reliable-sponge-pvt-ltd-unit-lll

RELIABLE SPONGE PVT. LTD.UNIT-III

Office :

M/S RELIABLE SPONGE PVT.LTD(UNIT-III)

2 ND FLOOR, DUA COMPLEX ,

PANPOSH ROAD, ROURKELA – 769 004

SUNDARGARH (ODISHA)

Tel : 0661 – 2400234

Fax : 0661 – 2402400

: 09439905456 (Commercial)

Email: [email protected]

Web : www.reliableindia.co.in

Works :

M/S RELIABLE SPONGE PVT.LTD (UNIT-III)

AT-SAGJORE, P.O – BALANDA, KALUNGA

ROURKELA – 770 031 (ODISHA)

Tel : 09437498971(Technical)

: [email protected]

Email : [email protected]

mailto:[email protected]

mailto:[email protected]


CONTENTS

➢ Introduction of Company

➢ Company Profile

➢ Statutory Details

➢ Bank Details

➢ Factory Details

➢ Galvanizing Plant Profile

➢ Fabrication Shop Profile

➢ Process Flow Chart

➢ Details of Testing Equipment

➢ List of Plant and Machinery

➢ Details of Technical Manpower

➢ Organization Chart

➢ E.T.P

➢ Our Credentials

POWER GRID Approval

O.P.T.C.L, CORE – (RAILWAYS Approval)

Other Approvals

➢ List of Orders Executed

RELIABLE SPONGE PVT. LTD,UNIT-III

INTRODUCTION

We are happy to inform you that M/S Reliable Group of company an established company with

customers in all sectors across India with over three decades in Iron and Steel Industry has

installed a new plant for FABRICATION and HOT DIP GALVANIZING(Reliable Sponge Pvt.Ltd

(Unit-III ) at Sakjore,Post Balanda, Rourkela, District – Sundargarh Rourkela Odisha, PIN -

770031

Products Manufactured:

TLT Unit is one of the leading companies having rich experience as manufacturer

and Fabricator of Galvanized Sub-Station structures,Transmissin Line Tower, Wind Mill

Structures, Telecom Tower, Lattice Structures,RSJ Poles,Earthing Strips, Cable Tray,

Rural Electrification Items etc. CORE Approval for Fabrication of Galvanized OHE

Structures as Mast, Portals, SPS & TSS is under process, Our expertise lies in offering

these in different specifications to choose from as per the Specific application needs of

customers, our rich industry experience and services of team of competent professionals in

our field of operation also ensures delivering superior quality as well as economical

solutions that successfully meet Specific demands of our customer,


Production Facilities-

We have two fabrication shops 80mtr long x22 mtr wide for mass production fully equipped with

latest Angle Line CNC(Ficep,Itly Make),Hydraulic Machines, Pneumatic Machines in six different

lines of fabrication & material handling equipments to undertake fabrication up to 3000 MT per

month, Sufficient and developed space for Proto assembly, Raw & Finished materials yard,

(Open space more than 10 acre for future Expansion),Hot dip Galvanizing plant is 101 mtr.long

and 22 mtr. Wide with a modern Galvanizing furnace,

comprised process data recording , Gal. Capacity 3000 mt per month, Automatic Effluent

Treatment Plant/Fumes Extraction System having capacity 4 kl per hr. Details of process tank

are as follow-

L W D

Degreasing Tank (MS-FRP)

1400 1200 1400

Pickling Tank (PP) 14000 1200 1200




Rinsing Tank (PP) 14000 1200 1200

Rinsing Tank (PP) 14000 1200 1200

Flux Tank (PP) 14000 1200 1200

Hot Plate (MS) 13000 3000 16 Thick

Galvanizing Kettle (DSQ Plate)

8500 1000 1400

Quenching Tank (MS) 14000 1200 1200

Dichromating Tank (MS) 14000 1200 1200


D) Quality Assurance Facilities The fabrication and galvanizing production will undergo 100% inspections & will satisfy all

Standards ISS BSS AS etc. The plant has Testing Labs for material & zinc coating.

Moreover we have a team of dedicated professionals to ensure: that all products fabricated &

Galvanizing will be of highest standards of quality and timely deliveries.

Fumes Extraction System (Pull-Push) For neutralizing acidic fumes

ETP System For neutralizing effluent

Monitor Roof For fresh air in shop

TESTING & INSPECTION Non destructive testing

Pealing & Flaking (ASTM/IS 2629) Hammering (ASTM123/IS2629) Elcometer & Coating thickness gauge (IS 2633)


ORGANIZATION CHART

Monitor Roof For fresh air in shop

Material Handling Facilities EOT Cranes : Double Trolly = 6MT Double Trolly = 6MT Single Trolly = 5MT Single Trolly = 5MT EOT Trollys on rail two nos. each == EOT Hoist on monorail ==

Board of directors & Advisor RSPL Unit-III

Chief Executive Officer

Chief Business De.

GM Prod.

GM Engg.

M.Markt.t Market

M.Design P.Man...g

M.Fab.

M.Fab

M.Fab

Q.C.Manager

ETP Incharge

MQA Fab

Mqa Gal.

MQA Lab

M.Planin.g

M. Manag.

GM Coml.

M. H.R.

M.Prot.

GM Fin.

M.Try.

M.Con.


COMPANY PROFILE

Company Name : M/s Reliable Sponge Pvt.Ltd,(Unit-III)

Registered Office : 2nd Floor, Dua Complex,

Panposh Road, Rourkela,

Dist-Sundargarh ( Odisha)

Pin-769004

Website:www.reliableindia.co.in

Factory Office : M/s Reliable Sponge Pvt.Ltd,(Unit-III)

At-Sagjore, P.O.Balanda,Kalunga

Rourkela,Dist-Sundargarh(Odisha)

Pin-770031


STATUTORY DETAILS

Organization Type : PRIVET LIMITED COMPANY PAN No : AACCR7178P

TIN No : 21032004487

Excise Registration No. : AACCR7178PEM002

CST Registration No. : 6443/Date-20-08-2011

Service Tax Registration No. : AACCR7178PSD002

Fabrication & Galvanizing Capacity

: 54000.00 MTPA


BANK DETAILS

Bank Name : State Bank of India

Bank Address : SME Branch, Civil Township

Rourkela, Dist-Sundargarh

(Odisha)-769004

A/c Type : Cash & Credit Account

A/c No. : 31042062297

MICR Code : 769002003

IFSC Code : SBIN0002111


FACTORY DETAILS

Details of Area:

1) Total Area : 17.35 Acre (755766 Sqr. Foot.)

2) Covered Area : 124000 Sqr. Foot.

3) Uncovered Area :Balance for raw‐material,finish yard & For Future Expansion.

Details of Activities: Fabrication and galvanizing of

1) Tower Transmission Line

2) Wind‐ Mill Structures

3) SUB‐ Station Structure

4) Rural Electrification

5) Earthing Strips

6) Railway Electrification Structures

7) Cable Tray etc.

8) Gratings

Galvanizing is done

As per IS, BIS & ISO Standards.


Description CAPACITY HP SPEED Location & Machine .I.D Make

Angle Cropping Machine

220 T 15 5-10 Str./Min. FAB-1,HAC2220TM-01 Hydro Electric

Machinery

Angle Cropping Machine 55 T 5 46 Str./Min. FAB-1,NAC55TM-03 Nav Bharat Engineering

Angle Cropping Machine 55 T 5 46 Str./Min. FAB-1,NAC55TM-04 Nav Bharat Engineering

Hydraulic Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HST110TM-05 Hydro Electric Machinery

Angle Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HAST110TM-06 Hydro Electric Machinery

Angle Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HAST110TM-07 Hyd Electric

Electric

Machinery Hydraulic Stamping Machine

110T

110 T 15 25-30 Str./Min. FAB-1,HST110TM-08 Hydro Electric Machinery

Hydraulic Punching Machine

100 T

100 T 15 25-30 Str./Min. FAB-1,HAP100TM-09 Hydro Electric Machinery “

Punching Machine (P10) 40 T 2.5 46 str./min. FAB-1,NAP40TM-12 Nav Bharat Engineering

“ Punching Machine (P10) 75 T 7.5 55 str./min. FAB-1,AAP-75TM-13 A.M.I

Punching Machine (P10) 75 T 7.5 55 str./min. FAB-1,AAP-75TM-1375TM-14

A.M.I

Punching Machine (P10) 75 T 7.5 55 str./min. FAB-1,AAP-75TM-16 A.M.I

Notching Machine 1 00 T 25-30 str./Min FAB-1,HAN100TM-17 Hydro Electric Machi

Hydraulic Bending Machin 1 00 T 15 10-15 Str./Min. FAB-1,HAVB100TM-18 Hydro Electric Machi

Notching Machine 100 T 15 25-30 Strs./Min FAB-1,HAN100TM-19 Hydro Electric Machi “

Hydraulic Notching Machine

100 T 15 25‐30Strs/Min FAB-1,HAN100TM-20 Hydro Electric M/c

Hydraulic Plate Shearing 16x2000 mm 25 13/7 Strs/Min FAB-2,JPSM-22 Jection Machenery “

Plate Punching Machine 40 T 25 46 Strs /Min FAB-2,NPP40TM-23 Nav Bharat Engineering


Plate Punching Machine 75 T 7.5 55 Strs / Min FAB-2,APP-75TM-24 AMI

Plate Stamping Machine 110T 15 25-30.Str/Min FAB-1,HPS110TM-25 Hydro Electric M/c

Radial Drill Machine 50 mm 3 Gear Controll Speed FAB-2,AMIRD50M-26 AMI

Material Handling Facility

E.O.T.CRANE 5 T - LT=35M./Min.CT=20m/Min.Hoist=8m/Min

FAB-1,E.O.T-1 Sun Engg.&

fab.Work

E.O.T.CRANE 5 T - LT=35M./Min.CT=20m/Min.Hoist=8m/Min

FAB-1,E.O.T-2 Sun Engg.&

fab.Work

E.O.T.Double Trolly Crane 6 T - LT=35M./Min.CT=20m/Min.Hoist=8m/Min

G.P.,E.O.T-3 Sun Engg.& fab.Work

E.O.T.Double Trolly Crane

6 T LT=35M./Min.CT=20m/Min.Hoist=8m/Min

G.P.,E.O.T-4 Sun Engg.&

fab.Work

D.G. 250 KVA - - FAB-1,D.G-1 -

D.G. 125 KVA - G.P,D.G-2-

Magmet Drill Machin 23 mm - K.T.P - M.D.M-1

Magmet Drill Machin 23 mm K.T.P - M.D.M-2

Magmet Drill Machin 23 mm K.T.P M.D.M-3

Angle Grinder AG-7(6 nos)

- BOSCH - A.G.1Ton

Cutting /Punching Stamping Angle 40x40x4 to 150x150x16

CNC

FICEP (ITLY)

Angle Grinder AG-4(4 no) -- -- A.G.-7 TO 10 BOSCH

WELDING Machine (ARC) 60 W(8no) - - WMA-1 TO 8 ADOR

WELDING Machine (CO2) 40 W(4no) - - WMC-9to12 ADOR

Degreasing Tank 14mmx1.2x1.4

- - - G.P- D.T-1 NSPL

Pickling Tank 14mx1.2x1.4 4-nos

- - G.P-P.T.-2 to 5 USHA Engg.

Rinsing Tank-14mx1.2mx1.4 2 nos

- - - G.P-R.T.-6 to 7 USHA Engg.

Fluxing Tank 14mx1.2mx1.4

- - - G.P-F.T.-8 USHA Engg

Acid Pump (3 nos) - 5 E.T.P & Acid Storage tank,A.P-1to 3

Actico

Acid Pump (2 nos) - 3 G.P, A.P-4 Actico

Zinc Kettle-8mx1x1.6

-

-

-

G.P,Z.T-9

BISPCO

Furnace - - - Fab-1,F-1 RSPL

Hot Dip Galvanizing Furnace - - - G.P,F-2 -

Blower - 3 - Fab-1,FB-1 Wesman

Blower (2Nos) - 5 - GP,FB-2to3 Wesman

F.O.Pump (2nos) Fab-1,FP-1to2 Wesman

F.O.Pump (2nos) GP,FP-3to4 Wesman

Oil Emertion Heater (3nos) 3 KL Fab-1,FP-1to3 Wesman

Oil Emertion Heater (3nos) 3 KL GP,FOH-4 to 6 Wesman

Lime Mixure Machine (2nos) 5 ETP,LMM-1to 2 Wesman

Air Compressor (2Nos) 5 ETP,AC-1to 2 Wesman

Sub Pump(4nos) 5 ETP,SP-1to 4

PFCN Machine 70 ton 7.5 46 Str/Min Fab-1,NAPFCN70TM02 Navbharat Engi

Hydrolic Stamping Machine 110 T 15 25-30 Str/min Fab-1,HST110TM-06 Hydro Electric M/c


Punching Machine(P13) 55 T 5 46 Str/Min Fab-1,NAP55TM-10 Navbharat Engi

Punching Machine(P13)

55 T

5

. 46 Str/Min

Fab-1,NAP55TM-11

Navbharat Engi

Punching Machine(P13) 75 T 7.5 55 Str/Min Fab-1,AAP75TM-15 A.M.I

Punching Machine(P13 HAB) 55 T 5 46 Str/Min Fab-1,NAP55TM-17 Navbharat Engi

Hydraulic Notching Machine 100 T 15 25‐30Strs/Min FAB-1,HAN100TM-21 Hydro Electric M/c ctric M/c

Hydraulic Notching Machine 100 T 15 25‐30Strs/Min FAB-1,HAN100TM-19 Hydro Electric M/c

Radial Drill Machine 50 mm 3 Gear Controll Speed Fab-2,AMIRD50M-27 A.M.I


Channel Cutting Machine 100 T 10 55 Str/Min Fab-2,KCC75TM-28 K.E

Channel Cutting / Punching Machine

75 T 7.5 55 Str/Min Fab-2,ACCP75TM-29 A.M.I

Channel Cutting / Punching Machine

75 T 7.5 55 Str/Min Fab-2,ACCP75TM-30 A.M.I


GALVANIZING PLANT‐PROFILE

Process/Operation Size in (mts) Remarks

L w D

Degreasing Tank 1400 1200 1400

Pickling Tank(PP) 14000 1200 1200




Rinsing Tank(PP) 14000 1200 1200

Rinsing Tank(PP) 14000 1200 1200

FluxTank(PP) 14000 1200 1200

Hot Plate (MS) 13000 3000 16 Thick

Galvanizing Kettle (DSQ

Plate)

8500 1000 1400

Quenching Tank 14000 1200 1200

Dichromating Tank (MS) 14000 1200 1200

Furnes Extraction System (Pull-Push) For neutralizing “acidic fumes”

ETP System For neutralizing effluent

Monitor roofs For fresh air in shop

TESTING & INSPECTION

Adhesion Test by Pivoted Hammer Stripping

Mass of Zinc Coating by Elcometer/Coating

thickness guage and by Stripping Test

Uniformity of Zinc coating by Preese Test

Visual Inspection etc.

Ref:QAP of Reliable


Fabrication & Galvanizing Process Flow Chart

R.M. YARD

CUTTING

STAMPING

PUNCHING

NOTCHING

BENDING

HEEL GRINDING

FABRICATION QUALITY

HAND OVER TO GALVG

REC.MAT FAB

CHANING


DEGREASING

PICKLING

RINSING

FLUXING

HOT PLATE

HOT DIP GALVANIZING

QUENCHING

DICHROMATING

GALVANIZING QUALITY

BUNDLING

FINISHED MATERIAL YARD


DETAILS OF TESTING EQUIPMENT

Description Make Spccification Qty

Hydrometer German Make 1-1.3 sprg-0-60 deg TW 2

Elcometer Imported Inspaction III or Dial

Type

1

Hydrogen Evolution Meter Silicoware - 3

Mercury in thermometer German 0-625 deg C 2

Measuring Cylinders (Grauated) Zeal English 0-110 deg C,500ml,250ml,25ml 2

Burret Tarson 25ml,50ml 2

Burret Stang Propylene - 1

Conical Flask Tarson 250ml,500ml 2

Pepette Borosil 25cc,50cc 2

Funnel Borosil 3”,4” 2

Empty Bottles --- 500,750,1000ml 6

Filter Papers No-1 Watman 11 cm 10

Copper Sulphate Crystals

(Pemta –Hydrate)

-- GR Lore 1 Kg

Methyl Orange Indicator --- 100ml 100

Calcium Carbonate Powder

Electric Hot Plate ----- 2 KW 1Kg

Weighing Machine 5kg (1gm) 1Kg

U.T.M 60 T 1No


DETAILS OF TECHNICAL MANPOWER (TLT DIVISION)

S.N. NAME DESIGNATION QUALIFICATION EXPERIENCE RESPONSIBILITY 1 MR. RAMESH

CHANDRA

DWIVEDI

GENERAL MANAGER AMIE (MECH.

ENGG.)

29 YRS CONTROLE OF FAB/GAL.PROD(ALL ACTIVITY)

2 MR. SUNIL

KU.GHOTARE

FACTORY

MANAGER

B.COM (HONS)

8 YRS

CO‐ORDINATION WITH ALL

DEPTT.

3 MR.

BHUPENDRA

PARGHANIA

PRODUCTION

INCHARGE

DIPLOMA IN

MECHANICAL

ENGINEERING

25 YRS

PRODUCTION/ PROTO

CONTROL

4 MR. SATYA

RANJAN

MOHANTY

SUPERVISOR I.T.I 12 YRS

FABRICATION SUPERVISION

5 MR. MANOJ KU.PARIDA

SUPERVISOR B.A 7YRS

FABRICATION SUPERVISION

6 MR. RUKMAGADA

SAHU

Q.C.I BSC

9 YRS

GP/FAB QUALITY CONTROL,

RAW‐MATERIAL TESTING, ETP

CONTROL

7 MR.PRANAB

KUMAR

MOHANY

ASTT. Q.C.I DIPLOMA IN

QUALITY

CONTROL

5 YRS

SPECTRUM/CHEMICAL TESTING OF STEEL

8 MR. SUKANT

KU.PARIDA

MAINTENANCE

INCHARGE DIPLOMA IN

MECHANICAL

ENGINEERING

10 YRS

MAINT.OF HYDRAULIC MACHINES/

POWER PRESS MACHINES, E.O.T.CRANES, ETP EQUIPMENTS, JIGS & FIXTURES

9 MR. PRAKASH PAL SR. FITTER I.T.I. (FITTER) 5 YRS

MAINT. OF MACHINES & ETP

EQUIPMENTS

10 MR. NARSINGHA

MAHARANA

SR. FITTER I.T.I 5 YRS

MAINT. OF MACHINES, DIE,

PUNCH, CUTTER

11 MR. KUNDAN

KUMAR SINGH

GAS CUTTER & ASTT. FITTER

I.T.I

5 YRS

MAINT. OF MACHINES

12 MR. DIPTI RANJAN

PRADHAN SR.ELECTRICIAN I.T.I.

(ELECTRICAL) 5 YRS CONTROL OF ELECTRIC SUPPLY OF

PLANT

13 MR. GUDDU

PANDIT

ASTT.

ELECTRICIAN

I.T.I.

(ELECTRICAL) 5 YRS CONTROL OF ELECTRIC SUPPLY OF

PLANT

14 MR. DHAN JI

KUMAR

PLANNING

INCHARGE M.C.A 7 YRS PLANNING OF WORK AND

CONTROL OF RAW‐MATERIAL

15 MR. MAHENDRA KR.

SAHU

DRAWING

INCHARGE

B.A./AUTOCAD

2D3D

5 YRS

TO DEVELOP SHOP DRAWINGS FROM

STRUCTURAL DRAWINGS OF TLT/

SUB‐ STATION STRUCTURES‐ETC

16 MR. BHIBHUTI

BHUSHAN

GOCHHAYAT

DATA

OPERATOR

B.COM

3 YRS

DATA ENTRY IN COMPUTER

(PLANNING DEPPT.)

17 MR. S.NAYAK DESPATCH B.COM 5 YRS

DISPATCH OF FINISH GOODS &

LOGISTICS ARRANGEMENT

18 MR. RIKKI SINGH PURCHASE B.COM 5 YRS

PURCHASE OF RAW‐MATERIAL &

SPARE PARTS

19 MR. SHARWAN KR. SINHA

ASTT. STORE KEEPER I.T.I 3 YRS

ISSUE/INDENT STORE ITEMS

20 MR.SMRUTI RANJAN JENA

TIME OFFICE INCHARGE B.A 3 YRS

MAINTAIN TIME OFFICE


-: DETAILS OF PRODUCTS:-

Sl. No.

Description

Size & Range

Mfg. STD / IS / DIN / BS, ETC.

1. MS CHANNEL

MC 75X40 MC 100 x 50, MC 125 x 65, 66, MC 175X75 MC 150 x 75, 76 , MC 200 x 75, 76 , MC 250 x 80

IS:2062:2011

2. MS BEAM

MB 150 x 75, MB 200 x 100, MB 250 x 125, MB 250 x 140, MB 300 x 140, MB 400 x 140, SC 100 x 100, SC 150 (152 x 152) HB 152X152

IS:2062:2011

3. MS ANGLE

30x30x3, 30x30x4 , 30x30x5, 35x35x3 , 35x35x4 , 35x35x5, 40x40x3 , 40x40x4 , 40x40x5, 45x45x3 , 45x45x4 , 45x45x5, 50x50x6,50x50x8, 65x65x6,65x65x8, 75x75x6,75x75x8,75x75x10, 90x90x6, 90x90x8, 90x90x10, 90x90x12, 100x100x8, 100x100x10, 100x100x12, 110x110x8, 110x110x10, 110x110x12, 110x110x16,

IS:2062:2011

4. MS ROUND 6mm, 8mm, 10mm, 12mm, 16mm, 20mm, 22mm, 25mm, 28mm, 30mm, 32mm, 36mm, 40mm, 45mm, 50 mm, 60mm, 70mm, 80mm, 90mm, 100mm, 110mm, 120mm

IS:2062:2011

5. MS FLAT

19 x 3, 19 x 5, 20x3, 20x5, 20x6, 25 x 3, 25 x 5, 25x6, 25x8, 25x10, 25x12, 32x3 , 32 x 5, 32x6, 32x8, 32x10, 32x12, 32x16, 40x3, 40x5, 40x6, 40x8, 40x10, 40x12, 40x16, 40x20, 40x25, 40x32, 50x3, 50 x 5, 50x6, 50x8, 50x10, 50x12, 50x16, 50x20, 50x25, 50x40,63x6, 63x8,63x10, 63x12, 63x16, 63x20,63x25, 63x32, 63x40, 65 x 5, 75x5, 75x6, 75x8, 75x10, 75x12, 75x16, 75x20, 75x25, 75x32, 75x40, 90 x 5, 100 x 5, 100x6, 100 x 8, 100 x 10, 100 x 12, 100x16, 100 x 20,100 x 25, 100x32, 100x40, 125x6, 125x8, 125x10, 125x12, 125x16, 125x20, 125x25, 125x32, 150x6, 150 x 8, 150 x 10, 150 x 12, 150x16, 150 x 20, 150 x 25, 150x32, 150x40, 180 x 8, 180 x 10, 180 x 12, 180 x 20, 180 x 25, 200 x8, 200x10, 200 x 12, 200x16, 200 x 20, 200x 25, 220x6, 220x8, 220x10, 220x12, 220x15, 220x20, 220x25, 220x30,250x10,250 x 12,250 x 20, 250 x 25, 250x30.

IS:2062:2011

RELIABLE SPONGE PVT. LTD

reliable-sponge-pvt-ltd-unit-lll

Business

pickling tank pp

details of process tank

rinsing tank pp

flux tank pp

quenching tank ms

tlt unit

hot plate ms

fabrication shops