reflector materials for two-dimensional low-concentrating photovoltaic systems: the effect of...
TRANSCRIPT
PROGRESS IN PHOTOVOLTAICS: RESEARCH AND APPLICATIONS
Prog. Photovolt: Res. Appl. 2005; 13:217–233
Published online 14 January 2005 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/pip.588
Reflector Materials for Two-dimensional Low-concentratingPhotovoltaic Systems: the Effectof Specular versus DiffuseReflectance on the ModuleEfficiencyMaria Hall1*,y, Arne Roos2 and Bjorn Karlsson3
1Energy Technology Department, Swedish Energy Agency, P.O. Box 310, 631 04 Eskilstuna, Sweden2Division of Solid State Physics, Department of Engineering Sciences,Uppsala University, Box 534, 751 21 Uppsala, Sweden3Division of Energy and Building Design, Department of Construction and Architecture,Lund University, P.O. Box 118,221 00 Lund, Sweden, and Vattenfall Utveckling AB, 814 26 Alvkarleby, Sweden
Photovoltaic modules in two-dimensional low-concentrating systems with specular
parabolic reflectors often experience high local irradiance that causes high local cur-
rents and cell temperatures. This generally results in power losses. The use of low-
angle scattering reflectors gives a smoother irradiance distribution, which results in a
higher fill factor. In order to study how the choice of reflector material influences
system performance, two different reflector materials (anodised aluminium and lac-
quered rolled aluminium laminated on a plastic substrate) were compared. The total
and diffuse reflectance spectra of the reflector materials were measured, the inte-
grated hemispherical and specular solar reflectance values calculated, and the angu-
lar distributions of scattered light investigated. Two geometrically identical 3�concentrating photovoltaic systems with semi-parabolic over edge reflectors of the
different materials were tested outdoors. While the anodised aluminium reflector,
which had higher hemispherical and specular solar reflectance, resulted in a higher
short-circuit current, the low-angle scattering lacquered foil gave a higher fill factor,
due to a smoother image of the sun on the module surface, and an equally high cal-
culated annual electricity production. Given its low price, the latter reflector should
thus be more cost-effective in low-concentrating photovoltaic systems. Copyright #
2005 John Wiley & Sons, Ltd.
key words: photovoltaic systems; parabolic concentrators; reflector materials; optical proper-
ties; low-angle scattering; fill factor; anodised aluminium; reflector laminate
Received 5 March 2004
Copyright # 2005 John Wiley & Sons, Ltd. Revised 29 September 2004
*Correspondence to: Dr Maria Hall, Energy Technology Department, Swedish Energy Agency, P.O. Box 310, 631 04 Eskilstuna, Sweden.yE-mail: [email protected]
Contract/grant sponsor: Swedish Energy Agency.
Applications
1. INTRODUCTION
1.1. Motivation for low-concentrating photovoltaic systems
The high costs of photovoltaic (PV) modules and the limited space available for electricity production
units in urban areas motivate building integration of PV systems. When PV systems are integrated in
the buildings in the design phase, the cost of facade cladding, which is sometimes more expensive than
the PV modules, can be avoided, and this saving can be deducted from the investment cost of the PV system.
The high module costs also motivate the use of concentrators to increase the irradiance on the modules and
thereby increase the electricity production from a given module area. Building integration and concentration
can be combined, and this is less complicated if the concentrating systems are static. If a PV system is to be
integrated into a facade, it is almost always desirable to avoid moving parts. Since highly concentrating PV
systems have to track the sun in order to operate all year round and several hours per day, these kinds of systems
are not appropriate for building integration. In order not to waste a significant part of the annual irradiation,
static systems imply low concentration ratios. Furthermore, east–west aligned or vertical concentrators with
cylindrical geometries are often more easily integrated in facades, than concentrators with rotational
symmetry. Therefore, our work on building-integrated concentrating PV systems has been focussed on two-
dimensional systems with concentration ratios below 5� . Concentrating systems are also considered for solar
thermal applications and several papers have been published on the subject of non-imaging concentrators.1,2 An
overview of some design features can be found in the thesis by Ronnelid.3
Integration of PV systems into vertical facades is more appropriate at high latitudes, for example in
Sweden, where most of the annual irradiation is received at relatively low solar heights,4 than at lower
latitudes. Figure 1 shows the monthly total irradiation on the horizontal, Gh, and on a vertical wall that faces
south, Gv, at three different sites on the northern hemisphere: Stockholm (59�N, 18�E) in Sweden, Madrid
(40�N, 3�W) in Spain, and Accra (5�N, 0�) in Ghana. The figure shows that the difference between the annual
irradiation on a vertical wall (Gv¼ 960 kWh/m2) and on the horizontal (Gh¼ 980 kWh/m2) is negligible in
Stockholm, while it is significant in Madrid (Gv¼ 1260 kWh/m2, Gh¼ 1660 kWh/m2) and in Accra
(Gv¼ 800 kW h/m2, Gh¼ 1810 kWh/m2). Furthermore, in Stockholm, integration of a PV system in a ver-
tical wall facing southwards reduces the variation in electricity production between the summer and winter
seasons, compared with horizontal systems or systems that are inclined at low angles. In an optimised col-
lector system the tilt angle is somewhere in between vertical and horizontal, more vertical the further north
the system is situated. The solar irradiation is thus higher against an inclined surface than against the hor-
izontal surface shown in Figure 1 (except for Accra, which is close to the equator). However, the values for
the horizontal surface represent the total amount of solar energy available at the given location per square
metre of land area.
Figure 1. Monthly global irradiation on a horizontal plane and on a vertical wall that faces due southwards, for Stockholm,
Madrid, and Accra (data from Meteonorm)
218 M. HALL, A. ROOS AND B. KARLSSON
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1.2. Previously developed concentrating systems with static parabolic reflectors
In 1999, a static, facade-integrated solar thermal collector with over edge parabolic reflectors having a geo-
metric concentration ratio of 3�was installed in Aneby (58�N, 14�E), Sweden.5 A similar prototype of a con-
centrating element for facade integration of thin-film modules has also been developed. The system is modular
and several concentrating modules can be put next to and on top of each other, like bricks in a wall. Each con-
centrating module includes a PV module in combination with an over edge semi-parabolic, east–west aligned
static reflector as well as thermal insulation in order to serve as an integrated multi-functional part of the
building envelope.6,7
1.3. Properties of reflector materials
Because of their low cost and their manufacturing flexibility, mirrors based on sheets of anodised aluminium
or thin-film-coated (reflectance-enhanced) aluminium are often used as concentrators in solar energy appli-
cations. Aluminium reflectors offer an initial total solar reflectance of about 90%, high specularity, and good
mechanical properties. However, for cost-effective solar heat or electricity production in concentrating sys-
tems it is also important that the optical properties of the chosen reflector material are long-term stable. The
high initial reflectance of aluminium-based reflectors is in general not preserved in an outdoor environment
and therefore studies of degradation of solar reflectors and other components of solar energy systems
have been initiated, for instance within the International Energy Agency’s, Solar Heating and Cooling
Programme’s Task 27.
It seems to be generally believed that reflectors for use in concentrating solar energy systems should
have as high specular part of the reflectance as possible.8,9 Indeed, a high specular reflectance is
important for highly concentrating solar thermal systems that produce water at high temperatures,10 and
for highly concentrating PV systems with sun-tracking, such as the EUCLIDES system.11 Accurate design
of the concentrator optics and tailoring of the resulting irradiance distribution on the cell surface is neces-
sary for highly concentrating systems, since an uneven irradiance distribution reduces the fill factor and the
open-circuit voltage.12,13 Photovoltaic modules in two-dimensional single or compound parabolic reflectors,
that focus radiation in a sharp line, experience large inherent local irradiance differences. This causes high
local currents and cell temperatures, which result in power losses, also in low-concentrating (<5� )
systems with two-dimensional parabolic reflectors, as has been shown earlier.6,7,14 Hence, in systems
of this type the use of reflector materials with a diffuse component of the reflectance, which is scattered
at low angles, may be favourable. A parabolic reflector with some low-angle scattering gives a smoother
irradiance distribution on the PV cells, which results in higher fill factor and higher power output.
Furthermore, the thin-film deposition processes used in the manufacturing of highly reflecting alumi-
nium-based mirrors are expensive, and possibly the use of low-cost materials with slightly lower specular,
and total, solar reflectance is more cost-effective for low-concentrating systems.
1.4. Objectives of this work
This work is part of a Swedish university–industry collaboration, aiming at decreasing the cost of solar elec-
tricity by designing modular static, low-concentrating PV systems for integration in a building envelope,
which includes standard modules designed for one-sun illumination, low-cost reflectors, and thermal insu-
lation. In order to keep costs down, the components should be off-the-shelf products and the system should
be easy to install, operate, and maintain. In the project reported in this article, the aim was to evaluate how
the performance of a concentrating PV system depends on the choice of reflector material and specifically to
investigate the differences in electricity production between low-concentrating systems with specular mir-
rors and systems with partly diffuse mirrors. The optical properties of two different reflector materials (one
specular and one partly diffuse) were investigated and parabolic over edge reflectors made of the materials
were tested in a prototype system in order to see how a significant diffuse component of the reflectance influ-
ences the module fill factor and the electric output.
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2. DESCRIPTION OF THE 3�CONCENTRATING TEST SYSTEM
2.1. Parabolic reflectors
The profile of a parabolic reflector can be described by15
r ¼ 2f
1þ cos’ð1Þ
where f is the focal length, r is the radius vector, and ’ is the angle between the z-axis (which will be called the
optical axis from here on) and the radius vector. The shape of the basic parabola is depicted in Figure 2.
The parabolic shape is utilised in various types of concentrating systems, which can be either two- or three-
dimensional. Three-dimensional parabolic concentrators have rotational symmetry around the optical axis,
while two-dimensional concentrators have translational symmetry. In a concentrating system that utilizes a
specular two-dimensional parabolic reflector, light that is incident parallel to the optical axis will be concen-
trated on a line at the focus of the system (into the paper at the focal point/line in Figure 2). In a three-
dimensional system, the focus will be point-like. If light is incident at an angle to the optical axis, it will be
focused between the vertex and the focal point, or rejected by the concentrator.
2.2. Geometry of the test system
Figure 3 shows a schematic of the concentrating system that was used for investigating the effect of specular
versus partly diffuse reflectors on the module efficiency. The system has an inclination � of the optical axis with
respect to the horizontal of 25�, which is the lower acceptance angle of the system. The module plane is tilted
forward at an angle of 20� with respect to the horizontal. This is close to the optimum angle, considering the
acceptance angles of the system and the geometrical design (height and thickness). The inclination of the mod-
ule also allows for radiation to reach the module directly, without first being reflected in the parabolic reflector.
The angle �, between the module plane and the optical axis, is thus 45�. At angles below the lower acceptance
angle, solar radiation will reach the module directly, without first being reflected in the parabolic reflector. The
same applies for solar altitude angles above about 70�. At the test site in Uppsala (latitude 60�N), the solar
altitude never exceeds 57�. However, the south-projected solar altitude, which is the projection of the solar alti-tude on the vertical plane extended from north to south, can be as high as 90�. The south-projected solar altitude
Figure 2. Cross-section of a parabolic reflector of length lwith a focal length f. The letter r denotes the radius vector, ’ is the
angle between the optical axis (denoted z) and the radius vector, and �a is the acceptance angle of the parabolic concentrator
220 M. HALL, A. ROOS AND B. KARLSSON
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is highest in the mornings and in the afternoons and equals 90� when the sun is due east or due west. The south-projected solar altitude is a useful tool for evaluating east–west aligned concentrators and can be utilised for
calculating the annual electrical output from a concentrating PV system.4 This implies that it is appropriate to
assess the optical efficiency of the system also for south-projected angles of incidence above 57�.For enabling tests of different reflector materials in the concentrating system, the two reflectors were fitted in
the same prefabricated structure of expanded polystyrene. It was thus possible to test the different reflector
materials without any difference in the geometry that could influence the results. Furthermore, the PV module
that was utilised in the measurements could be removed from the concentrating system and mounted elsewhere,
for example on a vertical wall, for reference measurements. The utilisation of the same PV module for all mea-
surements of current generation and electricity production enabled a direct comparison between the electrical
performance of the different concentrating systems and of the module without concentrators.
The geometric concentration ratio of the system Cg is defined as the ratio between the height of the entrance
aperture h and the module width a:
Cg ¼ h
a¼ cos2 �
2
� �cos2 �þ90
2
� � ¼ 2�96 ’ 3 ð2Þ
All symbols are given in Figure 3. With a module width, a¼ 143mm and with the angles � and � as stated
above, Equation (2) gives the height h of one concentrating element as 423mm. The minimum depth d of the
constructed system is equal to the focal length f which was calculated from Equation (1) and found to be
122mm. The ratio of the reflector area to the module area is denoted l, see Equation (3).
2.3. Photovoltaic module
The concentrating system was initially designed for thin-film copper–indium–gallium–diselenide (CIGS) mod-
ules. The work on the original system is further described elsewhere.6,16 In this project, a module of monocrys-
talline silicon was used instead of a CIGS module. The reason for using silicon cells in the string module is that
there are several module manufacturers in Sweden, which today assembly rectangular flat plate silicon modules,
that could easily transform parts of their assembly lines into string module manufacturing. Thus, the static low-
concentrating system could be of interest for the Swedish PV industry, provided that off-the-shelf silicon cells
are used. These cells are also significantly cheaper than cells especially designed for concentrating systems.
Figure 3. Schematic cross-section of the semi-parabolic concentrating system. The photovoltaic module plane has width a,
the focal length is f, and the reflector has length l. The acceptance angle of the system is denoted by �a and � is the angle
between the optical axis, z, and the module plane. The system height is h, while d indicates the minimum module depth
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The string module which was used in the prototype was manufactured by the Swedish company Gallivare
PhotoVoltaics AB and consists of eight 11� 11 cm monocrystalline silicon cells, designed for operation under
one-sun illumination, connected in series and laminated on an aluminium fin. The total cell area is 0�13m2. The
width of the module is 143mm and the module length is 1�2m. There is no spacing between the PV cells, but
the aluminium fin as well as the reflector are extended 0�1m on both sides (the east and the west
during operation) of the string module. Photographs of the concentrating system and the PV module are shown
in Figure 4.
2.4. The evaluated reflector materials
The reflector materials that were evaluated in this work were a standard anodised aluminium sheet and a lac-
quered rolled aluminium foil laminated on a flexible plastic substrate. The latter material consists of a 9 mmrolled aluminium foil, which is glued on a substrate of 250 mm polyethylene terephthalate (PET) and covered
by a 2 mm layer of a combination of methyl methacrylate (MMA) and n-butylmethacrylate (BMA) lacquer. The
two reflector materials were chosen because of their mechanical properties that make it possible to bend them
into a parabolic shape, their relatively low price, and their different optical properties (one was specular and one
was partly diffuse, as will be shown later). The durability of the optical properties of these two and several other
reflector materials is being tested within the IEA Solar Heating and Cooling Programme’s Task 27. Tests are
ongoing and the results not yet available.17
Avisual inspection showed that the anodised aluminium reflector had an isotropic surface, while the lacquered
rolled aluminium foil on a flexible plastic substrate showed signs of the rolling process in the shape of visible
grooves. When the laminated rolled aluminium reflector was tested as an over edge reflector in the concentrating
system, the grooves were oriented perpendicular to the length of the photovoltaic string module.
2.5. System cost
The overall motivation for using concentrators in PV systems is to reduce the cost of the produced electricity. In
the system which is studied in this work, the reflector area needed is approximately three times the module area.
Figure 4. Concentrating photovoltaic system intended for facade integration. The system includes a photovoltaic string
module, a parabolic reflector with a geometric concentrationCg¼ 3, and polystyrene insulation (a). The photovoltaic module
consists of eight monocrystalline silicon cells which are connected in series and laminated on an aluminium profile (b)
222 M. HALL, A. ROOS AND B. KARLSSON
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In the general case, with a reflector area which is l times the module area it is cost-effective to use reflectors if
the following condition is satisfied:
Preflector lþ 1
�opt � Cg
PPV þ Pextra < PPV ð3Þ
In Equation (3) Preflector (s/m2) is the specific cost of the reflector, �opt is the optical efficiency of the con-
centrator,14 PPV (s/m2) is the specific cost of the PV module, and Cg is given by Equation (2). The cost of the
system is also influenced by other factors than just the cost of materials. Manufacturing, assembly, transport and
maintenance are also factors that must be considered. In Equation (3), these costs are indicated by introducing
the term Pextra (s/m2 module area). A simple example calculation using Preflector¼ 10, l¼ 3, �opt¼ 0�75, Cg¼ 3
and PPV¼ 500 show that the use of the concentrating system is justified as long as the extra cost does not exceed
247s/m2 module area. It is, however, beyond the scope of this optical study of reflector materials to go further
into the economy of this type of systems.
3. EXPERIMENTAL METHODS
3.1. Reflectance measurements
The total and diffuse spectral reflectance, Rtot(�) and Rdiff(�), of the reflector materials were measured at
near normal angle of incidence in a Lambda-900 spectrophotometer from Perkin Elmer, equipped with
an integrating sphere. The reason for measuring at near normal angles of incidence is that it is difficult to
measure diffuse reflectance accurately at grazing incidence angles18 and that it is the comparison between
the different materials that is of greatest importance. For a thorough investigation of the angular dependent
reflectance of the different reflector materials, the wide range of incidence angles on the reflector in the para-
bolic concentrator makes ray tracing analysis at all prevailing solar heights necessary in order to calculate
the weight of the different incidence angles and thereafter weighting the measured reflectance accordingly in
order to give an accurate figure of merit. However, this is beyond the scope of this work. Here, we have
chosen to compare the influence on system performance of the two reflector materials using full-scale out-
door experiments at different solar altitudes, see Section 3�3. Furthermore, the light scattering from the
materials has been analysed, see Section 3�2.The diffuse reflectance of the two materials was measured by letting the specularly reflected beam escape
through a 3�4� 3�4 cm port in the integrating sphere, while the total reflectance was measured with the port
closed. The specular reflectance was calculated as the difference between the measured spectral hemispherical
and diffuse reflectance:
Rspecð�Þ ¼ Rtotð�Þ � Rdiffð�Þ ð4Þ
The solar weighted total and specular reflectance values were calculated from measurement data using
Rsolartot;spec ¼
R10
Rtot;specð�ÞGbð�Þd�R10
Gbð�Þd�ð5Þ
where Gb(�) denotes the direct solar irradiance spectrum according to the ISO standard19 for air mass 1�5.In a concentrating photovoltaic system, the reflected light with wavelengths longer than the wavelength that
corresponds to the bandgap of the photovoltaic cell, does not contribute to current generation. Therefore, it is
sometimes useful to calculate and compare the solar photovoltaics weighted reflectance of the different reflector
materials. The calculation can be done by weighting the spectral reflectance by the solar spectrum and the spec-
tral response of the specific solar cell that is used in the system. However, in cases where the spectral response is
not known, the spectral reflectance can be weighted by the solar spectrum and a step function f(�), which is
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unity for the useful wavelengths and zero outside this wavelength interval. This procedure is often convenient,
and makes the results more generally applicable. For example, the step function that applies for photoelectric
conversion in a typical silicon cell is thus given by
f ð�Þ ¼ 1 for 300 nm < � < 1200 nm
0 elsewhere
�ð6Þ
3.2. Measurements of light scattering
The spatial distribution of the scattered radiation from the anodised aluminium and the lacquered rolled alumi-
nium foil laminated on a PET substrate was measured in a scatterometer using light from a HeNe laser
(�¼ 633 nm) that was incident on the samples at an incidence angle of 45�. The detector was moved in the
hemisphere above the sample at a distance of 40 cm from the sample and with an angular resolution of 1� inthe azimuth � and zenith � directions (Figure 5). The lacquered rolled aluminium reflector was mounted with
the grooves from the rolling process in the plane of incidence.
3.3. Measurements of short-circuit currents and electrical power
The short-circuit current that is generated in a solar cell is proportional to the irradiance on the cell. Measure-
ments of the short-circuit current for different solar altitudes can therefore be used to obtain the optical effi-
ciency of a concentrating system as a function of solar altitude. This was done by dividing the measured
short-circuit current for the module in the concentrating systems by the short-circuit current for the vertically
mounted module and the concentration ratio of the parabolic reflector (3�). The short-circuit current as a func-
tion of solar altitude was measured outdoors, using the experimental set-up in Figure 6. In the figure, the con-
centrating system is rotated 90� and tilted 30� backwards in order to be able to measure system performance at
simulated solar altitude angles between �90� and 90�. This type of experiment can only be performed close to
the equinoxes, since only at these two times of the year, with the system inclined at an angle of 90� minus the
latitude (60�N in the case of Uppsala, where the experiments were performed), the sun moves in a plane that is
normal to the module and the reflector, and each hour corresponds to an angular movement of the sun of 15�. Itis thus possible to measure generated currents at all solar altitudes during a single day.
Current–voltage characteristics were measured outdoors for the vertically mounted module, for the module in
the concentrating system with the anodised aluminium reflector and for the module with the reflector of lac-
quered rolled aluminium on plastic. The measurements were performed at noon with the system in upright posi-
tion, as in Figure 4(a), at a solar altitude angle of 32� and solar azimuth angle of 0�. The results of the
measurements of short-circuit currents and current–voltage characteristics for the concentrating system with
different reflectors are presented in Section 4�2.
Figure 5. Schematic picture of the experimental set-up for measurement of light scattering from reflector surfaces. The
detector sweeps the � and � angles with a resolution of 1�. The incident HeNe laser beam is parallel to the table
224 M. HALL, A. ROOS AND B. KARLSSON
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All outdoor measurements on the two different systems were performed on two consecutive days around the
autumn equinox with clear sky conditions and an ambient temperature of 13–17�C. The total irradiance was
continuously measured in the south-facing vertical plane with a small calibrated solar cell and measurement
data were normalised to an irradiance of 1000W/m2. The measured total irradiance was 900–1050W/m2 during
all measurements. The module temperature was measured at two positions on the front and two positions on the
back of the module. The module mean temperature was calculated as the arithmetic mean of the measured tem-
perature at these four points.
3.4. Minsun calculations of annual output
Calculations, using the measured optical efficiency as a function of solar altitude angle, together with a refer-
ence year meteorological data and the incidence angle dependence of the cell efficiency, can give an estimated
annual output from the concentrating systems. In this work, the Minsun program was used to perform the cal-
culations. The Minsun program and the method for calculating the annual output is described elsewhere.16 In
this work, the method was modified to take into account the fact that the fill factor is different for the same
module in different types of concentrating systems, as will be shown in Section 4�2.
4. RESULTS
4.1. Optical properties of reflector materials
Figure 7 shows the measured total and specular reflectance spectra for the two different reflector materials in the
wavelength interval 200–2550 nm. While the total solar weighted reflectance of the two samples were similar,
the specular reflectance was significantly lower for the laminated reflector material than for the anodised alu-
minium reflector. The solar weighted and solar photovoltaic weighted total and specular reflectance values for
the two reflector materials are given in Table I. The solar photovoltaic weighted reflectance RPV was calculated
from Equation (5) and the step function given by Equation (6). The small difference between the solar and the
solar photovoltaic weighted reflectance values is explained by the fairly high reflectance of both reflector mate-
rials in the whole solar wavelength range (in particular the ultraviolet) and the fact that as much as 86% of the
solar energy is confined to the specified wavelength range. Weighting by a real spectral response curve would
probably have resulted in a larger difference between the solar and the solar photovoltaic weighted reflectance.
It would also have been possible to determine whether either of the two materials was proportionally better
Figure 6. The 3� concentrating system, rotated 90� and tilted 30� backwards (northwards) at the autumn equinox for
enabling simulation of different solar heights
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suited for photovoltaic applications (as compared with solar thermal applications) than the other. Table I also
includes the retail prices per square metre reflector.
Figure 8 shows the angular distribution of scattered light from the lacquered rolled aluminium foil on plastic
and the anodised aluminium into the � and � directions, which are described in Figure 5. For the lacquered
rolled aluminium reflector, there is a significant difference between the scattering distributions in the two per-
pendicular directions. This reflector sample scatters more in the direction perpendicular to the groves from
the rolling process, than in the direction parallel to the grooves. However, the light scattering in the perpendi-
cular direction is confined to a rather narrow angular interval (0–9�). We therefore characterise this sample as
Figure 7. Measured total and specular reflectance of the anodised aluminium reflector and the lacquered rolled aluminium
foil laminated on plastic
Table I. Data for the two different reflector materials that were investigated in this project and the calculated solar and solar
photovoltaics weighted reflectance values. Retail prices depend on the purchased quantity
Material Mechanical properties Price per m2 Rsolartot Rsolar
spec RPVtot RPV
spec
s
Anodised aluminium Bendable, medium weight s 8�80 0�88 0�86 0�87 0�85Lacquered rolled aluminium, laminated Flexible, light weight s 2�20 0�85 0�58 0�83 0�55on a PET substrate
Figure 8. Scattered intensity in the � and� directions for the lacquered reflector and the anodised aluminium reflector. Note
that there are three almost perfectly overlapping curves in the narrower of the bell-shaped curves
226 M. HALL, A. ROOS AND B. KARLSSON
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low-angle scattering in the direction perpendicular to the direction of the grooves. In the direction parallel to the
grooves, the light scattering of this sample is as low as that of the anodised aluminium. The light scattering
distribution exhibited by the lacquered rolled aluminium reflector is typical for a material with a one-
dimensional surface structure, e.g., parallel grooves, in combination with a small isotropic surface roughness
caused by microscopic defects.20 Figure 9 shows the surfaces of the lacquered rolled aluminium reflector and
the anodised aluminium reflector, taken with an optical microscope connected to a CCD camera.
4.2. Generated short-circuit currents and power
Figure 10 shows the measured short-circuit current as a function of solar altitude for the string module in the
concentrating system with the two different reflector materials. The short-circuit current for the module when
mounted vertically without any reflector is also shown. The data for the concentrating systems were collected
Figure 9. Photographs of 320� 240mm of the surface of anodised aluminium (left) and lacquered rolled aluminium
reflector on PET (right)
Figure 10. Short-circuit current as a function of solar height for the photovoltaic module in the concentrating system with
different reflectors (anodised aluminium and lacquered rolled aluminium) and for the vertically mounted module
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using the experimental set-up in Figure 6. The short-circuit currents were normalised to an irradiance of
1000W/m2. The lower acceptance angle of 25� for the parabolic concentrator is visible in Figure 10, as the
measured short-circuit current increases dramatically when the sun rises above this angle.
At a solar height of 5�, the short-circuit current generated by the module in the concentrating system perfectly
matches the short-circuit current obtained from the vertical module at a solar height of 65�. This is because themodule is inclined at an angle of 20� degrees to the horizontal and at solar heights below the lower acceptance
angle of 25�, only radiation that reaches the module directly contributes to the current generation. Thus, at solar
altitude angles below 25�, the current generated by the module in the concentrating systems would ideally be
equal to the current generated by the vertical module for the same angle of incidence. The reflector does not start
to work until over 25�, or somewhat lower for the low-angle scattering reflector. The increased acceptance angle
interval for the low-angle scattering reflector is explained by the fact that part of the radiation is scattered onto
the module plane. The broadening of the acceptance angle interval is clearly visible in Figures 11 and 12, which
show the image of a HeNe laser beam reflected in the parabolic reflector (made of lacquered rolled aluminium
foil on PET in Figure 11 and of anodised aluminium in Figure 12) onto the module plane. The dashed lines in
the figures indicate an imaginary module edge at a solar altitude of 24�, which is just below the lower accep-
tance angle of the parabolic concentrator. The inset in the figures shows the arrangement of the camera, reflector
and module plane. For parallel solar radiation, the observed pattern of the scattered beam radiation can be trans-
lated into a scattered band around the dashed line in Figure 12. As the solar altitude increases, this band moves
across the surface of the module, maintaining a smooth image of the sun on the module. The arc-like shape of
the radiation scattered from rolled metal sheet is utilised in booster reflectors for solar thermal collectors for
improving summer performance.21
Figure 13 shows the generated currents as function of voltage and the corresponding calculated power as a
function of voltage for the concentrating system with the two different types of reflectors and for the vertically
mounted module without reflector, at a solar height of 32�. The irradiance on the vertical plane facing due south,which varied between 900 and 1050W/m2 was measured continuously during the measurements and the gen-
erated currents were normalized to an irradiance of 1000W/m2 on the vertical plane. The measured maximum
power was 18W for the system with an anodised aluminium reflector, 20W for the system with a reflector of
lacquered rolled aluminium foil on plastic, and 12W for the vertical module. The fill factors for the different
Figure 11. Photograph of a beam from a HeNe laser, reflected and scattered from the anodised aluminium reflector. The
beam was incident on the parabolic concentrator with an angle of 24� over the horizontal. The dashed white line indicates thefront edge of the photovoltaic module. A schematic of the experimental set-up is shown as an inset in the top left corner of
the photograph
228 M. HALL, A. ROOS AND B. KARLSSON
Copyright # 2005 John Wiley & Sons, Ltd. Prog. Photovolt: Res. Appl. 2005; 13:217–233
systems were calculated from the current–voltage characteristics in Figure 13. The fill factor was 0�50 for the
system with anodised aluminium reflector, 0�56 for the system with lacquered rolled aluminium reflector, and
0�66 without concentration.
At a solar altitude angle of 32�, the power generated in the system with a specular reflector as well as the fill
factor of this system were lower than the power and fill factor for the system with the laminated rolled alumi-
nium reflector. Thus, the somewhat lower total reflectance, and the significantly lower specular reflectance, of
Figure 12. Photograph of a beam from a HeNe laser, reflected and scattered from the lacquered rolled aluminium reflector.
The beam was incident on the parabolic concentrator with an angle of 24� over the horizontal. The dashed white line
indicates the front edge of the photovoltaic module. A schematic of the experimental set-up is shown in the top left corner of
the photograph
Figure 13. Measured current–voltage characteristics and calculated power as a function of voltage at a solar height of 32�
for the module in the concentrating system with reflectors of the two different materials and for the module mounted on a
vertical wall
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the laminated rolled aluminium reflector is more than compensated for by the more favourable irradiance dis-
tribution on the module.
During the measurements that are displayed in Figure 13, the ambient temperature was constant at 17�C and
the photovoltaic module was allowed to cool for 15min between the three consecutive measurements. The
current–voltage characteristic of the module with a reflector of anodised aluminium was measured first, there-
after the current–voltage characteristic of the module with a reflector of lacquered rolled aluminium foil on PET
was measured, and finally, the current–voltage characteristic of the module without concentrator was measured.
The mean temperature of the module was measured before each of the three measurements. The mean tempera-
ture was found to be 40� 3�C in all three cases. However, the time between the temperature measurement
and the current–voltage measurement varied by a couple of minutes, and this delay may have caused a slight
difference in module mean temperature, although this was not observed in the measurements. An increased
module mean temperature may have caused the observed decrease in open-circuit voltage for the system with
a specular reflector. However, the decrease may also have been caused by high local temperature.
4.3. Estimation of annual electricity production
Calculations of the annual electricity production in Stockholm (59�2�N, 18�3�E), Sweden, of a vertical module
and of modules in the 3� concentrating systems with the different types of reflectors were performed using the
Minsun simulation program. Data for a meteorological reference year for Stockholm were used in the calcula-
tions. For the vertical module, calculations using the measured open-circuit voltage, the calculated fill factor,
and the measured short-circuit current as a function of solar altitude angle resulted in an estimated annual output
of 91 kWhperm2 cell area. For calculation of the annual output from the two concentrating systems, the mea-
sured short-circuit currents for the module in the respective system were used to obtain the optical efficiency, as
described in Section 3�3. The same open-circuit voltage as for the vertical module was used. The fill factors that
were used in the calculations of the output from the concentrating systems for solar altitude angles between 20�
and 70� were the measured fill factors at a solar altitude angle of 32� (0�50 for anodised aluminium and 0�56 forlacquered rolled aluminium). For solar altitude angles below 20� and above 70�, the measured fill factor for one-
sun illumination (0�66) was used, since no (or little in the case of the low-angle scattering reflector) concentra-
tion occurs at solar altitude angles below 20� and the irradiance on the modules is almost homogeneous above
70�, due to a large fraction of direct radiation on the module and only a small fraction of radiation that is
received after reflection in the parabolic reflector. Figure 14 shows the measured optical efficiencies of the sys-
tem, using the two different concentrators, as functions of solar altitude angle. The figure also shows the fill
Figure 14. Calculated optical efficiency for the photovoltaic module in the concentrating system using the two different
types of reflectors as a function of solar altitude. Also included in the graph is the fill factor weighted optical efficiency of the
module using the two different reflector materials
230 M. HALL, A. ROOS AND B. KARLSSON
Copyright # 2005 John Wiley & Sons, Ltd. Prog. Photovolt: Res. Appl. 2005; 13:217–233
factor weighted optical efficiency (FFWOE). The FFWOE was calculated as the product of the measured opti-
cal efficiency of the reflector and the measured (or estimated) fill factor of the PV module at the different solar
altitude angles. The solar altitude dependent FFWOE for the PV module with the two types of reflectors were
used in some of the Minsun calculations of the annual electricity production. The effect on the calculated annual
electricity production of using the calculated fill factors is discussed in Section 5�2.The calculated annual output for a 3� concentrating system was 119 kWhperm2 cell area with a reflector of
lacquered rolled aluminium and 115 kWhperm2 cell area with a reflector of anodised aluminium. This corre-
sponds to an increase in annual production of 30% for a system with a reflector of lacquered rolled aluminium
and 26% with a reflector of anodised aluminium. Thus, in spite of the lower specular reflectance and slightly
lower total reflectance that results in a lower short-circuit current, a 3� concentrating system with a semi-
diffuse laminated rolled aluminium reflector will produce more electrical energy on an annual basis than a sys-
tem with a highly specular anodised aluminium reflector.
5. DISCUSSION
5.1. The cause of the large differences in fill-factor
The observed reduction of the open-circuit voltage in Figure 13 for the module in the concentrating system with
a specular reflector compared to the vertical module and the module with a low-angle scattering reflector cor-
responds to a decrease in maximum power of less than 0�5W. Hence, the reduction of the open-circuit voltage,
whether it is caused by an increase of the module mean temperature during the measurements or has other
causes, does not account for the significantly lower power at high irradiance for the module in the 3� concen-
trating system with specular reflectors than for the module with low-angle scattering reflectors. Instead, the
lower electrical power is caused by the decrease in module fill factor, which is believed to be due to the
large local irradiance that results in high local temperatures and current densities for the module with specular
reflectors.
5.2. Uncertainties in the calculation of annual electricity production
The calculated annual electricity production in the two concentrating systems investigated should not be
regarded as absolute values. They were performed to give an indication of the relative performance of the sys-
tems and for a comparison of the performance of the concentrating systems with the performance of the vertical
module. There are several factors that contribute to the uncertainty in the calculations of annual electricity pro-
duction from the module in the concentrating systems. First, the Minsun program uses input data for only every
tenth solar altitude angle in the interval 0–90�. This made it impossible to introduce the positive effect of
the broadening of the acceptance angle interval for the low-angle scattering reflector in the calculations. On
the other hand, the use of the measured fill factor for one-sun illumination (0�66) for solar altitude angles of
0–20� in the calculations of the annual electricity production biases the calculation somewhat in favour of the
low-angle scattering reflector, since this reflector material has the advantage of concentrating part of the radia-
tion already at solar altitude angles of 17� and above. However, the radiation incident in the angular interval
0–17� is below 5% of the total irradiation incident on the wall, and therefore the error in the calculation of
annual electricity that is caused by this approximation is considered small. Furthermore, the large differences
in fill factor will occur only when the irradiance on the wall is high. In practice, the irradiance at which the
measurements were performed can be considered as the worst case for the system with a specular reflector.
In total, the error in the calculations may be as high as 10–20%. Nevertheless, the comparison of the calculated
annual electricity production for the different systems points in favour of the low-angle scattering reflector.
5.3. Angular distribution of the scattered radiation
Our investigation has shown that, at high solar irradiation at incidence angles just above the acceptance angle, it
is favourable to use a partly diffuse reflector to smooth the image of the sun on the surface of the photovoltaic
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module. However, the rolled aluminium reflector scatters light in an ordered fashion, at low angles in the direc-
tion perpendicular to the grooves from the rolling process. This fact must be considered when the results of this
work, implying that semi-diffuse reflectors can give an increase in power production compared to the use
of entirely specular reflectors, is interpreted. Isotropically scattering reflectors or rolled metal reflectors with
the grooves oriented parallel to the length of the module will give a different irradiance distribution on the mod-
ule and, at some solar heights, result in a significant loss of radiation as incident light will be reflected out of the
system and miss the module.
Geometrical mirror errors, such as dints or curvature errors, can also result in a more homogeneous irradiance
on the module. This was considered in this work when mounting the reflectors, and is not believed to have
influenced the results. It would, however, be interesting to see a development of reflector geometries for static
operation that are optimised to give a more homogeneous irradiance on the PV modules at those solar altitudes
at which the solar radiation, on average, is most intense, i.e., at noon in summer.
5.4. Long-term system performance
Aluminium reflectors offer a total solar reflectance of about 90% and good mechanical properties. Problems,
however, may occur due to their limited corrosion resistance. Lifetime tests, including outdoor and accelerated
ageing tests, are therefore necessary prior to application, in order to prove the optical durability of the reflector
materials. It is often desirable to be able to guarantee 10–20 year service lifetime. In many cases, ageing results
in a more diffuse reflectance. As we have seen, this may not be detrimental to system performance if the diffuse
radiation is scattered at low angles and in the direction parallel to the length of the module. When performing
ageing tests, it is therefore important not only to measure the total and specular reflectance before and after
ageing, but also to assess the spatial distribution of the diffuse reflectance.
The influence of dust accumulation on the string module and the reflector has not been considered in this
work, but ought to be analysed before putting the system into mass production. However, the overall close
to vertical orientation of the reflector and the 20� inclination of the PV module facilitates manual cleaning
and enables rain and snow to clean the module and reflector surfaces. If the system is used at locations where
the climatic conditions are more severe than in Sweden regarding soiling of the reflector and module surfaces it
may be appropriate to use an anti-reflectance treated glazing. This, however, will increase system cost and has
therefore not been considered in this work.
The long-term stability of the reflector materials used in the prototype system are not yet fully investigated,
even though recent, preliminary results from accelerated ageing tests in a climatic test chamber are promising
for both reflector materials investigated here.22 Furthermore, the environmental impact of manufacturing,
installing, and operating the facade-integrated photovoltaic systems with parabolic aluminium reflectors (of
whatever type chosen) should be analysed before widespread use is recommended.
6. CONCLUSIONS
The higher total and specular solar reflectance for the anodised aluminium than for the lacquered rolled alumi-
nium foil laminated on a plastic substrate resulted in a higher short-circuit current for the concentrating system
with a parabolic reflector of anodised aluminium. However, at high irradiance and a solar altitude angle just
above the acceptance angle, the module fill factor and electric output was higher for the system with the
low-angle scattering reflector, due to a smoother image of the sun on the module surface. The calculated annual
electricity production is approximately equal for both evaluated systems, and 25–30% higher than the output
from a vertically mounted module with the same cell area. The lacquered rolled aluminium foil on plastic costs
much less per square metre than the anodised aluminium reflector. Our conclusions are that the use of facade-
integrated low-concentrating photovoltaic systems with silicon string modules and static parabolic reflectors of
inexpensive laminated rolled aluminium has a potential to reduce the cost of solar electricity, and that the uti-
lization of reflectors with low-angle scattering instead of specular reflectors may increase system efficiency.
232 M. HALL, A. ROOS AND B. KARLSSON
Copyright # 2005 John Wiley & Sons, Ltd. Prog. Photovolt: Res. Appl. 2005; 13:217–233
Acknowledgements
This work was carried out within the national Energy Systems Programme, which is financed by the Swedish Foun-
dation for Strategic Research, the Swedish Energy Agency, and Swedish industry. H. Gajbert at the Division of
Energy and Building Design at Lund University is acknowledged for the Minsun calculations. A. Werner, P.
Hansson, and J. Jonsson at the Department of Engineering Sciences at Uppsala University as well as the MSc
student D. Brogren are acknowledged for assistance in some of the measurements. A. Roos and B. Karlsson would
like to acknowledge the Swedish Energy Agency’s Solar Heating Programme (FUD) for financing.
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