal Strip 1-32J = 25 Pin Sub-DM = 37 Pin Sub-DR = 26 Pin Round ConnectorS = 26 + 12 Pin Round Connector

*Used with Z-boards only

Valve Series(s)Q = ISO 5599/2 size 1R = ISO 5599/2 size 2S = ISO 5599/2 size 3

Number(s) of Valve StationsA = 1B = 2C = 3D = 6E = 5F = 6G = 7H = 8

AK 0 C

Special OptionsSTD = Standard

Port TypeN = NPTFG = G Tap

End Plate Port Size3 = 3/8 (Size 1)4 = 1/2 (Size 2)6 = 1 (Size 3)X = 2 or more valve series in one

manifold assembly

Valve Series and Number of stations(Non-circuit board version only)

R 33 STDN

I = 9J = 10K = 11L = 12M = 13N = 14O = 15P = 16

0000

******

*

*

*

****

**

EXAMPLEISO 2 manifold with side and bottom ports

AKORCOOOO3NSTDStation 1 I23BA415MP00061Station 2 I23BB415MP00061Station 3 I23BB400MP00061

I23RS115JP00000Assembled

How to Order cont.

Regulators

Assembly Kit

Maximum Solenoid OutputsTERMINAL STRIP

16

25 PINSUB-D

37 PINSUB-D

26 PINROUND

26 + 12 PINROUND

32 22 32 22 32

AK“F” AK“T” AK“J” AK“M” AK“R” AK“S”

6

ISO 5599/2 Series

A B C D E F GH I J

DC AC DC AC DC AC

Dimensions

Solenoid Pilot Actuated Valve Units

Sandwich Pressure Regulator Dimensions

Direct Solenoid Actuated Valve Units

Size 1

Size 2

Size 3

9.32 7.11 4.89 0.83 1.65 2.69 1.30 11.23 9.75 8.09 7.35 5.83 5.10(236.7) (180.6) (124.2) (21.0) (41.9) (68.4) (32.9) (285.3) (247.8) (205.4) (186.6) (148.1) (129.6)

10.41 8.27 5.36 0.99 1.97 2.79 1.25 12.34 10.86 9.18 8.45 6.32 5.58(264.4) (210.1) (136.1) (25.0) (50.0) (70.8) (31.8) (313.4) (275.8) (233.2) (214.7) (160.5) (141.7)

11.65 9.27 6.05 1.26 2.52 2.93 1.22 N/A 12.40 N/A 9.05 N/A 5.86(295.9) (235.5) (153.7) (32.0) (64.0) (74.3) (30.9) N/A (314.9) N/A (229.8) N/A (148.7)

Top dimensions = inchesBottom dimensions (in parenthesis) = millimeters

Solenoid Pilot and Direct Solenoid Valve Unit

A

FB

C

DE G

HI

JK

14

END

12

END


Sandwich Pressure RegulatorA B C D E F G H I J K

Size 1

Size 2

Size 3

1.55(39.4)

1.77(45.0)

0.92(23.3)

1.70(43.2)

0.85(21.6)

2.46(62.5)

5.98(151.9)

7.10(180.3)

7.83(198.9)

11.19(284.2)

13.44(341.4)

1.55(39.4)

1.55(39.4)

1.77(45.0)

2.65(67.3)

0.92(23.4)

1.32(33.5)

2.02(51.3)

2.52(64.0)

1.01(25.9)

1.26(32.0)

2.46(62.5)

3.36(85.3)

6.33(160.8)

9.11(231.4)

7.46(189.5)

7.71(195.8)

8.81(223.8)

11.77(299.0)

12.19(309.6)

17.45(443.2)

14.44(366.8)

14.63(371.6)

7

ISO 5599/2 Series

Base Dimensions

Base Assembly Numbers

SERIES PORT SIZESIDE PORTS

ONLYSIDE &

BOTTOM PORTS

ISO 1

1/4 NPTF 203-818 203-822

3/8 NPTF 203-817 203-821

G 1/4 203-819 203-823

G 3/8 203-820 203-824

3/8 NPTF

ISO 21/2 NPTF

G 3/8

G 1/2

203-829

203-830

203-831

203-832

203-833

203-834

203-835

203-836

ISO 3

1/2 NPTF

3/4 NPTF

G 1/2

G 3/4

203-837

203-838

203-839

203-840

203-841

203-842

203-843

203-844

A B C D E F G H I J K

Size 1

Size 2

Size 3

0.50(12.7)

1.02(25.9)

0.82(20.8)

1.49(37.8)

1.55(39.4)

0.89(22.6)

0.90(22.9)

3.63(92.2)

1.14(29.0)

2.27(57.7)

0.94(23.9)

0.61(15.5)

0.81(20.6)

1.31(33.3)

1.77(45.0)

1.19(30.2)

1.33(33.9)

1.94(49.3)

2.73(69.3)

2.25(57.2)

2.48(63.0)

1.13(28.7

1.52(38.6)

1.13(28.7)

1.43(36.3)

4.25(108.0)

5.38(136.7)

1.38(35.1)

1.77(45.0)

2.75(69.9)

3.54(89.9)

1.47(37.2)

1.84(46.7)

L M0.86

(21.8)

1.06(26.9)

1.49(37.8)

2.37(60.2)

2.97(75.4)

4.09(103.9)

Size 1

Size 2

Size 3

N O P Q R S T U V W X Y1.81

(45.9)

2.50(63.5)

2.73(69.3)

7.76(197.1)

1.09(27.7)

1.74(44.2)

2.38(60.5)

1.05(26.7)

1.05(26.7)

0.85(21.6)

0.85(21.6)

0.13(3.3)

0.78(19.8)

0.78(19.8)

6.47(164.3)

9.26(235.2)

0.82(20.8)

1.33(33.8)

1.33(33.8)

2.02(51.3)

1.85(47.0)

3.34(84.8

0.84(21.3)

1.63(41.4)

1.07(27.2)

1.63(41.4)

0.50(12.7)

1.07(27.2)

0.59(15.0)

1.07(27.2)

0.33(8.4)

0.81(20.6)

0.65(16.5)

0.81(20.6)

0.63(16.0)

0.81(20.6)


Note: ISO 1 Series,No. 1 Port os .117” (3mm)off center line.ISO 2 & 3 fall on center line.

Receptacle AssemblySTANDARD WITH Z-BOARD

Size 1

Size 2

Size 3

230-680

230-707

230-707

230-1066

230-1062

230-1062

Manifold Block Assembly Dimensions

8

ISO 5599/2 Series


Size 1

Size 2

Size 3

Size 1

Size 2

Size 3

A B C D E F G H I J K L M

N O P Q R S T U V W X

Manifold Block Assembly Dimensions

7.19(182.6)

9.00(228.6)

10.61(269.5)

0.51(13.0)

0.63(16.0)

0.83(21.1)

4.92(125.0)

5.97(151.6)

7.10(180.3)

2.08(52.8)

2.63(66.8)

3.37(85.6)

N/AN/A

4.84(122.9)

5.94(150.9)

2.18(55.4)

2.58(65.5)

3.06(77.7)

1.04(26.4)

1.31(33.3)

1.68(42.7)

0.63(16.0)

0.86(21.8)

0.77(19.6)

3.11(79.0)

3.94(100.1)

5.05(128.3)

0.51(13.0)

0.59(15.0)

0.70(17.8)

0.55(14.0)

0.63(16.0)

0.59(15.0)

0.51(13.0)

0.59(15.0)

0.80(20.3)

0.55(14.0)

0.69(17.5)

1.02(25.9)

0.26(6.6)

0.32(8.1)

0.49(12.4)

1.32(33.5)

1.65(41.9)

1.79(45.5)

0.26(6.6)

0.30(7.6)

0.47(11.9)

0.97(24.6)

1.16(29.5)

1.22(31.0)

N/AN/A

1.04(26.4)

1.25(31.8)

1.10(27.9)

1.38(35.1)

2.05(52.1)

2.02(51.3)

2.65(67.3)

3.11(79.0)

2.50(63.5)

3.10(78.7)

4.10(104.1)

1.90(48.3)

2.31(58.7)

2.86(72.6)

1.20(30.5)

1.57(39.9)

1.67(42.4)

0.87(22.1)

1.00(25.4)

1.18(30.0)

9

ISO 5599/2 Series

Manifold Assembly Kits without “Z-Board”™

SERIES PORT SIZE KIT NUMBER

ISO 1

1/4 NPTF 239-638

3/8 NPTF 239-637

G 3/8 239-639

G 1/4 239-640

3/8 NPTF

ISO 21/2 NPTF 239-648

G 3/8

G 1/2 239-650

239-647

239-649

ISO 33/4 NPTF 239-655

G 3/4 239-657

1/2 NPTF

G 1/2

239-654

239-656

Manifold Assembly Kits with “Z-Board”™

SERIES PORT SIZEKIT NUMBERW/Z-BOARD

ISO 1

1/4 NPTF 239-1931

3/8 NPTF 239-1930

G 3/8 239-1932

G 1/4 239-1933

3/8 NPTF

ISO 21/2 NPTF 239-1894

G 3/8

G 1/2 239-1896

239-1893

239-1895

ISO 33/4 NPTF 239-1902

G 3/4 239-1904

1/2 NPTF

G 1/2

239-1901

239-1903

KIT NUMBERW/RIBBON CABLE

239-1935

239-1934

239-1937

239-1936

239-1897

239-1898

239-1899

239-1900

239-1905

239-1906

239-1907

239-1908

10

ISO 5599/2 Series

Midstation Supply and Exhaust Block

6

1

7

2 3 4 59

8

10

SIZE 1 SIZE 2 SIZE 3

DETNO.

REQ’DPART NAME

NPTF 239-1938

G239-1939

NPTF 239-1940

G239-1941

NPTF 239-1942

G239-1943

1 1 Manifold Assembly 206-1455 206-1456 206-1457 206-1458 206-1459 206-1460

2 1 Gasket 113-477 113-453 113-457

3 6 Lockwasher 128-170 128-171 128-187

4 2 Screw 127-409 127-427 127-443

5 2 Nut 128-234 128-235 128-236

6 1 Blank Station Plate 104-525 104-526 104-538

7 1 Gasket 113-581 113-582 113-583

*8 1 Transfer Board 256-811 256-790 256-802

*9 2 Guide Pin 131-250 131-250 131-250

10 4 Screw 127-409 127-529 127-441

*Not required for midstation supply and exhaust blocks without “Z-board”™

11

End Plate Kit with “Z-Board”™

1 2 4 6 7 8 9 1053

11 13

12

ISO 5599/2 Series

End Plate Kit DimensionsEnd Plate Kits for Non-“Z-Board”™ ManifoldsSERIES PORT SIZE

KITNUMBER

ISO 13/8 NPTF 239-635

G 3/8 239-636

1/2 NPTFISO 2

G 1/2 239-643

239-642

ISO 3G 1 239-659

1 NPTF 239-658

COMMONEXHAUST

N/A

N/A

N/A

N/A

239-874

239-875

End Plate Kits for “Z-Board”™ Manifolds

SERIES PORT SIZEKIT NUMBER

WITH MOUNTINGCOVER

ISO 13/8 NPTF 239-1947

G 3/8 239-1948

1/2 NPTFISO 2

G 1/2 239-1952

239-1951

ISO 3G 1 239-1956

1 NPTF 239-1955

KIT NUMBERWITHOUT

MOUNTING COVER

239-1945

239-1946

239-1950

239-1954

239-1949

239-1953

Manifold Block Assembly DimensionsR S T U

Size 1

Size 2

Size 3

0.51(13.0)

0.59(15.0)

0.70(17.8)

0.51(13.0)

0.59(15.0)

0.80(20.3)

0.26(6.6)

0.32(8.1)

0.49(12.4)

0.26(6.6)

0.30(7.6)

0.47(11.9)

Parts ListDET.NO.

NO.REQ’D PART NAME 239-1951

1

2

3

4

5

6

1

2

2

1

2

2

Adapter

Screw

Lockwasher

LH Mounting Cover

Screw

Lockwasher

104-798

127-425

128-171

127-697

128-188

105-403

7 1 Gasket 113-531

8 1 Transfer Connector 140-928

9 1 Gasket

10 1 RH End Plate 104-523

11 1 Pipe Plug

12 1 Nameplate 122-1178

113-453

129-106

13 2 Screw N/A

239-1947

104-797

127-409

128-170

105-403

127-697

128-188

113-531

256-817

113-447

104-514

129-105

122-1178

127-794

239-1948

104-797

127-409

128-170

105-403

127-697

128-188

113-531

256-817

113-447

104-516

N/A

122-1178

127-794

239-1952

104-798

127-425

128-171

105-403

127-697

128-188

113-531

140-928

113-453

104-524

N/A

122-1178

N/A

239-1955 239-1956

104-799

127-440

128-187

105-403

127-697

128-188

113-531

140-928

113-457

104-529

129-106

122-1178

N/A

104-799

127-440

128-187

105-403

127-697

128-188

113-531

140-928

113-457

104-530

N/A

122-1178

N/A

12

Sandwich Pressure RegulatorsTypes: RS / RD / RC / RQ

When ordering a valve plus regulator mounted on a base or manifold, list the valve unit–only model number andinclude the mounting requirements only within the regulator.Specify “Assembled.”

Example orders: TYPE RS TYPE RD

Valve unit only: I23BA400KP000030 I23BB400KP014C30

Regulator I23RS13AJP00000 I23RD115JP00000+mounting ASSEMBLED ASSEMBLED

ISO 5599/2 Series

Type RC is Non–Relieving: traps downstreampressure if upstream pressure is exhausted.

Type RQ is Relieving: exhausts pressure incylinder if upstream pressure is exhausted.

Single pressure from a single supply. Dual pressure from a single supply.

14END

12END

1SUPPLY

1

14END

12END

1SUPPLY

35

14END

12END

35

14END

12END

35

Type RS Type RD

Type RC Type RQ

4 2

5 3

1

- +

+ -

12

3

4 5

+

23

+ -41

Solenoid 14 Solenoid 12

Solenoid 14 Solenoid 12

13

ISO 5599/2 Series

Service KitsKits include all internal parts except solenoid and sleeve assemblies

SERIES VALVE SERIES VALVE DESCRIPTION

ISO 1

I1SP-K1 Direct acting, single solenoid, spring return

I1SP-K2 Direct acting, double solenoid, detented

I1SP-K4 Solenoid-pilot actuated, single solenoid, spring return

I1SP-K3 Direct acting, double solenoid, 3-position

I2SP-K1

ISO 2


I2SP-K3


Direct acting, single solenoid, spring return

Direct acting, double solenoid, 3-position

ISO 3



I3SP-K1

I3SP-K3

Direct acting, single solenoid, spring return

Direct acting, double solenoid, 3-position

I1SP-K5

I1SP-K6

Solenoid-pilot actuated, double solenoid, detented

Solenoid-pilot actuated, all double solenoid, 3-position

I2SP-K5

I2SP-K6



I3SP-K5

I3SP-K6



Kits include seals

SERIESSOLENOIDACTUATED

FUNCTION

ISO 1

209-467 Single solenoid, spring return

209-470 Double solenoid, detented

209-472 Double solenoid, 3-position, 6 function


209-476

ISO 2


209-483


Single solenoid, spring return

Double solenoid, 3-position, 5 function

ISO 3



209-478

209-489

Single solenoid, spring return

Double solenoid, 3-position, 5 function




SOL.-PILOTACTUATED

209-314

209-314

209-347

209-348

209-349

209-571

209-571

209-481

209-482

N/A

209-572

209-572

209-340

209-341

209-342

Sleeve Assemblies

Solenoid Assemblies Wiring Options15G

60V (Valve Unit)56Y (Mounting)

VOLTAGES PART #

110-120/60: 100-115/50 (Black Coil) 237-1045

220-140/60: 200-230/50 (Black Coil) 237-1046

24/50-60 (Black Coil) 237-1044

24 VDC (4.0 Watt) (Blue Coil) 236-384

14

PORT #1SUPPLY

TO SPOOL

TO PILOT ADAPTER

TO SPOOL

FROM SUPPLYPORT #1

EXHAUST

PILOT INLETPILOT INLET PILOT ADAPTER ASS'YDE-ENERGIZED

PILOT ADAPTER ASS'Y ENERGIZED

PILOT ADAPTER

EXHAUST

SCREEN

ISO INTERNALPORT PATH

PILOTSEAT

PILOT INLETFROM BODY

BODY

ISO 5599/2 Series

Pilot Plugging Arrangements and Service Kits

Flow Paths for Solenoid Air Pilot Actuation

PILOTPORT

STANDARDINTERNAL SUPPLY

FROM PORT 1

14XEXTERNAL SUPPLY

FROM PORT 14

SINGLEPILOT

DOUBLEPILOT

SINGLEPILOT

SINGLEPILOT

DOUBLEPILOT

DOUBLEPILOT

DOUBLEPILOT

DOUBLEPILOT

14DINTERNAL SUPPLY

FROM PORT 5

L

M

N

Q

R

12

14

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug Plug

Plug

Plug

Plug

Plug Plug

Plug

Plug

Plug

Open

Open

OpenOpen

Open

Open

Open

OpenOpen

Open

Open

Open Open

Open

OpenOpen

Open

OpenOpen

Open

The Numatics valve bodies used for the ISO 5599/2 Series have anumber of tapped pilot passages. Simply by opening or plugging certainpassages, a number of different pilot supply options are available. A cross

section of the valve bodies and both end views are shown below. Theseviews show the location of all passages. The letters do not appear on thecasting. They are used only to identify the ports and the locations.

SINGLEPILOT

EXTERNAL SUPPLYFROM PORT 12

N/A

N/A

N/A

N/A

N/A

N/A

N/A

SINGLEPILOT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

14CINTERNAL SUPPLY

FROM PORT 3

15

ISO 5599/2 Series

AccessoriesSpeed Controls Kits

The ISO speed control kit mounts between the valve unit and any base or manifold mounting. The 3 and 5ports of the unit contain needle valves which can be adjusted to throttle the flow of exhaust air out of thevalve unit. Thus, the speeds of the two strokes of a cylinder piston can be adjusted independently on thesame end of the speed control unit.

ISO 1 to ISO 2Use transition plate kit 239-662 when ISO 1 is to theleft of an ISO 2 assembly when facing cylinder ports.

Use transition plate kit 239-663 when ISO 1 is tothe right of an ISO 2 assembly when facing cylinderports.

ISO 2 to ISO 3Use transition plate kit 239-664 when ISO 2 is to theleft of an ISO 3 assembly when facing cylinder ports.

Use transition plate kit 239-665 when ISO 2 is tothe right of an ISO 3 assembly when facing cylinderports.

1

2

Gallery Blocking Disc KitsMay be used to block any gallery in a manifold system.

Blank Station Plate Kit

Transition Plate Kits - Available without circuit board only

Speed Control Kit NumbersSERIES PART NUMBERS DIMENSIONS “A”

ISO 1 239-634 0.93” (23.6mm)

ISO 2

ISO 3

239-645

239-661

1.30” (33mm)

1.63” (41.4mm)

Disc Kit NumbersSERIES 1-5 GALLERY PILOT SUPPLY GALLERY

ISO 2 239-252 239-652

ISO 1 239-251 239-651

ISO 3 239-253 239-653

Plate Kit Numbers

SERIES PART NUMBERS

ISO 2 239-644

ISO 1 239-641

ISO 3 239-660

16

ISO 5599/2 Series

“Z-Boards”™

SIZE“Z-BOARD”™

PART NUMBER

Size 2

Size 3

Size 1 256-812

256-792

256-804

“Z-Board”™ “ZR-Board”™

“ZR-BOARD”™PART NUMBER

RIBBON CABLE PART NUMBER

256-813

256-801

256-806

230-1065

230-1063

230-1064

“Z-Board”™ Ribbon Cable

17

G2-2 Electronics forISO 5599/2 Series

25 Pin Sub-D Connector Kit

37 Pin Sub-D Connector Kit

Parts ListDET.NO.

NO.REQ’D PART NAME PART NO.

1

2

3

4

5

6

1

2

1

2

1

1

Housing

Hex Screw

Gasket

Screw

PBC Assembly

Gasket

105-401

127-825

113-531

256-607

113-507

127-318

7 2 Screw Assembly 127-396

25 PIN SUB-D HOUSING KIT PART NO. 239-1174

Parts ListDET.NO.


1

2

3

4

5

6

1

2

1

2

1

1

Housing

Hex Screw

Gasket

Screw

PBC Assembly

Gasket

105-401

127-825

113-531

256-608

113-530

127-318


37 PIN SUB-D HOUSING KIT PART NO. 239-1180

Note: External fusing or output protection recommended.


18


1-16 & 1-32 Terminal Strip Kit

26 Pin & 26 + 12 Pin Round Connector Kit

Parts ListDET.NO.


1

2

3

4

5

6

4

4

1

1

1

1

Screw

Lockwasher

Backplane Board

Cover Strap

Gasket

Cover

127-697

128-188

256-618

113-533

105-405

125-772

7 4 Screw 127-852

TERMINAL STRIP HOUSING KITS PART NO.

1-16 Solenoid 239-1229

1-32 Solenoid 239-1231

8 1 Screw 127-318

9 1 DIN Rail Cover PT

10 1 Screw

11 1 Converter BRD

12 2 Screw

13 2 Gasket

14 1 Housing

15 1 Terminal Strip (1-16)

16 1 Terminal Strip (17-32)

17 1 Adapter

18 1 Gasket

19 4 Screw

20 4 Lockwasher

105-403

127-180

256-645

127-794

113-531

125-844

256-617

256-619

119-659

113-542

127-879

128-192

Parts ListDET.NO.


1

1

2

3

4

4

1

1

1

1

1

1

Cover (26 Pin Only)

Cover (26 +12 Pin Only)

Gasket

Gasket

26 PCB Assembly

26 + 12 PCB Assembly

105-408

105-421

113-531

256-624

256-688

113-353

5 2 Screw 127-875

ROUND CONNECTOR KITS PART NO.

26 Pin 239-1184

26 + 12 Pin 239-1376

6 1 Lockwasher 128-294

7 1 Hex Nut


9 3 Screw

10 1 Screw

11 1 Shield (26 + 12 Pin Only)

12 1 Gasket (26 + 12 Pin Only)

13 4 Screw (26 + 12 Pin Only)

127-770

140-759

128-293

127-810

140-759

127-811

12 POLE ROUND FEMALE CABLE 20 AWG-UNSHIELDEDUSED WITH 26 + 12 POLE MANIFOLDS (AKS)

230-960 - Connector w/o cable - solder cup version230-879 - Connector w/o cable - crimp contact version

2 Meter - CC1202MB00000000

5 Meter - CC1205MB00000000

26 POLE ROUND FEMALE CABLE 20 AWG-UNSHIELDED USEDWITH 26 + 12 & 26 POLE MANIFOLDS (AKR) & (AKS)

10 Meter - CC1210MB00000000

230-1070 - Connector w/o cable - solder cup version230-742 - Connector w/o cable - crimp contact version

2 Meter - CC2602MB00000000

5 Meter - CC2605MB00000000

10 Meter - CC2610MB00000000


26 Pin 26 Pin + 12 Pin


19


Dimensional Drawings Electrical Interface

25 Pin Sub-D 37 Pin Sub-D

Terminal Strip 1-16 & 1-32 26 Pin & 26 + 12 Pin Round Connector

A B C D E F G H

1.45

(36.8)

0.29

(7.4)

0.42

(10.7)

2.98

(75.7)

2.32

(58.9)

0.25

(6.3)

2.40

(61.0)

2.47

(62.7)

A B C D E F G H

1.45

(36.8)

0.29

(7.4)

0.42

(10.7)

2.98

(75.7)

2.04

(51.8)

2.32

(58.9)

0.25

(6.3)

2.40

(61.0)

J

2.47

(62.7)

A B C D E F G H

2.28

(57.9)

1.00

(25.4)

0.29

(7.4)

2.98

(75.7)

2.32

(58.9)

0.43

(10.9)

0.25

(6.3)

2.40

(61.0)

J K L

1.58

(40.1)

2.95

(74.9)

1.14

(29.0)

A B C D E F G H

1.00

(25.4)

0.29

(7.4)

2.98

(75.7)

2.40

(61.0)

0.25

(6.3)

1.66

(42.2)

1.61

(40.9)

0.82

(20.8)

J

2.32

(58.9)

CLEARANCE HOLE FOR1/4 OR 6mm SCREW

F

G H

E

D

B CA


G

H J

FE

D

A

BC


D

F

E

AB

C

L

K

JG

H

3/4 NPT CONDUITCONNECTION

G

J

H

F

C


B

A

DE

20


Connector/Cover Assembly

8/16 I/OCover Assembly

8/16 I/OCircuit Board

4/8 I/OCover Assembly

Left End MountingBracket

BackplaneCircuit Board

4/8 I/ONarrow Module



MCM - ManualConfiguration

Module


Communication Module

DIN RailCompatible

FieldbusCommunication

Electronics

TransferBoard

8/16 I/OWide Module

G2-2 Fieldbus Communication Electronics

Why use Numatics Fieldbus communication electronics? Modular Reality

• No internal wiring simplifies assembly

• Up to 192 discrete output points and 32 valve solenoids and96 input points per communication mode

• Enhanced diagnostics include discrete I/O status with short circuit protection

• Software or manual configuration simplifies commissioning

• Plug-together flexibility

• Backplane technology allows fast maintenance

• Conformance tested ensures compatibility

• Shorted and open load diagnostics

• NPN and PNP discrete I/O modules

• NEMA4/IP65 protected against water splash

• Low cost distribution options provide economic solutions for applications

• DIN rail mountable

Supported Protocols:

• DeviceNet (with DeviceLogix - consult factory)

• ControlNet

• Allen Bradley 1771 Remote I/O

• Ethernet (consult factory)

• Profibus DP 1.5 MBps & 12MBps

• Interbus-S (consult factory)

21


DeviceNet

DeviceNet is an open protocol bus communicationsystem developed by Allen-Bradley based on ControllerArea Network (CAN) technology. The governing bodyfor DeviceNet is the Open DeviceNet VendorsAssociation (ODVA). The ODVA controls the DeviceNetspecification and oversees product conformancetesting.

Numatics G2-2 DeviceNet nodes are capable ofaddressing up to 164 output/96 input. They have beentested and approved for conformance by the ODVA.

More information about DeviceNet and the ODVA canbe obtained from the following WEB site:

Open DeviceNet Vendors Association (ODVA)www.odva.org

Technical DataELECTRICAL DATA VOLTAGE CURRENT

BUS Power 11-25 VDC 0.025 amps.

Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum

OPERATING DATA

Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Communication Module Contains all communication electronics as well as short circuit protected driver circuitryfor up to 32 valve solenoids.

Manual Configuration Module Optional module for use when a manual configuration method ispreferred. Note: Use option “G08” in “NX” model number (page 2012-56)

NETWORK DATA

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.web site at: www.numatics.com

Maximum Discrete I/O Points Software configurable (standard): Various combinations of 132 outputs & 96 inputsWith optional manual configuration module: Various combinations of 110 outputs & 96 inputs

ManualConfiguration

Module(optional)

CommunicationModule

Node Power 24V ± 10% 0.040 amps.

Aux Power Connector Single key way 4 pin mini type (male)

LED’s Module status, network status, fuse integrity & aux power status

Supported Baud Rates 125 K Baud, 250 K Baud, 500 K Baud with auto-Baud detection

Supported Connection Types Polled, cyclic & change of state (COS)

Bus Connector Single keyway 5 pin mini or 12mm micro type (male)

Diagnostics Shorts & open load conditions from valve solenoid coils & outputs are monitored

Special Features Supports auto-device replacement (ADR)

Bus Connector5 Pin Mini(Standard)

Bus Connector5 Pin 12mm Micro

(Optional consult factory)

22


ControlNet

ControlNet is an open network that meets the demandsof today’s industrial applications requiring high speed (5MBIT/sec.), high throughput with predictable andrepeatable transfers of mission critical data.

Originally developed by Allen-Bradley, it is based on theControl and Information Protocol (CIP) technology. Thegoverning body for the ControlNet technology isControlNet International LTD.

More information about ControlNet can be obtainedfrom the following website:www.controlnet.org



OPERATING DATA



Moisture Designed to meet NEMA 4 / IP65 requirements with proper connector hoods


CONFIGURATION DATA

Power Module Contains power interface electronics as well as short circuit protected driver circuitryfor up to 32 valve solenoids.

Comm. Interface Module Contains communication interface electronics and network address (MAC ID) configuration hardware.

NETWORK DATA

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.web site at: www.numatics.com

Maximum Discrete I/O Points Various combinations of 192 outputs & 96 inputs

Node Power 24V ± 10% 0.097 amps.

Aux Power Connector Single key way 4 pin mini type (male)

LED’s Module owned, module status, channel A & B, fuse integrity & aux power status

Supported Baud Rates 5 MBIT/sec

Connectors BNC type for network; RJ-45 for Network Access Point (NAP)

Diagnostics Shorts & open load conditions from valve solenoid coils & outputs are monitored

Special Features Support for redundant media via 2 BNC connectors

23




LED’s Communications status, fuse integrity and aux. power status

OPERATING DATA





CONFIGURATION DATA


Manual Configuration Module Module containing DIP and rotary switches for setting deviceconfiguration data.

Aux Power Connector Single keyway 4 pin mini type

Rack Size: Rack size set automatically to 1/4, 1/2, 3/4, or full rack based onthe I/O modules installed on the manifold assembly.

Maximum Discrete I/O Points Various combinations of 110 outputs & 80 inputs

Allen Bradley 1771 Remote I/O

Allen-Bradley 1771 Remote I/O is a proprietaryprotocol based on a patented chipset.This chipset is obtained from Allen-Bradley andincorporated into the Numatics RIO module.

This product incorporates technology which is licensed by Allen- Bradley Company, Inc. Allen-Bradleyhas not technically approved, nor does it warrant or support this product. All warranty and support forthis product and its application is provided solely by Numatics, Incorporated.

Node Power 24 VDC ± 0.065 amps.

NETWORK DATA

Supported Baud Rates 57.6 K Baud, 115.2 K Baud and 230.4 K Baud

Bus Connector Single keyway 5 pin mini or 12mm micro type

Special Features Support for processor restart/lockout and hold last state

ManualConfiguration

Module

CommunicationModule

Bus Connector5 Pin Mini(Standard)


(Optional consult factory)

24




LED’s Processor status, network status, fuse integrity & aux power status

OPERATING DATA





CONFIGURATION DATA


Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device configuration data.*Optional only whenusing a Class 2 Profibus DP Master. (Note: see electronic interface options page 26)

Aux Power Connector Single keyway 4 pin mini type (male)

Maximum Discrete I/O Points Manual configurable with MCM (standard): Various combinations of 110 outputs & 96 InputsSoftware configurable (optional): Various combination of 132 outputs and 96 inputs

Profibus DP (1.5 MBps & 12 MBps)

Profibus DP is a vendor-independent, open fieldbusprotocol designed for communication between automationcontrol systems and distributed I/O at the device level.

Numatics’ G2-2 Profibus DP modes are designed andtested to conform to the Profibus standard EN50170.Certification is by the Profibus Interface Center (PIC)according to the guidelines determined by the ProfibusTrade Organization (PTO). The certification processensures interoperability for all Profibus devices.

More information about Profibus DP can be obtained atthe following web site:

Profibus Trade Organization (PTO)www.profibus.com/

Node Power 24 VDC +/- 10% 0.120 amps.

NETWORK DATA

Bus Connector 1.5 MBPS: Single keyway 5 pin 12mm micro type (male)1.5 to 12 MBPS: Single reverse key 5 pin 12mm micro (female)

Diagnostics Shorts & open load conditions from valve solenoid coils & discrete outputs are monitored

Special Features Supports Class 2 Profibus DP Master with auto-configuration

(GSD) file and technical manuals are available in the download section of the Numatics, Inc.web site at: www.numatics.com

ManualConfiguration

Module

CommunicationModule


Single Keyway(1.5 MBPS)

Bus Connector5 Pin 12mm MicroReverse Keyway

(12 MBPS)

NUMATICS

3

2

1

0

7

6

5

3

2

1

4 0

47

53

41

26

31

82

87

65

Manual ConfigurationModule (MCM) Optional

CommuncationsModule

Manual Override

Discrete I/O Side(Maximum of 6 Modules)

Valve Side(Maximum of 32 Solenoids)

ValveEnd Plates

Valve

Dual 15 Pin Sub-D

25 Pin Sub-D

25 Pin Sub-D

w/Aux Power

4 Connector I/O Module

8 Connector I/O Module

I/O PointLED StatusIndicator(s)

Discrete I/OConnectors

1

Network & DeviceStatus LEDs

Output Module

Input Module

Input Module

Valve Side 25 pin Sub-D Output

25


Technical DataELECTRICAL DATA

Inputs:

Voltage 24 VDC

Type NPN, PNP or contact closure

LED Indicator Input status

Outputs:

Voltage 24 VDC +/- 10%

Current 0.5 amperes per output with short circuit protection(consult factory for higher current requirements)

Type Sinking (NPN) & Sourcing (PNP)

LED Indicator Output status

OPERATING DATA




Vibration 3 axis, up to 500 Hz, .06” displacement at 6 G’s

Connectors Single keyway 4 pin female 12mm micro and 25 & 15 pin Sub-D connectors

CONFIGURATION DATAThe physical limitation of the discrete I/O section is 6 modules including the manual configuration module.

Connectors per Block

I/O Points per Connector

Total I/O points

The maximum number of modules connected to the discrete I/O side is 6. A fully configured manifold assembly would require 6 Wide Profile Modules with doublecapacity per connector (i.e. 16 I/O points per module times 6 modules equals 96 I/O points). If a Manual Configuration Module is used (standard with A-B 1771 RIO &Profibus-DP), a maximum of five I/O modules may be installed and the maximum number of discrete I/O points is 80.

NARROW HOUSING WIDE HOUSING

4 4 1 2 8 8 1 2

1 2 16 8 1 2 22 16

4 8 16 16 8 16 22 32

Discrete I/O ModulesDiscrete I/O modules are used to connect additional I/O devices to the valve manifold node. This provides for moreefficient use of system resources when configuring a communication system.


26

How to Order:1) Assembly Kit Selection

Each valve station must specify valve type and configuration, refer to page 5.

3) Discrete I/O Table for I/O In Excess of 99

4) Discrete I/O Station Selection (see pages 28-30)

E020816DN D F

Fieldbus ProtocolsDN = DeviceNet™AB = Allen Bradley RIOPB = Profibus DP1.5 MBpsPT = Profibus DP12 MBpsIS = Interbus-SCN = ControlNetDL = DeviceLogix

Number ofDiscrete Inputs (See chart below if in excess of 99)

Number ofDiscrete Outputs (See chart below if in excess of 99)

N X G

OptionsE02 = Separate power standard

(valve and I/O)G08 = With Manual

Configuration Module (if not standard) & E02G18 = Valve side Sub-D NPN ouput moduleG19 = Dual 25 Pin Sub-D output module

valve sideG22 = Dual 15 Pin Sub-D output module

valve side

VoltageF = 24 VDC

I/O TypeD = DigitalA = AnalogB = Analog and Digital

STDQ

Electrical / ElectronicType & LocationE = Fieldbus Electronics with

“Z-Board”™

Valve SeriesQ = ISO 5599/2 size 1R = ISO 5599/2 size 2S = ISO 5599/2 size 3

Number of Valve Stations*A = 1B = 2C = 3D = 4E = 5F = 6G = 7H = 8

A K E 0 0

OptionsSTD = Standard

Port TypeN = NPTFG = G Tap

End Plate Port Size3 = 3/8 (Size 1)4 = 1/2 (Size 2)6 = 1 (Size 3)

0 0

I = 9J = 10K = 11L = 12M = 13N = 14O = 15P = 16

D 3 N

I/OCODE

NUMBER OF I/0

A0 100

A4

A1

A2

A3

A5

A6

A7

A8

A9

101

102

103

104

105

106

107

108

109

I/OCODE

I/OCODE

I/OCODE

NUMBER OF I/0

NUMBER OF I/0

NUMBER OF I/0

B0

B1

B2

B3

B4

B5

B6

B7

B8

B9

C0

C1

C2

C3

C4

C5

C6

C7

C8

C9

D0

D1

D2

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

* Maximum number of valve stations is determined by the combination of singleand double Z-Boards types installed in the manifold sub-bases. All G2-2 communicationmodules support 32 output drivers for valve solenoid coils.

2) Valve Model Number SelectionValve model number with plug-in manifold base (see model selection tables pg. 5).

Electronic Interface

27


When Ordering:

AKC Fieldbus Electronics

• Shaded components described by assembly Kit (AK)model number designation (see #1, pg. 26), with theexception of the communication module and number of I/Ostations that are described by Electronic Interface (NXG)model number designation. (see #3, pg. 26)

• Each valve manifold station is listed in sequential order form left to right when facing the port side of the manifold as indicated.

• Each discrete I/O station is listed in sequential order from RIGHT to LEFT starting from the communication module as indicated.

NOTE:

1. Total of 32 solenoid outputs available. Either 32 single solenoid valves or 16 double solenoid valves or any combination of singles or doubles, not to exceed 32 solenoid outputs.

2. When ordering a manifold assembly that exceeds 16 solenoids, the model number of the valve station containing the 17th solenoid MUST use a selection for the 7th and 8th digits from the table on pg. 5.

3. For manifold assemblies that exceed 16 solenoids, the assembly MUST be configured so an even number of solenoids are utilized prior to the station using the

ribbon cable feature. The 16th & 17th solenoid cannot be on the same valve.

Example Order:AKEQP00003NSTD

valve station 1 I13BB4Z2MN00061valve station 2 I13BB4Z2MN00061valve station 3 I13BB4Z2MN00061valve station 4 I13BB4Z2MN00061valve station 5 I13BB4Z2MN00061valve station 6 I13BB4Z2MN00061valve station 7 I13BB4Z2MN00061valve station 8 I13BB4Z2MN00061valve station 9 I13BB4R2MN00061valve station 10 I13BB4Z2MN00061valve station 11 I13BB4Z2MN00061valve station 12 I13BB4Z2MN00061valve station 13 I13BB4Z2MN00061valve station 14 I13BB4Z2MN00061valve station 15 I13BB4Z2MN00061valve station 16 I13BB4Z2MN00061

NXGDN6438DFE02I/O station 1 239-1317I/O station 2 239-1317I/O station 3 239-1319I/O station 4 239-1869I/O station 5 239-1870I/O station 6 239-1460

ASSEMBLED

4 2 4 2 4 2

I/OSTATIONS

VALVESTATIONS2 16 1 2 16

FIELDBUSCOMMUNICATION

MODULENXG

28


Fieldbus Communication Module and Manual Configuration Module Assemblies

Communication Module Kit

COMMUNICATION MODULE KIT

DeviceNet with Mini Comm. Connector

DeviceNet with 12mm Comm. Connector

Allen-Bradley 1771 RIO with Mini Comm. Connector

Allen-Bradley 1771 RIO with 12mm Comm. Connector

Profibus-DP (1.5 MBps) with 12mm Comm. Connector

Profibus-DP (12 MBps) with Reverse Keyway 12mmComm. Connection

ControlNet

239-1514

239-1827

239-1516

239-1520

239-1518

PART NO.

DET.NO.


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

4

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

Backplane Board Ass’y

Housing

Screw

Cover Lens

Gasket

Cover

Comm. Board Ass’y - DeviceNetComm. Board Ass’y - AB1771-RIO Comm. Board Ass’y - Profibus-DP

1.5 & 12MBps

Screw

5 Pin “Mini” Conn. - DeviceNet & AB 1771-RIO5 Pin Conn. - Profibus DP 1.5MBps5 Pin 12mm male - DeviceNet & AB 1771 RIO5 Pin 12mm reverse key - Profibus DP 12MBPS

4 Pin Conn.

Ground Screw

Driver Board Ass’y

Converter Board Ass’y

Gasket

Ground Screw

Washer 128-162

127-318

113-531

256-671

256-680

127-176

140-809

140-810140-847140-847140-848

127-794

DET.NO.


1

2

3

4

5

6

7

8

9

10

1

2

1

1

1

2

2

2

2

1

Housing (not sold separately)

Screw

Cover

Switch Board Assembly

Switch Backplane

Support Pin

Gasket

Screw

Lockwasher

Gasket

127-852

105-418

256-684

256-672

140-828

113-531

127-697

128-188

113-532

Manual Configuration Module (MCM) Kit 239-1384(For All Protocols)

Interbus-S

256-666

127-852

122-1075

113-533

105-416

256-673256-678256-710

Not Sold Separately

239-1519

Consult Factory

239-1841

1

1

Valve & Output Fuse (10A)

Node Input Fuse (4A)

140-934

140-933

DeviceLogix 239-2087

29


I/O Block Assemblies

Input/Output Module Kit 4/8

Input/Output Module Kit 8/16

4 INPUTS

Sinking (NPN)

Replacement I/O Board for above

Sourcing (PNP)


239-1304

4 OUTPUTS 8 INPUTS 8 OUTPUTS

256-646

239-1305

256-648

239-1306*

256-650

239-1307

256-652

239-1308

256-647

239-1309

256-649

239-1310*

256-651

239-1311

256-653

DET.NO.


1

2

3

4

5

6

7

8

9

10

1

2

2

1

1

1

1

1

2

2

1


Screw

I/O Cover Assembly 4 I/O Points


I/O Board Ass’y

I/O Backplane

Support Pin

Gasket

Screw

Lockwasher

Gasket

127-852

205-377

205-378

See Chart Below

256-672

140-828

113-531

127-697

128-188

113-532

1 I/O Connector Dust Cover 230-647

Sinking (NPN)


Sourcing (PNP)


8 INPUTS 8 OUTPUTS 16 INPUTS 16 OUTPUTS

239-1312 239-1318*

256-654

239-1313

256-656

239-1314*

256-658

239-1315

256-660

239-1316

256-655

239-1317

256-657

256-659

239-1319

256-661

DET.NO.


1

2

3

4

5

6

7

8

9

10

1

2

1

1

1

1

2

1

2

2

1


Screw



I/O Board Ass’y

I/O Backplane

Support Pin

Gasket

Screw

Lockwasher

Gasket

127-852

205-381

205-382

See Chart Below

256-665

140-828

113-531

127-697

128-188

113-533

1 I/O Connector Dust Cover 230-647

*Not to be used for new applications. Replacement units only.

*Not to be used for new applications. Replacement units only.

30


25 Pin Sub-D Connector Input

Dual 15 Pin Sub-D Connector InputDET.NO.


1

2

3

4

5

6

6

7

8

9

10

11

12

13

2

4

1

1

2

1

1

2

2

1

1

1

2

2

Screw

Hex Screw

Cover

Gasket

Gasket

Input Module Board Ass’y (Sinking NPN)

Input Module Board Ass’y (Sourcing PNP)

Lockwasher

Screw


I/O Backplane Board Ass’y

Gasket

Support Pin

Nameplate

127-852

127-825

105-426

113-532

113-566

256-796

256-798

128-188

127-697

256-672

113-531

140-828

122-1057

DUAL 15 PIN SUB-D INPUT KITS PART NO.

16 Point Sinking (NPN)

16 Point Sourcing (PNP)

239-1868

239-1870

DET.NO.


1

2

3

4

5

6

6

7

8

9

10

11

12

2

4

1

1

2

1

1

2

2

1

1

1

2

13 2

Screw

Hex Screw

Cover

Gasket

Gasket

Input Module Board Ass’y (Sinking NPN)

Input Module Board Ass’y (Sourcing PNP)

Lockwasher

Screw



Gasket

Support Pin

Nameplate

127-852

127-825

105-427

113-532

113-507

256-797

256-799

128-188

127-697

256-672

113-531

140-828

122-1057

25 PIN SUB-D INPUT KITS PART NO.

16 Point Sinking (NPN)

16 Point Sourcing (PNP)

239-1869

239-1871

31


25 Pin Sub-D Connector Output Module w/Aux. Power Connector

Left Mounting Cover Assembly

DET.NO.


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

4

1

2

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

Screw

Cover

Gasket

Gasket

Output Board Ass’y

Screw

Washer

Housing

Jack Screw

Washer

Screw


Gasket

Support Pin

Lockwasher

Screw

Nameplate

Nameplate

127-852

105-425

113-533

113-507

256-722

127-176

128-162

125-802

127-825

128-350

127-172

256-665

113-531

140-828

128-188

127-697

122-1058

122-1057

25 PIN SUB-D OUTPUT KIT PART NO.

22 Point Sourcing (PNP) 239-1460

DET.NO.


1

2

3

4

5

6

7

1

1

2

2

2

2

2

Gasket

Left Hand Mounting Cover

Spring (DIN Rail Only)

Clamp (DIN Rail Only)

Screw

Lockwasher

Screw (DIN Rail Only)

113-531

105-403

115-355

125-720

127-697

128-188

127-472

LEFT HAND MOUNTING COVER ASSEMBLY PART NO.

Without DIN 239-1816

With DIN 239-1815

32


Valve Side Sub-D Output Modules

Single 25 Pin Sub-D Output Module 239-1713

Dual 25 Pin Sub-D Output Module 239-1867

• Used without valves only

• Located between communication module and right mounting cover

• Provides 32 output capability 16 outputs per connector.

• Used to connect auxiliary valve manifold when main manifold utilizes

16 solenoids output or less.

• Picks up solenoid outputs 17-32.


Dimensional Drawing G2-2 Fieldbus Communication Assembly

Dimensionstop dimensions = inchesbottom dimensions (in parenthesis) = millimeters

0.29(7.4)

4.65(118.1)

2.98(75.7)

2.32(58.9)

2.40(61.0)

0.25(6.4)

1.00(25.4)

1.42(36.1)

2.28(57.9)

3.95(100.3)

A B C D E F G H J K

33

Numatics Incorporated1450 North Milford Road

Highland, Michigan 48357-4560

(248) 887-4111Fax (248) 887-9190

Visit Numatics on the Web at:www.numatics.com

· Order Online ·

· View, Download or Print Catalogs ·

· Download CAD Models ·

· Locate Your Local Distributor ·

· Training Information ·

· Engineering Tools ·

reflected in our designs, our worldwide sales and · 2011-11-16 · first letter = “14”...

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