repair parts catalog for sunnen heavy … parts catalog for sunnen® heavy-duty 4m horizontal tube...

REPAIR PARTS CATALOG FORSUNNEN®

HEAVY-DUTY 4M HORIZONTAL TUBE HONE

MODEL:

GH-210-25-13 (4m/13ft) Machines)

X-GH-2513A

SUNNEN PRODUCTS COMPANY7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100

“SUNNEN, THE SUNNEN LOGO, GENERAL HONE AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”

Like any machinery, this equipment maybe dangerous if used improperly. Besure to read and follow instructions foroperation of equipment.

iii

INTRODUCTIONIllustrations show all major components in exploded detail. Item numbers on each illustration are keyed tothe corresponding parts list, providing a descriptive identification of each part.

The parts lists include assemblies as well as detail parts. An item listed without a part number can beobtained as a component of the complete assembly of which it is a part.

Standard hardware items are listed with complete descriptions, such as Item 29 below. These may bepurchased at your local hardware store, but it is important to replace an item with one having the samedimensions as the original. In some places brand names and part numbers are shown. These may changedepending upon availability.

Sunnen Products Company reserves the right to make changes, without notice, to materials,specifications, colors, designs and accessories included with units.

HOW TO ORDERWhen ordering replacement parts be sure to include the following information to ensure prompt shipment ofcorrect parts:

1. The part number and description of each part desired, obtained from this parts catalog.

2. The quantity of each part desired.

3. The voltage, frequency and phase, when ordering electrical parts.

4. The model and serial number of the machine, obtained from the name plate, where there is any questionconcerning a part.

HOW TO USE THIS PARTS LISTStep 1. – Locate desired part on illustration. Note item number.

Step 2. – Locate item number in the parts list.

Step 3. – If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type.

Step 4. – If no number is listed, order the part number of the unit of which the desired part is a component.ORDER ONLY BY PART NUMBER AND DESCRIPTION – NOT by item number.

NOTE: In this manual, parts may be followed by “(For CE Machines)” or “(For Non-CE Machines)” to denotedomestic machines from exported machines. The CE version is constructed to meet the requirements of theEuropean market, and is available to any customer.

ITEMNO.

ORDER BYPART

NUMBER QTY.DESCRIPTION

1 MVH-4499A 1 ....Spindle Cap includes2 PHSM-405 3 ......Screw (M6 x 1 x 16 SHCS)3 PHW-354 3 ......Washer (M6)4 MVH-4422 1 ....Inner Spindle Nose

14 PEM-870A 1 ....Cable Carrier includes15 PEM-871 1 ......Cable Carrier Bracket16 PEM-872 1 ......Cable Carrier Bracket17 PHSM-600 1 ....Screw (M3 x 0,5 x 5mm FHCS)

Step 1.

Step 2.

Step 3.

Step 4.

17

41 2 3

15

14

GENERAL INFORMATION

The Sunnen® equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper careand maintenance this equipment will give years of service.

READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THISEQUIPMENT.

IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information toassist you with the planning and installation of your Sunnen equipment.

Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnenequipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Emergency breakdown support is available on a 24hour / 7 day basis.

Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenanceof your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support.

Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with yourequipment.

Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the followinginformation available:

• Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it.• Have Model Number and Serial Number printed on your equipment Specification Nameplate.• Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data.

For Troubleshooting, additional information may be required:• Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations)• Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding).• Use of any optional devices/equipment between the Drive & motor (output chokes, etc.).

For fast service on your orders call:Sunnen Automotive Customer Service toll free at: 1-800-772-2878Sunnen Industrial Customer Service toll free at: 1-800-325-3670Customers outside the USA, contact your local authorized Sunnen Distributor.Additional information available at: http://www.sunnen.com or e-mail: [email protected]

NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein.Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessoriespreviously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy ofinformation arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding.

ESD PREVENTION REVIEW

Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan:

1. Always ground yourself when handling sensitive components or assemblies.

2. Always use a conductive or shielded container during storage or transportation. These materials create a Faradaycage which will isolate the contents from static charges.

3. Open ESD safe containers only at a static safe work station.

At the static safe work station, follow these procedures before beginning any work:

A. Put on your wrist strap or foot grounding devices.

B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of sta-tic charges.

C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics.

D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available.

You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a longway toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sen-sitive devices, make sure you:

GROUND

ISOLATE

NEUTRALIZE

iv

SUNNEN® LIMITED PRODUCT WARRANTY

Sunnen® Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment willbe free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC.

Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to bedefective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired(if possible) at customer's request. Customer shall be charged current rates for all such repair.

Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or itemssent to SPC will be returned to the customer.

Warranty Limitations and Exclusions This Warranty does not apply to the following:

• Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc).

• Damages resulting from but not limited to:› Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point)› Incorrect installation including improper lifting, dropping and/or placement› Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops› Incorrect air supply volume and/or pressure and/or contaminated air supply› Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI)› Storm, lightning, flood or fire damage› Failure to perform regular maintenance as outlined in SPC manuals› Improper machine setup or operation causing a crash to occur› Misapplication of the equipment› Use of non-SPC machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration› Incorrect software installation and/or misuse› Non-authorized customer installed electronics and/or software› Customer modifications to SPC software

THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OFANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOTRESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIALDAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHERMANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY ANDALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BELIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE.

Shipping DamagesExcept in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages.The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, thecustomer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packingmaterial.

SUNNEN® SOFTWARE LICENSE AGREEMENT

This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen® Products Company (SPC) with respect to preprogrammedsoftware (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of thisAgreement.

In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licenseea non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold withthe Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subse-quent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied onremovable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for youfor the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement.

The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kindincluding the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically doesnot warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of theuse of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclu-sion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply.

Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement.

SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by thisagreement.

v

vi

SAFETY INSTRUCTIONSREAD FIRST

This machine, like any equipment, may be dangerous if used improperly. Pleaseread all warnings and instructions before attempting to use this machine.

Always disconnect power at main enclosure before servicing machine.1

Always wear eye protection when operating this machine.

NEVER open or remove any machine cover or protective guard with power "ON."Always disconnect power at main enclosure before servicing this equipment.1

DO NOT attempt any repair or maintenance procedure beyond those described inthis book. Contact your Sunnen® Field Service Engineer or Technical ServicesRepresentative for repairs not covered in these instructions.

Due to the wide variety of machine configurations, all possibilities cannot bedescribed in these instructions. Instructions for safe use and maintenance ofoptional equipment ordered through Sunnen, will be provided through separatedocumentation and/or training provided by your Sunnen Field Service Engineer orTechnical Services Representative.

DO NOT attempt to defeat any safety device on this machine or on any of theoptional equipment.

If specially built automation components are added to this system, be sure thatsafety is not compromised. If necessary, obtain special enlarged work area safetysystem from Sunnen Products Co.

Indicates CE version ONLY.

1 DO NOT touch electrical components until main input power has been turned off and CHARGElamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous.

“SUNNEN, THE SUNNEN LOGO, GENERAL HONE AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”

© Copyright 2006 by Sunnen® Products Company • Printed in U.S.A.

TABLE OF CONTENTS

Introduction ............................................................................................................. iiiHow To Order ......................................................................................................... iiiHow To Use This Parts List .................................................................................... iiiGeneral Information ................................................................................................ ivESD Prevention Review ......................................................................................... ivLimited Product Warranty ....................................................................................... vSunnen Software License Agreement ..................................................................... vGeneral Safety Instructions ..................................................................................... viContents................................................................................................................... 1

BASIC MACHINE1-A Machine Layout (G200B907)................................................................................... 21-B Machine Base/Work Base Assembly (G200D590).................................................. 41-C Clamping Unit Assembly, Machine Base (G200D732)............................................ 81-D Clamping Unit Assembly, Work Base (G200D733) ................................................. 121-E Spindle Carriage Assembly (G200D527)................................................................. 141-F Spindle Kit, 230 RPM (G200G100) ......................................................................... 171-G Spindle Shaft, Hydraulic Push Feed (G200B846) ................................................... 181-H Stationary Driveshaft Support Assembly (G150C150) ............................................ 201-J 1st Traveling Driveshaft Support Assembly (G150C188)........................................ 221-K Tool Jack Assembly (G200D582) ............................................................................ 261-L Holding Fixture, Honing Workpiece (G160D137) .................................................... 28

1-M Holding Fixture, Honing Workpiece, w/Air Slide (G160D606) ................................. 301-N Chain Cinching Device Assembly (G160C1916)..................................................... 321-P Home Position Limit Switch Mount Assembly (G200C426) .................................... 331-Q Splash Box Assembly, Front & Rear (G170D227) .................................................. 341-R Encoder Mount Assembly (G200C408) ................................................................... 361-S Lubrication System (G190C181) ............................................................................. 38

COOLANT SYSTEM2-A 200 Gallon Coolant System (G170D240) ................................................................ 40

HYDRAULIC SYSTEM3-A Hydraulic System (G190D201) ................................................................................ 44

- - Hydarulic Unit Hardware (G600G101)..................................................................... 473-B Hydraulic System Piping (G190D226) ..................................................................... 48

ELECTRICAL COMPONENTS4-A Operator Console (G180G107) ............................................................................... 524-B Main Enclosure Electrical (G180G113) ................................................................... 544-C Hydraulic System Electrical (G180G111) ................................................................ 584-D Coolant System Electrical (G180G112)................................................................... 60

ACCESSORIES5-A Driveshaft Support Bushing (G150C123) ................................................................ 625-B Driveshaft Wiper Assembly (G150C172)................................................................. 635-C Spindle And Drive Adaptor Cover (G200D655)....................................................... 645-D Portable Home Position Switch Assembly (G200D1051)........................................ 655-E Shuttle Type Front Driveshaft Support (G150C201) ............................................... 665-F 2nd Traveling Driveshaft Support Assembly (G150C180)....................................... 685-G Midtube Support Assembly (G160C251) ................................................................. 695-H 3rd Traveling Driveshaft Support Assembly (G150C191) ....................................... 725-J Guard Set (G200G170) .......................................................................................... 755-K Tool Jack Assembly, Hydraulic (G160D445)........................................................... 76

PAGE

FIGURE 1-A MACHINE LAYOUT

SECTION I - BASIC MACHINE

G200B907

ITEMNO.

ORDER BYPART


- G200D907 - ....Machine Layout, GH210-25-13 includes1 G200D527 1 ......Spindle Carriage Assembly (see Fig. 1-E)2 G200B486 1 ......Spindle Shaft Hyd. Push Feed (see Fig. 1-G)3 G200C408 1 ......Cylinder Mach. Encode Mount (see Fig. 1-R)4 G200C426 1 ......Home Pos. Limit Switch Mount Assembly (see Fig. 1-P)5 G200D590 1 ......Mach. Base / Work Base Assembly (see Fig. 1-B)6 G200D732 1 ......Clamping Unit Assembly, Mach. Base (see Fig. 1-C)7 G200D733 1 ......Clamping Unit Assembly, Work Base (see Fig. 1-D)8 G190D201 1 ......Hydarulic System (see Fig. 3-A)9 G190D226 1 ......Hydarulic System Piping (see Fig. 3-B)10 - - - 1 ......Power Unit Faste11 G180D467 1 ......Electrical 12 G190C181 1 ......Lubrication System (see Fig. 1-S)13 G150C201 1 ......Stationary D/S Support Assembly (see Fig. 1-H)14 G150C174 1 ......D/S Wiper Assembly (see Fig. 5-B)15 G160D445 1 ......Tool Jack Assembly, Hydraulic (see Fig. 5-K)16 G160D137 1 ......Holding Fixture w/o Air Slide (see Fig. 1-L)17 G160D606 1 ......Holding Fixture w/Air Slide (see Fig. 1-M)18 G160C191 2 ......Chain Cinching Device Assembly (see Fig. 1-N)19 G170D240 1 ......Coolant System (see Fig. 2-A)

PARTS LIST COVERING FIGURE “1-A”

SECTION IBASIC MACHINE

N/S indicates Not Shown


FIGURE 1-B MASHINE BASE / WORK BASE ASSEMBLY

2

3

51

4

1012 11

9a9 8

G200D590


ITEMNO.

ORDER BYPART


G200D590 ....Machine Base / Work Base Assembly includes1 G200D731 1 ......Machine Base 2 G200B684 1 ......Bulkhead (Work Base) 3 G200D699 1 ......Work Base 4 F1207 2 ......Taper Pin (#9 x 2 1/2" LG.) (To mount Machine Base to Work Base)5 F1280 8 ......Screw (1"-8UNC x 2 1/2" HHCS) (To mount Mach. Base to Work Base)

N/S G200A458 2 ......Lube BlockN/S - - - 4 ......Soc. Hd. Cap Screw (3/8-16UNC x 1" LG.)8 G200B433 20 ......V-Block 9 G200D626 2 ......Way Bar (Front)

N/S G200D909 2 ......Way Bar (Middle) N/S G200D910 2 ......Way Bar (Rear) 10 F1330 22 ......Screw (3/8-16UNC x 2 3/4" SHCS) (To mount Way Bars)11 G200A344 22 ......Nut - Way Bar Mounting 12 G200A322 18 ......Way Plug N/S F1208 8 ......Lockwasher (3/8" STD.) (To mount Machine Base to Work Base)N/S F414-18 1 ......Power Track N/S F1319 13 ......Screw (3/8-16UNC x 1" HHCS.) (To mount Pwr Track & Elect. Encl.)N/S F1309 13 ......Nut, Hex (3/8-16UNC STD.) (To mount Pwr Track & Elect. Encl.)N/S F1301 13 ......Flatwasher (3/8" STD.) (To mount Pwr Track & Elect. Encl.)N/S G200D1127 1 ......Power Track Guard (Rear Section) N/S G200B893 4 ......Power Track Guard Mount (For Rear Pwr Track Guard)N/S G200D1128 1 ......Power Track Guard (Middle Section) N/S G200D919 1 ......Power Track Guard (Front Section)N/S G200B892 4 ......Power Track Guard Mount N/S G200B763 1 ......Power Track Guard Mount N/S G200B783 4 ......Power Track Side Support N/S F1336 3 ......Screw (SHCS) (To Mount Pwr. Track Guard Mnt.)N/S F1314 16 ......Screw (SHCS) (To Mount Pwr. Track Guard Mnt.)N/S F1272 24 ......Screw (1/4-20unc X 3/8" BHCS) (To mount Pwr Track Guard)N/S G200D708 1 ......Drip PanN/S G200B696 2 ......Drip Pan N/S F1272 24 ......Screw (1/4-20unc X 3/8" BHCS) (To mount Drip Pans)N/S G200C509 1 ......Control Panel N/S F1261 22 ......Screw (1/4-20UNC x 1/2" BHCS) (To mount Control Panel)N/S F1258 1 ......Screw (1/4-20UNC x 1" BHCS) (To mount Control Panel)N/S F1255 5 ......Hex Nut (1/4-20UNC STD.) (To mount Control Panel)N/S F1359 4 ......Screw (5/16-18unc X 1/2" HHCS) N/S F1347 4 ......Flatwasher (5/16" STD.)N/S F1297 4 ......Screw (SHCS) (To mount Cylinder)N/S F1251 4 ......Roll Pin (To Pin Cylinder Plate to Mounting Pads)N/S G200C489 2 ......Cylinder Mounting PlateN/S F1229 8 ......Screw (SHCS) (To mount Cylinder Plate)N/S F1216 8 ......Lockwasher (To mount Cylinder Plate)N/S F1238 4 ......Screw (SHCS) (To Adjust Cylinder Plate)N/S G200A494 1 ......Clinder Extension RodN/S F1210 1 ......Screw (HHCS) (To Attach Extension Rod to Cyl. Anchor)N/S G200C508 1 ......Cylinder SupportN/S F1336 2 ......Screw (SHCS) (To Mount Cylinder Support)N/S F5075 2 ......Lockwasher (To Mount Cylinder Support)N/S F1350 1 ......Roll Pin (To Mount Cylinder Support)N/S G200D730 2 ......Encoder Gear RackN/S F1261 18 ......Screw (1/4” BHCS) (To Mount Encoder Gear)N/S G200B498 2 ......Stop Dog (Overstroke Limit) N/S F184-5 2 ......Knob Handle w/Stud N/S G200C496 1 ......Coolant GuardN/S G200C497 1 ......Coolant GuardN/S F1272 4 ......Screw (1/4-20unc X 3/8" BHCS) (To Mount Coolant Guard)

PARTS LIST COVERING FIGURE “1-B”



ITEMNO.

ORDER BYPART


N/S F4651 10 ......Leveling BoltN/S F1686 10 ......Nut, HexN/S G200A514 1 ......V Block Shim SetN/S F1320 2 ......Screw (SHCS) (To Mount Elet. Encl. Support)N/S G200B689 1 ......GHC Machine Data PlateN/S F1809 4 ......Drive Screw (1/8" Dia X 1/2") (To Mount Mach. Data Plate)N/S G200A520 1 ......Junction Box AdapterN/S F1261 4 ......Screw (1/4” BHCS)N/S G200C466 2 ......Drivveshaft Storage RackN/S F1317 8 ......Screw (1/4-20unc X 3/8" FHSCS)N/S F1292 4 ......LockwasherN/S F1348GH1 11 ......Roll PinN/S F1559 2 ......Elbow, O-RingN/S F434-25 4 ......Clamping UnitN/S F4349GH2 4 ......Nut, StackingN/S F43421 4 ......AdapterN/S F5589 8 ......Screw (5/16” HHCS)N/S F43419 2 ......Slit Bushing




NOTES


FIGURE 1-C CLAMPING UNIT ASSEMBLY, MACHINE BASE

MAC

HIN

E BA

SE L

EFT

SID

E VI

EW(N

ON

-OPE

RAT

OR

’S S

IDE)

53 64 7071

MAC

HIN

E BA

SE R

IGH

T SI

DE

VIEW

(OPE

RAT

OR

’S S

IDE)

31 32 33

CO

NTR

OL

CO

NSO

LE

50

52

1

53 67 68

66

46 53

26 27

7273

7475

4 5 7 8

1 2 3 4

5 15 16

17

19 5657 58 59

19 60

61 62

18 20 21 22

55

49

48

23 24 25 26

27 28 29 3042 43 44 27

4 5 7 10

46 47

27

542652

3

5163

52 64 65

28

37 28 29

40

34 35 3638 39

G200D732


ITEMNO.

ORDER BYPART


G200D732 ....Clamping Unit Assembly, Machine Base includes1 F43441 3 ......Clamping Unit2 F4348GH2 13 ......Stacking Unit3 F43414 8 ......Bushing, Split4 F1356 15 ......Screw (HH)5 F5589 21 ......Screw (5/16" HH)6 F43445 4 ......Clamp7 F43452 11 ......Clamping Unit8 F43419 4 ......Bushing, Split9 - - - - ......Not Used10 F4346GH2 1 ......Clamping Unit11 - - - - ......Not Used12 - - - - ......Not Used13 - - - - ......Not Used14 - - - - ......Not Used15 - - - - ......Not Used16 F43448 2 ......Unit, Clamping17 F43452 9 ......Clamping Unit18 F2793 2 ......Nipple, Rigid Offset19 F1580 4 ......Connector, 1 Inch 45 Deg.20 F2285 6 ......Gasket, Sealing21 F3166 2 ......Locknut, Conduit22 F3180 2 ......Bushing, Conduit23 F1459 2 ......Nipple, Conduit24 F2287 2 ......Gasket, Sealing25 F1865 2 ......Coupling, Rigid26 F1652 4 ......Coupling27 F2296 6 ......Connector, EMT28 F1718 3 ......Connector, 3/8 Straight Sealti29 F1272 8 ......Screw, Butt. Hd. Soc. Cap30 F1055 Ref. ......Box, Junction 31 F1344 1 ......Bolt, Eye32 F1309 2 ......Nut, Hex33 F1301 2 ......Flatwasher34 F1052 Ref. ......Box, Junction 35 F861 Ref. ......Receptacle 36 F824 Ref. ......Base 37 F1945 2 ......Screw (BHCS)38 F2702 2 ......Screw (SHCS)39 F1143 Ref. ......Switch, E-Stop Rope Pull40 F1714 38.5 ......3/8 Conduit, Liquidtight41 - - - - ......Not Used42 F1445 1 ......Body, TC Conduit43 F3584 1 ......Cover, Aluminum44 F3593 1 ......Gasket, Fibre45 - - - - ......Not Used46 F1576 2 ......Bushing, Reducer47 F1597 1 ......Connector, Sealtite 45 Deg.48 F4254 276.25 ......EMT

PARTS LIST COVERING FIGURE “1-C”



ITEMNO.

ORDER BYPART


51 F3171 1 ......Coupling, EMT Compression52 F2307 2 ......Connector, 1 Straight53 F1598 3 ......Connector, 3/4 Inch Straight56 F1606 213.5 ......Sealtite, EF57 F847 Ref. ......Hood 58 F854 Ref. ......Plug 59 F855 Ref. ......Plug 60 F1606 34.5 ......Sealtite, EF61 F858 Ref. ......Plug 62 F844 Ref. ......Hood 63 F1606 89 ......Sealtite, EF64 F858 Ref. ......Plug 65 F844 Ref. ......Hood66 F1606 90 ......Sealtite, EF67 F854 Ref. ......Plug 68 F843 Ref. ......Hood69 F1588 30 ......3/4 Conduit, Liquidtight70 F4332 1 ......Elbow, Rigid Pull 3/471 F43414 2 ......Bushing, Split72 F43422 1 ......Clamping Unit73 F43424 2 ......Nut, Stacking74 F43429 1 ......Bushing, Split75 F1336GH1 4 ......Screw (SHCS)




NOTES


FIGURE 1-D CLAMPING UNIT ASSEMBLY, WORK BASE

MAC

HIN

E BA

SE R

IGH

T SI

DE

VIEW

(OPE

RAT

OR

’S S

IDE)

MAC

HIN

E BA

SE L

EFT

SID

E VI

EW(N

ON

-OPE

RAT

OR

’S S

IDE)

40 41 42 43

20 21 22 23 24 25

26 29

26 28 30

3132

33 34 35

2 3 4 5 19 36

9 10 11 15

1618

11 12 15

10 11 12 15

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

13 1418

3837 468

39

44 45 47

G200D733


ITEMNO.

ORDER BYPART


G200D733 ....Clamping Unit Assembly, Work Base includes1 F43422 3 ......Clamping Unit2 F43424 9 ......Nut, Stacking3 F139 Ref. ......Screw (HH)4 F43426 9 ......Adapter, Weld5 F43429 4 ......Bushing, Split8 G200A551 1 ......Plate, E-Stop Mounting9 F1436 Ref. ......Elbow, 90 Deg.10 F1438 Ref. ......Elbow, 90 Deg. Street11 F46984 Ref. ......Hose, Barb12 F1444 Ref. ......Tee, Black Pipe13 F5107 1 ......Coupling, Full14 F1443 1 ......Plug, Recessed Hex Pipe15 F46986 3 ......Clamp16 F1101 192 ......Pipe, Black17 F1101 192 ......Pipe, Black18 F1101 192 ......Pipe, Black19 F43433 1 ......Clamp20 F1052GH1 1 ......Box, Junction21 G200A520 ......Adapter, Junction Box Weld22 F1272 4 ......Screw (BHCS)25 F1205 4 ......Screw (SHCS)26 F2083 2 ......Coupling, Rigid28 F1518 1 ......Nipple, Conduit29 F1597 1 ......Connector, Sealtite 45 Deg.30 F2286 1 ......Gasket, Sealing31 F1591 67 ......Conduit, Rigid Threaded32 F1588 36 ......3/4 Conduit, Liquidtight33 F1517 1 ......Fitting, Sealtite 90 Deg.34 F848 ......Plug, Coolant35 F1720 ......Hood36 F43453 1 ......Bushing, Split37 F1143GH1 1 ......Switch, E-Stop Rope Pull38 F1714 37.5 ......3/8 Conduit, Liquidtight39 F1715 1 ......Connector, 3/8 Inch 90 Deg40 F1718 1 ......Connector, 3/8 Straight Sealtite41 F896 ......Adapter42 F860 ......Plug43 F825 ......Hood, Metric44 F1344 ......Bolt, Eye45 F1309 2 ......Nut, Hex46 F2702 2 ......Screw (SHCS)47 F1301 2 ......Washer, FlatN/S F1052GH1 1 ......Junction BoxN/S F1143GH1 1 ......Switch, EstopN/S F1319GH1 19 ......Screw, Hex HeadN/S PEC127 1 ......Conduit ConnectorN/S 86081 3 ......3/4 Gray Conduit

PARTS LIST COVERING FIGURE “1-D”



FIGURE 1-E SPINDLE CARRIAGE ASSEMBLY

3233

4941

1

40

2 3 4 5

21 22 23 2426 25

42 43

31

36

28 27

30

37 38 39

29

634 35

7 8

46 47

9 10 11

50 49 14 15 16 17

4445

13 18 19 2012

G200D722


ITEMNO.

ORDER BYPART


- G200D527 - ....Spindle Carriage Assembly, includes1 G200D728 1 ......Spindle Carriage2 G200C1713 4 ......Bearing Housing3 F1382 16 ......Screw (SHCS)6 G200A211 4 ......Wiper, Way Bar7 G200A206 4 ......Retainer, Seal8 F1195 8 ......Screw (FSHCS)9 G200D697 1 ......Anchor, Cylinder10 F1237 8 ......Screw (SHCS)11 F1216 8 ......Lockwasher12 G200D530 1 ......Mount, Hydraulic Motor & Gear13 F1299 2 ......Screw (SHCS)14 F1300 2 ......Rod, Threaded15 F10522 4 ......Flange, Spherical Assembly17 F1409 2 ......Nut, Jam18 G200B424 1 ......Block, Hinge19 G200A343 1 ......Hinge Pin20 F1326GH1 1 ......Setscrew (HSSS)21 F4992 1 ......Gearbox22 F1394 12 ......Screw (HHCS)23 F1392 12 ......Lockwasher24 F1393 12 ......Nut, Hex25 F4136GH2 1 ......Motor25a F1226GH1 8 ......Screw (1/2-13 x 1-1/2 SHCS)25b F3157 8 ......Lockwasher25c F30418 2 ......O-Ring25d F5371 2 ......Flange, Motor26 F1297 8 ......Screw (SHCS)27 G200B842 1 ......Gearbox Sprocket28 F1241 2 ......Setscrew (SHSS)29 F37269 1 ......Sprocket, Spindle29 F37270 1 ......Bushing30 G200A3112 1 ......Key31 G22A171 1 ......Key, Gearbox Sprocket32 F3199GH2 1 ......Bearing33 F1297 4 ......Screw (SHCS)34 F31910 1 ......Bearing, Rear Spindle35 F1378 4 ......Screw (SHCS)36 F37271 1 ......Belt37 G200C418 1 ......Panel, Back37 G200D588 1 ......Guard, Belt38 F1261 19 ......Screw (1/4" BSHCS)40 G200A338 1 ......Washer, Thrust41 G200B333 1 ......Locknut, Spindle Bearing42 F1283 4 ......Screw (Metric SHCS)43 F1291 4 ......Flatwasher44 G200C505 1 ......Cover, Pull Box45 F1261 4 ......Screw (1/4” BSHCS)46 F1210 1 ......Screw (HHS)47 F5013 1 ......Lockwasher48 F3415GH2 1 ......Screw (SHCS)49 G200C507 1 ......Cover, Spindle Carriage50 G200C530 1 ......GHC Nameplate

PARTS LIST COVERING FIGURE “1-E”



ITEMNO.

ORDER BYPART


51 G200A459 1 ......Mount, Overstroke Limit Switch52 G200B524 1 ......Mounting, Tach Pick Up53 G200A424 1 ......Block, Remote Lube Rear Bearin54 F1260 2 ......Screw (SHCS)55 F1272 7 ......SScrew (BSHCS)56 G200D700 1 ......Mount, Fan Cover57 F1192 6 ......Screw (BSHCS)58 F1190 4 ......Screw (BSHCS)59 G200A527 1 ......Gasket60 G200D725 1 ......Resevoir, Gearbox61 F4613 2 ......Stop Collar62 F1261 4 ......Screw (1/4” BSHCS)63 G200B709 1 ......Level, Gearbox Reservoir64 F3653 2 ......Cord65 F1317 8 ......Screw (FSHCS)66 F5075 8 ......Lockwasher67 F1309 8 ......Nut, Hex68 F3654 2 ......Fan (6”)69 F3655 2 ......Fan GuardN/S F4583GH2 1 ......Feeder BlockN/S F47540 8 ......Fitting, Lube FeederN/S F638 1 ......Connector, MaleN/S F46960 96 ......Polyline N/S F2702 2 ......Screw (SHCS)N/S F2601 2 ......Setscrew, Plunger N/S F4136GH2 1 ......MotorN/S G200G172 2 ......Target Wheel Mounting CollarN/S G200G171 2 ......Prox Target WheelN/S G200G173 1 ......Prox BracketN/S G200G174 1 ......Prox Bracket Mounting PlateN/S F6643 1 ......Oil Vent Plug




ITEMNO.

ORDER BYPART


- G200G100 - ....Spindle Kit, 230 RPM includes- G200B842 1 ......Sprocket, Gearbox- F37269 1 ......Sprocket, Spindle- F37270 1 ......Bushing- G200A3112 1 ......Key- F37271 1 ......Belt- F1283 4 ......Screw, Metric (SHCS)- F1291 4 ......Flatwasher- F1263 2 ......Screw (HHCS)- F4613GH2 2 ......Stop Collar- F1309 8 ......Nut, Hex- - - - 4 ......Screws (1/4-20- - - - 2 ......Screws - - - - 1 ......Prox Switch

PARTS LIST COVERING 1-F, SPINDLE KIT



ITEMNO.

ORDER BYPART


- G200B846 - ....Spindle Shaft, Hydraulic Push Feed includes1 G200D537 1 ......Shaft, Spindle2 G20B103 1 ......Nut, Spindle3 G22A1221 2 ......Key, Spindle4 F1337 2 ......Setscrew (SHSS)5 G200A340 1 ......Bushing6 G200B8451 1 ......Rod, Feed7 F1226GH1 1 ......Screw (1/2-13 x 1-1/2 SHCS)8 F4884 1 ......Polypak9 F1357 5 ......Screw (SHCS)10 F3811 1 ......Union, Rotating11 F2670 1 ......Connector, Male12 G200B419 1 ......Cap, End13 F30418 1 ......O-Ring14 G21A153 1 ......Spring15 G200A553 1 ......Piston16 G200A552 2 ......Retainer, Spring17 F1448 1 ......O-Ring

PARTS LIST COVERING FIGURE “1-G”


FIGURE 1-G SPINDLE SHAFT, HYDRAULIC PUSH FEED

617

163

4

5

14

2

10

11

9

15

8

7

12

131

G200B846


Page 19

NOTES


FIGURE 1-H STATIONARY DRIVESHAFT SUPPORT ASSEMBLY

10 1413121120 15

19 18

21

16

2

7

35

1

8 6 4

9

17

G150C150


ITEMNO.

ORDER BYPART


- G150C150 - ....Stationary Driveshaft Support Assembly includes1 G150C1711 1 ......Support, Front Base2 G150C1712 2 ......Block, Spacer3 F1346 2 ......Screw (SHCS)4 G150C1252 2 ......Column5 G150C1253 1 ......Bushing, Base Support Holder6 G150C1251 2 ......Key, Guide7 F1186 4 ......Screw (FHCS)8 G150C127A 1 ......Holder, Bushing for 3/4 Bushin9 G150C123__ 0 ......Bushing, Support10 F1343 2 ......Screw (SHCS)11 F1294 2 ......Setscrew (DPSS)12 F1409 2 ......Nut, Jam13 F1310 2 ......Nut, Jam14 F1312 2 ......Screw (HH)15 F1320 4 ......Screw (SHCS)16 F1316 4 ......Screw (SHCS)17 F1288 4 ......Pin, Roll18 G200C512 1 ......Tray, Drip19 F1261 2 ......Screw (1/4" BHCS)20 F3411GH2 1 ......Gravity, Oiler21 F1176 1 ......Pin, RollN/S G150C1483L 1 ......Bar, RetainerN/S G150C1483R 1 ......Bar, RetainerN/S F1260 2 ......Screw (SHCS)N/S F1351 2 ......Bolt, ShoulderN/S F1285 2 ......Pin, RollN/S F1284 1 ......Pin, Roll

PARTS LIST COVERING FIGURE “1-H”


Note: When Larger Hole Bushing Holder Is Needed Omit Items #7 & 8 From This Sheet.

(See Specification Sheet #1773)


FIGURE 1-J, 1st TRAVELING DRIVESHAFT SUPPORT ASSEMBLY

39

38

54

40

19

17

16

15

14

20

10

22

18

30

26

5351

5254

a41

1237

4324

2542

232

21

13

4

5

6

9

8

7

11

13

6155

55a

56

57

58

2928

60

5932

2734

3536

3337 50 444746 3145 48 49

G150C188


ITEMNO.

ORDER BYPART


- G150C188 - ....1st Traveling Driveshaft Support Assembly, includes1 G15OD154 1 ......Base2 F1375 4 ......Screw (5/8-11 x 1 3/4" Lg. SHCS)3 G200B558 2 ......Way Bearing3 G200C458 2 ......Way Bar Shoes4 G200A206 4 ......Seal Retainer5 G200A211 2 ......Wiper, Way Bar 6 F1191 8 ......Screw (#10-32 x 1/2" Lg. SHCS)7 F1320 4 ......Screw (3/8-16 x 1" Lg. SHCS)8 F1312 2 ......Screw (3/8-16 x 1 1/2" Lg. HHCS)9 F1310 2 ......Nut, Jam (3/8-16)10 F1409 2 ......Nut, Jam (3/4-10)11 F1294 2 ......Setscrew (3/4-10 x 1 1/2" Lg. DPSS)12 F1360 1 ......Screw (5/16-18 x 1/2" Lg. SHCS)13 F1343 2 ......Screw (3/8-16 x 4" Lg. SHCS)14 F3411GH2 1 ......Gravity Oiler15 G150C123 1 ......Bushing16 G150C127A 1 ......Bushing Holder17 G150C1251 2 ......Guide Key18 G150C1252 2 ......Side Support19 F1186 4 ......Screw (10-24 x 5/8" Lg. FHCS)20 G150C1253 1 ......Base Support 21 F1288 4 ......Roll Pin 22 F1316 4 ......Screw (3/8-16 x 1 3/4” Lg. SHCS)23 G150B166 1 ......Left Hand Latch Anchor 24 F1321 1 ......Setscrew 25 G150A167 1 ......Right Hand Latch Anchor 26 F1357 8 ......Screw (5/16-18 x 1” Lg. SHCS)27 G150B167 1 ......Latch 28 F1870 1 ......Dowel Pin 29 F1226GH1 4 ......Screw (1/-13 x 1 1/2” Lg.SHCS)30 F1231 2 ......Screw (1/2-13 x 1” Lg. HHCS)31 1265 1 ......Setscrew (1/4-20 x 1/2” Lg.)32 F1871 1 ......Dowel Pin 33 , - - - 1 ......Screw (3/8-16 x 1/2” Lg. FHCS)34 G150B168 1 ......Hook 35 , - - - 2 ......Screw (1/2-16 x 1 1/2” Lg. SHCS)36 G200C459 1 ......Push - Pull Bar 37 F4414GH2 1 ......Bumper 38 F1270 4 ......Screw (1/2-13 x 1 1/2” Lg. SHCS)39 , - - - 4 ......Screw (1/4-20 x 3/4” Lg. SHCS)40 G150A169 2 ......Oil Dam Bar 41 F1248 1 ......Roll Pin42 F4203GH2 1 ......Spring43 F1221 1 ......Shoulder Screw44 G200A486 1 ......Detent Mount45 F1223 2 ......Nut, Jam (1/2-13)46 G150A109 1 ......Sleeve47 G150A110 1 ......Nut, Jam

PARTS LIST COVERING FIGURE “1-J”



ITEMNO.

ORDER BYPART


48 G200A195 1 ......Detent Spring49 G150B1194 1 ......Pin, Detent50 F23115 1 ......Bushing51 G150A174 ......Detent Block52 G150C187 1 ......Trip Dog53 F1353 2 ......Screw (5116-16 x 1 1/2" Lg. SHCS)N/S F1213 2 ......Washer, BeveledN/S G200A206 4 Retainer Seal54 F1332 2 ......Screw (3/8-16 x 2”Lg. SHCS)

The Following Items for Machines w/more than 1 Traveling Support55 G150B194 1 ......Latch

55A G150A171 1 ......Spacer56 - - - 2 ......Screw (1/2-13 X 2 3/8 Lg. SHCS)57 F441-4 1 ......Bumper58 - - - 1 ......Screw (5/16-18 x 1/2"Lg. SHCS)59 G150A181 1 ......Spacer 60 - - - 1 ......Screw (1/2-13 X 1” Lg. SHCS)

PARTS LIST COVERING FIGURE “1-J”

N/S indicates Not ShownNote: When Larger Hole Bushing Holder is needed see Spec Sht # 1773.

And Omit Items #15 & #16 from this Spec Sht.


NOTES


FIGURE 1-K, TOOL JACK ASSEMBLY

1615

19

20

21

14

132212

18

171110

8

5

4

3

9

76

1

2

G200D582


ITEMNO.

ORDER BYPART


- G200D582 - ....Tool Jack Assembly (2-30" ID), includes1 G200C561 1 ......Plate, Base2 F1314 4 ......Screw (SHCS)3 G200C4051 1 ......Tray, Tool3 G200C4052 1 ......Tray, Tool4 G200B479 1 ......Lever5 F1219 2 ......Bolt, Shoulder6 F1214 2 ......Flatwasher8 F1229 1 ......Screw (SHCS)9 F1224 1 ......Nut, Lock10 F1316 2 ......Screw (SHCS)11 F1311 2 ......Nut, Lock12 G200B482 1 ......Rod, Tool Jack13 G200B483 1 ......Rod, Tool Jack14 F1320 2 ......Screw (SHCS)15 G200B513 1 ......Mount, Peddle16 F1371 1 ......Nut, Lock17 F1309 2 ......Nut, Hex19 G200C411 1 ......Pedal20 F1385 1 ......Screw (SHCS)21 G21A177 1 ......Spring22 F4172GH2 1 ......Spring AnchorN/S F4171GH2 1 ......Quick Release Pin

PARTS LIST COVERING FIGURE “1-K”



FIGURE 1-L, HOLDING FIXTURE, HONING WORKPIECE

74

38

21

10

11

6

24

1536

34

14

25

42

13

12

31

22

4028

3

35

2

16

8

1823

26

27

1729

31

3230

415

19

37

12

33

9

39

G160D137


ITEMNO.

ORDER BYPART


- G160D137 - ....Holding Fixture Honing Workpiece includes1 G160D1132 1 ......Plate, Base w/o Air Slide2 G160B112 2 ......Clamp, Base Plate Bar3 G160B119 4 ......Bar, Oil Dam4 G160B118 2 ......Bar, Way5 G160A116 2 ......Block, Way Bar Center Support6 G160D1111 2 ......Block, Cross Slide End Anchor7 G160D1112 2 ......Block, Cross Slide Moving8 G160A109 2 ......Plate, Stop Pin Retaining9 G200A1621 1 ......Nut, RH Clamp Screw Block10 G200A1622 1 ......Nut, Clamp Screw Block Left Ha11 G160A1071 1 ......Nut, Clamp Screw Left Hand Loc12 G160A1072 1 ......Nut, Clamp Screw Right Hand Lo13 G160D133 2 ......Column Anchor for Chain Fixture14 G160A120 2 ......Nut, Jackscrew15 G160B134 1 ......Bar, Work Piece Support16 G160A112 2 ......Nut, Shouldered Hex17 G160B1232 4 ......Washer, Anchor Sprocket18 G160A108 2 ......Pin, Sprocket Stop19 F1831GH2 1 ......Connecting Coupling20 F1851GH2 1 ......Bushing, Bronze21 F187 4 ......Nut, Block Clamps22 F1842 1 ......Handle, Crank Clamp Screw23 F1401GH2 1 ......Elevation Scale24 F1852GH2 1 ......Bushing, Bronze25 F1841GH2 1 ......Crank Handle26 F1891GH2 1 ......T-Bolt27 F2141 2 ......Sprocket28 G160B163 4 ......Bolt, Base Plate Clamp Bar29 F1206 4 ......Screw (BHCS)30 F1270 4 ......Screw (SHCS)31 F1353 12 ......Screw (SHCS)32 F1228 28 ......Screw (SHCS)33 F1279 4 ......Setscrew (SHSS)34 F1361 2 ......Setscrew (CPSS)35 F1379 4 ......Screw (HH)36 G160B111 2 ......Screw, Jackscrew37 G160C1111 1 ......Screw, Right Hand Clamp38 G160C1112 1 ......Screw, Left Hand Clamp39 F4100 4 ......Dowel, Base Plate Guide40 F1052GH2 1 ......Flatwasher41 F1234 2 ......Screw (SHCS)42 G22A175 1 ......Key43 G160D407 1 ......Bar, Work Piece Support

PARTS LIST COVERING FIGURE “1-L”



FIGURE 1-M, HOLDING FIXTURE, HONING WORKPIECE W/AIR SLIDE

28

20

11

22

36

10

3733

41

3923 35`

519

14

13

42

79

34

24

15

21

1238

406

4

30

25

46

48

47

44

4350

45

44

32

49

23

31

1827

16

826

29

17

G160D606


ITEMNO.

ORDER BYPART


- G160D606 - ....Holding Fixture Honing Workpiece w/ Air Slide includes1 G160D1131 1 ......Plate, Base with Air Slide2 G160B112 2 ......Clamp, Base Plate Bar3 G160B119 4 ......Bar, Oil Dam4 G160B118 2 ......Bar, Way5 G160A116 2 ......Block, Way Bar Center Support6 G160D1111 2 ......Block, Cross Slide End Anchor7 G160D1112 2 ......Block, Cross Slide Moving8 G160A109 2 ......Plate, Stop Pin Retaining9 G200A1621 1 ......Nut, RH Clamp Screw Block10 G200A1622 1 ......Nut, Clamp Screw Block Left Ha11 G160A1071 1 ......Nut, Clamp Screw Left Hand Loc12 G160A1072 1 ......Nut, Clamp Screw Right Hand Lo13 G160D133 2 ......Column Anchor for Chain Fixtur14 G160A120 ......Nut, Jackscrew15 G160B134 1 ......Bar, Work Piece Support16 G160A112 2 ......Nut, Shouldered Hex17 G160B1232 4 ......Washer, Anchor Sprocket18 G160A108 2 ......Pin, Sprocket Stop19 F1831GH2 1 ......Connecting Coupling20 F1851GH2 1 ......Bushing, Bronze21 F187 4 ......Nut, Block Clamps22 F1842 1 ......Handle, Crank Clamp Screw23 F1402 2 ......Scale, Elevation Right Hand24 F1852GH2 1 ......Bushing, Bronze25 F1841GH2 1 ......Crank Handle26 F1891GH2 1 ......T-Bolt27 F2141 2 ......Sprocket28 G160B163 4 ......Bolt, Base Plate Clamp Bar29 F1204 4 ......Screw (BHCS)30 F1270 4 ......Screw (SHCS)31 F1353 12 ......Screw (SHCS)32 F1228 28 ......Screw (SHCS)33 F1279 4 ......Setscrew (SHSS)34 F1361 2 ......Setscrew (CPSS)35 F1379 4 ......Screw, Hex Hd.36 G160B111 2 ......Screw, Jackscrew37 G160C1111 1 ......Screw, Right Hand Clamp38 G160C1112 1 ......Screw, Left Hand Clamp39 F4100 4 ......Dowel, Base Plate Guide40 F1052GH2 1 ......Flatwasher41 F1234 2 ......Screw (SHCS)42 G22A175 1 ......Key43 F1493 1 ......Adapter Tee44 F1537 3 ......Elbow, Street45 F46968 2 ......Nut46 F46969 2 ......Sleeve47 F1468 1 ......Nipple, Close48 F4785 1 ......Valve, Ball49 F1469 2 ......Plug, Pipe50 F701 1 ......Tube, Hydraulic51 G160D407 ......Bar, Workpiece Support

PARTS LIST COVERING FIGURE “1-M”



ITEMNO.

ORDER BYPART


- G160C191-3 - ....Chain Cinching Device Assembly (3 links wide), includes- G160C191-6 - ....Chain Cinching Device Assembly (6 links wide), includes1 G160C1921 1 ......Hook, Base (-3)

G160C2001 1 ......Hook, Base (-6)2 G160C1922 1 ......Hook, Jaw (-3)

G160C2002 1 ......Hook, Jaw (-6)3 G160A131 1 ......Pin, Fulcrum (-3)

G160A138 1 ......Pin, Fulcrum (-6)4 G160A132 2 ......Pin, Retainer (-3)

G160A139 2 ......Pin, Retainer (-6)5 G160A133 2 ......Plate, End6 G160A136 2 ......Washer, Fulcrum Pin7 F10519 4 ......Washer, Retainer Pin8 F1261 6 ......Screw (1/4" BHCS)9 G160A159 1 ......Bolt, Cinching10 F1307 1 ......Pin, Dowel11 F10517 1 ......Flatwasher, Hardened 12 F10518 1 ......Nut, Hex Flange13 F1971GH2 1 ......Special Roller Chain

PARTS LIST COVERING FIGURE “1-N”


FIGURE 1-N, CHAIN CINCHING DEVICE ASSEMBLY

7

1

9

10

85 6 8 34

1112

2

G160C191

3 LINK WIDE ASSEMBLYSHOWN


FIGURE 1-P, HOME POSITION LIMIT SWITCH MOUNT ASSEMBLY

1

2

3

5

1

4

2

7

6

G200C426

ITEMNO.

ORDER BYPART


- G200C426 - ....Home Position Limit Switch Mount Assembly, includes1 F1244 4 ......Flatwasher2 F1277 4 ......Screw (HHCS)3 G200B536 1 ......Limit, Switch Mount4 F1201 2 ......Screw (SHCS)5 G200B535 1 ......Limit, Switch Dog

PARTS LIST COVERING FIGURE “1-P”



FIGURE 1-Q, SPLASH BOX ASSEMBLY

G170D227


ITEMNO.

ORDER BYPART


- G170D227 - ....Splash Box Assembly, includes1 G170D181 1 ......Box, Front Splash2 G170D183 1 ......Cover, Front Splash Box3 F1648 11 ......Hinge, Steel Piano4 F4161 1 ......Shield, Splash5 F2817 12 ......Screw (BHCS)6 F1189 12 ......Nut, Jam7 G170B140 1 ......Cover, Front Splash Box Rest8 F5589 2 ......Screw (5/16" HHCS)9 F1736 2 ......Lockwasher10 F1670 2 ......Nut, Jam11 F18912 2 ......Cushion12 G170D176 1 ......Guard, Splash (operator side)13 G170D175 1 ......Guard, Splash (non-operator side)14 F1272 6 ......Screw (BHCS)15 G170D182 1 ......Box, Rear Splash16 G200A413 4 ......Angle, Mounting17 F1260 8 ......Screw (SHCS)18 F1255 8 ......Nut, Hex Head19 G200A415 4 ......Pad, Mounting20 F1183 8 ......Screw (SHCS)21 F1623 8 ......Nut, Hex22 G200A414 4 ......Pad, Mounting23 F1185 8 ......Screw (SHCS)24 F4073GH2 2 ......Handle25 G170D1821 1 ......Mount, Splash Guard26 G170D1822 1 ......Guard, Splash27 F1190 5 ......Screw (BHCS)N/S F1443 1 ......Plug Recessed Hex PipeN/S F1436 2 ......Elbow 90 Deg.N/S F1101 90 ......Pipe BlackN/S F1444 2 ......Tee Black PipeN/S F1717 1 ......Connector 1/2 45 DegreeN/S F5136 20 ......Hose CoolantN/S F2303 3 ......Connector 1/2 Inch 90 DegN/S F1654 1 ......Coupling RigidN/S G170B141 1 ......Screen Work Base SumpN/S G170B191 1 ......Coolant GuardN/S G170D1761 1 ......Plate Splash Guard CoverN/S 86080 1.875 .......5000 Gray Sealtite Conduit

PARTS LIST COVERING FIGURE “1-Q”



FIGURE 1-R, ENCODER MOUNT ASSEMBLY

10 9

7

6

1

298

5

4

1211

3

1413

G200C408


ITEMNO.

ORDER BYPART


- G200C408 - ....Encoder Mount Assembly includes1 G200B512 1 ......Bracket, Mounting2 G200B703 1 ......Mount, Encoder3 - - - Ref. ......Encoder 4 F1205 4 ......Screw (#8-32 x 1/2in. SHCS)

N/S - - - 4 ......Flatwasher (#8)5 F1676 1 ......Screw (1/2 x 2-1/4in. SHSS)6 G21A179 1 ......Spring7 F1670 1 ......Nut, Jam (5/16-8 UNC)8 F1354 1 ......Setscrew (5/16-18 x 1-1/2in. SHSS)9 F1301 3 ......Flatwasher (3/8in.)10 F1319GH1 2 ......Screw (3/8-16 x 1in. HHCS)11 F1193 4 ......Setscrew (#10-32 x 1/4in. SHSS)12 G200A383 1 ......Gear, Encoder13 - - - Ref. ......Plug 14 F1203 4 ......Flatwasher

PARTS LIST COVERING FIGURE “1-R”



FIGURE 1-S, LUBRICATION SYSTEM

G190B181


ITEMNO.

ORDER BYPART


- G190C181 - ....Lubrication System includes1 F4582 1 ......Reservoir, Unit w/Pump2 F786 ......Switch, Pressure SEE MAIN ELEC. BOM3 F4341 1 ......Filter, Regulation And Lube Un4 F4342 ......Bracket, Mounting5 F4584 ......Valve, Solenoid6 F4585 ......Gauge7 F4583 ......Block, Feeder8 F47540 7 ......Fitting, Lube Feeder9 F47543 ......Fitting, Lube Feeder10 F1603 ......Fitting, Grease11 F638 ......Connector, Male12 F469107 ......Tee, Male Run13 F47544 3 ......Fitting 14 F1468 1 ......Nipple, Close15 F46960 120 ......Polyline, 1/416 F1537 2 ......Elbow, Street17 F47541 1 ......Connector 18 F600 1 ......Connector, Male Straight19 F5589 4 ......Screw (5/16" HH)20 F1736 4 ......Lockwasher21 F1735 4 ......Nut, Hex 22 F1190 4 ......Screw (BHCS)23 F469-60 7 ......Polyline, 1/424 F1460 1 ......Nipple (1/2")25 F2795 1 ......Nipple, Galvinized 26 F2300 2 ......Elbow, Rigid Pull 27 F3164 2 ......Locknut, Conduit 28 F2287 3 ......Gasket, Sealing 29 F1459 2 ......Nipple, Conduit 30 F2298 1 ......Bushing, Conduit 31 F46960 24 ......Polyline, 1/4 32 F46960 24 ......Polyline, 1/4 33 F46960 24 ......Polyline, 1/4 34 F46960 24 ......Polyline, 1/4 35 F46960 12 ......Polyline, 1/4 36 F46960 24 ......Polyline, 1/4 37 F46960 36 ......Polyline, 1/4 38 F46960 24 ......Polyline, 1/4 39 F46960 36 ......Polyline, 1/4 40 G200A458 2 ......Block, Lube 41 F2702 ......Screw (SHCS)

PARTS LIST COVERING FIGURE “1-S”


FIGURE 2-A 200 GALLON COOLANT SYSTEM

G170D240

SECTION II - COOLANT SYSTEM

SECTION IICOOLANT SYSTEM

ITEMNO.

ORDER BYPART


- G170D240 - ....200 Gallon Coolant System (w/HP-90 Filter), includes1 G170D207 1 ......Tank, Coolant2 G170B127 1 ......Cover3 G170B167 1 ......Cover4 F1272 16 ......Screw (BHCS)5 G170B168 1 ......Coolant Pump6 G170B175 1 ......Support, Pump Mounting7 F1274 4 ......Screw (HHCS)8 F1325 4 ......Screw (SHCS)9 F20536 1 ......Pump, Coolant10 F1259 4 ......Screw (HHCS)11 G170D181 1 ......Box, Front Splash12 G170D183 1 ......Cover, Front Splash Box13 F1648 1 ......Hinge, Steel Piano14 F4161 1 ......Shield, Splash15 F2817 12 ......Screw (BHCS)16 F1189 12 ......Nut, Jam17 G170B140 1 ......Cover, Front Splash Box Rest18 F5589 2 ......Screw (5/16 HHCS)19 F1736 2 ......Lockwasher20 F1670 2 ......Nut, Jam21 F18912 2 ......Cushion22 G170D176 1 ......Guard, Splash (Operator Side)23 - - - - Not Used24 F1272 6 ......Screw (BHCS)25 G170D182 1 ......Box, Rear Splash26 G200A413 4 ......Angle, Mounting27 F1260 8 ......Screw (SHCS)28 F1255 8 ......Nut, Hex29 G200A415 4 ......Pad, Mounting30 F1183 8 ......Screw (SHCS)31 F1623 8 ......Nut, Hex32 G200A414 4 ......Pad, Mounting33 F1185 8 ......Screw (SHCS)34 F4073 2 ......Handle35 G170D1821 1 ......Mount, Splash Guard36 G170D1822 1 ......Guard, Splash37 F1190 5 ......Screw (BHCS)38 - - - - Not Used39 F4418GH2 2 ......3/4" NPT Connector (PKG of 4)40 F4419GH2 2 ......Nozzle, Loc-Line (3/4")41 F44117 1 ......Hose, Loc-Line42 F1226GH1 4 ......Screw (1/2-13 X 1-1/2 SHCS)42 F20521 1 ......Adapter, Flange42 G200A554 1 ......Gasket43 F1487 1 ......Elbow, 90 Deg. Street44 F1488 1 ......Nipple45 F46986 6 ......Clamp46 F46984 6 ......Hose, Barb




ITEMNO.

ORDER BYPART


47 F4574GH2 1 ......Check Valve48 F1602 2 ......Valve, Ball49 - - - - Not Used50 F1581 3 ......Conduit, Hangers51 F1195 3 ......Screw (FHCS)52 F1189 9 ......Nut, Jam52 F1620 3 ......Flatwasher53 F1443 1 ......Plug, Recessed Hex Pipe54 F1436 2 ......Elbow, 90 Deg.55 - - - - Not Used56 F1101 90 ......Pipe, Black57 F1444 2 ......Tee, Black Pipe58 F1717 1 ......Connector, 1/2 45 Degree59 F1438 6 ......Elbow, 90 Deg. Street60 F5136 15.5 ......Hose, Coolant61 F5136 180 ......Hose, Coolant62 F5136 13 ......Hose, Coolant63 F1441 3 ......Nipple, Close64 F1576 3 ......Bushing, Reducer65 - - - - Not Used66 - - - - Not Used67 - - - - Not Used68 - - - - Not Used69 - - - - Not Used70 - - - - Not Used71 F1516 1 ......Elbow, 90 Deg. Street72 - - - - Not Used73 F2303 3 ......Connector, 1/2 Inch 90 Deg74 - - - - Not Used75 F1654 1 ......Coupling, Rigid76 F1583 104.75 ......Conduit, 1/2 Rigid77 F1457 1 ......Elbow, 90 Deg. Pulling78 F1587 1 ......Connector, Liquidtight Straight79 F1582 22.5 ......1/2 Conduit, Liquidtight80 - - - - Not Used81 F1582 26 ......1/2 Conduit, Liquidtight82 BF612000130050 13 ......Flat Bar, Aluminum83 G170B191 1 ......Guard, Coolant84 G170B141 1 ......Screen, Work Base SumpN/S F1475 1 ......1/4" Jic Female SwN/S F46986 6 ......ClampN/S 54108 0.078 ......Flat, 1/8 X 1/2 X 10-12'6" 6061-T651N/S 86080 8.083 .......5000 Gray Sealtite Conduit




NOTES

FIGURE 3-A HYDRAULIC SYSTEM

G190D201

SECTION III - HYDRAULIC SYSTEM

SECTION IIIHYDRAULIC SYSTEM

ITEMNO.

ORDER BYPART


- G190D201 - ....Hydraulic Schematic includes1 F52243 1 ......Flange, Suction Tube1 G190D194 1 ......Reservoir, Power Unit2 F52221 1 ......Flange, Pipe Suction Assembly3 G190C171 1 ......Pipe, Suction Flange4 G190A110 1 ......Pipe, Suction Flange5 F5221 1 ......Breather, Filler (10 Micron)6 G190B184 1 ......Base, Subplate (Tool Circuit)7 G190C182 1 ......Stand, Pressure Gage8 G190C169 1 ......Base, Subplate (Recip Circuit)9 G190B187 1 ......Base, Subplate10 G190B183 1 ......Base, Isolator11 F5182GH2 1 ......COMPRESSION MOUNT12 F5223 2 ......Mount, Electrical Shock13 G190B182 2 ......Plate, Cooler Mount Base14 F5226GH2 1 ......SIGHT LEVEL GAUGE15 F5227 1 ......Cover, End16 F5228 1 ......Cover, End17 F5229 1 ......Riser, Weld Filler Breather18 F5251 1 ......Switch, Temperature Level19 F471106 1 ......Filter, Suction20 F11232 1 ......Pump, Reciprocation21 F11231 1 ......Pump22 F16917 1 ......Motor, Electric23 F52223 1 ......Flange, C-Face24 F52244 1 ......Coupling25 F52245 1 ......Coupling26 F52246 1 ......Insert27 F41611 2 ......Gauge28 F4169GH2 1 ......Gauge29 F4166 1 ......Gauge30 F41613 1 ......Gauge31 F43528 1 ......Valve, Pilot Operated Check32 F41615 1 ......Gauge33 F43531 1 ......Valve, Proportional34 F46728 1 ......Subplate35 F52224 2 ......Clamp, Tube Cushion36 F11230 1 ......Pump37 F52226 1 ......Clamp, Tube Cushion38 F43521 1 ......Valve, 4 Way39 F49824 1 ......Plate, Tapping40 F3685 4 ......Washer, High Collar Lock40 F1188 4 ......Rod, Threaded40 F1622 4 ......Nut, Allen41 F43518 1 ......Valve, Relief42 F43547 1 ......Valve, Check43 F43555 1 ......Cooler, Oil44 F5288 2 ......Subplate45 F49830 1 ......Adapter




ITEMNO.

ORDER BYPART


46 F43533 Ref. ......Card, Amp47 F11233 Ref. ......Card, Amp48 F43534 Ref. ......Card, Holder49 F1313 12 ......Screw (SHCS)50 F1303 12 ......Lockwasher, Hi-Collar51 F1450 2 ......O-Ring52 F4993 1 ......Cylinder, Hydraulic53 F4136 1 ......Motor54 G200A527 1 ......Gasket56 F5376 2 ......Flange, Block57 F5371 2 ......Flange, Motor58 F49833 1 ......Control, Flow59 F46745 1 ......Flange, 2" SAE60 F5377 1 ......Flange, Motor61 F52220 5 ......Valve, Shut-off62 F49838 1 ......Valve, Relief63 F49839 1 ......Valve, Reducing64 F471107 1 ......Filter65 F52230 3 ......Mount, Panel Kit66 F43546 1 ......Valve, 4 Way67 F1234 4 ......Screw, Soc. Hd. Cap68 F3157 4 ......Washer, Hi-Collar Lock69 F1453 1 ......O-Ring70 F1226 8 ......Screw (SHCS)71 F3157 8 ......Lockwasher, Hi-Collar72 F30418 2 ......O-Ring73 F41617 2 ......Gauge, Suction Filter/Return F74 F1451 1 ......O-Ring78 G190B201 1 ......Plate, Legend79 G190B199 1 ......Bracket, Pump Support80 G190A111 1 ......Gasket, Filler Cover81 G190A1111 1 ......Cover, Filler




Page 47

ITEMNO.

ORDER BYPART


- G600G101 - ....Hydraulic Unit Hardware, includesF1374 4 ......Screw (HHCS)F1368 4 ......Washer, Split LockF1624 4 ......Setscrew (SHCS)F1584 1 ......ConduitF1381GH2 1 ......Screw (5/8-11 x 2 HHCS)F1324 2 ......Screw (HHCS)F1302 2 ......Lockwasher, Split F1218 1 ......Lockwasher, Split F1345 6 ......Screw (HHCS)F1301 6 ......FlatwasherF1259 4 ......Screw (HHCS)F1246 4 ......Lockwasher, SplitF1331 2 ......Screw (HHCS)F1372 1 ......Screw (HHCS)F1231 1 ......Screw (HHCS)F1379 2 ......Screw (HHCS)F3683 2 ......Screw (SHCS)F1334 4 ......Screw (SHCS)

PARTS LIST COVERING Hyd. Hardware


FIGURE 3-B HYDRAULIC PUMPING

G190D226



ITEMNO.

ORDER BYPART


- G190D226 - ....Hydraulic System Piping, includes1 F643 22 ......2 F644 1 ......3 F648 24 ......Hose, 1/24 F651 3 ......End, Hose5 F662 1 ......6 F649 26.5 ......Hose, 1/47 F1475 7 ......1/4" Jic Female Sw8 F653 2 ......End, Hose9 F649 25.5 ......Hose, 1/410 F656 1 ......End, Hose 45 Deg11 F649 15 ......Hose, 1/412 F648 32 ......Hose, 1/213 F660 1 ......End, Hose 90 Deg.14 F655 13.5 ......Hose, 1/415 F655 25 ......Hose, 1/416 F1527 1 ......Cap17 F3438 3 ......Locknut, Bulkhead18 F615 3 ......Nut, Lock19 F616 10 ......Nut, Lock20 F617 4 ......Nut, Lock21 F4005 10 ......Nut, Tube22 F46968 4 ......Nut23 F46996 3 ......Nut, Tube24 F46963 3 ......Nut, Tube25 F4011 10 ......Nut, Tube26 F619 4 ......Nut, Tube27 F1412 10 ......Sleeve, Tube28 F46969 13 ......Sleeve29 F46997 4 ......Sleeve30 F46964 7 ......Sleeve31 F4010 10 ......Sleeve, Tube32 F4012 4 ......Sleeve33 F46994 1 ......Union34 F46995 1 ......Union35 F600 1 ......Connector, Male Straight36 F46983 1 ......Connector37 F601 2 ......Connector, Male Straight38 F1496 1 ......Connector, Male Straight39 F602 2 ......Connector, Male Straight40 F1494 1 ......Connector, Male Straight41 F603 2 ......Connector, Male Straight42 F604 2 ......Reducer, Tube43 F605 1 ......Reducer, Tube44 F3410 1 ......Plug 45 F3454 4 ......Elbow, Male46 F1510 1 ......Elbow, 90 Deg. Male47 F2987 1 ......Elbow, Male48 F2989 1 ......Elbow, Male




ITEMNO.

ORDER BYPART


49 F1506 2 ......Elbow, 90 Deg. Male50 F606 2 ......Elbow, 90 Deg. Male51 F1902 3 ......Union, Bulkhead52 F609 2 ......Union, Bulkhead53 F610 1 ......Union, Bulkhead54 F6114 4 ......Union, Bulkhead55 F612 1 ......Union, Bulkhead 90 Deg.56 F613 1 ......Union, Bulkhead 90 Deg.57 F622 4 ......Connector, O-Ring58 F3472 3 ......Connector, O-Ring59 F3470 1 ......Connector, O-Ring60 F3469 1 ......Connector, O-Ring61 F625 2 ......Connector, O-Ring62 F1541 1 ......Connector, O-Ring63 F1542 1 ......Connector, Male64 F626 1 ......Connector, O-Ring65 F627 3 ......Connector, O-Ring66 F628 1 ......Connector, O-Ring67 F1544 1 ......Adapter68 F1766 2 ......Plug, O-Ring69 F631 4 ......Elbow, Swivel70 F4422GH2 1 ......Elbow, Swivel 9071 F1955 1 ......Elbow, 90 Deg. Swivel72 F1866 2 ......Elbow, Swivel73 F1550 3 ......Elbow, Swivel74 F1551 1 ......Elbow, Swivel75 F1553 1 ......Adapter, Swivel76 F1566 1 ......Tee, Swivel 77 F1401 3 ......Elbow, O-Ring78 F1904 1 ......Elbow, 90 Deg. O-Ring79 F640 1 ......O-Ring80 F1559 1 ......Elbow, O-Ring81 F3426 3 ......O-Ring82 F52230 3 ......Mount, Panel Kit83 F1483 1 ......Elbow, O-Ring84 F641 3 ......Connector, Swivel85 F4073 ......Tubing, Steel86 F4074 ......Tubing, Steel87 F4075 ......Tubing, Steel88 F4076 ......Tubing, Steel89 F1460 1 ......Nipple, 1/2"90 F1631 2 ......Nipple91 F1521 1 ......Tee, Black Pipe92 F1520 1 ......Plug, Pipe93 F1444 1 ......Tee, Black Pipe94 F3183 1 ......Bushing, Reducer95 F1455 2 ......Tee, Black Pipe96 F691 1 ......Elbow, 90 Deg. Street97 F1768 1 ......Bushing, Reducer




ITEMNO.

ORDER BYPART


98 F1531 2 ......Bushing, Reducer99 F3277 2 ......Nipple100 F686 1 ......Bushing, Reducer101 F1655 1 ......Cap, Pipe102 F1491 2 ......Coupling, Reducing103 F1485 1 ......Elbow, 45 Deg.104 F3142 1 ......Nipple105 F1488 1 ......Nipple



SECTION IV - ELECTRICAL COMPONENTS

FIGURE 4-A, OPERATOR CONSOLE, CE

G180G106

SECTION IVELECTRICAL COMPONENTS

ITEMNO.

ORDER BYPART


- G180G107 - ....Operator Console, CE includesF1060 2 ......Seal, HoleG180D515 1 ......Enclosure, GH210 OperatorConsoleG180D447 1 ......Panel, GV5/GH210 E910 Operator (before s#2024)G180D448 1 ......Panel, GV5/GH210 E910 Operator (s#2024 & up)F1169 12 ......Rail, Din, (1 Stick = 2 Meters)F4088 1 ......Converter, RS 232/485F4089 1 ......Interface, Operator (before s#2024)PED2786 1 ......Interface, Operator (s#2024 & up)F4090 1 ......CableF4576GH1 1 ......E-Stop PushbuttonF4578 1 ......Contact, NOF5029 1 ......PushbuttonF5030 1 ......Pushbutton, RedF5031 1 ......Light, Green Push-To-TestF5032 1 ......JoystickF50422 2 ......Buttons, PalmF781 1 ......Card, Expandable Module MemoryF782 1 ......Card, MemoryF753 4 ......Block, Terminal Sm Bu Screw TypeF754 2 ......Block, Terminal Md Gn/Yl ScrewF759 28 ......Block, Terminal Sm Bu Push TypeF760 1 ......Block, Terminal Sm Gn/Yl PushF762 3 ......Bracket, End Sm GyF5035 1 ......Bars, JumperF836 1 ......BaseF850 2 ......PlugF1151 1 ......Grip, Cord (Yellow)G180A143 1 ......Plate, Emergency Stop LegendG180A144 1 ......Plate, Power On LegendG180A145 1 ......Plate, Power Off LegendG180A146 1 ......Plate, Cycle Ready LegendG180A147 1 ......Plate, Cycle Stop LegendG180A148 1 ......Plate, Short Stroke LegendG180A149 1 ......Plate, Base Safety LegendF43416 2 ......Split BushingF43441 1 ......Clamping UnitF4348GH2 3 ......Stacking NutF43424 2 ......Nut, StackingF43429 1 ......Bushing, SplitF43422 1 ......Clamping UnitF41613 1 ......GaugeF43518 1 ......Valve, ReliefF604 1 ......Reducer, TubeF3470 2 ......Connector, O-RingF1567 1 ......Tee, Swivel RunF46968 2 ......NutF46969 2 ......SleeveF4422GH2 1 ......Elbow, Swivel 90F1568 3 ......Elbow, Swivel 45F5504 3.25 ......Tube, HydraulicF1424 4 ......End, HoseF650 381 ......Hose (3/8)F5504GH1 0.2708 ......Tube, Round, Hydraulic, 3/8" Od X .035" Wall X 20ft KGM8115 2 ......Start Cycle Push ButtonPHSM541 4 ......Screw, Button Socket Head Cap, M6 X 1.0 X 16mm, PlainPHWM509 4 ......Lockwasher, M6, Din 127, PlainPHNM407 4 ......Nut, Hex, M6 X 1.0, Din 934, ZincPEM961 2 ......Mounting Collar, Die CastPES644 2 ......Contact, No. Screw Term.PES648 2 ......Contact, Nc, Screw TerminalPEM1085 1 ......Terminal Block Circuit Separator




FIGURE 4-B, MAIN ENCLOSURE ELECTRICAL

1T1

103

4FU

102102102 104103103103103 103103103 104104104104 104104104 104104

5L35L25L1

401

112

1T3

1T2

2T2

GND

2T1

4T13T33T2

2T33T1

GNDGND

4T34T2

7FU6FU5FU

GNDGND

331

X3

104

103103102

104103

108106105

110109

GND

128

118

115114113

117116

127126124120119

I0.4

129

131130

201200

245244GND243242GND

I1.2

I0.1

GND249248

I0.0104102

I0.7I0.2GND

I1.1I1.0

O0.2I1.5I1.3

400

GND403402

8FU

9FU TB4

TB1

TB2

SC

SAFETYCONTROLLER

SPC SMC

TB3CRM ESR1 ESR2 BPR

PLC EM1 EM2

MSP1 MSP2 MSP3 MSP4

CB2

CB1

T1

102

095072 073

001 002 003 004006

009

005

008

007

010

094

079

078

016 012

015

018

013

017

014

012

014

017

011

015

018

013

012011

015

018

017

013 014

019

020 021

022

100

095

074 075 024

026025

023

082 083 094

081080 094

027 101

032

028 029

099036 037 036

068

066

067

058

097

076 095077

041038 039 040 042 043 043

094

084

085

086 094087

098

047046

088 089 094

052 071071052

022

cp

092 093 094

091

094

090

070

053 054

056

056

058

057

055

057

055

055A

060062

063

061

065

064

065

064

096

059

047047 047

SICKintellifa

ce

A

OSSD RES RESOSSD

B

045 104

048 048 048

050

051

033

030

034

035

051

031

049

051

POWER SUPPLY 24VDC

TRANSFORMER 1KVA

MSP2 MSP3

MSP1

MSP4

CIRCUIT BREAKER 2

POWER DISTRIBUTIONBLOCK

BLOCKGROUND

SPINDLE MOTOR CONTROL

232-0HB20-0XA0

AQ2 x 12BitEM 232

VDC

V0M0

+24

V1 I1I0 M1

M L+

VDC

AQ2 x 12Bit

M1I0

+24

M0 V0 I1V1

EM 232

232-0HB20-0XA0

L+M

SPINDLE PUMP CONTROLREXROTH REXROTH

AMP CARDVICKERS

SIMATIC S7-200

STOP

Q0Q0.0

RUNSF

I0.0

0.01L

.6 .7.4 .5.1 .3.2 .3 .5.4

0.2

.2.1Q1

0.1

.0

0.3

.6 .7.4 .5.1 .3.2 .3 .5.4.2.1.01I

0.70.5 0.62L

.6

0.4

.7

3L 1.11.0

.3.0 .1 .2.6 .7I 2

.6 .7.4 .5

PORT01

PORT

1M 0.40.30.20.0 0.1 1.00.60.5 0.7 1.3 1.41.1 1.2 1.6 1.71.52M

AC/DC/RLYCPU 226

216-2BD21-0XB0

1.61.41.2 1.3 1.5 N1.7 L1 AC

2.42.22.0 2.1 2.3 M2.62.5 2.7 L+

S7-226 AC/DC/RLY

G180G113


ITEMNO.

ORDER BYPART


- G180G113 - ....Main Enclosure Electrical includesF1093GH1 1 ......Control TransformerF1100 1 ......Kit, FuseF1148GH1 2 ......Fuse Atqr 4-GouldF1157 1 ......Fuse, TRM 10F4349GH1 1 ......Auxiliary ContactF5016 1 ......Protector, MotorF4602 4 ......Arc, QuenchF5018 1 ......ContactorF5020 1 ......Plate, AdapterF5021 1 ......Module, WiringF1712 2 ......Protector, MotorF4253 1 ......Feeder, Side LineF5019 3 ......ContactorF966 3 ......ConnectorF967 3 ......Plate, AdapterF979 1 ......Protector, Motor StarterF991 4 ......Contact, AuxillaryF995 1 ......Lug, Line Side FeederF4257 1 ......Breaker, CircuitF1726 3 ......Cover, SafetyF1727 1 ......Block, Power DistributionF1156 1 ......Bar, GroundF1068 1 ......Latch, Safety DoorF1069 1 ......Kit, LatchF1070 1 ......Mechanism, Disconnect HandleF1088 1 ......Breaker, CircuitF1098 1 ......Supply, PowerF736 1 ......Fuse, SecondaryF749 3 ......Block, Terminal Sm Gy Fuse TypF750 1 ......Section, End Sm Fu Gy CoverF762 8 ......Bracket, End Sm GyF734 2 ......Fuse, SecondaryF768 1 ......Supply, PowerF741 1 ......Socket, Din RailF759 63 ......Block, Terminal Sm Bu Push TypF1017 1 ......BatteryF4102 1 ......Module, EepromF4256 1 ......PlcF943 1 ......Shell, BackF951 1 ......Connector, 9 PinF1028 2 ......Module, Analog Output X 2F50421 1 ......Module, SafetyF5026 1 ......Relay, Master ControlF5027 1 ......Suppressor, SurgeF784 1 ......Card, RampF11233 2 ......Card, AmpF43533 1 ......Card, AmpF43534 1 ......Card, Holder




ITEMNO.

ORDER BYPART


F5035 4 ......Bars, JumperF753 17 ......Block, Terminal Sm Bu Screw TyF754 6 ......Block, Terminal Md Gn/Yl ScrewF760 4 ......Block, Terminal Sm Gn/Yl PushF758 6 ......Block, Terminal Sm Gy Push TypF5038 5 ......Fuses, Delay 2a TimeF5033 5 ......Block, Terminal Md Gy FuseF5036 1 ......Bars, JumperF5034 1 ......Section, End Md Gy Fu CoverF747 12 ......Block, Terminal Md Gy Screw TyF2655 2 ......Section, End Md Gy CoverF748 3 ......Block, Terminal Lg Gy Screw TyF751 1 ......Section, End Lg Gy CoverF746 1 ......Block, Terminal Lg Yl Screw TyF757 1 ......Tool, Manual Insertion WiringF939 2 ......ResistorF940 2 ......ResistorF1710 18 ......Bracket, 1"F1711 9 ......Bracket, 2"F1169 102 ......Rail, Din, (1 Stick=2 Meters)F1049 1 ......Panel, BackG180D514 1 ......Enclosure, Gh210 Main ElectricF1722 1 ......Fan, CabinetF1723 1 ......VentF1724 2 ......GasketF830 1 ......BaseF849 1 ......Receptacle, BaseF835 1 ......BaseF859 1 ......ReceptacleF838 1 ......BaseF856 1 ......ReceptacleF857 1 ......ReceptacleF846 1 ......HoodF852 2 ......ReceptacleF2298 2 ......Bushing, 1/2" ConduitF961 1 ......Grip, ConduitF4582GH2 1 ......Reservioir Unit With PumpF786 1 ......Switch, PressureF4341GH2 1 ......Regulation And Lube Un FilterF4342GH2 1 ......Mounting BracketF4584GH1 1 ......Valve, SolenoidF4585GH2 1 ......GuageF469107 1 ......Tee, Male RunF47544 3 ......FittingF1468 1 ......Nipple, CloseF46960 31 ......Polyline, 1/4F1537 2 ......Elbow, StreetF47541 1 ......ConnectorF600 1 ......Connector, Male Straight




ITEMNO.

ORDER BYPART


F5589 4 ......Screw, 5/16" Hex Hd.F1736 4 ......Washer, LockF1735 4 ......Nut, HexF1190 4 ......Screw, Butt. Hd. Soc. CapF1460 1 ......Nipple 1/2", Galvanized CloseF2795 1 ......Nipple, GalvinizedF2300 2 ......Elbow, Rigid PullF2287 3 ......Gasket, SealingF1459 2 ......Nipple, ConduitPEM1098 38 ......Murr Terminal Block LabelPEM1099 12 ......Murr Terminal Block LabelF1163 0.75 ......Circuit Board Mounting TrackF1129 1 ......Relay, E-Stop SafetyPHN125 2 ......Locknut, 1/2" Npt, Csa And Ul ApprovedPEM247 7.333 ......Wiring DuctPEM248 7.333 ......Wiring Duct Cover (2")PEM495 9.833 ......Wire Duct, 6 Foot PiecePEM494 9.833 ......Wire Duct Cover, 6 Foot PiecePEM1085 3 ......Terminal Block Circuit Separator




FIGURE 4-C, HYDRAULICE SYSTEM ELECTRICAL

G180G111


ITEMNO.

ORDER BYPART


- G180G111 - ....Hydraulic System Electrical includesG180D513 1 ......Box, GH210 Hydraulic JunctionF1042 1 ......Panel, BackF1169 12.25 ......Rail, Din, (1 Stick=2 Meters)F3575 6 ......Bolt, SplitF746 1 ......Block, Terminal Lg Yl Screw TyF747 3 ......Block, Terminal Md Gy Screw TyF748 3 ......Block, Terminal Lg Gy Screw TyF2655 1 ......Section, End Md Gy CoverF751 1 ......Section, End Lg Gy CoverF753 13 ......Block, Terminal Sm Bu Screw TyF754 5 ......Block, Terminal Md Gn/Yl ScrewF758 5 ......Block, Terminal Sm Gy Push TypF759 5 ......Block, Terminal Sm Bu Push TypF760 1 ......Block, Terminal Sm Gn/Yl PushF762 2 ......Bracket, End Sm GyF835 2 ......BaseF854 1 ......PlugF858 1 ......PlugF1150 4 ......Grip, Cord (Red)F1718 3 ......Connector, 3/8 StraiGHt SealtiF1714 180.5 ......3/8 Conduit, LiquidtiGHtF1716 1 ......3/8 Connector, 45 Degree SealtF2307 1 ......Connector, 1 StraiGHtF2306 1 ......Connector, 90 DegreeF1715 4 ......Connector, 3/8 Inch 90 DegF2850 1 ......Coupling, RigidF3169 1 ......Locknut, ConduitF3182 1 ......Bushing, ConduitF2298 8 ......Bushing, 1/2" ConduitF1489 1 ......Nipple, Galvanized CloseF4603 1 ......Bushing, ReducerF3163 1 ......Gasket, SealingF2287 4 ......Gasket, SealingF1061 2 ......Seal, HolePET917 12 ......TerminalPEM1117 6 ......Gelcap Insulating CoverPHN125 11 ......Locknut, 1/2" Npt, Csa And Ul Approved86101 1.375 ......1 Inch Sealtite Conduit




FIGURE 4-D, COOLANT SYSTEM ELECTRICAL

G180G112


ITEMNO.

ORDER BYPART


- G180G112 - ....Coolant System Electrical includesF1720 1 ......HoodF848 1 ......Plug Coolant and/or Mag. SepaF941 2 ......Block Terminal Insulated

PARTS LIST COVERING FIGURE “4-D”


SECTION V - ACCESSORIES

FIGURE 5-A, DRIVESHAFT SUPPORT BUSHING

G150C123

ITEMNO.

ORDER BYPART


- G150C123 - ....Driveshaft Support Bushing, includesG150C1231 1 ......Bushing, 0.760”, 3/4” Size DriveshaftG150C1232 1 ......Bushing, 1.130”, 1-1/8” Size Driveshaft G150C1233 1 ......Bushing, 1.260”, 1-1/4” Size DriveshaftG150C1234 1 ......Bushing, 1.572”, 1-9/16” Size DriveshaftG150C1235 1 ......Bushing, 2.260”, 2-1/4” Size DriveshaftG150C1236 1 ......Bushing, 2.510”, 2-1/2” Size DriveshaftG150C1237 1 ......Bushing, 3.010”, 3” Size DriveshaftG150C12310 1 ......Bushing, 4.135”, 4-1/8” Size DriveshaftG150C12311 1 ......Bushing, 5.010”, 5” Size DriveshaftG150C12312 1 ......Bushing, 2.510”, 2-1/2” Size DriveshaftG150C12313 1 ......Bushing, 1.572”, 1-9/16” Size DriveshaftG150C12314 1 ......Bushing, 2.260”, 2-1/4” Size DriveshaftG150C12315 1 ......Bushing, 3.010”, 3” Size DriveshaftG150C12316 1 ......Bushing, 1.572”, 1-9/16” Size DriveshaftG150C12317 1 ......Bushing, 1.260”, 1-1/4” Size DriveshaftG150C12318 1 ......Bushing, 1.135”, 1-1/8” Size Driveshaft G150C12319 1 ......Bushing, 1.385”, 1-3/8” Size DriveshaftG150C12321 1 ......Bushing, 2.010”, 2” Size DriveshaftG150C12322 1 ......Bushing, 0.760”, 3/4” Size DriveshaftG150C12323 1 ......Bushing, 4.745”, 4-3/4” Size DriveshaftG150C12324 1 ......Bushing, 2.010”, 2” Size DriveshaftG150C12325 1 ......Bushing, 1.385”, 1-3/8” Size DriveshaftG150C12326 1 ......Bushing, 1.260”, 1-1/4” Size DriveshaftG150C12327 1 ......Bushing, 1.135”, 1-1/8” Size DriveshaftG150C12328 1 ......Bushing, 0.760”, 3/4” Size Driveshaft



SECTION VACCESSORIES

ITEMNO.

ORDER BYPART


- G150C172-_ - ....Driveshaft Wiper Assembly, includes1 G150C172-_ 1 ......Plate, Retaining2 G150C172-_ 1 ......Holder, Wiper3 F430-_ 1 ......Wiper4 F1200 4 ......Screw (FHCS)5 G150C123_ 1 ......Bushing (See Fig. 5-A)



FIGURE 5-B, DRIVESHAFT WIPER ASSEMBLY

G150C172

DS DS WIPER 1 2 3 4 5 SIZE ASSEMBLY RETAINING PLATE WIPER HOLDER WIPER SCREW BUSHING

3/4 G150C172-1 G150C172-1A G150C172-1B F430-27/8 G150C172-2 G150C172-2A G150C172-2B F430-3

1-1/8 G150C172-3 G150C172-3A G150C172-3B F430-41-1/4 G150C172-4 G150C172-4A G150C172-4B F430-51-3/8 G150C172-11 G150C172-11A G150C172-11B F430-191-1/2 G150C172-5 G150C172-5A G150C172-5B F430-6

F1200SEE

1-9/16 G150C172-6 G150C172-6A G150C172-6B F430-7 Fig. 5A2 G150C172-12 G150C172-12A G150C172-12B F430-31

2-1/4 G150C172-7 G150C172-7A G150C172-7B F430-82-1/2 G150C172-8 G150C172-8A G150C172-8B F430-9

3 G150C172-9 G150C172-9A G150C172-9B F430-103-1/2 G150C172-10 G150C172-10A G150C172-10B F430-11

SEE TABLE BELOW


FIGURE 5-C, SPINDLE AND DRIVE ADAPTOR COVER

G200D655

ITEMNO.

ORDER BYPART


- G200D655 - ....Spindle and Drive Adaptor Cover, includes1 - - - 1 ......Cover2 - - - 1 ......Hinged Cover3 - - - 2 ........Piano Hinge



1

1

2

2

3


FIGURE 5-D, PORTABLE HOME POSITION LIMIT SWITCH ASSEMBLY

G200D1051

ITEMNO.

ORDER BYPART


- - - - - ....Portable Home Position Limit Switch Assembly, includes1 F1244 1 ......Flatwasher2 F1277 1 ......Screw (HHCS)3 G200B622 1 ......Limit, Switch Mount4 F2632 2 ......Screw (SHCS)5 G200D1051 1 ......Portable Home Position Limit Switch Trip Dog6 F4613 1 ........Shaft Collar7 - - - 2 ........Screws (3/8-16 x 1” SHCS)



1

2

3

4

5

6

7


FIGURE 5-E, SHUTTLE TYPE FRONT DRIVESHAFT SUPPORT

G150C201


ITEMNO.

ORDER BYPART


- G150C201 - ....Shuttle Type Front Driveshaft Support, includes1 G150C2021 1 ......Support, Front Base2 G150C2022 2 ......Block, Spacer3 F1346 2 ......Screw (SHCS)4 F1314 4 ......Screw (SHCS)5 F1312 2 ......Screw, (HHCS)6 F1310 2 ......Nut, Jam7 F1294 2 ......Setscrew (DPSS)8 F1409 2 ......Nut, Jam9 F1343 2 ......Screw (SHCS)10 F3411GH2 1 ......Gravity Oiler11 G150C15317 Ref. ......Bushing (1-1/4”)11 G150C15318 Ref. ......Bushing (1-3/8”)11 G150C15319 Ref. ......Bushing (1-9/16”)11 G150C15316 Ref. ......Bushing (1.90”)11 G150C15320 Ref. ......Bushing (2-1/2”)11 G150C1536 Ref. ......Bushing (2-1/4”)11 G150C1537 Ref. ......Bushing (3”)12 G150C127 1 ......Holder, Drive Support Bushing13 G150C2031 2 ......Key, Guide14 G150C2032 2 ......Bushing, Side Support Holder15 F1184 4 ......Screw (FHCS)16 G150C2033 1 ......Bushing, Base Support Holder17 F4883 12 ......Bearing, Turcite Slideway18 F1295 1 ......Screw (SHCS)19 G150A186 1 ......Washer20 G150C2041 1 ......Anchor, Latch21 F1329 2 ......Screw (SHCS)22 G150C2042 1 ......Pin, Latch23 F1250 1 ......Pin, Dowel24 F1305 1 ......Pin, Dowel25 G150C2043 1 ......Handle26 F42013 1 ......Spring27 F1287 4 ......Pin, Roll28 F1261 2 ......Screw (1/4" BHCS)29 G200C512 1 ......Tray, Drip




FIGURE 5-F, 2nd TRAVELING DRIVESHAFT SUPPORT ASSEMBLY

G150C180

ITEMNO.

ORDER BYPART


- G150C180 - ....2nd Traveling Driveshaft Support Assembly, includes1 G150D154 1 ......Base2 F1375 4 ......Screw (5/8-11 X 1 3/4” Lg. SHCS)3 G200B558 2 ......Way Bearing3 G200C458 2 ......Way Bar Shoes4 G200A206 4 ......Seal Retainer5 G200A211 2 ......Way Bar Wiper6 F1191 8 ......Screw (#10-32 X 1/2” Lg. FHCS)7 F1320 4 ......Screw (3/8-16 X 1” Lg. SHCS)8 F1312 2 ......Screw (3/8-16 X 1 1/2” Lg. HHCS)9 F1310 2 ......Nut, Jam (3/8-16)10 F1409 2 ......Nut, Jam (3/4-10)11 F1294 2 ......Setscrew (3/4-10 X 1 1/2” Lg. DPSS)12 F1265 1 ......Setscrew (1/4-20 X 1/2” Lg. SS)13 F1343 2 ......Screw (3/8-16 X 4” Lg. SHCS)14 F3411GH2 1 ......Gravity Oiler15 G150C123 1 ......Bushing16 G150C127A 1 ......Bushing Holder17 C150C1251 2 ......Guide Key18 G150C1252 2 ......Side Support19 F1186 4 ......Screw (#10-24 X 5/8” Lg. FHCS)20 G150C1253 1 ......Base Support21 F1288 4 ......Roll Pin (3/16 Dia. X 2" Lg.)22 F1316 4 ......Screw (3/8-16 X 1 3/4” LgG. SHCS)23 G150B180 1 ......L.H. Latch Anchor 24 F1321 1 ......Setscrew (3/8-16 X 1 Lg. SS)25 G150A170 1 ......R.H. Latch Anchor 26 F1357 8 ......Screw (5/16-18 X 1" Lg. SHCS) 27 G150B182 1 ......Latch 28 F1870 1 ......Dowel Pin (1/2 DIA. X 2" Lg.)29 F1226 4 ......Screw (1/2-13 X 1 1/2" Lg. SHCS)30 - - - - Not Used31 - - - - Not Used32 F1871 1 ......Dowel Pin (1" DIA. X 3 1/2 Lg.)33 - - - - Not Used34 - - - - Not Used35 - - - - Not Used36 F4414GH2 1 ......Bumper37 F1360 1 ......Screw (5/16-18 X 1/2" Lg. SHCS)38 F1226GH1 4 ......Screw (1/2-13 X 1 1/2" Lg. SHCS)39 F1270 4 ......Screw (1/4-20 X 3/4" Lg. SHCS)40 G150A169 2 ......Oil Dam Bar 41 F1248 1 ......Roll Pin (1/4 DIA. X 1 1/4” Lg.)42 F42015 1 ......Spring43 F1221 1 ......Shoulder Screw44 G200A486 1 ......Detent Mount45 F1223 2 ......Nut, Jam (1/2-13 STD.)46 G150A109 1 ......Sleeve47 G150A110 1 ......Jam Nut

PARTS LIST COVERING FIGURE “5-F”




ITEMNO.

ORDER BYPART


48 G21A195 1 ......Detent Spring49 G150B1194 1 ......Pin Detent50 F23115 1 ......Bushing51 G150A174 1 ......Detent Block52 G150C189 1 ......Trip Dog53 F1353 2 ......Screw (5/16-18 X 1 1/2" Lg. SHCS)54 F1231 2 ......Screw (HHCS)54a F1213 2 ......Washer, Bevel55 G150B194 1 ......Latch55a G150A171 1 ......Spacer56 F1234 2 ......Screw (SHCS)57 F4414GH2 1 ......Bumper58 F1360 1 ......Screw (SHCS)59 G150A181 1 ......Spacer60 F1232 1 ......Screw (1/2" SHCS)61 - - - - Not Used62 F1176 1 ......Pin, Roll

PARTS LIST COVERING FIGURE “5-F”

N/S indicates Not ShownNote: When Larger Hole Bushing Holder is needed see Spec Sht # 1773., , , , And Omit Items #15 & #16 from this Spec Sht.


FIGURE 5-G MIDTUBE SUPPORT ASSEMBLY

ITEMNO.

ORDER BYPART


- G160C251 - ....Midtube Support Assembly includes1 G160B245 1 ......Screw, Support 2 F1211 2 ......Nut, Hex 3 G160C252 1 ......Base, Mid-Tube Support 4 F1233 4 ......Screw, Hex Hd. (Grade 5)5 F1318 5 ......Setscrew (FDPSS) Dog 6 F1312 4 ......Screw (HHCS)7 F1309 1 ......Nut, Hex 8 G160B218 2 ......Clamp, Plate

PARTS LIST COVERING FIGURE “5-G”


11

44

31

22

61

51

54

74

82


FIGURE 5-H, 3rd TRAVELING DRIVESHAFT SUPPORT ASSEMBLY

G150C191


ITEMNO.

ORDER BYPART


- G150C191 - ....3rd Traveling Driveshaft Support Assembly, includes1 G150D154 1 ......Base2 F1375 4 ......Screw (SHCS)3 G200C458 2 ......Shoe, Way Bar4 G200A206 4 ......Retainer, Seal5 G200A211 2 ......Wiper, Way Bar6 F1191 8 ......Screw, (FHCS)7 F1314 4 ......Screw (SHCS)8 F1312 2 ......Screw (HHCS)9 F1310 2 ......Nut, Jam10 F1409 2 ......Nut, Jam11 F1294 2 ......Setscrew (DPSS)12 F1360 1 ......Screw (SHCS)13 F1343 2 ......Screw (SHCS)14 F3411 1 ......Oiler, Gravity15 G150C123 ......Bushing, Support16 G150C127A 1 ......Holder, Bushing (3/4 Bushing)17 G150C1251 2 ......Key, Guide18 G150C1252 2 ......Column19 F1186 4 ......Screw, (FHCS)20 G150C1253 1 ......Bushing, Base Support Holder21 F1288 4 ......Pin, Roll22 F1313GH1 4 ......Screw (SHCS)23 G150B201 1 ......Anchor, Left Hand Latch24 F1321 1 ......Setscrew (SHSS)25 G150A167 1 ......Anchor, Right Hand Latch26 F1357 8 ......Screw (SHCS)27 G150B167 1 ......Latch, Travel D/S Support28 F1870 1 ......Pin, Dowel29 F1226 4 ......Screw (SHCS)30 F1231 2 ......Screw (HHCS)31 F1265 1 ......Screw (SHSS)32 F1871 1 ......Pin, Dowel33 F1226 1 ......Setscrew (SHSS)34 F1270 4 ......Screw (SHCS)35 G150A169 2 ......Bar, Oil Dam36 F1248 1 ......Pin, Roll37 F4203 1 ......Spring 38 F1221 1 ......Bolt, Shoulder39 G200A486 1 ......Mount, Detent40 F1223 2 ......Nut, Jam41 G150A109 1 ......Sleeve42 G150A110 1 ......Nut, Jam43 G21A195 1 ......Spring, Detent44 G150B1194 1 ......Pin, Detent45 F23115 1 ......Bushing, P-64-22 (3/4)46 G150A174 1 ......Block, Detent47 G150C190 1 ......Dog, Trip48 F1353 2 ......Screw (SHCS)




ITEMNO.

ORDER BYPART


49 F1332 2 ......Screw (SHCS)50 F4414 1 ......Bumper51 G150B202 1 ......Block, Bumper52 F1313GH1 1 ......Screw (SHCS)53 F1213 2 ......Washer, Bevel54 , - - - - Not Used55 F1234 2 ......Screw (SHCS)56 G150B193 1 ......Latch56a G150A171 1 ......Spacer57 G150A177 1 ......Spacer58 F4414 1 ......Bumper59 F1360 2 ......Screw (SHCS)60 F1232 1 ......Screw (1/2" SHCS)


N/S indicates Not ShownNote: When Larger Hole Bushing Holder is needed see Spec Sht # 1773., , , , And Omit Items #15 & #16 from this Spec Sht.


ITEMNO.

ORDER BYPART


- G200G160 - ....Guard Set includes- G200G166 2 ......End Section, Power Track Guard- G200G167 1 ......Middle Guard, GH210 13'- G200G169 7 ......Guard Support

PARTS LIST COVERING 5-J, Guard Set



FIGURE 5-K, TOOL JACK ASSEMBLY, HYDRAULIC

G160D445


ITEMNO.

ORDER BYPART


- G160C445 - ....Tool Jack Assembly, Hydraulic, includes1 F1229 4 ......Screw (SHCS)2 F1226GH1 2 ......Screw (1/2-13 x 1-1/2 SHCS)3 G160C340 2 ......Plate, Mounting4 F1228 16 ......Screw (SHCS)5 G160B317 2 ......Tube, Lifting6 G160C341 2 ......Rod, Guide7 F47161 2 ......O-Ring8 F47162 2 ......O-Ring9 G160C342 1 ......Tray, Tool10 G160C343 1 ......Mount, Tray11 F47163 2 ......Seal, Polypak12 G160B318 2 ......Piston13 G160A243 2 ......Bushing14 F4288 2 ......Ring, Retaining15 F1296 2 ......Screw (SHCS)16 G160D446 1 ......Plate, Mounting17 G160B316 4 ......Riser18 F5361 1 ......Spring19 F1363 4 ......Screw (FHCS)20 F10569 1 ......Eye, Lifting21 F1314 8 ......Screw (SHCS)22 F10570 1 ......Bolt, Eye23 F1309 1 ......Nut, Hex

PARTS LIST COVERING FIGURE “5-K”


Like any machinery, this equipment maybe dangerous if used improperly. Besure to read and follow instructions foroperation of equipment.

FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHARTINCH

FRACTION DECIMAL MILLIMETER

. . . . .003937 0,1000

. . . . .007874 0,2000

. . . . .011811 0,3000

1/64 .015625 0,3969

. . . . .015748 0,4000

. . . . .019685 0,5000

. . . . .023622 0,6000

. . . . .027559 0,7000

1/32 .031250 0,7938

. . . . .031496 0,8000

. . . . .035433 0,9000

. . . . .039370 1,0000

3/64 .046875 1,1906

1/16 .062500 1,5875

5/64 .078125 1,9844

. . . . .078740 2,0000

3/32 .093750 2,3813

7/64 .109375 2,7781

. . . . .118110 3,0000

1/8 .125000 3,1750

9/64 .140625 3,5719

5/32 .156250 3,9688

. . . . .157480 4,0000

11/64 .171875 4,3656

3/16 .187500 4,7625

. . . . .196850 5,0000

13/64 .203125 5,1594

7/32 .218750 5,5563

15/64 .234375 5,9531

. . . . .236220 6,0000

1/4 .250000 6,3500

17/64 .265625 6,7469

. . . . .275591 7,0000

INCHFRACTION DECIMAL MILLIMETER

9/32 .281250 7,1438

19/64 .296875 7,5406

5/16 .312500 7,9375

. . . . .314961 8,0000

21/64 .328125 8,3344

11/32 .343750 8,7313

. . . . .354331 9,0000

23/64 .359375 9,1281

3/8 .375000 9,5250

25/64 .390625 9,9219

. . . . .393701 10,0000

13/32 .406250 10,3188

27/64 .421875 10,7156

. . . . .433071 11,0000

7/16 .437500 11,1125

29/64 .453125 11,5094

15/32 .468750 11,9063

. . . . .472441 12,0000

31/64 .484375 12,3031

1/2 .500000 12,7000

. . . . .511811 13,0000

33/64 .515625 13,0969

17/32 .531250 13,4938

35/64 .546875 13,8906

. . . . .551181 14,0000

9/16 .562500 14,2875

37/64 .578125 14,6844

. . . . .590551 15,0000

19/32 .593750 15,0813

39/64 .609375 15,4781

5/8 .625000 15,8750

. . . . .629921 16,0000

41/64 .640625 16,2719

INCHFRACTION DECIMAL MILLIMETER

21/32 .656250 16,6688

. . . . .669291 17,0000

43/64 .671875 17,0656

11/16 .687500 17,4625

45/64 .703125 17,8594

. . . . .708661 18,0000

23/32 .718750 18,2563

47/64 .734375 18,6531

. . . . .748031 19,0000

3/4 .750000 19,0500

49/64 .765625 19,4469

25/32 .781250 19,8438

. . . . .787402 20,0000

51/64 .796875 20,2406

13/16 .812500 20,6375

. . . . .826772 21,0000

53/64 .828125 21,0344

27/32 .843750 21,4313

55/64 .859375 21,8281

. . . . .866142 22,0000

7/8 .875000 22,2250

57/64 .890625 22,6219

. . . . .905512 23,0000

29/32 .906250 23,0188

59/64 .921875 23,4156

15/16 .937500 23,8125

. . . . .944882 24,0000

61/64 .953125 24,2094

31/32 .968750 24,6063

. . . . .984252 25,0000

63/64 .984375 25,0031

1 1.000000 25,4000

1-1/16 1.062500 26,9880

FORMULAS:MULTIPLY BY TO GET MULTIPLY BY TO GET

INCHES (in) x 25.4 = MILLIMETERS (mm) MILLIMETERS (mm) x 0.03937 = INCHES (in)FEET (ft) x 0.3048 = METERS (m) METERS (m) x 3.281 = FEET (ft)

PRINTED IN U.S.A. 0612 ©COPYRIGHT SUNNEN® PRODUCTS COMPANY 2006, ALL RIGHTS RESERVED

SUNNEN PRODUCTS COMPANY7910 Manchester Road, St. Louis, MO 63143 U.S.A.Phone:, 314-781-2100 Fax:, 314-781-2268U.S.A. Toll-Free Sales and Service –Automotive: 1-800-772-2878 • Industrial: 1-800-325-3670International Division Fax: 314-781-6128

http://www.sunnen.come-mail: [email protected]

SUNNEN PRODUCTS LIMITEDNo. 1 Centro, Maxted RoadHemel Hempstead, Herts HP2 7EF ENGLANDPhone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12www.sunnen.co.uk, e-mail: [email protected] AGFabrikstrasse 18586 Ennetaach-Erlen, SwitzerlandPhone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34www.sunnen.ch e-mail: [email protected] SUNNEN MECHANICAL CO., LTD.889 Kang Qiao East Road, PuDongShanghai 201319, P.R. ChinaPhone: 86 21 5 813 3322 Fax: 86 21 5 813 2299www.sunnensh.com e-mail: [email protected] ITALIA S.R.L.Viale Stelvio 12/1520021 Ospiate di Bollate (MI) ItalyPhone: 39 02 383 417 1 Fax: 39 02 383 417 50www.sunnenitalia.com e-mail: [email protected]

Sunnen® reserves the right to change orrevise specifications and product designin connection with any feature of ourproducts contained herein. Such changesdo not entitle the buyer to correspondingchanges, improvements, additions, orreplacements for equipment, supplies oraccessories previously sold. Informationcontained herein is considered to beaccurate based on available informationat the time of printing. Should any discrepancy of information arise, Sunnenrecommends that user verify discrepancywith Sunnen before proceeding.

“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”

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