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RELIABLE PARTNER RELIABLE EQUIPMENT
ZAPOROZHTRANSFORMATOR PrJSC General presentation 2018
Company Key facts and figures
2 | Company
Zaporozhtransformator PrJSC Company name
ZTR Brand name
1947 Year of foundation
Zaporozhe city, Ukraine Location
Power transformers, shunt reactors and controlled shunt reactors Products
60 000 MVA (about 700 units) p.a. Production capacity
88 countries Geography of supplies
ZTR is in the TOP-10 of the largest transformer manufacturers in the world Market position
2 070 000 MVA produced since foundation Overall output volume
3000 people Number of employees
220 people Design and R&D engineers
ISO 9001:2015; ISO 14001:2004, OHSAS 18001:2007, ISO 3834-2:2005 Quality management system
Moscow, Russia; Almaty, Kazakhstan Representative offices
Company Group «Energy Standard»
3 | Company
«Energy Standard Group» – financial and industrial group (FIG), main shareholder of ZTR
FIG «Energy Standard» aims to become one of the key players among the private companies in power engineering branch in Eastern Europe.
Number of employees – more than 40 000 people
«Energy Standard Group» develops the following business areas:
mechanical engineering
production of equipment for oil and gas extraction
electrical power engineering
river and sea freights
ship repair
Zaporozhtransformator Zaporozhye city
Power engineering branch of «Energy Standard Group» in Ukraine is represented by the following companies:
Zaporozhye cable plant Zaporozhye city
Frunze company Sumy city
Small size transformers plant Zaporozhye city
Super high voltage transformers plant Zaporozhye city
Turboatom Kharkov city
VAIT is Austria‘s largest international trading house with annual sales volume exceeding 1 bln. EUR. VAIT was founded in 1978 and since then trades in varous product ranges and regions of the world.
ZTR-Enesta was founded in 2002 realizing the need of our customers to have close access to manufacturers of technical equipment.
ZTR-Enesta is your contract party handling all commercial issues:
agreement on legal issues and contractual wordings
opening of bank guarantees with first class Austrian banks
handling and receiving of payments without being subject to strict Ukrainian foreign currency regulations
acting in close coordination with ZTR
Long-term close cooperation between ZTR and ZTR-Enesta ensures direct communication channels and short response time.
Company ZTR-Enesta
4 | Company
ZTR-Enesta Handelsgesellschaft m.b.H. is selling and marketing organization of ZTR products owned 50% by VA INTERTRADING Aktiengesellschaft (VAIT) and 50% by PrJSC Zaporozhtransformator (ZTR).
Igor Kleyner
General Director
Company Company management
5 | Company
Leonid Kontorovych
Technical Director
Victor Ibadullaev
Production Director
Alexander Tsier
Sales Director
Alexander Gostischev
Quality Director
Alexander Bass
Chief Designer
Maxim Guzhva
IT Director Lidiya Gorbaneva
Finance Director
Power Transformers
1 MVA – 1250 MVA
10 kV - 1150 kV
Oil & Gas
Metallurgy
Railway
Mining
Machinery
Power Generation Plants
Hydro
Heat
Nuclear
Solar
Wind
Geothermal
Transmission grids
110 – 1150 kV substation
Distribution grids
35 – 132 kV substation
Products Products and fields of applications
| Products
Electricity companies
Industrial companies
Equipment can be designed and manufactured in accordance with international and local standards:
6
Clients
Electrical Reactors
up to 128 MVAr
up to 800 kV
Controlled Shunt Reactors
up to 180 MVAr
up to 500 kV
After Sales Service
UNE
Products and services
Single-phase:
Three-phase:
Single-phase:
Three-phase:
Three-phase: Three-phase:
Single-phase: Phase shifting
Furnace
Line regulating
Railway, etc.
Products Power transformers
7 | Products
Ratings – up to 533 MVA Voltage – up to 1150 kV
Ratings – up to 1250 MVA Voltage – up to 525 kV
Ratings – up to 667 MVA Voltage – up to 1150 kV
Ratings – up to 500 MVA Voltage – up to 500 kV
Ratings – up to 300 MVA Voltage – up to 525 kV
Ratings – up to 63 MVA Voltage – up to 330 kV
Ratings – up to 320 MVA Voltage – up to ±750 kV
Generator step-up transformers Autotransformers
T&D network substation transformers Auxiliary and starting transformers
HVDC transformers Special transformers
Shunt reactors
Single-phase:
Ratings - up to 120 MVAr
Voltage - up to 800 kV
Three-phase:
Ratings - up to 128 MVAr
Voltage - up to 500 kV
Neutral reactors
Single-phase:
Ratings - up to 16 MVAr
Voltage - up to 35 kV
Controlled Shunt Reactors (MCSR)
MCSR is a type of FACTS (Flexible AC Transmission Systems) devices widely used for voltage stabilization and reactive power control in transmission and distribution networks.
Three-phase:
Ratings – up to 180 MVAr
Voltage – up to 500 kV
* with three-phase or single-phase active parts
Products Electrical reactors
8 | Products
Monitoring, Diagnostic and Control Expert System ESMDU-TRANS is purposed for technical condition control of the transformer equipment within operation generation of diagnostic, warning and emergency messages, database maintenance, information transfer of technical condition of the equipment in the automatic control system of substation (ACS SS).
In Monitoring, Diagnostic and Control Expert System produced by PrJSC ZTR
the following functions are realized:
Electrical energy quality registration and analysis of all (high, intermediate, low) voltage sides in steady state processes.
Fault and healthy transient processes registration and analysis, including: commutations (switching on, switching off) and shot circuit regimes.
Electrical, heat and mechanical parameters monitoring of the main parts of the transformer construction with expert estimation of the equipment technical condition and loading capability and life time.
Dispatched automatic optimum cooling system control (management).
Dispatched automatic optimum tap changers control (management).
Monitoring System
9 | Monitoring system
Products ZTR equipment voltage class and power capacity mastering history
10 | Products
ZTR is one of the largest manufacturers of 500 – 750 kV voltage class transformers in the world – more than 2100 units manufactured;
Experience in manufacturing of 1150 кV transformers – 18 units supplied;
Rated power, MVA Rated voltage, kV
11 | Services
Services
We provide lifelong maintenance of the equipment supplied to our clients worldwide, including a wide range of after-sale services during and after warranty period:
Supervision of installation and commissioning
Diagnostics
Modernization and renewal
Repairs of any complexity
Supply of spare parts and components
Technical support
Integrated Management System, functioning at ZTR, aimed at comprehensive solution of products‘ quality, occupational safety and environmental issues.
Quality management system corresponding to requirments of the international ISO 9001 standard has been implemented in 1995. After the recertification in 2017 the system complies with ISO 9001:2015 standard.
In 2011 management system was certified for coorespondence to ISO 14001 and OHSAS 18001 standards.
Quality
12 | Quality
Management system certificates
ISO 9001:2015 SGS-ICS 2017
OHSAS 18001:2007 Bureau Veritas 2011
ISO 14001:2004 Bureau Veritas 2011
ISO 3834-2:2005 Bureau Veritas 2012
DSTU ISO/IEC 17025:2006
Quality Suppliers of materials and components
13 | Quality
Transformer steel
Copper rod and wire
Insulation materials
Low magnetic steel
Tap changers
Bushings
Transformer oil
Radiators / Coolers
Supervisory equipment
To ensure the highest quality and durability of transformers and reactors, we use in our manufacturing exceptionally high quality materials and components procured by world known suppliers:
Own design department employing 220 highly qualified engineers
Modern CAE/CAD/CAM and PDM software – use of calculation and modeling programs: ANSYS, Pro/Engineer, Compass, VLN, COMSOL Multiphysics, TechCard, ZTR own calculation complex, etc.
Design Computer aided design and Project documentation management
| Design 14
Examples of the automation design models realized in Pro/Engineer (USA)
Calculation and modeling using program system ANSYS
Axial deformation of wires in insulation during pressing
Calculation model of windings pressing
Results of stresses calculation in vacuum
Tank vibration with conservator and bushing
Transformer core model Transformer active part model Transformer tank model Transformer general view model
In 2005 – 2015 the investments into production modernization and expansion exceeded $ 80 mil. During the course of this investment program new and innovative manufacturing equipment was purchased from leading world suppliers:
Production Production facilities
15 | Production
Annual production capacity – 60 000 MVA
230 000 sq. m. of industrial space
High level of vertical integration
Innovative manufacturing and testing equipment
High level of production culture
Professional and trained staff
Key characteristics
Production, modernization and expansion
Production Production facilities of ZTR plant
16 | Production
Production of magnetic cores
Magnetic cores shop
Apparatus shop, foundry, wood shop, etc.
Other auxiliary shops
Insulation and windings production
Assembling and testing of transformers and reactors up to 220 MVA / 330 kV
35 units of equipment per month
Assembly shop #1
Insulation and windings production
Assembling and testing of transformers and reactors up to 1250 MVA / 1150 kV, controlled shunt reactors
18 units of equipment per month
Assembly shop #2 Production of transformer tanks, yokes etc.
Welding shop
Total area – 700 000 sq. m.
Industrial premises area – 230 000 sq. m.
Production Magnetic core production
17 | Production
Cut-to-length line GEORG for automated E-stacking of magnetic cores with separate upper yoke
Production Magnetic core production
18 | Production
High precision equipment for longitudinal and cross cutting of lamination steel
Assembly of step-lap system magnetic cores of weight up to 320 tons
Production Insulation production
19 | Production
Application of high quality insulation materials
Implementation of advanced technologies and equipment in insulation components production
Production Winding production
20 | Production
Specialized winding section with regulated microclimate for production of windings for rated voltage 750 kV and above.
Production Winding production
21 | Production
Advanced technology of windings’ production and processing; horizontal and vertical winding machines
Application of CTC wire and high quality insulation materials
Production Welding and painting operations
22 | Production
Full spectrum of metal-roll blanking, processing, cutting, welding and painting operations
Welding production is certified in conformity with ISO 3834-2:2005 standard
Production Assembly operations
23 | Production
Full range of transformer assembly operations
MICAFIL technology for active parts thermo-vacuum treatment
Production Testing complex
24 | Production
Up-to-date testing and measuring equipment and instrumentation
ZTR testing laboratory is certified for compliance with DSTU ISO / IEC-17025 standard
Market position Geography of supplies – 88 countries
25 | Market position
Markets of presence New markets in 2007-2017
Market position Geography of supplies – 88 countries
26 | Market position
AMERICAS
Argentina
Bolivia
Brazil
Venezuela
Guatemala
Canada
Chile
Colombia
Cuba
Mexico
Nicaragua
Paraguay
Peru
USA
Uruguay
AFRICA
Algeria
Angola
Ghana
Guinea
Guinea-Bissau
Egypt
Kenya
Libya
Mali
Morocco
Mozambique
Nigeria
SAR
Somalia
Tunisia
Uganda
Ethiopia
EUROPE
Albania
Bosnia and Herzegovina
Bulgaria
Croatia
Czech Republic
Finland
Hungary
Germany
Greece
Iceland
Macedonia
Poland
Romania
Slovakia
CIS and BALTIC COUNTRIES
15 countries – former USSR republics
ASIA
Afghanistan
Bangladesh
Cambodia
China
India
Indonesia
Jordan
Laos
Malaysia
Mongolia
Myanmar
Nepal
North Korea
Pakistan
Sri Lanka
Vietnam
Yemen
Serbia and Montenegro
Spain
Switzerland
Turkey
MIDDLE EAST
Iraq
Iran
Kuwait
UAE
Syria
Saudi Arabia
Within 2007 – 2016 ZTR entered the new markets: Venezuela, India, USA, Spain, Guatemala, Kenya, Saudi Arabia, SAR
70%
30%
Ukraine Export
ZTR is the biggest transformer plant in the CIS (former USSR) and Europe
Company holds the leadership position on the CIS market.
Global market share of ZTR is estimated at the level of about 4% in the segment of 220 – 750 kV voltage class oil-filled transformers and shunt reactors
Market position Sales structure and dynamics
27 | Market position
2016 Regional structure of sales
Sales experience Clients
| Sales experience 28
Segment Clients
Generation
Transmission & Distribution
Industry
EPCC
11 units
1 095 MVA
Spain
More than 370 units of transformer equipment with the total capacity 42 136 MVA within 2005-2017 years
Sales experience Supplies worldwide
29 | Sales experience
27 units
3 491 MVA
Vietnam
15 units
3 792 MVA
Argentina
110 units
16 337 MVA
India
6 units
380 MVA
Guatemala
7 units
891 МVA
USA
17 units
2 215 MVA
Egypt
62 units
6 791 MVA
Iran
24 units
2 075 MVA
Lithuania
4 units
1 068 MVA
Bulgaria
More than 4 530 units of transformer equipment with the total capacity 303 237 MVA within 2005-2017 years
Sales experience Supplies to the CIS (Former USSR) countries
30 | Sales experience
995 units
48 796 MVA
Ukraine
2 500 units
198 282 MVA
Russia
739 units
34 698 MVA
Kazakhstan
123 units
6 290 МVA
Belarus
60 units
3 543 MVA
Uzbekistan
32 units
1 401 MVA
Armenia
113 units
5 977 MVA
Azerbaijan
51 units
2 790 MVA
Georgia
60 units
1 046 MVA
Turkmenistan
11 units
446 MVA
Kyrgyzstan
Country Customer / project Year of supply
Number of units
Total capacity, MVA
USA 1. Solana and Mojave Solar Power Plants – supply of 200 MVA and 58 MVA, 230 kV transformers 2. Felman Production – 9 MVA, 13,8 kV furnace transformer
2011-2012
7 891 MVA
India Power Grid Corporation of India LTD – supply of 80 – 100 МVAr, 765 kV shunt reactors and 500 MVA, 765 kV autotransformers
2011-2012
67 11 120 MVA
Spain Helioenergy 1&2, Solacor 1&2, Helios 1&2 and Solaben 2&3 Solar Power Plants – supply of 62 MVA , 220 kV and 132 kV transformers
2010-2011
8 495 MVA
Iran 1. Various substations (via MAPNA) – supply of 400 MVA / 400 kV autotransformer, 315 MVA / 145 kV; 200 MVA / 400 kV and 200 MVA / 220 kV power transformers 2. Iran LNG power plant – supply of 400 MVA, 400 kV autotransformers
2009-2011
27 5 835 MVA
Vietnam Electricity of Vietnam (EVN) – supply of 150 MVA, 500 kV autotransformer and 60 MVAr – 128 MVAr three phase shunt reactors
2007 16 2 118 MVA
Guatemala Fenix Ferronickel Plant – supply of 100 MVA / 34,5 kV transformers 2012 2 200 MVA
Kenya Olkaria I, IV Geothermal power plant – supply of 90 MVA, 220 kV generator transformers
2013 4 360 MVA
Latest references
31 | Latest references
Key projects - World
India
2011-2012 - design and supply of 39 1-phase reactors 80 MVAr, 765 kV and 4 units 1-phase, 110 MVAr, 765 kV for state-owned Power Grid Corporation of India Ltd.
2012 - contract for supply of 13 autotransformers 500 MVA, 765 kV for network development for Power Grid Corporation of India Ltd.
Latest references Projects in transmission grids
32 | Latest references
Single phase shunt reactor 80 MVAr, 765 kV, Bina substation, India
Spain
2011-12 - supply of 8 transformers 60-62,5 MVA, 220 (132) kV for solar power plants Helioenergy 1&2, Solacor 1&2, Helios 1&2 and Solaben 2&3 owned by E.On and Abengoa Solar.
Latest references Projects in power generation - Solar
33 | Latest references
USA
2011 – design and supply of 2 power transformers 200 MVA, 230 kV and 2 auxiliary transformers 58 MVA, 230 kV for Solana solar power plant in Gila Bend, Arizona, USA, for Abengoa Solar.
2012 – design and supply of 2 generator transformers 183 MVA, 230 kV for Mojave solar power plant, USA, for Abengoa Solar.
Latest references Projects in power generation - Solar
34 | Latest references
Three-phase generator step-up transformer 230 MVA, 230 kV, Solana solar power plant, Gila Bend, Arizona, USA
«ZAPOROZHTRANSFORMATOR» PrJSC
Contact
Dneprovskoye shossе, 3
Zaporozhye, 69600, Ukraine
tel.: +380 61 2703900
fax.: +380 61 2703232
e-mail: [email protected]
http://www.ztr.ua
Thank you!
35 | Contact