rem and dicreat explation

8/20/2019 REM and Dicreat Explation

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What is Discrete Manufacturing, REM and Demand Management?

1. What is Discrete Manufacturing?

2. What is REM?

3. What is Demand Management?

Here are difference between Discrete and REM and small exlanati!n ab!ut discrete and reetati"e manf.#

$ % t&ical characteristic !f discrete manufacturing is the fre'uent switching fr!m !ne manufactured r!duct t! an!ther. (he r!ducts are

t&icall& manufactured in indi"iduall& defined l!ts, the se'uence !f w!r) centers thr!ugh r!ducti!n "ar&ing f!r each !ne !f these. *!sts a

calculated !n the basis !f !rders and indi"idual l!ts.

$ +n Reetiti"e Manufacturing, r!ducts remain unchanged !"er a l!nger eri!d and are n!t manufactured in indi"iduall& defined l!ts.

+nstead, a t!tal 'uantit& is r!duced !"er a certain eri!d at a certain rate.

$ Discrete manufacturing t&icall& in"!l"es "ar&ing the se'uence !f w!r) centers thr!ugh which the r!ducts can ass during r!ducti!n.

(he !rder !f w!r) centers is determined in r!utings, which can !ften be "er& c!mlex. (here can be waiting times between the indi"idual

w!r) centers. %ls!, semi$finished r!ducts are fre'uentl& laced in interim st!rage ri!r t! further r!cessing.

$ Reetiti"e Manufacturing, !n the !ther hand, n!rmall& in"!l"es a relati"el& c!nstant fl!w !n r!ducti!n lines. emi$finished r!ducts are

usuall& r!cessed further immediatel& with!ut being ut in interim st!rage. R!utings tend t! be relati"el& simle.

$ +n discrete manufacturing, c!m!nent materials are staged with secific reference t! the indi"idual r!ducti!n l!ts. *!mleti!n

c!nfirmati!ns f!r the "ari!us stes and r!cesses d!cument the w!r) r!gress and enable fine$tune c!ntr!lling.

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$ +n Reetiti"e Manufacturing, c!m!nents are !ften staged at the r!ducti!n line with!ut reference t! a articular !rder. *!mleti!n

c!nfirmati!ns are less detailed, and the rec!rding !f actual data is simlified.

$ (he functi!n !f Demand Management is t! determine re'uirement 'uantities and deli"er& dates f!r finished r!ducts assemblies.*ust!mer re'uirements are created in sales !rder management. (! create a demand r!gram, Demand Management uses lanned

indeendent re'uirements and cust!mer re'uirements.

(! create the demand r!gram, &!u must define the lanning strateg& f!r a r!duct. -lanning strategies reresent the meth!ds !f

r!ducti!n f!r lanning and manufacturing !r r!curing a r!duct.

sing these strategies, &!u can decide if r!ducti!n is triggered b& sales !rders /ma)e$t!$!rder r!ducti!n0, !r if it is n!t triggered b& sales

!rders /ma)e$t!$st!c) r!ducti!n0.!u can ha"e sales !rders and st!c) !rders in the demand r!gram. +f the r!ducti!n time is l!ng inrelati!n t! the standard mar)et deli"er& time, &!u can r!duce the r!duct !r certain assemblies bef!re there are sales !rders. +n this case

sales 'uantities are lanned, f!r examle, with the aid !f a sales f!recast. Discrete Manufacturing s

Reetiti"e Manufacturing

%dded b& riramachandra Murth& -arasuramuni, last edited b& riramachandra Murth& -arasuramuni !n un 14, 2554 /DiscreteManufacturing s Reetiti"e Manufacturing

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6el!w icture clearl& deicts the differences between Discrete Manufacturing and Reetiti"e Manufacturing $

(&ical !f order-based production is the fre'uent switching fr!m !ne r!duct t! an!ther. Each r!duct is manufactured in indi"iduall& defined l!t

*!sts are calculated er !rder. +nrepetitive manufacturing, the same r!duct is r!duced !n a certain r!ducti!n line !"er a l!nger eri!d !f tim

+n r!ducti!n, a t!tal 'uantit& is r!duced acc!rding t! a certain r!ducti!n rate !"er a certain eri!d !f time. *!sts are c!llected eri!dicall& at a

r!duct c!st c!llect!r.

+n order-based production, &!u usuall& ha"e a changing se'uence !f w!r) centers where the r!ducts are r!cessed. (he !rder !f w!r) centers

determined in r!utings, which can !ften be "er& c!mlex. emi$finished r!ducts are fre'uentl& laced in interim st!rage ri!r t! furtherr!cessing. Repetitive manufacturing usuall& in"!l"es a relati"el& c!nstant fl!w thr!ugh r!ducti!n lines. (he r!utings !f the indi"idual r!ducts

are "er& similar.

With production orders, c!m!nent materials are staged with secific reference t! the indi"idual r!ducti!n !rders. *!nfirmati!ns f!r the "ari!us

stes and !rders d!cument the w!r) r!gress and can be used f!r fine c!ntr!l. +n repetitive manufacturing, c!m!nents are !ften staged at the

r!ducti!n lines with!ut reference t! a articular !rder. (he c!nfirmati!ns /bac)flushes0 are usuall& executed eri!dicall& with n! reference t! an

!rder /f!r examle, all the 'uantities r!duced in !ne shift0.



7ind bel!w the d!cumentati!n fr!m %-#

REM

!u can imlement Reetiti"e Manufacturing if the f!ll!wing is true !f &!ur r!ducti!n r!cess#

$ !u r!duce the same !r similar r!ducts !"er a length& eri!d !f time.

$ !u d! n!t manufacture in indi"iduall& defined l!ts. +nstead, a t!tal 'uantit& is r!duced !"er a certain eri!d at a certain rate er art$

eri!d.



$ !ur r!ducts alwa&s f!ll!w the same se'uence thr!ugh the machines and w!r) centers in r!ducti!n.

$ R!utings tend t! be simle and d! n!t "ar& much.

PP-PI (process)

+t is rimaril& designed f!r the chemical, harmaceutical, f!!d and be"erage industries as well as the batch$!riented electr!nics industr&.

--$-+ su!rts#

$ (he integrated lanning !f r!ducti!n, waste dis!sal, and trans!rt acti"ities within a lant

$ (he integrati!n !f lants within the c!man&#

$ erticall& b& means !f an inf!rmati!n fl!w, ranging fr!m central business alicati!ns d!wn t! r!cess c!ntr!l

$ H!ri8!ntall& b& the c!!rdinati!n !f lanning between r!ducti!n lants, rec&cling and waste dis!sal facilities, and r!ducti!n lab!rat!rie

Discrete /m& "iews0

Discrete r!ducti!n fl!w is n!rmall& ad!ted b& firms wh! are manufacturing secialised r!ducts eg# cust!m built machines !r where the

"!lumes d!es n!t 9ustif& t! !t f!r a reetiti"e )ind !f setu. %ls! fr!m finance ersecti"e, when &!u want t! trace the c!sts at !rder le"el

n!t b& eri!d.

;!w c!ming t! &!ur 'ns, whether all three can be imlemented in the same lant, well can &!u let us )n!w what r!cesses are being

f!ll!wed, as t! the best !f m& )n!wledge, n! single lant has all 3 r!cesses w!r)ing in tandem.

H!e the ab!"e was helful.

SAP PP (Production Planning) Master Data Defnitions



< 7act!r& *alendar

< Material Master

< Res!urce < 6ills !f Material /6=M0

< -r!ducti!n "ersi!ns

< Master recie

Factory Calendar: (he fact!r& calendar is defined !n the basis !f a ublic h!lida& calendar. (he ublic h!lida& and fact!r& calendar is

central m!dule in the %- &stem. +t is assigned t! a secific lant during the initial s&stem setu and theref!re used in man& areas /e.g.

>!gistics and in Human Res!urces0 in the s&stem.

Material Master# Material master c!mrises if all the basic data !f the material f!r each deartment. (he data c!"ers all the rele"ant

inf!rmati!n re'uired f!r the transacti!nal fl!w e.g. sales, -lanning, -r!ducti!n, ualit&, -urchasing, *!sting etc. Material master c!"ers al

the descriti"e and c!ntr!l data and the fl!w !f inf!rmati!n deends !n fields maintained within it. (he integrati!n !f all material data in a

single database !b9ect eliminates redundant data st!rage. Material Masters are created !nce and can be changed !r extended whene"er

re'uired

ill o! Materials: 6ill !f Materials !r c!mm!nl& called 6=M is a f!rmall& structured list !f c!m!nents that ma)e u a r!duct !r

assembl&. (he list c!ntains the material number !f the c!m!nent t!gether with the 'uantit& and unit !f measure. 6=Ms are used in their

different f!rms in "ari!us situati!ns where a finished r!duct is assembled fr!m se"eral c!m!nent arts !r materials. Res!urces#

Res!urces are r!ducti!n facilities and ers!ns in"!l"ed in a r!ducti!n r!cess that ha"e caacities. (he& are subdi"ided int! categ!ries

t! secif& their suitabilit& f!r certain ur!ses !r their use in certain r!cesses

Product "ersions: % r!ducti!n "ersi!n determines which alternati"e 6=M is used t!gether with which tas) list@master recie t!

r!duce a material !r create a master r!ducti!n schedule. 7!r !ne material, we can ha"e se"eral r!ducti!n "ersi!ns f!r "ari!us "alidit&

eri!ds and l!t$si8e ranges. (he r!ducti!n "ersi!n determines the f!ll!wing#

< (he 6=M alternati"e f!r a 6=M exl!si!n.

< (he tas) list /master recie0 and an& alternate, as needed.

< >!t$si8e restricti!ns and "alidit& arameters.

Master Recipes: % master recie defines the f!ll!wing data that is re'uired f!r the r!ducti!n !f materials with!ut relating t! a articula

!rder# r!cessing stes, res!urces, material c!m!nents, and c!ntr!l inf!rmati!n f!r the r!cess c!ntr!l le"el. Master Recie enables t!

lan the r!ducti!n !f materials /r!ducts0. (heref!re, Master Recie is used as a temlate f!r r!cess !rders and run schedules as well

a basis f!r r!duct c!sting. +n a Recie

< (he -hases /w!r) stes0 t! be carried !ut during r!ducti!n.

< (he acti"ities t! be erf!rmed in the !erati!ns as a basis f!r determining dates, caacit& re'uirements and c!sts.



< (he use !f materials during r!ducti!n.

< (he use !f res!urce.

SAP PP (Production Planning) Master Data Defnitions• Factory Calendar

• Material Master• Resorce • !ills o" Material #!$M%• &rodction versions• Master recipeFactory Calendar: 'he "actory calendar is de(ned on the )asis o" a p)lic holiday calendar. 'he p)lic holiday and"actory calendar is a central modle in the *+& *ystem. ,t is assined to a speci(c plant drin the initial system setp anthere"ore sed in many areas #e.. in oistics and in man Resorces% in the system.Material Master: Material master comprises i" all the )asic data o" the material "or each department. 'he data covers athe relevant in"ormation reired "or the transactional ow e.. sales2 &lannin2 &rodction2 3ality2 &rchasin2 Costinetc. Material master covers all the descriptive and control data and the ow o" in"ormation depends on (elds maintainedwithin it. 'he interation o" all material data in a sinle data)ase o)4ect eliminates redndant data storae. MaterialMasters are created once and can )e chaned or e5tended whenever reiredill o! Materials: !ill o" Materials or commonly called !$M is a "ormally strctred list o" components that make p aprodct or assem)ly. 'he list contains the material nm)er o" the component toether with the antity and nit o"measre. !$Ms are sed in their di6erent "orms in varios sitations where a (nished prodct is assem)led "rom severalcomponent parts or materials. Resorces: Resorces are prodction "acilities and persons involved in a prodction procesthat have capacities. 'hey are s)divided into cateories to speci"y their sita)ility "or certain prposes or their se incertain processesProduct "ersions: + prodction version determines which alternative !$M is sed toether with which task list/masterrecipe to prodce a material or create a master prodction schedle. For one material2 we can have several prodctionversions "or varios validity periods and lot-si7e ranes. 'he prodction version determines the "ollowin:• 'he !$M alternative "or a !$M e5plosion.• 'he task list #master recipe% and any alternate2 as needed.• ot-si7e restrictions and validity parameters. Master Recipes: + master recipe de(nes the "ollowin data that is reired "or the prodction o" materials withotrelatin to a particlar order: processin steps2 resorces2 material components2 and control in"ormation "or the processcontrol level. Master Recipe ena)les to plan the prodction o" materials #prodcts%. 'here"ore2 Master Recipe is sed as atemplate "or process orders and rn schedles as well as a )asis "or prodct costin. ,n a Recipe

• 'he &hases #work steps% to )e carried ot drin prodction.• 'he activities to )e per"ormed in the operations as a )asis "or determinin dates2 capacity reirements and costs.• 'he se o" materials drin prodction.• 'he se o" resorce.

A Material Master Data !or Confgura#le MaterialsAA

AA $ou use central %aintenance !unctions to create %aterial %aster records !or confgura#leAA

AA %aterials& 'ere is so%e data tat you need to %aintain specifcally !or confgura#le %aterials:AA

AA asic DataAA

AA Material is confgura#le indicator AA

AA SalesAA

AA Ite% category group ***+ or ***,AA

https://scn.sap.com/message-abuse!input.jspa?objectID=14838189&objectType=2






































AA Deliering plantAA

AA MRPAA

AA Strategy group For e.a%ple/ +0AA

AA MRP type For e.a%ple/ PDAA

AA 1ot 1DAA

AA MRP lot si2e EAA

AA Aaila#ility cec3 (cec3ing group) *+AA

AA Indiid&4collectie 5AA

%b!"e details are rhe basic@essential@rimar& material master data f!r f!r ariant c!nfigurati!n -ur!ses in %-$--.

Hi,

+ am changing the se'uence t! the re"i!us !st s! that &!u can understand easil&

te1#

< Define features !f the r!duct as characteristics $ ( c!de $*(5B

< se characteristic "alues t! describe cust!mer re'uirements

< %ssign characteristics t! class

< *reate "ariant class with class t&e 355 $ (c!de *>52

te2#

*reate Material master with c!nfigurable t&e

%lternati"es#

a0 Material t&e CM%(

b0 %ssign class t! material in *lassificati!n "iew

b0 Material with c!nfigurable indicat!r in MR-$2 "iew











































































te3

< *reate uer 6=M $ (c!de *51

< +t sh!uld c!ntain "ariable arts : n!n "ariable arts

te B

< *reate c!nfigurati!n r!file (c!de $ *B1

< %ssign "ariant class t! c!nfig r!file

te

< *reate !b9ect deendencies $ *(5B

< se characteristics : their "alues

teF

%ssign !b9ect deendencies t! 6=M c!m!nents $ ( c!de$*52

teG

imulate the c!nfigurati!n $ (c!de $ *5

H!e &!u can get this.

l. award if it is helful

(han)s and regards

Murugesan

Hi,

Eg# 7!rd car.+f a sale !rder is raised f!r fiesta lxi m!del the s&stem sh!uld ch!!se red c!l!ur : f!r "xi blue c!l!ur resecti"el&.


















































ie &!u need t! define the characteristic and assign the "alues .

(his characteristic need t! assigned t! class.

class need t! be assigned t! material master

1. (.c!de # *(5B/characteristic0 7=RDM=DE>, *h!!se single "alue : entr& re'uired tab : gi"e the inut as 51 $ f iestalxi : 52 $

fiesta"xi./ characteristic "alues0

2.(c!de# *(5B, 7=RD6=D/ an!ther characteristic0

*h!!se single "alue , d!nIt clic) entr& re'uired.

51 $ Red/ characteristic "alues0

52$ 6lue

3. *reate class (.c!de # *>52

fiestaclass

t&e # 355
















































B. =6E*( DE-E;DE;*#

(.*=DE # *(5B

7=RDM=DE>

*>+*C %>E (%6,

+; 7+E(%>J+ *>+*C (HE I=I meant f!r =b9 deendenc&, acti!n : extra.

Edit the deendec&,

515 Kelf.f!rdb!d& L I51I. : sa"e

Reeat the same f!r 7+E(J+ : instead !f I51I gi"e I52I f!r blue c!l!ur.

, then create a R=H as f!rdb!d&. : a CM%( material f!r the car. .

(hen create a uer 6=M with usage 3 : gi"e c!m!nent as f!rdb!d&

(hen use (.c!de cuB1 /*reate c!nfig r!file0

enter a r!file name : class 355 : ch!!se class assignment, ch!!se fiestclass ,

se (.c!de cu5 t! chec) the "alues.



















































(hen create a sale !rder.

-l. reward if helful. te b& ste r!cedure t! create Material Master Rec!rd

)i t! end !f metadata

%dded b& M!hd 8air Hussain, last edited b& M!hd 8air Hussain !n ;!" 12, 2554 /"iew change 0

sh!w c!mment

! t! start !f metadata

Hell! aiens,

H!e e"er&!ne is d!ing g!!d.-lease find bel!w the r!cedure f!r creati!n !f Material Master Rec!rd

what is MMR?

A data record containing all the basic information required to manage a material.

+ts a master rec!rd maintained in the s&stem that c!ntains all the secific data rele"ant t! a material.

;umber %ssignment#

MMR can ha"e either internal !r external number range assigned as er the c!nfigurati!n d!ne at the time !f imlementati!n.

Material t&e#

Materials which ha"e similar characteristics are gr!ued under the same material t&e

Material t&e c!ntr!ls

;umber range

screen se'uence

ser deartments@ "iews

(&e f r!curement

+nternal !r external number assignment

Material "aluati!n#






















































tandard rice r!cedure $ rice c!ntr!l is s

M!"ing a"erage r!cedure $ rice c!ntr!l is "

(ransacti!n c!des used w.r.t! MMR are as f!ll!ws

*hange MMR $ MM02

Disla& MMR$ MM03

Materials >ist $ MM60

chedule changes $ MM!

Disla& changes -- MM0!

*hange material t&e $ MMAM

Mass maintenance $ MM"

7lag f!r deleti!n $ MM06

Maintain st!rage l!cati!ns $ MM#$.

Extend Material "iews $ MM%0

.te b& ste r!cedure t! create Material master rec!rd.

+nternal number assignment is c!nsidered here

Ce& in (ransacti!n c!de MM51 in the c!mmand field.

select +ndustr& sect!r is Mechanical Engineering and material t&e is Raw Material R=H

-ress Enter

elect "iews

6asic data 1

6asic data 2

-urchasing,

eneral -lant data

%cc!unting 1

*lic) !n chec) s&mb!l !r ress Enter

































































Ce& in lant and st!rage l!cati!n c!des in the !ulated screen then ress Enter.

Enter descriti!n !f the material /eg. 6all bearing with secificati!n0 , base unit !f measure,material gr!u

ress enter, basic material is steel

we are maintaining the mandat!r& fields first then additi!nal fields.

+n urchasing "iew select urchasing gr!u 551

-ress enter and in the next screen !f acc!unting "iew 1 enter aluati!n class as 3555 and an& standard rice then !n sa"ing it MMR is generated

Material 1BB4 is created in a gi"en lant M6;R

%- -r!ducti!n -lanning/--0 Master Data N +ntr!ducti!nSAP PP Master Data : Master data is important component in && modles like the other

*+& modles. Master data tends to remain constant and sed in same way. Master data

helps to maintain interation o" )siness processes/o)4ects.

Followin are vital master data elements related to *+& &rodction &lannin #&&%-

Material %aster (MM*5) 'he material master contains in"ormation on all the materials

that a company procres or prodces2 stores2 and sells. ,t is the company9s essential sorc"or retrievin material-speci(c data. 'his in"ormation is stored in individal material maste

records. 'here are di6erent views "or ser departments i.e. &rchasin2 *ales2 3ality

Manaement2 +ccontin2 costin2 MR&2 "orecastin etc. Ma4or settins related to

prodction plannin are availa)le in MR& and ork schedlin views o" material master.

,ndividal department9s sers are responsi)le "or material master maintenance activity as

per reirements.

Routing (CA*5) *eence o" operations #i.e. ork *teps% needed to make p prodct or

assem)ly. + rotin is sed as a sorce "or creatin a prodction order or a rn schedleheader )y copyin. ,t descri)es prodction process. Rotin also contained in"ormation like

place o" work to )e per"ormed2 time reired to carry ot work2 material or component

reirement alon with eipment need i" any.























































ill o! Material (6M) (CS*5)7 + list o" components that make p prodct or assem)ly

alon with antity and nit o" measres. !$M is )asis "or nm)er o" activities in many

areas like C+; ;epartment2 MR& ;epartment2 ork *chedlin ;epartment and prodctio

order manaement department2 *ales $rder activities and in prodct costin department.

8or3 Centers (CR*5) -is a place where work #operations% is carried ot. + work center is

created "or a plant and is assined to operations in rotin. ;ata in work centers is sed "o

schedlin2 Costin2 Capacity &lannin etc. ork centers are capacity collectors "or interna

and e5ternal processin.

Production Resource 'ools (PR's) (CF*5) 7 &rodction Resorce/'ool #&R'% is a

movea)le operatin resorce sed in prodction plannin to per"orm an activity repeatedly

<5amples o" &R's are ;rawins2 4is and (5tres and measrin instrments.

'he header screen o" the header/operations component displays the main order elements

prodction order and once reired master data elements are maintained2 then data

Related to prodction order elements will atomatically copied "rom master data which

saves lot o" data entry time o" sers and helps "or plannin accracy. *o proper

maintenance o" master data is aain havin hih importance. Chanes to master data are

strictly controlled )y autori2ations and atomatically nder a Chane Manaement.

For speci(c prodction order2 chane o" master data i" any is controlled )y the

"nction Read Master Data . $ne can elect to read a di6erent !$M2 a di6erent rotin or

)oth i" prodction order is not still processed "rther ahead.

&lease send s yor estions2 comments or assistance2 and or team wold )e lad to

assist yo.

!y &radipta !aral. #on )ehal" o" *+& Consltin 'eam%

Definiti!n

=erati!ns are carried !ut at a w!r) center. +n the R@3 &stem w!r) centers are business !b9ects that can reresent the f!ll!wing real w!r

centers, f!r examle#

































































Machines, machine gr!us

-r!ducti!n lines

%ssembl& w!r) centers

Eml!&ees, gr!us !f eml!&ees

se

(!gether with bills !f material and r!utings, w!r) centers bel!ng t! the m!st im!rtant master data in the R@3 r!ducti!n lanning and

c!ntr!l s&stem. W!r) centers are used in tas) list !erati!ns and w!r) !rders. (as) lists are f!r examle r!utings, maintenance tas) lists,

insecti!n lans and standard netw!r)s. W!r) !rders are created f!r r!ducti!n, 'ualit& assurance, lant maintenance and f!r the -r!9ect

&stem as netw!r)s.

Data in w!r) centers is used f!r

cheduling

=erating times and f!rmulas are entered in the w!r) center, s! that the durati!n !f an !erati!n can be calculated.

*!sting

7!rmulas are entered in the w!r) center, s! that the c!sts !f an !erati!n can be calculated. % w!r) center is als! assigned t! a c!st cent

*aacit& lanning

(he a"ailable caacit& and f!rmulas f!r calculating caacit& re'uirements are entered in the w!r) center.

imlif&ing !erati!n maintenance

ari!us default "alues f!r !erati!ns can be entered in the w!r) center.




















































(he f!ll!wing grahic illustrates the use !f w!r) center data.

8or3 Center

Defnition

$perations are carried ot at a work center. ,n the R/= *ystem work centers are )siness o)4ects that can

represent the "ollowin real work centers2 "or e5ample:

• Machines2 machine rops

• &rodction lines

• +ssem)ly work centers

• <mployees2 rops o" employees

9se

'oether with )ills o" material and rotins2 work centers )elon to the most important master data in the R/

prodction plannin and control system. ork centers are sed in task list operations and work orders. 'ask

lists are "or e5ample rotins2 maintenance task lists2 inspection plans and standard networks. ork orders a

created "or prodction2 ality assrance2 plant maintenance and "or the &ro4ect *ystem as networks.

;ata in work centers is sed "or

• *chedlin

$peratin times and "ormlas are entered in the work center2 so that the dration o" an operation can

)e calclated.

• Costin

Formlas are entered in the work center2 so that the costs o" an operation can )e calclated. + work

center is also assined to a cost center.

• Capacity plannin

'he availa)le capacity and "ormlas "or calclatin capacity reirements are entered in the work

center.

• *impli"yin operation maintenance

>arios de"alt vales "or operations can )e entered in the work center.

'he "ollowin raphic illstrates the se o" work center data.





























































?se o" work center data

*trctre

+ work center is created "or a plant and is identi(ed )y a key. 'he

w!r) center categ!r&, which &!u define in *ust!mi8ing the work center2 determines which data can be maintained in thew!r) center.

'he data is roped thematically toether in screens and screen rops. <5amples o" sch screen or screen

rops are:

• !asic ;ata

• +ssinments #to cost centers2 man Resorce Manaement *ystem #R%%

• Capacities

• *chedlin

• ;e"alt vales

• ierarchy

• 'echnical data

Integration

'as3 ists

ork centers are assined to operations in task lists. ," yo chane de"alt vales in a work center2 the

chanes are e6ective in the task list i" a

reference indicat!r has been set f!r the default "alue.














































8or3 Center ;ierarcies

ork centers can )e arraned in hierarchies. 'hese are important in capacity plannin. @o se hierarchies to

cmlate availa)le capacities and capacity reirements in a hierarchy work center.

Assign%ents to 6#<ects in te ;u%an Resource Manage%ent Syste%

+ oistics work center can )e assined to either an orani7ational nit or a work center in the man

Resorce Manaement *ystem #RM*%. +ssinments to other R-o)4ects2 "or e5ample employees orali(cations2 can )e maintained via the R work center.

% w!r) center is created f!r a lant and is identified b& a )e&. (he w!r) center categ!r&, which &!u define in *ust!mi8ing the w!r) center,

determines which data can be maintained in the w!r) center.

(he data is gr!ued thematicall& t!gether in screens and screen gr!us. Examles !f such screen !r screen gr!us are#

6asic Data

%ssignments /t! c!st centers, Human Res!urce Management &stem /HR00

*aacities

cheduling

Default "alues

Hierarch&

(echnical data

+ntegrati!n

(as) >ists

W!r) centers are assigned t! !erati!ns in tas) lists. +f &!u change default "alues in a w!r) center, the changes are effecti"e in the tas) lis

if a reference indicat!r has been set f!r the default "alue.

















W!r) *enter Hierarchies

W!r) centers can be arranged in hierarchies. (hese are im!rtant in caacit& lanning. !u use hierarchies t! cumulate a"ailable caacit

and caacit& re'uirements in a hierarch& w!r) center.

%ssignments t! =b9ects in the Human Res!urce Management &stem

% >!gistics w!r) center can be assigned t! either an !rgani8ati!nal unit !r a w!r) center in the Human Res!urce Management &stem

/HRM0. %ssignments t! !ther HR$!b9ects, f!r examle eml!&ees !r 'ualificati!ns, can be maintained "ia the HR w!r) center.

• ;ear Ainto2

'he di6erences are.... Rotin: 1. ,t is sed "or ;iscrete man"actrin.B. ,t has a set p time2 machine time all other activities.=. Mainly it is sed "or order )ased costin.D. ?se tcode C+01 to create rotinE. ?se *tandard vale key *+&1 in work center. Rate rotin: 1. ,t is sed "or Repetitive man"actrin.B. ,t has no set p time instead o" that it has rate )ased timins. ie2 ty cycle time.

=. Mainly it is sed "or period )ased costin.D. ?se *tandard vale key *+&= in work center.E. ?se tcode C+B1 to create rate rotin. Reards2 Aoseph.

o +lert Modera

Rate Rotin:1.+ rotin "or whose operations the prodction antity and a (5ed dration has )een de(ned. 'hs the prodction rateis also de(ned.B.Rate rotins are sed when yo plan on a antity )asis2 "or e5ample in repetitive man"actrin.=.+ rate rotin has the same strctre as a rotin. @o can assin a rate rotin to a material to )e prodced. ,t can

have prallel seences.D. ,t is sed "or ;iscrete man"actrin.E. ,t has a set p time2 machine time all other activities.. Mainly it is sed "or order )ased costin.G. ?se tcode C+01 to create rotin8. ?se *tandard vale key *+&1 in work center. Rotin1.Rotins are sed directly in prodction orders "or a material.B.+ rotin can )e sed withot restrictions. *ome "nctions "rom other task list types sch as rate rotins and inspectioplans are also availa)le in rotins.





=.+s well as a standard seence a rotin can also have parallel and alternative seences. @o can assin a rotin to material to )e prodced.D. ,t is sed "or Repetitive man"actrin.E. ,t has no set p time instead o" that it has rate )ased timins. ie2 ty cycle time.. Mainly it is sed "or period )ased costin.G. ?se *tandard vale key *+&= in work center.8. ?se tcode C+B1 to create rate rotin.

Rate rotin enerally has only one operation and prod line instead o" work centers and operations in rotins . !oth rotins can )e sed "or schedlin 2 cosin and capacity plannin .

Rotin

+ representation o" how yo process work on yor oor. 'ypically2 a rotin is made p o" a series o"

operations2 also called rotin steps. owever a rotin may inclde other steps2 sch as old or *crap2 orother rotins.

Structure

Rotins can have the "ollowin attri)tes:

• >ersion

•

Rotin 'ype

• *tats

• Crrent >ersion

• 'a)lar Rotin

• ;ocment

• ;isposition Hrop

• *tep ,;

• $peration #see $peration%

• ork Center #see ork Center%

• *tep 'ype

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• Reired 'ime ,n &rocess

For more in"ormation2 see Rotin Maintenance.

@o can create and maintain rotins in the "ollowin modes:

• Hraphical

,n a raphical mode2 all the operations yo have created are displayed in a tree list on the le"t o" the

screen. @o create a rotin )y (rst drain the operations onto the drawin area2 and then connectin

them with lines that represent the ow o" work.

• 'a)lar

,n ta)lar mode2 the seence o" operations is displayed in the ta)le. @o create a rotin )y insertin the

new ta)le records representin the rotin steps. @o can "rther add new and remove the e5istin

operations as well as chane their order.

Routing Types

$n the Main ta) pae in Rotin Maintenance2 yo se the Rotin 'ype (eld to classi"y each rotin as

"ollows:

• &rodction

• IC

• *pecial

• ;isposition Fnction

• *FC-*peci(c

• *ample

Iote

,n IC Code Maintenance2 the ;isposition Rotin ta) incldes all rotins de(ned with the IC

Rotin and*pecial Rotin type. 'he ;isposition Fnction Rotin type in Rotin Maintenance is sed )y th

system to de(ne disposition "nctions #see ;isposition Fnctions%.

hile &rodction rotins represent yor man"actrin processes2 sch as )ildin a

printer2 *pecial and ICrotins represent how yo handle e5ceptions2 sch as a printer9s "ailre o" a "nction

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test. 'he prpose o" a*pecial and IC rotins is to process noncon"ormed *FC nm)ers sent to the rotin

"rom a step on another rotin.

,n addition to operations2 +ny $rder Hrops2 and *imltaneos Hrops2 Rotin Maintenance provides the

"ollowin elements yo can add to yor *pecial and IC rotins:

• old steps

• *crapped steps

• ;one steps

• Retrn steps

Retrn steps inclde retrnin to the "ollowin:

• 'he step on the rotin where the *FC nm)er oriinally came "rom

• +ny other step

• 'he previos step

• +ny other previos step

• 'he ne5t step on the rotin where the *FC nm)er oriinally came "rom

'hese steps are help"l when yo create *pecial and IC rotins.

*ee also: Rotin and Child 'a)les

Nested Routings

@o can se a nested rotin as a step on yor &rodction rotin.

Iote

'he rotin )ein created mst not have itsel" as a nested rotin otherwise the *FC nm)er will )e in acontinos loop.

Retrnin "rom a nested rotin di6ers "rom retrnin "rom a plled *pecial rotin or "rom

a ;isposition rotin. 'he "ollowin ta)le descri)es the di6erences "rom the standard retrn:

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Return

'o

Special Routing and Disposition Routing 1ested

Routing

$riinal

*tep

Retrns to oriinal operation step 'reated

as Retrn to

Ie5t *tep

Ie5t

*tep

Retrns to steps a"ter the oriinal step Retrns to

steps a"ter the

oriinal step

&revios

*tep

Retrns to steps immediately )e"ore the oriinal step where the *FC nm)er has

already )een processed. ?nder rare conditions2 this may )e mltiple steps. For

e5ample2 when the rotin has B or more paths to the oriinal step and the *FC

nm)er has )een processed on )oth o" those paths.

Retrns to

steps a"ter the

oriinal step

+ny

&revios

*tep

Retrns to any steps )e"ore the oriinal step where the *FC nm)er has already

)een processed

Retrns to

steps a"ter the

oriinal step

+ny *tep Retrns to any step on the rotin Retrns to

steps a"ter the

oriinal step

For more in"ormation2 see ayerin Rotins.

Integration

,n addition to the linear steps on a rotin2 yo need to indicate where nits o when e5ceptions occr2 sch

as "ailin a test step on a rotin.

'his sitation creates the possi)ility o" mltiple ne5t steps at a point on the rotin. For e5ample2 at

a '<*' step2 i" a nit passes the test2 it is sent to the &+CJ step. ," the nit "ails the test2 it is sent to

the +I+@*,* step to determine why it "ailed the test.

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'here are two ways yo can handle mltiple ne5t steps:

• !ranchin

• Ioncon"ormance ;isposition

SAP ME ERP Integration

," yo se the *+&M<,I' component2 see 'rans"er o" Rotin.

E.a%ple

+n operator at the '<*' step on R'R1 los an IC code aainst an *FC nm)er. 'his action cases the system

to atomatically send the *FC nm)er to the (rst step on the IC rotin2 R'RB. hen the *FC nm)er

completes the last step on R'RB2 the system sends the *FC nm)er )ack to the '<*' step on R'R1.

Followin is a *pecial rotin named &MR. &MR is also the name o" the (rst step on the rotin.

!ecase &MR is a*pecial rotin2 *FC nm)ers are never released to its (rst step. *FC nm)ers are never

released to the (rst step on *pecial rotins or IC rotins. ,nstead2 the system sends an *FC nm)er

to &MR only when an operator or machine on another rotin los an IC aainst the *FC nm)er.

!ecase the noncon"ormance indicates that somethin is wron with the *FC nm)er2 the operator at

the &MR step is to determine the condition o" the *FC nm)er. hen this operator completes the *FC nm)e

the system displays a list o" the possi)le ne5t steps "or the *FC nm)er. 'he operator determines whether to

scrap the *FC nm)er2 send it )ack to the oriinal step it came "rom "or retestin2 or send it to a repairrotin. ,n this case2 the repair rotin incldes a retest o" the *FC nm)er2 so when the *FC nm)er

completes the repair rotin2 the system sends the *FC nm)er )ack to the ne5t step on its oriinal rotin.

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Iote

," a *pecial or IC rotin has a ;one step and the 'rack Floor *tock system rle is set to 're #the de"alt%2 th

*FC nm)er oes into inventory when it reaches the ;one step. ," there is no ;one step2 the *FC nm)er

atomatically retrns to its oriinal prodction rotin.

6asicall& %s &!u are aware 6=M c!ntains child arts !f the arent material.

R!uting defines h!w &!u are g!ing t! r!duce. ie !erati!ns,

+f r!uting has sa& 3 !erati!n stes &!u will define in the !erati!n details where u will r!duce /w!r) center0 and time ta)en f!r each

!erati!n. %ls! &!u can maintain t!!ls/-R(0 f!r th!se !erati!n and insecti!n datas/insecti!n time0.

;ext details in w!r) center/which &!u are assigning in !erati!n.+n w!r) center &!u will maintain the lin) between acti"it& t&e and c!st

center. %cti"it& t&e is f!r examle lab!ur h!ur. +n c!sting C-2F transacti!n a lin) will be established f!r acti"it& t&e and c!st center and

c!rres!nding c!st.

+f &!u are using w!r) center J ha"ing acti"it& c!st as 155 Rs@H!ur. (he s&stem will calculate deending u!n the time menti!ned whilec!nfimati!n the c!st.

H!e this will hel h!w r!uting,6=M and c!st are lin)ed.



usiness 6#<ect - Routing (=eneric)

Defnition+ rotin is a description o" which operations #process steps% have to )e carried ot and in which order to

prodce a %aterial #prodct%. +s well as in"ormation a)ot the operations and the order in which they are

carried ot2 a rotin also contains details a)ot the work centers at which they are carried ot as well as

a)ot the reiredproduction resources and tools #incldes 4is and (5tres%. Standard alues "or the

e5ection o" individal operations are also saved in rotins.

Rotins #eneric% consist o" the "ollowin o)4ects:

• Rotin

• Rate rotin

• Re"erence operation set

• Re"erence rate rotin

9se

+ rotin is sed as a sorce "or creatin a production order or a run scedule eader )y copyin.

Structure

+ rotin is composed o" a eader and one or more se>uences. 'he header contains data that is valid "or

the whole rotin. + seence is a series o" operations. $perations descri)e individal process steps2 which

are carried ot drin prodction #see Rotin raphic%

+ rotin is identi(ed )y its group and group counter.



Routing

Integration

=roup and =roup counter

Rotins within a rop are distinished )y their group counter.

,n the raphic the three rotins in rop + are identi(ed )y their rop conter 12B or =.



Hrop

Assign%ent o! a %aterial to #e produced to a routing

!e"ore yo can prodce a material with a rotin2 yo have to assin the material to the rotin. 'he rotin

and the material can e5ist in di6erent plants.

+ccordin to the tas3 list type2 a rotin can

• ave one or more materials to )e prodced assined to it.

#'his is relevant "or normal rotins and rate rotin that are sed directly "or prodcin a material.%

@o do not have to assin a material to a rotin. owever2 yo cannot se the rotin #rate rotin%

a prodction order or rn schedle header2 ntil yo have done so.

• ave no material to )e prodced assined to it

'his applies to re"erence operation sets and re"erence rate rotins that can only )e sed as part o" a

rotin or rate rotin.

Assign%ent o! %aterial co%ponents to operations

," a #ill o! %aterial (6M) has )een assined to a rotin2 yo can assin its components to the rotin

operations. ,n eneral the !$M assined to a rotin is the material !$M "or the material to )e prodced )y

the rotin #see +ssinment o" Materials raphic%@o can also assin !$Ms to re"erence operation sets or

re"erence rate rotins.



+ssinment o" Materials to )e &rodced and Material Components

Routings

9se

'he rotin lists the operations needed to man"actre a prodct. ,t speci(es the "ollowin "or each operatio

• 'he work center at which the operation is carried ot

• hich de"alt vales are to )e sed to calclate the dates2 capacities2 and prodction costs

• hether the costs o" an operation are taken into accont "or costin

• 'he material components needed to carry ot an operation

,n repetitive man"actrin2 yo can se rate rotins in addition to normal rotins and re"erence operation

sets.

Features

For costin2 the system selects a rotin "or the material sin the costin variant and its antity strctre

determination ,;. 'he planned costs are calclated "or each operation. 'he system calclates the amont o" activity sed sin the "ormla in the work center and the de"alt vale

in the operation o" the rotin. 'his activity is valated sin the prices in Cost Center +ccontin or +ctivity

!ased Costin to calclate the planned costs "or the operation.

'he "ollowin (re shows the connection )etween the data in the work center and the data in the rotin.



Repetitive man"actrin o"ten ses rate rotins instead o" normal rotins. ith a rotin2 t

)ase antity is normally constant and the times #sch as the processin time% are determined

throh the standard vales. ith the rate rotin2 however2 it is the other way arond. 'he

prodction antities are maintained separately "or each article2 and the time is constant. ,n a

rate rotin2 there"ore2 yo can speci"y what antity o" an article is man"actred in a iven

time sin a prodction rate.

'he "nctions o" rate rotins and rotins are otherwise the same as those o" normal rotins

+ &R'#&rodction Resorce/'ool% is sed to carry ot the operation o" an order.

<5ample - ;rawin2 *panner2 +mpere meter etc.

'hey will )e issed to work center where the operation will )e carried ot alon with the order componts.

&R' will not )e consmed in order like material. once the operation is over yo can retn the &R' )ack to store.

Followin type o" &R' can )e sed in rotin.

a% %aterial &R' - Created with MM01 with material type FM,

)% %iscellaneous &R' - Created with t code CF01

C% ;ocment &R' - Created with t code C>01I

;% <ipment &R' - Created with t code ,<01



+"ter creatin the reired &R' yo can assin that &R' in rotin. Ho to rotin --K select $peration --K Click

on &R' )tton.

o +lert Modera

o ike 8at is PR'

<oe +0PP + BE2 B01= L:1D +M #in response to day pratap%

&roceed as "ollows to display a where-sed #assinments% list o" the rotins in which a prodction resorce/tool is sed:

o 7r!m the r!utings menu, select the menu !ti!ns Reporting Where-used Prod.resources/tools.!u reach the Use of PRT in Task Lists: Selection screen. enerall&, the s&stem r!!ses fields t! disla& material -R(s

o +f &!u want a different -R( categ!r&, select the menu !ti!ns Settings PRT category !r ress thec!rres!nding functi!n )e&. !u reach a dial!g b!x with the f!ur -R( categ!ries.

-!siti!n the curs!r !n the desired -R( categ!r& and ress Continue .

o Enter data secific t! the -R( categ!r&# N f!r a d!cument -R(, enter a d!cument number, d!cument t&e, d!cument art and the d!cument "ersi!nN f!r an

e'uiment -R(, enter the number which identifies the e'uimentN f!r a material -R(, enter the material number and t

c!rres!nding lantN f!r a miscellane!us -R(, enter the )e& which identifies the -R(

o elect an !"er"iew "ariant. (! select an !"er"iew "ariant, select the menu !ti!nsSettings O!ect

o"er"ie# !r ress the functi!n )e& O!ect o"er"ie#.!u reach the $nter o"er"ie# "ariant dial!g b!x. Enter the desired !"er"iew "ariant and ress %ontinue.

o elect the menu !ti!ns &oto $'ecute.

@o see a list o" all rotins to which the prodction resorce/tool was assined.

&roceed as "ollows to call p the detail screen "or a rotin o)4ect #"or e5ample2 header details%:

-!siti!n the curs!r !n the c!rres!nding !b9ect !r select it and the menu !ti!ns &oto (etails.

&roceed as "ollows to call p the overview screen "or a rotin o)4ect #"or e5ample2 rotin overview%:

-!siti!n the curs!r !n the c!rres!nding !b9ect !r select it and select the menu !ti!ns&oto %hoose.

o +lert Modera

o ike

8at is PR'

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<oe +0PP + BE2 B01= L:1D +M #in response to day pratap%

Calculating the Usage for the PRT.

Production resources tools :

,n most o" the man"actrin scenario2 there will )e "ew &R's like Ais2Fi5tres2 !eams etc2. ,t will )e a reirement to

track the sae o" the same.

$ne o" the way is e5plained )elow.

the )elow scenario will )e possi)le only i" yo are workin in the ;iscrete Man"actrin environment.

'his particlar topic has more interation with the &lant maintenance modle.

Process Flo?:

1. Create a eipment

Create an eipment with ,<01.hen yo create the eipment kindly take care in the <ipment cateory it needs to )e & - &R'.

+lso in the &R' ta) now ive the reired inpt like sae2'ask list type etc.

ere in the )elow there will )e a measrin conter 2 we have to attach this in the later stae.

B. Create Characteristics

?se C'0D to create characteristics.

Create a nmeric Characteristics with description called N?*+H<

+lso ive the ?nit o" measre as <ach / &ieces.

=. Create a Measrin point

?se transaction ,J01.

ere create the measrin point with the eipment which yo created earlier.

+ttach the characteristics sae in the characteristics (led.

+lso do check the measrin point is also a conter.

D. +ttachin Measrin point to eipment/&R'







+"ter the measrin point is created2 now in the &R' ta) as mentioned earlier attach the same in the (eld

this assinment is very important.

E. +ttachin the &R' in the rotin.#C+0B%# hen yo are doin this scenario "or the (rst time2 do as descri)ed )elow only

,n the rotin2 o to the operation overview2 now attach the &R' as eipment.

,t will ask yo to enter the sae vale etc.

ere assin 1 and om as <+/&C whatever yo have mentioned in the stepB

$nce yo have completed the assinment save this rotin.

. Creation o" prodction order#C$01%

Iow create a prodction order "or the header material

,n the operation overview2 yo can now check i" the &R' is assined.

ere yo kindly check i" the &R' has )een attached and also check i" the measrin point is also availa)lethere.

Create2Release and save the prodction order

G. &rodction Con(rmation # Co11n%

Iow do the prodction con(rmation "or the prodction order /$peration "or which the &R' has )een added

8. ?sae >ale# ,J0=%

Iow in the ,J0= yo can display the measrin docments that have created.

"or each prodction con(rmation yo will have individal docment ettin created.

Iow yo will have the sae vale "or the &R'. *ince the &R' has )een created as eipment we can trier a

maintenance plan etc. "rom here yo can do "orward interation to &M modle.L. &R' in orders.

For e5ample i" we have one &R' called &R'0001 this can )e sed in only one order at a time.

*o to track i" we have sed in many order or in which all orders this &R' has )een sed.

@o can se &R' in order '.code.

10. Heneral

Henerally in the discrete man"actrin environment we can attach drin the &rodction order creation.

Production Resources4'ools (PR')

Purpose?nlike machines and (5ed assets2 prodction resorces and tools #&R's% are mova)le #not stationary%

operatin resorces that are reired to per"orm an activity and can )e sed repeatedly. For e5ample2 &R's

inclde docments2 enineerin drawins2 4is and (5tres2 and measrement instrments.

@o can assin prodction resorces/tools to internal and e5ternal activities. @o se the assinment to

determine:

• 'he antity

• 'he operatin time



• 'he dates

o" the &R's reired to carry ot the activity.

'here are several cateories o" prodction resorces and tools in the R/= *ystem. 'he cateory determines t

characteristics and )siness "nctions that a &R' can have.

@o can create prodction resorces/tools with the "ollowin cateories:

• + %aterial &R' has its own material master record with the view N&R'N. + material &R' can )eprocred2 that is2 it can either )e prchased or prodced. @o can also keep it in stock and track )oth its

vale and antity.

• + %iscellaneous &R' has its own &R' master record and can neither )e procred nor kept in stock.

• + docu%ent &R' has its own docment in"o record2 #"or e5ample enineerin drawins or IC

prorams%. @o can manae these &R's sin the R/= ;ocment Manaement *ystem.

,n the &ro4ect *ystem yo can assin docments directly to activities. Conseently yo wi

not se this type o" &R' very o"ten.

• +n e>uip%ent &R' has its own eipment master record and has the "ll eipment "nctionality. 'h

cateory is particlarly se"l "or those prodction resorces or tools which yo mst maintain yorsel" or

which mst )e serviced at relar intervals. ith the eipment cateory2 yo can "rnish proo" o" serviceor sae vales "or the prodction resorce/tool.

•

• -R( table

•

• AFF; : &R' assinment data "or the work order && - &rodction Resorces/'ools

•

CR"E@A : +ssinment &R' data - eipment && - &rodction Resorces/'ools

• CR"E@ : +ssinment eipment - &R' data && - &rodction Resorces/'ools

• 'A'S : *+& 3ery: 'ransprt o" 3eries2 Fnctn. +reas and ?ser Hrps !asis - *+& 3ery

• CR"S@ : Relationship o" &R' e5ternal nm)er to &R' internal nm)er && - &rodction Resorces/'ools

• CR"D@A : ink o" &R' to ;ocment && - &rodction Resorces/'ools

• 'CF*+ : &R' cateories && - &rodction Resorces/'ools

• CR"M@A : ink o" &R' data to a material && - &rodction Resorces/'ools

• CR"S@A : Relationship o" &R' internal nm)er to &R' e5ternal nm)er && - &rodction Resorces/'ools

• ADFS;@PR';EAD : Fliht *chedlin: &R' Master records &rodct i"ecycle Manaement - o)ook

• "SAFF;@C1 : >ersion: &R' allocation to work order &ro4ect *ystems - *imlation

• 'CF*, : *tats o" the &R' master && - &rodction Resorces/'ools



• 'CF*0 : anae-dependent te5t ta)le "or &R' stats && - &rodction Resorces/'ools

• 'CF5* : &R' control key && - &rodction Resorces/'ools

• 'CF55 : anae-dependent te5t ta)le "or &R' control keys && - &rodction Resorces/'ools

• 'CF5B : anae-dependent te5t ta)le "or &R' rop keys && - &rodction Resorces/'ools

• ------ More SAP "prt table" tables -----

• AFF; - &R' assinment data "or the work order && - &rodction Resorces/'ools

• CRF; - C,M prodction resorce/tool master data && - &rodction Resorces/'ools

• PF; - 'ask list - prodction resorces/tools && - Rotin

• CR"E@A - +ssinment &R' data - eipment && - &rodction Resorces/'ools

• CR"D@A - ink o" &R' to ;ocment && - &rodction Resorces/'ools

• CR"E@ - +ssinment eipment - &R' data && - &rodction Resorces/'ools

• CR"M@A - ink o" &R' data to a material && - &rodction Resorces/'ools

• CR"S@ - Relationship o" &R' e5ternal nm)er to &R' internal nm)er && - &rodction Resorces/'ools

• CR"D@ - ink o" ;ocment to &R' && - &rodction Resorces/'ools

• CR"M@ - ink o" material to a prodction resorce/tool && - &rodction Resorces/'ools

• CR"S@A - Relationship o" &R' internal nm)er to &R' e5ternal nm)er && - &rodction Resorces/'ools

• 'CF*+ - &R' cateories && - &rodction Resorces/'ools

• 'CF*B - 'e5ts "or the prodction resorces/tools cateory && - &rodction Resorces/'ools

• 'CF*, - *tats o" the &R' master && - &rodction Resorces/'ools

• 'CF*0 - anae-dependent te5t ta)le "or &R' stats && - &rodction Resorces/'ools

• I hope this will helpful to you.

Production Resources4'ools (PR')Purpose

?nlike machines and (5ed assets2 prodction resorces and tools #&R's% are mova)le #not stationary%

operatin resorces that are reired to per"orm an activity and can )e sed repeatedly. For e5ample2 &R's

inclde docments2 enineerin drawins2 4is and (5tres2 and measrement instrments.



@o can assin prodction resorces/tools to internal and e5ternal activities. @o se the assinment to

determine:

• 'he antity

• 'he operatin time

• 'he dates

o" the &R's reired to carry ot the activity. 'here are several cateories o" prodction resorces and tools in the R/= *ystem. 'he cateory determines t

characteristics and )siness "nctions that a &R' can have.

@o can create prodction resorces/tools with the "ollowin cateories:

• + %aterial &R' has its own material master record with the view N&R'N. + material &R' can )e

procred2 that is2 it can either )e prchased or prodced. @o can also keep it in stock and track )oth its

vale and antity.

• + %iscellaneous &R' has its own &R' master record and can neither )e procred nor kept in stock.

• + docu%ent &R' has its own docment in"o record2 #"or e5ample enineerin drawins or IC

prorams%. @o can manae these &R's sin the R/= ;ocment Manaement *ystem.

,n the &ro4ect *ystem yo can assin docments directly to activities. Conseently yo winot se this type o" &R' very o"ten.

• +n e>uip%ent &R' has its own eipment master record and has the "ll eipment "nctionality. 'h

cateory is particlarly se"l "or those prodction resorces or tools which yo mst maintain yorsel" or

which mst )e serviced at relar intervals. ith the eipment cateory2 yo can "rnish proo" o" service

or sae vales "or the prodction resorce/tool.

• i &lease +dvice

•

• ,sse: -

• Client is man"actrin ;ies and than sin dies to prodce Finished prodcts and drin prodction the dies are

etin consmed .'he consption o" dies are in the manner that each die can prodce only = Finished prodcts

only.

•

• Iow what , have done to Map this ,n *+& is as "ollows:-

•

• 1% , created a Material #&R'% "or the die as they are prodcin it so that to captre the man"actrin cost.

• B% +ssined the ?sae 3anity ?sae >ale #Formlas% to the master o" &R'.

• =% +ssined the &R' to the operation in 'ask ist.

•



• Iow when , create the &rodction $rder than as we o to the &R' #>iew% "or that particlar prodction order , Can

see that the system is calclatin the N?sae >aleN Remainin ?sae >aleN properly as per the ?sae >ale

Formla.

•

• Iow hen , Con(rm the &rodction $rder sin NC$11nN the N+ctal ?sae >aleN is not showin any vale in it

,t is showin as o i.e. 7ero as )e"ore.

•

• My ery is :-

•

• 1 % hat is needed to done so that the system shold calclate the N+ctal ?sae >aleN

• B% ;oes this N+ctal ?sae >aleN will consme the stock o" &R' in case it is pdated.

•

• =% *ee hat , want is that , want the consmption $" &R' alon with the &rodction $rder con(ramtion. ,s it

possi)le OO

•

• aitin "or an early response "rom yor end.

• i Rahl2

• First yo need to create ;ie as a eipment #' code ,<01% i" yo want "or particlar then create seprate die.

• Create a characterstic with nmric datatype and name it as conter.

• Iow click )tton NMeasrin point/conterN at the header.

• Iow in eipment master create a measrin point with cataory M and lcick the check )o5 NConterN

• yo can enter the li"e o" die here .

• Check it throh ' code ,J0B.

• Iow in &R' ta) o" eipment master enter a maintaince plan and the measrin point yo created a)ove.

• hen yo will con(rm yors prodction order a measrin docment will )e created and will keep pdatin that

conter.

rem and dicreat explation

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