reliabilit y for water/wastewater · 2020-01-23 · reliabilit y for water/wastewater comprehensive...

R E L I A B I L I T Y F O R W A T E R / W A S T E W A T E R

C O M P R E H E N S I V E G U I D E T O

Rel iabi l i ty Ser v ices

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03O U R R E L I A B I L I T Y S O L U T I O N

04I D E N T I F Y: S O L U T I O N S

05I M P R O V E : S O L U T I O N S

08S U S TA I N : S O L U T I O N S

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R E L I A B I L I T Y S O L U T I O NA B O U T P I N N A C L E A R T

O U R V I S I O N I S T O :

Make the wor ld re l iable, one customer at a t ime.

We do this by designing, implementing, and maintaining comprehensive asset reliability and integrity programs to ensure process facilities operate reliably, safely, and efficiently. Our team of subject matter experts, engineers,and inspectors help process facilities across a range ofindustries develop and implement strategies to mitigaterisk of downtime and permit violations; optimize costs associated with inspection, maintenance, and total asset spend; and achieve compliance with regulatory standards.

P G . 0 2 | M A K I N G T H E W O R L D R E L I A B L E pinnacleart.com | +1 281 598 1330

R E L I A B I L I T Y S O L U T I O N


O U R R E L I A B I L I T Y S O L U T I O NPinnacleART has transformed the way our industry approaches reliability and mechanical integrity challenges. We believe every project should have an end-goal and a clear path of how to reach that goal. Our tailored solutions focus solely on identifying and closing gaps as effectively and efficiently as possible.

This approach is composed of three steps.

I D E N T I F YIdentify performance opportunities and build improvement plan

I M P R O V EImplement identified improvements to close spending and lost production gaps

S U S T A I NSustain improvements to maintain best-in-class performance

I M P R O V E : S O L U T I O N SI D E N T I F Y : S O L U T I O N S


I D E N T I F YPinnacleART begins by identifying performance opportunities for both lost production and maintenance spend across plants, units, and/or equipment types. In this step, PinnacleART will provide benchmarks to peers in both cost and reliability breakout Key Performance Indicators (KPIs). Using the performance gaps identified in step one, we then build an improvement plan and prioritize quick wins to close the gaps.

P R O G R A M A S S E S S M E N T

• Reliability Program Assessment• Reliability Program Assessment Plus Solomon RAM

Study Benchmarking• Mechanical Integrity Program Assessment• Focused Reliability Strategy Assessment• Focused Mechanical Integrity Strategy Assessment • Facility Condition Assessment• Process Operability Analysis

W A T E R / W A S T E W A T E R

• Focused Operations and Maintenance Assessment• Safety Assessment• Rate Study and Capital Improvement Planning• Staffing Analysis/Audit• Arc Flash Audit

I M P R O V E : S O L U T I O N S


I M P R O V EPinnacleART’s project teams execute the improvement plan by utilizing the horsepower and expertise of roughly 1,000 people and the efficiencies of an array of in-house implementation tools. The result is an efficiently implemented improvement plan and minimal use of site resources. We only use site resources when it is essential to gain crucial data and/or ensure buy-in for program adoption.

F O U N D A T I O N A L S U P P O R T

• Program Objectives and KPI Development• Reliability and Mechanical Integrity Program Processes and

Workflows Development• Reliability and Mechanical Integrity Organization• Reliability and Mechanical Integrity Software Selection and

Configuration

D A T A & D O C U M E N T M A N A G E M E N T

• Master Asset List Validation• Asset Hierarchy Development• Document Scanning, Digitization, and Control• Piping Systemization and Circuitization• CAD Support: Isometrics, P&IDs, PFDs, 3D Plant Models• Datamining and Cleansing: Equipment Design, Process, and

Maintenance/Inspection History

I M P R O V E : S O L U T I O N SI M P R O V E : S O L U T I O N S


I M P R O V E ( C O N T I N U E D )

A S S E T S T R A T E G I E S D E V E L O P M E N T

F I X E D E Q U I P M E N T / M E C H A N I C A L I N T E G R I T Y

• Damage/Corrosion Analysis and Model Diagrams• Integrity Operating Windows (IOWs)• Risk-Based Inspection Analysis (API 580/581)• Corrosion Monitoring Location (CML)/Thickness Monitoring

Location (TML) Assignment and Optimization• Inspection Testing, Planning, and Management (ITPM) Strategy

Development• Failure Mode and Effects Analysis (FMEA) and Criticality Analysis• Turnaround Inspection Strategies and Planning

N O N - F I X E D E Q U I P M E N T

• Reliability Centered Design (RCD)• Reliability Centered Maintenance (RCM)• Failure Mode and Effects Analysis (FMEA) and Criticality Analysis• Reliability Availability and Maintainability (RAM)• Spare Parts Management and Optimization• Reliability Operating Windows (ROWs)• Maintenance and Repair Procedure *Development• Job Plan Development• Safety Analysis• Staffing Analysis/Audit

I M P R O V E : S O L U T I O N S

P G . 07 | M A K I N G T H E W O R L D R E L I A B L E pinnacleart.com | +1 281 598 1330

I M P R O V E ( C O N T I N U E D )

S Y S T E M S I M P L E M E N T A T I O N

• Inspection Data Management System (IDMS) Implementation• Risk Based Inspection (RBI) Software Implementation• Computerized Maintenance Management System (CMMS)

Implementation• Operator Round Implementation• Machine Learning and Anomaly Detection Implementation• Asset Performance Management (APM) KPIs and Business

Intelligence Dashboards Implementation• Inventory Management and Warehouse Reconciliation

U S E R A D O P T I O N

• Program Procedures: Inspection, Condition Monitoring, Strategy Evergreening, etc.

• Program Change Management and User Training (In-Person and Computer-Based)

S U S T A I N : S O L U T I O N SS U S T A I N : S O L U T I O N S


S U S T A I NTo the degree required, PinnacleART can become a long-term reliability partner, with support ranging from annual audits and benchmarking to day-to-day condition monitoring/inspection and reliability engineering. At the end of the day, the goal is to keep the facility performing at a best-in-class level in regard to overall operational availability and to optimize maintenance and inspection spend.

A S S E T P E R F O R M A N C E M A N A G E M E N T ( A P M ) E N G I N E E R I N G

• APM KPI Dashboard Management• Risk Model and Asset Strategy Evergreening• ROW/IOW and Machine Learning Monitoring• Foundational Document and Data Evergreening• Design Calculations, Remaining Life Calculations, and Fitness for

Service (Level I/II/III)• Failure Analysis• Root Cause Analysis• Bad Actor Management

C O N D I T I O N M O N I T O R I N G &I N S P E C T I O N S U P P O R T

G R E E N F I E L D ( N E W C O N S T R U C T I O N )

• Baseline Inspections• QA/QC Vendor Surveillance

B R O W N F I E L D ( E X I S T I N G )

• On-stream• Turnaround Planning and Execution• Special Emphasis Project Support

S U S T A I N : S O L U T I O N S


S U S T A I N ( C O N T I N U E D )

S P E C I F I C F I E L D T E C H N O L O G I E S

• API Visuals: API 510, 570, 653• Tank Floor Scans (API 653)• MsS Guided Wave Testing (GWT)• Ultrasonic Thickness (UT)• Advanced Ultrasonic Thickness (AUT)• Magnetic Particle Testing (MT)• Liquid Penetrant Testing (PT)• Magnetic Flux Examination (MFE)• Full Face Evaluation (FFE) for In-Service Flanges• Rope Access Inspection• Exchanger Tube Testing (EC, RFT, NFT, IRIS)• Small-Bore Piping UTT (SBP)• Positive Material Identification (PMI)• Phased Array• Remote Field Testing• Pulsed Eddy Current (PEC)• Time-of-flight diffraction (TOFD)• High Temperature Hydrogen Attack (HTHA)

O P E R A T I O N S & M A I N T E N A N C E : W A T E R / W A S T E W A T E R

• Process Operations/Process Operability• Operator Routine Duties• Maintenance Management and Tracking• Startup and Commissioning of New Facilities• Operator Training and Oversight• Staff Augmentation Services

S U S T A I N : T R A I N I N G



T R A I N I N G A N D C E R T I F I C A T I O N S

O C C U P A T I O N A L S A F E T Y A N D H E A L T H A D M I N I S T R A T I O N ( O S H A )

• OSHA Electrical Safety Training Qualified Person – Training and Certification

• OSHA Lock-Out Tag-Out Training – Training and Certification• OSHA PPE, Site Safety and Fall Protection PFAS – Training and

Certification• OSHA Confined Space Training – Training and Certification• OSHA 10 Training• OSHA 30 Training

N A T I O N A L F I R E P R O T E C T I O N A S S O C I A T I O N ( N F P A )

• NFPA 70B Electrical Maintenance – Training and Certification• NFPA 70E Arc Flash Training – Training and Certification

C A L I F O R N I A W A T E R E N V I R O N M E N T A S S O C I A T I O N ( C W E A )

• Electrical and Instrumentation Training• Collections Training• Mechanical grades 1-4 Training

F E D E R A L E M E R G E N C Y M A N A G E M E N T A G E N C Y ( F E M A )

• FEMA 100 Training• FEMA 200 Training• FEMA 700 Training




P R O G R A M T R A I N I N G

E L E C T R I C A L T R A I N I N G

• Basic Electricity • Electrical Troubleshooting• Understanding the NEC• Electrical One Line Review• Electrical Ladder Drawings• Electrical Motors and Controls

M A I N T E N A N C E T R A I N I N G

• Pump System Specifications, Installation Review and Operation• Pump Repair and Maintenance• VFD/PLC/ SCADA Basics• Generators, UPS and Emergency Power• HVAC Controls


S O F T W A R E S U P P O R T


S O F T W A R E S U P P O R TPinnacleART supports with implementation, optimization, and evergreening of multiple Inspection Data Management System (IDMS)/Risk-Based Inspection (RBI) and Computerized Maintenance Management System (CMMS)/Enterprise Asset Management (EAM) software.

S Y S T E M S U P P O R T

• AssetWise Asset Reliability• Aspen Fidelis Reliability™• Aspen Mtell®• Capstone RBMI• Credo• GE APM/Predix (Meridium)

• Maximo®• PCMS®• PSAIM™• SAP PM• UltraPipe™• Visions Enterprise®

P R O P R I E T A R Y S O F T W A R E

• Connected Field™• Circuitizer™• Circuit Packet™• Reliabuilder©

• Dataminer™• Renamer™• Tank RBI™• PRD RBI™

reliabilit y for water/wastewater · 2020-01-23 · reliabilit y for water/wastewater comprehensive...

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