reheat furnaces - teco · teco reheat furnaces are designed for ... teco has served the worldwide...

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Reheat Furnaces GREATER QUALITY, INCREASED EFFICIENCY & IMPROVED OPERATING FLEXIBILITY

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Page 1: Reheat Furnaces - TECO · TECO reheat furnaces are designed for ... TECO has served the worldwide glass industry for more than 75 years. ... • Designed and built 56 new float glass

Reheat FurnacesGREATER QUALITY, INCREASED EFFICIENCY & IMPROVED OPERATING FLE XIBILITY

Page 2: Reheat Furnaces - TECO · TECO reheat furnaces are designed for ... TECO has served the worldwide glass industry for more than 75 years. ... • Designed and built 56 new float glass

FlexibilityTECO reheat furnaces are designed for flexibility. The cascade control system and supervisory heating model minimize fuel usage at off-peak production rates. TECO furnaces can be designed to accept a mix of production sizes and shapes to maximize production flexibility and prevent future obsolescence. The product tracking system accommodates a mix of products within the furnace.

Long LifeTECO furnaces are designed for maximum reliability and easy maintenance. The use of premium refractory materials ensures long refractory life. The double-rail system maximizes rail strength, while reducing water cooling losses. The special “profiled” ramp design provides for soft pickup of the billets, minimizing refractory shock and reducing hydraulic loads.

Environmentally FriendlyTECO furnaces utilize the latest NOx control technologies to minimize emissions.TECO has extensive experience in implementation of low NOx burners and SCR/NSCR NOx reduction systems. Efficient designs with low Btu/ton save fuel and reduce your carbon footprint.

Technologically AdvancedTECO furnaces utilize the latest advancements in control technology. Supervisory control maximizes the “up” time of the mill, while minimizing fuel usage. The operator interface is friendly and requires minimal operator intervention. The PLC-based control systems are designed for future expansion capability. TECO will custom-design control systems based on your plant standard PLCs, ensuring easy maintainability.

Technical SupportTECO’s experienced engineering staff can help you determine your current and future furnace requirements. TECO can help you evaluate which type of furnace best meets your product mix. TECO can recommend and engineer furnace upgrades, which extend the life of your current furnace while utilizing the latest combustion and control technologies.

Flame photo courtesy of BOCFurnace photos courtesy of Steel Dynamics, Inc.

Control Screen

EfficiencyTECO reheat furnaces are designed for world-class thermal efficiency. The composite rail insulation system minimizes rail heat loss while providing high durability. The high-rise button design and offset rails reduce skid marks and improve product temperature uniformity. The heat recovery system, along with passive heat recovery in the unfired preheat section, provides world-class fuel efficiency and low Btu/ton.

The Benefits of TECO Reheat Furnaces

3D CAD Station

Gas-Oxy Burner

300 T/hr. Walking Beam Furnace

Page 3: Reheat Furnaces - TECO · TECO reheat furnaces are designed for ... TECO has served the worldwide glass industry for more than 75 years. ... • Designed and built 56 new float glass

Control Screen

TECO Headquarters

Turnkey Installation

EngineeringTECO has a full service engineering department covering all disciplines: civil, structural, refractory, mechanical and electrical. TECO has continued to invest in leading-edge technologies, including 3D CAD and CFD computer modeling, to ensure the most technologically advanced and efficient furnace designs.

Project PerformanceTECO is known for quality, schedule attainment and cost control. We self perform with ironworkers, masons, millwrights, sheet metal workers, pipe fitters and electricians.

In-House ResourcesFabrication shops with specialties for industrial plant projects:

• Structural steel (200 tons/month)

• Sheet metal (100 tons/month)

• Piping and pipe skid fabrication

Quality control is carefully maintained throughout the fabrication process.

Turnkey InstallationTECO’s extensive construction capabilities allow us to do a complete turnkey installation, ensuring fast project execution and on-time delivery.

Service After CommissioningTECO’s experienced service personnel provide support after commissioning. All TECO furnaces are closely followed to ensure continued reliability and high performance.3D CAD Station

Gas-Oxy Burner

Page 4: Reheat Furnaces - TECO · TECO reheat furnaces are designed for ... TECO has served the worldwide glass industry for more than 75 years. ... • Designed and built 56 new float glass

TECO has served the worldwide glass industry for more than

75 years. Furthermore, TECO has proudly served the float glass

industry since its inception in 1959. During this period, TECO has:

• Designed and built 56 new float glass furnaces

• Designed and re-built 46 float glass furnaces

• Designed and built 10 turnkey float glass plants

The current total daily production from TECO float glass

furnaces around the world is 32,000 metric tonnes/day

(35,000 US tons/day).

GREATER GLASS QUALITY, INCREASED EFFICIENCY & IMPROVED OPERATING FLEXIBILITY

Float Glass Furnaces

TECOToledo Engineering Co., Inc.3400 Executive ParkwayP.O. Box 2927Toledo, OH 43606-2927USAPhone: +1-419-537-9711Fax: [email protected]

TECOGLASTecoglas Ltd60 Savile Street EastSheffield, South YorkshireS4 7UQ EnglandPhone: +44 (0) 114-275-9020Fax: +44 (0) [email protected]

KTG SYSTEMSKTG Systems, Inc.Stonewood Commons I Suite 110101 Bradford RoadWexford, PA 15090-6909USAPhone: +1-724-940-0330Fax: [email protected]

ZEDTECZEDTEC Ltd.60 Savile Street EastSheffield, South YorkshireS4 7UQ EnglandPhone: +44 (0) 114-275-1248Fax: +44 (0) [email protected]

www.teco.com©2008 TECO/Printed in the U.S.A.

TECOToledo Engineering Co., Inc.3400 Executive ParkwayP.O. Box 2927Toledo, OH 43606-2927USAPhone: +1-419-537-9711Fax: [email protected]

TECOGLASTecoglas Ltd60 Savile Street East Sheffield, South YorkshireS4 7UQ EnglandPhone: +44 (0) 114-275-9020Fax: +44 (0) [email protected]

KTG SYSTEMSKTG Systems, Inc.Stonewood Commons I Suite 110101 Bradford RoadWexford, PA 15090-6909USAPhone: +1-724-940-0330Fax: [email protected]

ZEDTECZEDTEC Ltd.60 Savile Street East Sheffield, South YorkshireS4 7UQ EnglandPhone: +44 (0) 114-275-1248Fax: +44 (0) [email protected]

©2010 TECO/Printed in the U.S.A.

www.teco.com

TECO has served the worldwide glass industry for more than 80 years

with the construction of more than 1,000 furnaces. Furthermore, TECO

has demonstrated its turnkey plant construction capabilities in the

industry. During this period, TECO has:

• Designed and built 16 turnkey plants

• Designed and built numerous turnkey production

facility expansions

• Performed hundreds of other turnkey projects

TECO is now applying its extensive experience in high-temperature

furnace design and plant construction to steel mill equipment. TECO’s

staff includes engineers with over 30 years in the metals industry.