repair parts - country clipper...13 2 f-2154 fhcs, 1/2-13 x 1-3/4", yz, gr5 14 2 h-2405 ball, 1-1/4"...

Repair Parts

SERIAL RANGE: 20265001 - ________

COUNTRY CLIPPER CHALLENGER-D505

SERIAL RANGE 20265001 - ________ ZERO TURN RADIUS MOWER

TABLE OF CONTENTS SECTION 1 – MOWER DECKS AND RELATED PARTS

1. 52” DECK ASSEMBLY 2. 60” DECK ASSEMBLY 3. DISCHARGE CHUTE ASSEMBLY 4. DECK SPINDLE ASSEMBLY 5. DOUBLE IDLER DRIVE BELT IDLER 6. BELT TENSION LEVER 7. FIXED IDLERS & RELATED PARTS 8. DECK LIFT ASSEMBLY & RELATED PARTS 9. DECK LIFT ASSEMBLY & RELATED PARTS (CON’T) 10. CUT HEIGHT ASSEMBLY & RELATED PARTS

SECTION 2 – TRACTOR FRAME AND RELATED PARTS 11. PIVOTING FRONT AXLE & FLOOR PAN 12. TIRES AND FRONT STEP 13. FRONT PANEL ASSEMBLY & RELATED PARTS 14. FRONT PANEL ASSEMBLY & RELATED PARTS (CON’T) 15. BATTERY BOX 16. BRAKE ASSEMBLY

SECTION 3 – TRACTOR DRIVE AND RELATED PARTS 17. FUEL TANK ASSEMBLY 18. JOYSTICK CONTROL & RELATED PARTS 19. JOYSTICK ASSEMBLY 20. JOYSTICK ASSEMBLY MOUNTING & RELATED PARTS 21. TWIN LEVER CONTROL & RELATED PARTS 22. TWIN LEVER ASSEMBLY 23. CONTROL PANEL 24. FENDER ASSEMBLY & RELATED PARTS 25. TRANSMISSION ASSEMBLY & RELATED PARTS 26. TRANSMISSION ASSEMBLY & RELATED PARTS (CON’T) 27. SEAT BASE & RELATED PARTS 28. SEAT BASE & RELATED PARTS (CON’T) 29. ENGINES 30. ENGINE & CLUTCH MOUNTING & RELATED PARTS 31. WIRE HARNESS & RELATED PARTS – JOYSTICK 32. WIRE HARNESS & RELATED PARTS – TWIN LEVER 33. WIRE HARNESS SCHEMATIC – JOYSTICK 34. WIRE HARNESS SCHEMATIC – TWIN LEVER

Country Clipper Division Shivvers Manufacturing Inc. 613 W English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax. 641-872-1593

1

ITEM # QTY PART # DESCRIPTION 1 5 609-183P BUSHING 2 2 643-016W DECK HANGER NARROW BASE 3 2 651-009W DECK HANGER WIDE BASE 4 1 686-080W SPLITTER DISCHARGE 5 1 722-034P DECK STOP 6 1 722-041P DEFLECTOR PLATE 7 2 722-046A 52" DECK W/ DECALS 8 4 722-048A PULLEY COVER 9 1 D-3951 BANDL BELT B-166

10 4 F-1009-02 WASHER FLAT 11 4 F-1521 WASHER 1/2" CUSTOM YZ 12 6 F-1671 CARRIAGE BOLT 5/16-18 X 3/4" YZ, GR5 13 8 F-1672 BOLT CARRIAGE 3/8-16 X 1-1/4" YZ GR5 14 9 F-2063 NUT 5/16-18, NYLOC, FLANGED, YZ 15 4 F-2119 FHCS 1/4-20 X 3/4" YZ GR5 LOCK PATCH 16 3 F-2120 FHCS 5/16-18 X 3/4"X YZ, GR5 17 1 F-2132 NUT 1/4-20 NYLOC FLANGED YZ 18 13 F-2151 NUT 3/8-16 NYLOC FLANGED YZ 19 1 F-2155 BOLT CARRIAGE 1/4-20 X 5/8" YZ GR5 20 5 F-2161 FHCS 3/18-16 X 6" YZ GR5 21 2 F-2250 CLIP FIR TREE 1/4" X 1" BLACK NYLON 22 5 H-1948 ROLLER 3-3/4 DIA 23 4 H-2239 1/2" RUE RING 24 4 H-2240 1/2" X 4-1/2" CLEVIS PIN 25 2 H-3091 WEAR PAD 26 2 P-10935 DECAL "WARNING ROTATING DRIVE" 27 1 P-10941 DECAL DANGER 28 1 P-11951 DECAL DECK SIZE 52 29 1 P-12706 WARNING DECAL DISCHARGE CHUTE 30 1 P-12837 DECAL DECK BELT ROUTING

18122

209

12

8

15

12

14

1123

18

26

BELT TENSIONLEVER(SEE PG 7)

28

6

19

24

DOUBLE IDLER ASS'Y(SEE PG 6) SPINDLE ASS'Y

(SEE PG 5)

15

1710

FIXED IDLERASS'Y, FRONT(SEE PG 8)

1327

FIXED IDLERASS'Y, REAR(SEE PG 8)

10

16

14

16

2

30

4

14

21

1429

7

12

12

18

5325

10

14

2022

1CHUTE ASS'Y(SEE PG 4)

CHALLENGER(D505)SERIAL RANGE: 20265001 - ________

52" MOWER DECK{722E-002A}

2

ITEM # QTY PART # DESCRIPTION 1 5 609-183P BUSHING 2 4 643-016W DECK HANGER, NARROW BASE 3 1 686-006W SPLITTER WELDMENT 4 1 722-034P DECK STOP 5 1 722-041P DEFLECTOR PLATE 6 2 722-047A 60" DECK W/ DECALS 7 4 722-048A PULLEY COVER 8 1 D-3776-W BELT B-180" 9 2 F-1009-03 WASHER, FLAT, 3/8, YZ

10 1 F-1015-15 HHCS, 5/16-18 X 1", YZ, GR5 11 4 F-1521 WASHER, 1/2" CUSTOM, YZ 12 1 F-1546 HHCS, 5/16-18 X 3/4" 13 6 F-1671 CARRIAGE BOLT,5/16-18 X 3/4", YZ, GR5 14 8 F-1672 BOLT, CARRIAGE, 3/8-16 X 1-1/4", YZ, GR5 15 8 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 16 4 F-2119 FHCS, 1/4-20 X 3/4", YZ, GR5, LOCK PATCH 17 13 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 18 5 F-2161 FHCS, 3/18-16 X 6" YZ, GR5 19 2 F-2250 CLIP, FIR TREE, 1/4" X 1", BLACK NYLON 20 5 H-1948 ROLLER, 3-3/4 DIA 21 4 H-2239 1/2" RUE RING 22 4 H-2240 1/2" X 4-1/2" CLEVIS PIN 23 2 H-3091 WEAR PAD 24 2 P-10935 DECAL, "WARNING ROTATING DRIVE" 25 1 P-10941 DECAL, DANGER 26 1 P-11952 DECAL, DECK SIZE, 60 27 1 P-12706 WARNING DECAL, DISCHARGE CHUTE 28 1 P-12837 DECAL, DECK BELT ROUTING

171

20

18

BELT TENSIONLEVER(SEE PG 6)

1121

8

26

7

16

24

SPINDLE ASS'Y(SEE PG 4)

DOUBLE IDLER ASS'Y(SEE PG 5)

2216

5

13

15

FIXED IDLERASS'Y, FRONT(SEE PG 7)

1425

13

FIXED IDLERASS'Y, REAR(SEE PG 7)

2

10

283

1213

15

15

4 1327

17

6

23

1915

9

18

20

17

15CHUTE ASS'Y(SEE PG 3)

1


60" MOWER DECK{722D-002A}

3

ITEM # QTY PART # DESCRIPTION 1 1 643-110P CHUTE HINGE 2 2 643-135A OUTLET STIFFENER 3 2 F-1009-02 WASHER, FLAT 4 11 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 5 8 F-2066 BOLT, CARRIAGE, 5/16-18 X 1", YZ, GR5 6 3 F-2148 FHCS, 5/16-18 x 1", YZ, GR5 7 1 H-2723 CHUTE, DISCHARGE, SMALL 8 1 P-12496 DECAL, CHUTE MISSING

4

5

6

34

6

71

5

8

36

2

4

4

PART OF ITEM #2


DISCHARGE CHUTE ASS'Y& RELATED PARTS

4

ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION 1 1 H-2883 BLADE,HL, 18.375, 52 (STANDARD) 5 1 ---- SPINDLE HOUSING, MEDIUM DUTY - 1 H-2885 BLADE, HL, 20.953, 60 (STANDARD) 6 2 D-4020-2 BEARING, HCH 6305-2RS1 - 1 H-2884 BLADE, HL FUSION, 18.375, 52 7 1 D-4020-3 SPINDLE SHAFT, MEDIUM DUTY - 1 H-2886 BLADE, HL FUSION, 20.953, 60 8 1 ---- SPINDLE SPACER - 1 H-2660 BLADE, 18.375 X .63, LOW LIFT, 52 9 1 D-4020-5 SPINDLE HARD WASHER - 1 H-2661 BLADE, 20.953 X .63, LOW LIFT, 60 10 2 D-4020-6 PULLEY ALIGNMENT SPACER - 1 H-2666 BLADE, 18.375 X .63, GATOR, 52 11 1 D-3991 RETAINING RING - 1 H-2667 BLADE, 20.86 X .63, GATOR, 60 12 1 F-1650 HHCS, 5/8-11 X 2", GR5, YZ 2 1 660-099P WASHER, BLADE, 5/8 13 4 F-2125 FHCS, 3/8-16 X 1-1/4", YZ, GR5 3 1 660-206P SPINDLE SPACER 14 1 F-2143 FHCS, 1/2-13 X 1", YZ, GR5 4 1 D-3918 PULLEY, 5.195, A-B, 60" DECK 15 4 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ - 1 D-3920 PULLEY, 4.513, A-B, 52" DECK

1

12

2

3

7

8

6

13

11

15

5

10

6

9

10

4

14

CHALLENGER(D505)SERIAL RANGE: 20265001 - ________ TORQUE TO 75 FT/LBS

*

*

*

*

*

*

*

*

*

*

PARTS MARKED "*" ARE PARTOF COMPLETE ASSEMBLY

DECK SPINDLE ASSEMBLY{D-4020}

TORQUE TO 100-120 FT/LBS

BLADE PART NUMBERS

52" DECK

60" DECK

H-2883 HIGH LIFT W/O FUSION (STANDARD)H-2884 HIGH LIFT W/ FUSIONH-2660 LOW LIFTH-2666 GATOR

H-2885 HIGH LIFT W/O FUSION (STANDARD)H-2886 HIGH LIFT W/ FUSIONH-2661 LOW LIFTH-2667 GATOR

5

ITEM # QTY PART # DESCRIPTION 1 2 620-201P WASHER, BEARING CAP 2 1 660-039P MOUNT, DOUBLE IDLER 3 1 660-081P EXTENSION, SPRING 4 1 660-107P BELT KEEPER, A BELT 5 1 668-021P SPACER, BELT GUARD 6 1 714-183P BELT GUARD, 54'' 7 1 722-031P MOUNTING PIN 8 1 722-032P IDLER ARM 9 2 D-3730 BUSHING, DU 5/8 DIA X 1/2 LG

10 1 D-3923 PULLEY, V-IDLER, 4.59OD, AB, NTN 11 1 D-3924 PULLEY, FLAT IDLER, 4.25 OD, NTN, DBL INSERT 12 1 F-1005-03 NUT, 3/8-16, CENTERLOCK, YZ, GR5 13 4 F-1009-03 WASHER, FLAT, 3/8, YZ 14 2 F-1009-05 WASHER, FLAT STD, 1/2" NOMINAL, YZ 15 1 F-1307 HHCS, 3/8-16 X 1-1/4", YZ, GR5 16 1 F-1464 LOCKWASHER, 1/2" 17 1 F-1489 NUT, HEX, JAM, 1/2-13, YZ 18 1 F-1521 WASHER, 1/2" CUSTOM, YZ 19 1 F-1733 DRIVE SCREW, 1/4" X 1/2", RND HD 20 1 F-1822 BOLT, CARRIAGE, 1/2-13 X 2-1/4", YZ, GR5 21 1 F-1966 NUT, THIN, 1/2-13, NYLOC, YZ 22 2 F-1976 BOLT,CARRIAGE, 3/8-16 X 2", YZ, GR5 23 1 F-2047 CARRIAGE BOLT, 1/2-13 X 3" ZINC/YELLOW DICHROMATE FULL THREAD 24 2 F-2125 FHCS, 3/8-16 X 1-1/4", YZ, GR5 25 5 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 26 1 F-2152 NUT, 1/2-13 NYLOC, FLANGED, YZ

25

26

14

9

9

7

25

22

2

10

DECK

24

14

5

20

19

8

22

13

23

15

25

3

12

6

25

1

11

18

21

4

17

16

BELT TENSION LEVER(SEE PG 6)


DOUBLE IDLERDRIVE BELT IDLER

6

ITEM # QTY PART # DESCRIPTION 1 1 722-040P BELT TIGHTENER ARM, 52" DECK - 1 722-044P BELT TIGHTENER ARM, 60" DECK 2 2 660-038P SPACER, 3/8" WIDE 3 2 660-184P HANDLE, BELT TENSIONER 4 2 661-015P SHACKLE 5 1 F-1005-03 NUT, 3/8-16, CENTERLOCK, YZ, GR5 6 3 F-1009-03 WASHER, FLAT, 3/8, YZ 7 2 F-1019-03 LOCKWASHER, HVY, 3/8, YZ 8 1 F-1394 HHCS,3/8-16NC X 1",GR.5, YELLOW PLATED 9 2 F-2124 FHCS, 3/8-16 X 3/4", YZ, GR5

10 3 F-2141 FHCS, 3/8-16 X 1 11 4 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 12 2 F-2152 NUT, 1/2-13 NYLOC, FLANGED, YZ 13 2 F-2154 FHCS, 1/2-13 x 1-3/4", YZ, GR5 14 2 H-2405 BALL, 1-1/4" 15 1 H-2619 SPRING, 5 X 1-1/2, TAPERED ENDS

14

11

12

7

3

6

4

2

9

13

10

10

15

10

11

13

5

1

66

4

11

2

8

3

12

11 9

7

14

ORIENTATION FOR 52" DECK


P 13478

BELT TENSION LEVER

7

ITEM # QTY PART # DESCRIPTION 1 2 620-201P WASHER, BEARING CAP 2 1 660-112P BELT KEEPER, 52" DECK - 1 660-114P BELT KEEPER, 60" DECK 3 2 660-206P SPINDLE SPACER 4 1 D-3903 PULLEY, FLAT IDLER, 6" (NTN) 5 1 D-3904 PULLEY, FLAT IDLER, 5" 6 2 F-1009-05 WASHER, FLAT STD, 1/2" NOMINAL, YZ 7 1 F-1464 LOCKWASHER, 1/2" 8 1 F-1489 NUT, HEX, JAM, 1/2-13, YZ 9 1 F-1521 WASHER, 1/2" CUSTOM, YZ

10 1 F-1707 CARRIAGE BOLT, 5/16-18 X 2-1/4 ZINC PLATED 11 1 F-1966 NUT, THIN, 1/2-13, NYLOC, YZ 12 1 F-2047 CARRIAGE BOLT, 1/2-13 X 3" ZINC/YELLOW DICHROMATE FULL THREAD 13 1 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 14 1 F-2106 BOLT, CARRIAGE, 1/2-13 X 3-1/2", YZ, GR5 15 1 F-2152 NUT, 1/2-13 NYLOC, FLANGED, YZ

14

DECK

10

15

DECK

3

6

13

2

1

11

DECK

9

3

12

5

6

8

7

4

1

REAR FRONT


FIXED IDLER ASSEMBLIES

8

ITEM # QTY PART # DESCRIPTION 1 2 720-010P CLAMP EXTENSION 2 1 720-079W WLDT, DECK LIFT, REAR 3 1 720-084W WLDT, DECK LIFT, FRONT 4 1 720-090P DECK LIFT LINK 5 2 720-093P DRAG BAR 6 2 720-094P FLOOR PAN SUPPORT 7 2 724-032P DECK PIVOT MOUNT PLATE 8 2 724-033P DECK SUSPENSION FRONT PLATE 9 3 F-1521 WASHER, 1/2" CUSTOM, YZ

10 2 F-1896 CLEVIS PIN, 1/2 X 1-3/4", YZ 11 2 F-1966 NUT, THIN, 1/2-13, NYLOC, YZ 12 1 F-2127 FHCS, 1/2-13 X 1-1/4", YZ, GR5 13 4 F-2147 FHCS, 3/8-16 X 1-1/2", YZ, GR5 14 9 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 15 5 F-2180 FHCS, 3/8-16 x 3", YZ, GR5 16 1 F-2278 BUTTON SHCS, 1/2-13 X 1-1/2, YZ 17 2 H-2239 1/2" RUE RING 18 4 H-2461 RUBBER BUMPER

5

14

15

715

3

1

14 1418

16

2

7

4

11

6

15

5

12

18

17 9

ONLY PARTIALLYTIGHTEN UNTILCOM PLETE ASS' YIS INSTALLED(PAGES 9-11)

1

9

11

10

14

8

13


DECK LIFT ASSEMBLY& RELATED PARTS

9

ITEM # QTY PART # DESCRIPTION 1 2 720-096P DECK HANGER, REAR 2 2 720-097P DECK HANGER, FRONT 3 8 720-098P NUT RETAINER 4 2 720-099A ASS'Y, DECK HANGER, REAR 5 2 720-100A ASS'Y, DECK HANGER, FRONT 6 2 724-052P HANGER PIN, FRONT 7 1 724-091W HANGER PIN WLDT, REAR LH - 1 724-092W HANGER PIN WLDT, REAR RH 8 2 F-2097 WASHER, FENDER, 1/4" X 7/8" 9 8 F-1158 NUT, CENTERLOCK, 1/4-20, YZ, GR5

10 2 F-1443 CLEVIS PIN, 5/16 X 7/8" 11 2 F-1492 RUE RING, 5/16 12 4 F-1998 SPIROL RING 1" 13 4 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 14 6 F-2152 NUT, 1/2-13 NYLOC, FLANGED, YZ 15 8 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 16 2 F-2181 FHCS, 1/2-13 X 4.50, YZ, GR8 17 2 F-2182 FHCS, 1/4-20 X 1-1/4", YZ, GR5 18 2 F-2277 FHCS 1/2-13 X 3-1/2, GR5, YZ, FULL THREAD 19 2 H-1635 SPRING, EXT, 3/4" OD X 4" OAL 20 2 720-010P CLAMP EXTENSION

1713

1913 8

7

4 10

FULLYTIGHTENTHENBACK OFF1/2 TO 1 TURN

11

14

19

18

9

20

5

6

16

9

12314 1

3

3

15

142

3

15


720-099A

720-100A

TIGHTEN BOLT ANDFIRST NUT TOWELDM ENT, THENINSTALL SPRING, WASHER,AND SECOND NUT (DO NOTOVERTIGHTEN)

CONNECTION TO DECKREAR HANGER

CONNECTION TO DECKFRONT HANGER

(ITEM #4)

(ITEM #5)

DECK LIFT ASSEMBLY& RELATED PARTS (CON'T)

USE SLOT CLOSEST TOM IDDLE OF DECK WITHCLAM P EXTENSION (#20)ON INNER M OST SIDE ATTACH HOOK IN OUTER SLOT

10

ITEM # QTY PART # DESCRIPTION 1 1 720-104P PLATE, CUT HEIGHT - INNER 2 1 720-105P PLATE, CUT HEIGHT - OUTER 3 2 724-042P CATCH PLATE 4 1 724-079P SPACER, CATCH PLATE 5 4 724-080P SPACER, CUT HEIGHT PLATE 6 1 F-1005-03 NUT, 3/8-16, CENTERLOCK, YZ, GR5 7 1 F-1009-03 WASHER, FLAT, 3/8, YZ 8 1 F-1080 SNAP RING TRUARC #5144-37 3/8 HEAVY E-RING 9 1 F-1329 SCREW,3/8-16 X 3 GR5 FULL THREADED, PLATED

10 4 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 11 2 F-2160 FHCS, 3/8-16 X 4-1/2", YZ, GR5 12 2 F-2218 FHCS, 3/8-16 X 2-1/4", YZ, GR5 13 1 F-2219 HFCS, 3/8-16 X 3/4", CZ, THD FORMING 14 1 F-2260 HHCS, 3/8-16 X 1-3/4, YZ, GR8 15 1 H-1635 SPRING, EXT, 3/4" OD X 4" OAL 16 1 H-2327 3/8 DIA X 1"LONG END CAP 17 1 H-3013 DECK HEIGHT PIN 18 1 H-3120 TRANSPORT LATCH RELEASE HANDLE 19 1 P-13421 DECAL, CUT HEIGHT 20 1 P-13437 DECAL, TRANSPORT LATCH 21 1 H-3117 EXTENSION SPRING, 1.585 O.D. x (9.8) LONG, W/THREADED PLUG

20

19

18

12

17 16

1

12

8

14 3

5

5

15

2

43 6

10

10

HOOK SPRING(WITH HOOK ON TOP) IN TOP HOLE

5

5

21

11

13

CUT HEIGHT SUB-ASSEMBLY(SEE DETAIL)

7

9


ATTACH SPRING TOHANDLE FIRST,THEN SPACER

CUT HEIGHT SUB-ASSEMBLY

WITH DECK CONNECTED,TIGHTEN UNTIL GAP BETWEENTAB ON FRAME AND SPRING ISAPPROXIMATELY1" - 52" DECK0.5" - 60" DECK

PARTIALLY TIGHTENUNTIL INSTALLEDONTO FRAM E,THEN ENSURELATCH M ECHANISMM OVES FREELY

INSIDE VIEW OF CUT HEIGHTSUB-ASSEM BLY, SHOWING DECALS

CUT HEIGHT ASSEMBLY& RELATED PARTS

11

ITEM # QTY PART # DESCRIPTION 1 1 606-303P WASHER, 10GA GALVANIZED 2 2 720-052W WLDT, PIVOT SHAFT 3 1 721-116W WLDT, FRONT AXLE, BLACK 4 2 720-095P FLOOR PAN 5 1 D-3825 BRG, TAPERED, SET, L68149-L68110 6 1 D-3826 BRG, TAPERED, SET, L44643-L44610 7 1 F-1724 NUT, HEX, SLOTTED, 1-14, YZ 8 1 F-1728 COTTER PIN, 3/16 X 2", YZ 9 1 F-2078 NUT, 3/4-16, TOP LOCK, GR-GT, YZ

10 4 F-2141 FHCS, 3/8-16 X 1", YZ, GR5 11 4 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 12 1 H-1924 GREASE CAP PLATED 13 1 H-2812 SEAL, SHAFT, 1.75, 2.38, 0.313

4

11

9

2

10

7

13

3

6

5

10

1

8

12


GREASE

GREASE

TORQUE TO 25 FT/LBS MAXENSURE AXLE MOVES FREELY

TORQUE TO 250 FT/LBS

PIVOTING FRONT AXLE& FLOOR PAN

12

ITEM # QTY PART # DESCRIPTION 1 2 659-092P WHEEL BACKING PLATE 2 1 663-134P STEP, EXTENDED 3 4 663-221P CAP, WHEEL BEARING 4 2 720-047P DRAG RING 5 2 721-021P SPACER, CASTER 6 2 721-022W WLDT, CASTER YOKE 7 4 D-2008-02 BEARING, SPD, SF-16-32 8 2 D-3969 O-RING, -224, 70 DURO NITRILE 9 5 D-4021 TIRE ASS'Y, FLAT BLACK, SMOOTH, 13 X 6.5-6

10 2 D-4021-4 TAPER ROLLER BEARING, LM11949/11910 11 2 D-4021-5 GREASE SEAL, S17828001 12 2 D-4021-6 SPACER, SPCR005 13 2 D-4033 TIRE ASS'Y, 22 X 11-10, TURF, FLAT BLACK 14 8 F-1499 LUG NUT, 1/2-20, YZ 15 2 F-2124 FHCS, 3/8-16 X 3/4", YZ, GR5 16 2 F-2143 FHCS, 1/2-13 X 1", YZ, GR5 17 2 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 18 2 F-2179 WASHER, CASTER, .531 ID X 2.25 OD X .25THK, YZ 19 2 F-2194 HHCS, 3/4-10 X 9-1/2",YZ, GR5 20 2 F-2195 NUT, FLANGE NYLOC, YZ 21 2 H-1056 1/4" GREASE FITTING 22 2 H-2461 RUBBER BUMPER

117

312

1011

13

14

15

20

9FILL CAVITYWITH GREASE

1012

22

11

3

6

15

19

7

4

22

17

5

8

2

217

18

16


TORQUE TO75 FT/LBS

TORQUE TO75 FT/LBS

GREASE

TIRES & FRONT STEP

PARTS MARKED "*" AREINCLUDED IN ITEM #9

*

*

*

*

**

*

13

ITEM # QTY PART # DESCRIPTION 1 1 714-345P CRANK PLATE, PARK BRAKE 2 1 714-346P HANDLE, PARK BRAKE 3 2 714-349P BAR, LINK, PARK BRAKE 4 1 721-112A FRONT PANEL W/ DECALS, JS - 1 721-113A FRONT PANEL W/ DECALS, TS 5 1 720-113P BASE PLATE, SEAT MOUNT 6 3 F-1009-01 FLAT WASHER, 1/4", YZ 7 2 F-1009-02 WASHER, FLAT 8 8 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 9 8 F-2120 FHCS, 5/16-18 X 3/4", YZ, GR5

10 3 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 11 3 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 12 8 F-2229 NUT, RIVET, 1/4-20, OPEN END, .027-.165 MAT'L THK 13 1 H-2934 PIVOT, BRAKE CRANK 14 1 H-2935 PLATE, BRAKE HANDLE 15 1 P-12557 DECAL, "CAUTION FUEL" 16 1 P-13000 DECAL, MADE IN THE USA 17 1 P-13312 DECAL, LOGO, CHROME w/BLK, LG 18 1 P-13316 DECAL, CHALLENGER

5

9

TWIN LEVERMODELS ONLY

8

84

12

15

9

12

17

8

18

8

9

16

BRAKE HANDLE ASSEMBLY(SEE DETAIL)

12

12

9

TWIN LEVERMODELS ONLY

311

139

11

6

10

6 1 10

3 7

811

9

610

7

8

142


BRAKE HANDLE ASS'Y

FRONT PANEL& RELATED PARTS

14

ITEM # QTY PART # DESCRIPTION

1 2 707-073P STAND-OFF, LINKAGE MOUNT 2 1 714-351P BRACE, FRONT PANEL 3 1 720-073W WLDT, FRAME 4 2 724-028P DISCONNECT BRACKET 5 2 F-1011-03 NUT, 3/8-16, CENTERLOCK, YZ, GR5 6 3 F-1009-01 FLAT WASHER, 1/4", YZ 7 2 F-1009-03 WASHER, FLAT, 3/8, YZ 8 1 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 9 1 F-2120 FHCS, 5/16-18 X 3/4", YZ, GR5

10 2 F-2126 FHCS, 3/8-16 X 2",YZ, GR5 11 3 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 12 1 F-2219 FHCS, 5/16-18 X 1", YZ, GR5 13 4 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 14 3 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 15 4 F-2180 FHCS, 3/8-16 x 3", YZ, GR5 16 2 F-2219 HFCS, 3/8-16 X 3/4", CZ, THD FORMING 17 3 H-1920 SPRING, SEAT 18 1 H-1926 1/4" X 1" HANDLE GRIP 19 2 H-3039 WASHER, SPECIAL, 1/2" X 1-1/4" X 8 GA 20 2 F-1005-03 NUT, 3/8-16, CENTERLOCK, YZ, GR5

11

14

ROUTE WIRE HARNESSE-6600 (JOYSTICK)E-6649 (TWIN LEVER)UNDER FLANGE AND SECUREWITH E-5842

16

1

17

6

FUEL TANKASS'Y(SEE PG 17)

TWIN LEVER ASS'Y(SEE PG 22)ORJOYSTICK ASS'Y(SEE PG 19)

FRONT PANEL ASS'Y(SEE PG 13)

16

1320

12

8

9

2

19

4

75

BRAKE HANDLE ASS'Y(SEE PG 13)

3

10

15

18


SPACERSHOULDROLL FREELY

FRONT PANEL ASS'Y& RELATED PARTS (CON'T)

15

ITEM # QTY PART # DESCRIPTION 1 1 721-030P BOX, BATTERY 2 1 721-031P CLAMP, BATTERY 3 1 E-6054 SOLENOID 12VOLT 4 1 E-6659 BATTERY, YPS 35 5 1 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 6 1 F-2120 FHCS, 5/16-18 X 3/4", YZ, GR5 7 4 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 8 4 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 9 2 F-2219 HFCS, 3/8-16 X 3/4", CZ, THD FORMING

8

1

3

77

9

8

6

7

5

2

4


SPADESMUSTBE DOWN

BATTERY BOX

16

ITEM # QTY PART # DESCRIPTION 1 2 659-159P BRAKE LINK 2 1 E-6692 PLUNGER SWITCH, RAIL MOUNT 3 1 F-1009-01 FLAT WASHER, 1/4", YZ 4 2 F-1492 RUE RING, 5/16 5 4 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 6 1 F-2122 FHCS, 5/16-18 X 1-1/4", YZ, GR5, FULL THD 7 5 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 8 4 F-2134 HFCS, 1/4-20 X 0.625", YZ, SELF TAPPING 9 2 F-2148 FHCS, 5/16-18 X 1", YZ, GR5

10 1 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 11 1 H-1635 SPRING, EXT, 3/4" OD X 4" OAL 12 2 H-1637 COMPRESSION SPRING, .045 X .420 X 1.25 13 2 H-2921 FLANGE BEARING-0.500" 14 2 H-2924 BRAKE LINK ROD 15 1 H-2953 WLDT, PARK BRAKE

4

13

6

8

5

11

15

5

7

9

7

3

10

BRAKE HANDLE ASSEMBLY(SEE PG 13)

12

2

1

7

14


BRAKE ASSEMBLY

17

ITEM # QTY PART # DESCRIPTION 1 1 721-019P PLT, TANK SUPPORT 2 2 F-2219 HFCS, 3/8-16 X 3/4", CZ, THD FORMING 3 1 H-1648 FUEL LINE, 1/2" O.D., 1/4" I.D. 4 2 H-1687 1/2 O.D. HOSE SPRING CLAMP 5 1 H-2831 KELCH REMOTE VENT 6 1 H-2679 KELCH REMOTE VENT GROMMET 7 1 H-2697 HOSE, FUEL LINE .188 ID X .406 OD 8 1 H-2698 CLAMP, .406 OD FUEL LINE 9 1 H-2741 GROMMET, PICK UP TUBE (DAPCO #12240)

10 1 H-2742 PICK UP TUBE (DAPCO INDUSTRIES) 11 1 H-2743 RATCHET CAP, W/TETHER, 3.5 DIA 12 1 H-3081 FUEL TANK 13 1 P-12922 VENDOR SUPPLIED EPA CERT. LABEL

2

1

13

12

911

10

44

3

6

85

7


KOHLER - 23"KAWASAKI - 32"

KOHLER - 44"KAWASAKI - 46"

IF A TANK IS REQUIRED,IT CAN ONLY BEPURCHASED AS ACOMPLETE ASSEMBLYH-3081

(PARTS M ARKED "*" AREINCLUDED IN ASS' Y)

*

*

*

*

**

FUEL TANK ASSEMBLY

18

ITEM # QTY PART # DESCRIPTION 1 1 625-100P TUBE, PIVOT, JOYSTICK 2 2 625-107P BUSHING, .375 ROD END 3 2 625-116P BUSHING, .375 ROD END, SHORT 4 1 625-119P PIN, PIVOT, JS, LONG 5 1 625-126P SPACER, JOYSTICK PANEL 6 1 625-171A JOYSTICK ASS'Y, SHORT 7 1 720-038P PLT, BOOT RETAINER 8 2 F-1011-01 NUT,HEX, 1/4-20 UNC-2B YELLOW PLATED 9 1 F-1020-01 CAPSCREW, 1/4-20 X 3-1/2", YZ, GR5

10 1 F-1158 NUT, CENTERLOCK, 1/4-20, YZ, GR5 11 2 F-1448 LOCKNUT, 10-32 NYLOC YELLOW PLTD 12 1 F-1462 JAM NUT, 1/2-20, RH, YZ 13 1 F-1521 WASHER, 1/2" CUSTOM, YZ 14 5 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 15 2 F-2100 HHMS, 10-32 X 7/8", CZ 16 1 F-2103 SHCS, BUTTON HD, 1/4-20 X 1", CZ 17 3 F-2120 FHCS, 5/16-18 X 3/4", YZ, GR5 18 1 F-2122 FHCS, 5/16-18 X 1-1/4", YZ, GR5, FULL THD 19 1 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 20 1 H-1991 JOY STICK BOOT 21 1 H-2964 HANDLE, JOYSTICK 22 1 H-2990 WEATHER-RESISTANT NEOPRENE FOAM (ADHESIVE) 1/2" 23 2 H-3025 LINKAGE: UPPER: 1/4-28 X 5

14

14

11

6

8

19

15

3

23

7

2

20

12

21

9 312

164

23

513

17

17

10

22

14

14

18

PART OF # 6

INSTALL AFTER BOLTS(ITEM # 17) ARE SECUREDTO PANEL


JOYSTICK CONTROL& RELATED PARTS

19

ITEM # QTY PART # DESCRIPTION 1 1 625-096P YOKE, SWIVEL, JOYSTICK 2 1 625-099P TUBE, GUIDE, CONTROL ROD 3 1 625-103P TAB, CAM DETENT 4 1 625-106P PIN, PIVOT, JS 5 1 625-124P TUBE-SPACER, DETENT CAM 6 1 625-125P SPACER, CAM DETENT 7 1 625-127W NEUTRAL PLATE WELDMENT 8 1 625-097P PIVOT, JOYSTICK 9 1 625-154P HOUSING, JOYSTICK

10 1 625-169A YOKE, SWIVEL ASSEMBLY 11 1 659-285P MOUNT, SWITCH 12 1 709-169A ROD ASSEMBLY, SHORT, 1/2" 13 2 D-3784 BUSHING, DU 1/2 DIA X 3/8 WIDE 14 2 D-3931 THRUST BEARING 15 1 E-6474 SWITCH, SNAP MOUNT 16 3 F-1005-01 NUT, 1/4-20 w/NYLOC, YZ 17 1 F-1005-05 NUT, 1/2-13, CENTERLOCK, YZ, GR5 18 1 F-1293 HHCS, 1/2-13 X 2", YZ, GR5 19 1 F-1462 JAM NUT, 1/2-20, RH, YZ 20 1 F-1503 PIN,SPIROL 3/16 DIA X 1 X .010 THK 21 1 F-1521 WASHER, 1/2" CUSTOM, YZ 22 1 F-2103 SHCS, BUTTON HD, 1/4-20 X 1", CZ 23 1 F-2135 SCREW, PANHEAD, PHILLIPS #12-24 X 1.75 CZ 24 1 F-2136 WASHER, FLAT, #12 PLAIN, CZ 25 1 F-2137 NUT, #12-24, NYLOCK 26 1 H-2704 SPRING, BELLEVILLE, .50 X 1 X .073 27 2 H-2705 RING, RETAINING, .75 EXT. 28 1 H-2710 SPRING, DETENT, JOYSTICK

1726

21

14

23

8

13

24

5 3

14

6

28

13

25

20

1

16

27

11

15

9 2

18

16

12

7

422

10

19


PART OF #8

PART OF #8

SEE DETAIL

YOKE, SWIVEL, ASS'Y(625-169A)

JOYSTICK ASSEMBLY{625-171A}

20

ITEM # QTY PART # DESCRIPTION 1 2 625-107P BUSHING, .375 ROD END 2 1 714-084A ASSEMBLY, PIVOT PLATE 3 2 F-1019-01 WASHER, LOCK, 1/4, YZ 4 1 F-1521 WASHER, 1/2" CUSTOM, YZ 5 2 F-1539 HHCS, 1/4-20 X 1-1/4", YZ, GR5 6 6 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 7 4 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 8 4 F-2202 NUT, 1/4-20, NYLOC, YZ 9 1 H-2954 WLDT, JS PIVOT SHAFT

10 2 H-3021 LINKAGE, CONTROL LOWER 11 2 H-3031 SIDE FLANGE BRG., 0.500, BRONZE 12 1 F-1009-01 FLAT WASHER, 1/4", YZ

3

JOYSTICK ASS'Y(SEE PG 19)

53

6

1


10

4

86

2

112

56

11

7

9

CONNECT TO TRANSMISSION

810

8


JOYSTICK ASSEMBLY MOUNTING& RELATED PARTS

21

ITEM # QTY PART # DESCRIPTION 1 4 625-116P BUSHING, .375 ROD END, SHORT 2 2 659-375W WLDT, DUAL LEVER 3 2 720-053P PLT, TWIN LEVER SUPPORT 4 1 721-086A ASSY, TS CONTROL, R 5 1 721-087A ASSY, TS CONTROL, L 6 4 F-1019-01 WASHER, LOCK, 1/4, YZ 7 4 F-1539 HHCS, 1/4-20 X 1-1/4", YZ, GR5 8 12 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 9 6 F-2119 FHCS, 1/4-20 X 3/4", YZ, GR5, LOCK PATCH

10 6 F-2120 FHCS, 5/16-18 X 3/4", YZ, GR5 11 1 F-2122 FHCS, 5/16-18 X 1-1/4", YZ, GR5, FULL THD 12 4 F-2129 FHCS, 5/16-18 X 1-1/2", YZ, GR5 13 4 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 14 2 F-2229 NUT, RIVET, 1/4-20, OPEN END, .027-.165 MAT'L THK 15 2 H-2739 GRIP, 15", CLOSED END 16 2 H-3037 LINKAGE, OUTER, JS 17 2 H-2990 WEATHER-RESISTANT NEOPRENE FOAM (ADHESIVE) 1/2"

13


7 6 1

17

INSTALL AFTER BOLT (ITEM #10)IS SECURED TO PANEL

8

5

17

7

8

16

6 1 10

BRAKE ASS'Y(SEE PG 16)

TRANSMISSION(SEE PG 25)

11

10

8

14

4

13

8

8

3

9

12

2

15


TWIN LEVER CONTROL& RELATED PARTS

22

ITEM # QTY PART # DESCRIPTION 1 1 714-074P PIN, PIVOT, TWIN LEVER 2 1 714-266P HOUSING, TWIN LEVER, R - 1 714-269P HOUSING, TWIN LEVER, L 3 1 721-006P SPRING GUIDE, TS 4 1 721-088W WLDT, TWIN LEVER PIVOT, R - 1 721-089W PIVOT WELDMENT OVER-CENTER, L 5 1 721-090W WLDT, HANDLE BASE 6 1 721-093P PIN, SPRING OVER-CENTER 7 1 721-094P SPRING GUIDE, TS OVER-CENTER 8 1 721-103P PLT, TS HOUSING, R - 1 721-104P PLT, TS HOUSING, L 9 2 D-3730 BUSHING, DU 5/8 DIA X 1/2 LG

10 1 E-6692 PLUNGER SWITCH, RAIL MOUNT 11 1 F-1011-02 NUT, HEX 5/16-18 12 1 F-1125 NUT, CENTERLOCK, 5/16-18, YZ, GR5 13 1 F-1306 HHCS, 3/8-16 X 1-1/2", FULL THRD, CZ, GR5 14 1 F-1486 NUT, JAM, 3/8-16, YZ 15 1 F-1903 SETSCREW, 3/8-16 X 3/4" W/ NYLON 16 5 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 17 2 F-2120 FHCS, 5/16-18 X 3/4", YZ, GR5 18 1 F-2122 FHCS, 5/16-18 X 1-1/4", YZ, GR5, FULL THD 19 1 F-2145 HHCS, 5/16-18 X 6", YZ, GR8 20 1 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 21 1 F-2160 FHCS, 3/8-16 X 4-1/2", YZ, GR5 22 2 H-3009 BUSHING, 0.313, NYLON, FLANGED 23 1 H-3079 SPRING, TS OVER CENTER

11

19

16

23

7

3

9

122

18

1314

12

4

5

16

9

22

15

10

6

20

217

16

17

8

16

21


(RIGHT HAND SHOWN,LEFT HAND OPPOSITE)

TWIN LEVER ASSEMBLY{721-086A - RIGHT SIDE}{721-087A - LEFT SIDE}

23

ITEM # QTY PART # DESCRIPTION

1 2 714-031A CONTROL PLATE W/ DECAL

2 1 E-5873 KEY ASSEMBLY, 3 POSITION

3 1 E-5878 HOUR METER

4 1 E-6403 PTO SWITCH

5 1 E-6445 KEY SET OF TWO

6 2 F-1022-26 MACHINE SCREW,RND, 10-32 X 5/8, SLOTTED, CZ

7 2 F-1071 WASHER, FLAT #10, ZINC PLATED #10 SAE FLAT WASHER

8 2 F-1448 LOCKNUT, 10-32 NYLOC YELLOW PLTD

9 1 H-2287 CHOKE CABLE, 43-1/2"

10 1 H-2610 THROTTLE CABLE, 38", KAWASAKI

- 1 H-2611 THROTTLE CABLE, 57", KOHLER

11 1 P-13195 DECAL, CONTROL PANEL

12 1 E-6396 RETAINER CLIP

24

ITEM # QTY PART # DESCRIPTION 1 1 714-037A COVER, WHEEL FENDER, RH 2 1 714-038A COVER, WHEEL FENDER, LH 3 2 721-046P BRACKET, FENDER, REAR 4 2 721-047P BRACKET, FENDER 5 2 721-048P BRACKET, FENDER, MID 6 4 F-2119 FHCS, 1/4-20 X 3/4", YZ, GR5, LOCK PATCH 7 9 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 8 1 F-2134 HFCS, 1/4-20 X 0.625", YZ, SELF TAPPING, RH - 1 F-2219 HFCS, 3/8-16 X 3/4", CZ, THD FORMING, LH 9 9 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5

10 1 P-11370 DECAL, WARNING 11 1 P-13188 DECAL, INSTRUCTIONS 12 2 P-13366 DECAL, C/C LOGO, SM, VINYL

7

11

1

747

9

9

7

CONTROL PANEL(SEE PG 23)

REM OVE KNOCKOUTSON PLASTIC FENDERSFOR TWIN LEVER M ODELS(BOTH FENDERS)FOR J OYSTICK M ODELS(RIGHT HAND FENDER ONLY)

3

8

9

6

9

6

BATTERY BOX(SEE PG 15)

10

9

2

7

5

9

6

12


PART OF #1

PART OF #2

FENDER ASSEMBLY& RELATED PARTS

25

ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION 1 1 659-173P HYDRO BRACE ZT2800 18 2 F-2129 FHCS, 5/16-18 X 1-1/2", YZ, GR5 2 1 714-058P PIN, IDLER PIVOT 19 1 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 3 2 714-098P TAB, DUMP VALVE 20 2 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 4 1 714-256A ASS'Y, IDLER ARM 21 1 F-2152 NUT, 1/2-13 NYLOC, FLANGED, YZ 5 2 D-3730 BUSHING, DU 5/8 DIA X 1/2 LG 22 4 F-2177 FHCS, 5/16-18 X 2-1/2, YZ, GR5 6 1 D-3924 PULLEY, FLAT IDLER, 4.25 OD, NTN, DBL INSERT 23 4 F-2178 FHCS, 5/16-18 X 3", YZ, GR5 7 1 D-3992-01 TRANSAXLE, ZT-3400, RH 24 1 F-2216 FHCS, 1/4-20 X 1-3/4, YZ, GR5 8 1 D-3992-02 TRANSAXLE, ZT-3400, LH 25 1 F-2218 FHCS, 3/8-16 X 2-1/4", YZ, GR5 9 2 F-1009-03 WASHER, FLAT, 3/8, YZ 26 2 F-2221 HHMS, 10-32 X 1-1/4"

10 2 F-1011-02 NUT, HEX 5/16-18 27 2 H-2958 DAMPER, NC600, TS 11 4 F-1071 WASHER, FLAT #10, ZINC PLATED #10 SAE 28 1 H-2907 SPRING,5.43 X 1-1/2", TAPERED ENDS 12 2 F-1448 LOCKNUT, 10-32 NYLOC YELLOW PLTD 29 1 H-2942 PLT, IDLER ARM, TOP 13 2 F-1492 RUE RING, 5/16 30 1 H-2943 PLT, IDLER ARM, BOTTOM 14 2 F-1521 WASHER, 1/2" CUSTOM, YZ 31 2 H-2961 BUSHING, DAMPLER MOUNT 15 1 F-1664 HHCS, 1/2-13 X 2-1/4", YZ, GR5 32 1 H-2962 SPACER, IDLER 16 1 F-2007 HHCS 3/8-16 X 12.50 GR5 Z&Y 17 10 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ

22

26 1131

1112

28

3

13

7

27

17

4

17

1018

22

25

20

20

17

USE BOTTOM SLOT,TEETH TO INSIDE(ITEM #3)

23

8

1

17

9

16

1524

5

29

32

6

14

3021 19

5

2


(LOOKING AT BOTTOM)

IDLER ARM ASS'Y(714-256A)

DAM PER CONNECTIONTO FRAM E

DAM PER CONNECTIONTO TRANSM ISSION

P-13478

TRANSMISSION ASSEMBLY& RELATED PARTS

26

ITEM # QTY PART # DESCRIPTION 1 1 721-029P PLT, TANK MOUNT 2 4 F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ 3 4 F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 4 1 H-2517 VENT TUBE ADAPTER 5 2 H-2567 TRANSAXLE OIL FILTER 6 1 H-2762 VENT TUBE ADAPTER 7 1 H-3033 HYDRO TANK ASSEMBLY 8 2 H-3084 HOSE, 1/2" DIA X 16-1/2" 9 4 H-3089 HOSE CLAMP, 7/8" HOSE O.D. - 4 H-3155 HOSE CLAMP, 0.80 HOSE O.D.

10 1 P-11052 DECAL, "TRANSMISSION OIL..."

5

3

6

9

2

8

10

1

2

9

4

7

9

3

8

ROUTE HOSE THROUGH MOTOR MOUNT


TRANSMISSION ASSEMBLY& RELATED PARTS CONT'

27

ITEM # QTY PART # DESCRIPTION 1 1 721-013P PLT, SEAT MOUNT, LOW 2 2 F-1009-03 WASHER, FLAT, 3/8, YZ 3 6 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 4 1 F-2129 FHCS, 5/16-18 X 1-1/2", YZ, GR5 5 2 F-2141 FHCS, 3/8-16 X 1", YZ, GR5 6 2 F-2148 FHCS, 5/16-18 X 1", YZ, GR5 7 2 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 8 1 H-2460 SPRING EXTENSION CABLE

SECURE SPRINGEXTENSION CABLE(ITEM #8)

3

8

3

1

6

6

3

3

2

4

3

7

5


SEAT BASE& RELATED PARTS

28

ITEM # QTY PART # DESCRIPTION 1 1 720-017P MOUNT PLATE, ARM REST, R 2 1 720-018P MOUNT PLT, ARM REST, L - 1 720-071P PLT, ARM REST, LH, JS 3 4 721-061P PLATE, SPACER 4 4 F-1015-15 HHCS, 5/16-18 X 1", YZ, GR5 5 1 F-1486 NUT, JAM, 3/8-16, YZ 6 8 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 7 4 F-2121 FHCS, 5/16-18 X 1", LOCK PATCH, YZ, GR5 8 4 F-2129 FHCS, 5/16-18 X 1-1/2", YZ, GR5 9 1 F-2141 FHCS, 3/8-16 X 1", YZ, GR5

10 1 H-2760 TRACK KIT, HD, 6" TRAVEL 11 1 H-2764 HANDLE, JOYSTICK 12 2 H-2799 PAD, ARM REST 13 1 H-3087 SEAT ASS,Y, w/N.C. SWITCH, 1211

JOYSTICKMODELS ONLY

9

6

6

8

3

13

412

1

10

67

2

65

11


SEAT BASE& RELATED

PARTS (CON'T)

29

ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION 1 1 621-113P SQUARE KEY 1/4 X 1/4 X 1-1/4 1 1 621-113P SQUARE KEY 1/4 X 1/4 X 1-1/4 2 1 D-3974 MOTOR, PULLEY, 4.51 W/ 1-1/8'' SHAFT 2 1 D-3974 MOTOR, PULLEY, 4.51 W/ 1-1/8'' SHAFT 3 1 F-1228 SET SCREW, SOCKET, 1/4-20 X 1/4", W/NYLOC 3 1 E-6307 OIL PRESSURE SWITCH 4 1 F-2049 M6-1 X 20 H.F. FORM SCREW 4 1 F-1228 SET SCREW, SOCKET, 1/4-20 X 1/4", W/NYLOC 5 1 H-2589 OIL DRAIN VALVE (KOHLER) 5 1 F-2243 HHCS, M8-1.25 X 12, YZ, GR8 6 1 H-3034 MUFFLER, KOHLER ZT740 6 1 H-2590 OIL DRAIN VALVE (KAWASAKI) 7 1 M-5418 ENGINE, KOH, 25HP ZT740, 3400RPM 7 1 H-3020 MUFFLER. KAWASAKI FR730 8 1 P-10077-11 DECAL, "PERIODIACALLY CLEAN" 8 1 M-5420 ENGINE, KAW, 24HP FS730, 3400RPM 9 1 P-10077-11 DECAL, "PERIODIACALLY CLEAN"

7

5

1

42

APPLY LIGHT COATOF NEVERSIEZE

89

4

6

3

6

13

APPLY LIGHT COATOF NEVERSIEZE

2

7

5

8


24 HP FS73025 HP ZT740

KAWASAKIKOHLER

(USE THROTTLE CABLE H-2611& CHOKE CABLE H-2287) (USE THROTTLE CABLE H-2610& CHOKE CABLE H-2287)

GROUNDGROUND

APPLYTEFLONTAPE

ENGINES

30

ITEM # QTY PART # DESCRIPTION 1 1 714-398P GUARD, MUFFLER 2 1 721-075P GUARD, REAR ENGINE, LIGHT 3 1 D-3769 V BELT A-67 KEVLAR 4 2 E-5842 WIRE TIE 5 1 E-6660 CLUTCH, 175 FT/LBS, 1-1/8" BORE, EXT PULLEY 6 1 F-1766 HHCS, 7/16-20 X 3-1/4", YZ, GR8 7 4 F-2063 NUT, 5/16-18, NYLOC, FLANGED, YZ 8 4 F-2120 FHCS, 5/16-18 X 3/4", YZ, GR5 9 4 F-2125 FHCS, 3/8-16 X 1-1/4", YZ, GR5, KAWASAKI - 4 F-2238 HFCS, 3/8-16 X 1-1/4", CZ, THD FORMING, KOHLER

10 2 F-2151 NUT, 3/8-16 NYLOC, FLANGED, YZ 11 2 F-2180 FHCS, 3/8-16 x 3", YZ, GR5 12 2 F-2219 HFCS, 3/8-16 X 3/4", CZ, THD FORMING 13 1 P-12918 DECAL, HYDRO BELT ROUTING

TORQUE SPEC – ITEM #9 KAWASAKI = 32 FT/LBS KOHLER = 42 FT/LBS

13 3

11

10

2

4

8

912

5

8

8

6

7

1

7

7


(LOOKING AT BOTTOM)

ROUTE CLUTCH PIGTAIL& SECURE

TORQUE SPEC = 55-60 FT/LBS

ENGINE & CLUTCH MOUNTING& RELATED PARTS

34

Text1: manual: P-13478CC Parts: Country Clipper Repair Parts

repair parts - country clipper...13 2 f-2154 fhcs, 1/2-13 x 1-3/4", yz, gr5 14 2 h-2405 ball, 1-1/4"...

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