reliant seward station cfb: successful conversion of waste coal into energy

9
© 2003 Reliant Reliant Seward Station CFB: Successful Conversion of Waste Coal into Energy Energy from Biomass and Waste Symposium September 27, 2007

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Reliant Seward Station CFB: Successful Conversion of Waste Coal into Energy. Energy from Biomass and Waste Symposium September 27, 2007. Steam Electric Coal Other fossil Biomass Shale Nuclear Combined cycle Simple Cycle Combined cycle Combustion turbine Fuels Cells & Thermo Nuclear - PowerPoint PPT Presentation

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Page 1: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

© 2003 Reliant

Reliant Seward Station CFB: Successful

Conversion of Waste Coal into Energy

Energy from Biomass and Waste SymposiumSeptember 27, 2007

Page 2: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

2© 2003 Reliant

Energy/Electric Power

Steam Electric » Coal» Other fossil

• Biomass• Shale

» Nuclear» Combined cycle

Simple Cycle» Combined cycle» Combustion turbine

Fuels Cells & Thermo Nuclear Renewables

» Wind» Solar» Hydro» Pumped storage» Other renewables

• Geothermal• Wave• etc

CoalWood, refuse, etc

NuclearPetroleum, distillates, PNG/LNG

Fuel

Page 3: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

3© 2003 Reliant

Electric Power Projections (DOE)

Total Electricity Generation (Gwe)

2004 - 629.802005 - 648.182006 - 649.492007 - 664.692008 - 677.082009 - 693.452010 - 701.992011 - 711.072012 - 718.012013 - 723.45

Centralized vs. Distributed Systems•Valuable infrastructure

Generation by fuel type (2008)

Coal 82%

Petrolium .6%

Natural Gas 6%

Nuclear 9%

Renewables/other 1.1%

~ 2% growth/annum

2025 (Coal 75% Gas12%)

Page 4: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

4© 2003 Reliant

Seward – Legacy of Coal Mining in Pennsylvania

• Waste Coal (“boney”)• Blights the landscape• Contributes to Acid Mine

Drainage (AMD)• As a fuel, waste coal is

Higher than some sources:• sulfur• ashYet Lower than most sources in

energy value• CFB technology can cleanly

convert waste coal into energy

Page 5: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

5© 2003 Reliant

Seward - CFB

Aerial Photo – October 2006

• 521 net MW

• Fuel BTU

• 5500 BTU

• 51% Ash

• 2.75% Sulfur

• DOE Clean Coal Technology

• CFB – Circulating Fluidized Bed

Page 6: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

6© 2003 Reliant

Seward – How

Pollution Control Technology

• SNCR – NOx

• Limestone/FDA – SO2

• Baghouse

• Fuel – Barn and Covered Conveyors

• ~ 3.5M tons per year refuse

Steam

Water

Ash CollectingBaghouse

Furnace

Cyclone

LimestoneFuel

Ash Air

Seward CFB Schematic

Page 7: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

7© 2003 Reliant

Seward – Air Emissions

Permitted Emissions (lb/MMBtu)

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

NOx SO2 PM

Old Plant CFB

• NOx – Down 74%

• CFB low temperatures

• Selective Non-Catalytic Reduction (SNCR)

• SO2 – Reduced 85%

• Limestone injection

• FDA – Flash Dry Absorber

• Particulate Matter – Down 90%

• Fabric filter (baghouse)

• Enclosed fuel storage

Page 8: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

8© 2003 Reliant

Seward – Generating Capacity

• Generating capacity increases 2-1/2 times

• Energy production will increase even more

• New plant should run as “baseload” (~ 24/7)

Change in Generating Capacity (MW)

0

50

100

150

200

250

300

350

400

450

500

550

Former Repowering

Page 9: Reliant Seward Station CFB: Successful Conversion of Waste Coal  into Energy

9© 2003 Reliant

Seward – Future Challenges

• Hg• GHG• Holistic – multi-faceted approach to

energy• Manufacture• Consumption