replacement parts for hyster w40z (b218) hyster w45z (c215)

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Replacement Parts for

Hyster W40Z (B218)Hyster W45Z (C215)

rev. 2/2019

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All manufacturers’ names, part numbers and descriptions are used for reference purposes only. We do not imply that any parts are the products of a particular manufacturer. ©2006-2019 by GPS, Inc. All rights reserved.2 All manufacturers’ names, part numbers and descriptions are used for reference purposes only. We do not imply

that any parts are the products of a particular manufacturer. ©2006-2019 by GPS, Inc. All rights reserved. 3



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ContentsTruck Data Nomenclature1980 A1981 B1982 C1983 D1984 E1985 F1986 G1987 H1988 J1989 K1990 L1991 M1992 N1993 P1994 R1995 S1996 T1997 U1998 V1999 W2000 X2001 Y2002 Z2003 A2004 B2005 C2006 D2007 E2008 F2009 G2010 H2011 J2012 K2013 L2014 M2015 N2016 P2017 R2018 S2019 T2020 U2021 V2022 W2023 X2024 Y2025 Z

Truck Serial # (Stamped on Frame)X 000 X 0000 X

① ② ③ ④ ⑤

①② First letter and next three numbers indicate truck unit code.③ Second letter indicates Plant of manufacturer.④ Fourorfivedigitnumberindicatesproductionsequence.⑤ Finalletterindicatesyearofmanufacturer(seelistonright).

Note:Serialnumberbreakdownappliesonlytotrucksbuiltafter1994.

WheelsQuickWheelLookup 4

ElectricalBatteryTrayandCharger 6

Control Panel 8

Drive Unit/BrakeDrive Unit and Brake 10

MotorsDriveandPumpMotors 12

Tiller Arm 14

Control Handle Head 16

Hydraulic 18

Load Wheel and Lift Linkage 20

Caster Assembly - Skid Bar 22

















rev. 2/2019

back to ContentsQuick Wheel LookupQuick Wheel Lookup

HY2081800 LoadWheel LoadWheelAssembly,withShieldedBearings&StringGuards,95-A 3.250/83 4.500/114 2.047/52 BS6205-ZZ Scotch,95-A,Polyurethane

HY2081796 LoadWheel LoadWheelAssembly,withSealedBearings&StringGuards,95-A 3.250/83 4.500/114 2.047/52 BS6205-2RS Scotch,95-A,Polyurethane

HY4609399 LoadWheel LoadWheelAssembly,withStainlessSteelBearing&StringGuards,95-A 3.250/83 4.500/114 2.047/52 BS6205-2RS-SS Scotch,95-A,Polyurethane

HY2081800-XL LoadWheel LoadWheelAssembly,withShieldedBearings&StringGuards,97-A 3.250/83 4.500/114 2.047/52 BS6205-ZZ Cream,97-A,Polyurethane

HY2081796-XL LoadWheel LoadWheelAssembly,withSealedBearings&StringGuards,97-A 3.250/83 4.500/114 2.047/52 BS6205-2RS Cream,97-A,Polyurethane

HY4609399-XL LoadWheel LoadWheelAssembly,withStainlessSteelBearing&StringGuards,97-A 3.250/83 4.500/114 2.047/52 BS6205-2RS-SS Cream,97-A,Polyurethane

HY800127595 LoadWheel LoadWheelAssembly,withStringGuardsandAxle

GWK-W40Z-LW LoadWheelKit (2)PolyLoadWheelAssemblies,with(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Scotch,95-A

GWK-W40Z-LW-XL LoadWheelKit (2)XL-PolyLoadWheelAssemblies,with(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Cream,97-A

GWK-W45Z-LW LoadWheelKit (2)PolyLoadWheelAssemblies,with(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Scotch,95-A

GWK-W45Z-LW-XL LoadWheelKit (2)XL-PolyLoadWheelAssemblies,with(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Cream,97-A

HY2108789 Riser&LoadWheel CompleteRiser&LoadWheelAssembly,95-A Scotch,95-A,Polyurethane

HY2108789-XL Riser&LoadWheel CompleteRiser&LoadWheelAssembly,97-A Cream,97-A,Polyurethane

HY 2309963 Rubber Drive Tire Rubber Drive Tire, Smooth Flat 9.00/229 5.00/127 Black Rubber

HY2309963-XG RubberDriveTire RubberDriveTire,XGroove 9.00/229 5.00/127 BlackRubber

HY 2082237 Rubber Drive Tire Rubber Drive Tire Assembly, Smooth Flat With Hub 9.00/229 5.00/127 Black Rubber

HY2082237-XG RubberDriveTire RubberDriveTireAssembly,XGrooveWithHub 9.00/229 5.00/127 BlackRubber

HY2094227 PolyDriveTire PolyDriveTire,SmoothFlat 9.00/229 5.00/127 Black,88-92-A,Polyurethane

HY2094227-XG PolyDriveTire PolyDriveTire,XGroove 9.00/229 5.00/127 Black,88-92-A,Polyurethane

HY2086274 PolyDriveTire PolyDriveTireAssembly,SmoothFlatWithHub 9.00/229 5.00/127 Black,88-92-A,Polyurethane

HY2086274-XG PolyDriveTire PolyDriveTireAssembly,XGrooveWithHub 9.00/229 5.00/127 Black,88-92-A,Polyurethane

HY 2082486 Wheel Hub Drive Tire Hub

WheelOD TreadWidth BearingOD Bearing Material/OEM # Wheel Type Description in/mm in/mm in/mm # Color

HY 800127595Load Wheel Assembly w/String Guards and Axle

HY 2108789Complete Riser and Load Wheel Assembly

GWK-W40Z-LWLoad Wheel Assembly Kit w/Bearings, Axles and Fasteners

HY 2082237Rubber Drive Tire w/Hub











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Item PartNo. Date/SerialRange Description

Electrical - Battery Tray and ChargerElectrical - Battery Tray and Charger

1 HY 2048103 Battery Tray 2 HY2048079 Thru9/2002 BatteryCharger,24V,120vac,MicroControl HY2054228 10/2002thru4/2005 BatteryCharger,24V,120vac,MicroControl HY2073416 4/2005thru11/2007 BatteryCharger,24V,120vac,MicroControl HY2102631 12/2007thruB218N18159G BatteryCharger,24V,120vac,MicroControl HY4603626 B218N18160G& BatteryCharger,24V,120vac,MicroControl B218N26948L 3 HY4075488 B218N26949L&UP BatteryCharger,24V,120vac(AGMBattery) HY4075269 B218N26949L&UP BatteryCharger,24V,120vac(FloodedBattery) 4 HY 2056730 Battery Cover 5 HY2058202 UtilityCover(BatteryCover)6 HY 2078580 Knob 7 HY61853 Fuse,10Amp

1

2 43

5 76











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Item PartNo. Date/SerialRange Description1 HY2050771 BatteryCable&RedConnector(ToBatteries) 2 HY2045946 BatteryConnectorRedwithCable(ToPanel) 3 HY2059313 SBX175AmpConnector,Red4 AN6384G1 SBXContacts,175Amp(SetofTwo)5 HY4611682-R W40Z/B218 Controller,24Volt,Remanufactured HY4611682-C W40Z/B218 CoreDeposit HY2046533-R W45Z/C215 Controller,24Volt,Remanufactured HY2046533-C W45Z/C215 CoreDeposit6 HY254007 AMReplacement,willnotworkw/OEMkeys. HY254007-OEM OEMReplacement,willworkw/OEMkeys7 HY262798 Keys,Setof(2)8 HY2046546 BatteryDischargeIndicatorW/WireHarness9 HY2053654 Fuse,175Amp10 HY370646 Fuse,5Amp11 HY2042675 Horn,Safe-T-Alert,2000Series, 12-24V,102DB12 HY2047721 MainWiringHarness,24Volt13 HY2038652 GroundStaticStrap14 HY2054270 W40Z/B218 Contactor,24Volt(S/NB218) HY2046797 W45Z/C215 Contactor,24Volt(S/NC215)

Electrical - Control PanelElectrical - Control Panel

1 32

4 65

7 98

10 1211

13 14











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Item Part No. Description

rev. 2/2019rev. 2/2019

back to ContentsDrive Unit and Brake Assembly Drive Unit and Brake Assembly

1 HY 2307321 Sleeve 2 HY 2050733 Nut 3 HY 2050732 Lockwasher 4 HY 2048081 Seal 5 HY1375474 BearingSet6 HY1507273 BearingSet 7 HY2048043 Spindle8 HY 2046003 Brake Assembly 9 HY 2310849 Woodruff Key 10 HY 2051303 Key 11 SeeMotorSection(Page12)12 HY2791987 Bushing13 HY163971 BearingCup HY174230 BearingCone14 HY 2304321 Drive Axle 15 SeeQuickWheelLookupSection(Page4)16 HY2051304 DrainPlug17 HY2059341 Spacer(OilFlinger) 18 HY128450 Bearing 19 HY39382 O-Ring 20 HY43203 Bearing

2

7

6

5

4

3

1

11

20 12

14

13

15

16

1718

19

8

9 10



















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Item PartNo. Date/SerialRange Description

Motors Motors

1 HY2049316 TractionMotor,24Volt,After-Market2 HY1506791-AM TractionMotorBrush&SpringSet, After-MarketMotor3 HY1506791 TractionMotorBrush&SpringSet, OEM Motor 4 HY1537410 MotorCover,RightHandSide HY 1537409 Motor Cover, Left Hand Side 5 HY1466025 B218 PumpMotor,24Volt,After-Market Replacement(B827) HY1506120 C215 PumpMotor,24Volt,After-Market Replacement(B802)

1 2

3 4

5

left side

rightside



















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Item PartNo. Date/SerialRange Description1 HY2050082 UptoS/NB218N18567G TillerHandleArm HY4009141 BeginS/NB218N18568G&Later TillerHandleArm2 HY2050083 ThruS/NB218N03170A GasSpring,W40Z,ColdStorage ThruS/NB218N03330A GasSpring,W40Z,Standard ThruS/NC215N01669A GasSpring,W45Z HY2059967 S/NB218N03171A-S/NB218N05460B GasSpringW/Wiper,W40Z S/NB218N03331A-S/NB218N05460B GasSpringW/Wiper,W40Z S/NC215N01670A-S/NC215N01888B GasSpringW/Wiper,W45Z HY2066312 S/NB218N05461B-S/NB218N15399F GasSpring,W40Z S/NC215N01889B&Later GasSpring,W45Z HY2098777 S/NB218N15400F&Later GasSpring,W40Z3 HY302375 UptoS/NB218N18567G Pin HY302380 BeginS/NB218N18568G&Later Pin4 HY 2077505 Proximity Sensor 5 HY 2066432 Wire Harness, Tiller Handle6 HY2792053 Pin,TillerPivot(2Required)7 HY2791931 Washer(2Required)8 HY2050084 Bumper(2Required)9 HY302043 UptoS/NB218N18567G Screw HY302045 BeginS/NB218N18568G&Later Screw10 HY 292680 Washer 11 HY177599 UptoS/NB218N18567G Clamp HY1486566 BeginS/NB218N18568G&Later Clamp12 HY296166 UnitsBuiltBefore2005 Capscrew HY1510114 UnitsBuilt2006&Later Bolt HY4035852 UnitsBuilt2006&Later Nut13 HY 320157 Lock Washer 14 HY 292681 Washer 15 HY 2792378 Screw 16 HY2008715 Plug(NotShown)

Tiller ArmTiller Arm

1

12

2

3

87

4

6

6

5

15

13

14

10 119



















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Item PartNo. Date/SerialRange Description HY 1494881 Tiller Head Assembly 1 HY2045501 ControlHandle,Upper2 HY 1467778 Thru 11/2003 Control Head, Lower HY 2060004 12/2003 thru 4/2009 Control Head, Lower HY2111838 Begin5/2009 ControlHead,Lower3 YL550010160 HandleUpgradeKit,MetalGrip(notshown)4 HY1498101-R Thru09/2005 InterfaceBoard,Renewed HY1498101-C CoreDeposit HY1644784-R 09/2005andLater InterfaceBoard,Renewed HY1644784-C CoreDeposit6 HY1466877 SwitchAssembly,TwoWire,RH&LH7 HY 1498102 Microswitch, ON/Off Switch with Molex Connector8 HY 1489471 Horn Cover 9 HY 1467779 Cover, Belly Switch 10 HY1467780 Thru09/2005 Cover,TurtleOption HY1491262 09/2005andLater Cover,TurtleOption11 HY1531075 Spring(Belly/Horn/Turtle)12 HY1600593 ButtlerflySwitch,LeftHand13 HY1600592 ButterflySwitch,RightHand14 HY1466595 Bushing,ButterflySwitch15 HY1594131 Spring,Throttle16 HY 1466935 Camshaft, Directional Control 17 HY1499660 CapScrew18 HY 320152 Washer

Control Handle HeadControl Handle Head

17 18

2

9

4

1416

1514

13

176

6

7

6

18

8

111

12

1111

10



















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Item PartNo. Date/SerialRange Description1 HY 2046104 Series B218, W40Z Hydraulic Power Unit HY 2046133 Series C215, W45Z Hydraulic Power Unit HydraulicMotorSeeMotorSection(Page12)2 HY 1584237 Solenoid Valve 3 HY 388712 Breather 4 HY 2046539 Lift Cylinder 5 HY 2048665 Seal Kit, Lift Cylinder 6 HY 2302339 Hose 7 HY16987 Fitting,HosetoPumpBody8 HY2048094 Fitting,HosetoCylinder9 HY2070336 Tube(NotShown)10 HY2309185 Fitting,TubetoCylinder

HydraulicsHydraulics

2

3

1

4 5 6

8 107



















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Item PartNo. Description

Load Wheel & Lift Linkage Load Wheel & Lift Linkage

1 HY2081800 LoadWheelAssembly,withShieldedBearings&StringGuards,95-A HY2081796 LoadWheelAssembly,withSealedBearings&StringGuards,95-A HY4609399 LoadWheelAssembly,withSainlessSteelBearing&StringGuards,95-A HY2081800-XL LoadWheelAssembly,withShieldedBearings&StringGuards,97-A HY2081796-XL LoadWheelAssembly,withSealedBearings&StringGuards,97-A HY4609399-XL LoadWheelAssembly,withStainlessSteelBearing&StringGuards,97-A2 HY2046054 PolyLoadWheel,Poly95-A HY4609400 PolyLoadWheel,Poly97-A3 HY2045989 WheelBearing,RubberSeals HY2046055 WheelBearing,MetalShields HY4609401 WheelBearing,StainlessSteel4 HY2046056 Bushing,Stringguard5 HY 2046053 Riser Bracket HY 2081792 Riser Bracket 6 HY 2307475 Steel Exit Roller 7 HY2045923 LubeFitting8 HY 2081802 Load Wheel Axle, Freezer/Corrosion Resistant 9 HY 2072210 Pivot Pin, Freezer/Corrosion Resistant 10 HY 2072211 Pivot Pin, Freezer/Corrosion Resistant11 HY2046059 SpiralPin12 HY2050087 SpiralPin13 HY2040833 LubeFitting14 HY2085540 PushRod,48”ForkLength15 HY 2072208 Pivot Pin, Freezer/Corrosion Resistant 16 HY 2072207 Pivot Pin, Freezer/Corrosion Resistant 17 HY2050088 SpiralPin18 HY2039225 Bushing19 HY2050085 LowerRearLink,RightHandSide20 HY2050086 LowerRearLink,LeftHandSide(notshown)21 HY2043251 CompleteRiserAssemblywithLoadWheelAssembly,95-A HY2043251-XL CompleteRiserAssemblywithLoadWheelAssembly,97-A22 HY800127595 PolyLoadWheel&AxleAssembly,95-A HY800127595-XL PolyLoadWheel&AxleAssembly,97-A23 GWK-W40Z-LW LoadWheelKit:(2)PolyLoadWheelAssemblies,with(2)AxlesandFasteners GWK-W40Z-LW0XL LoadWheelKit:(2)XL-PolyLoadWheelAssemblies,with(2)AxlesandFasteners GWK-W45Z-LW LoadWheelKit:(2)PolyLoadWheelAssemblies,with(2)AxlesandFasteners GWK-W45Z-LW-XL LoadWheelKit:(2)XL-PolyLoadWheelAssemblies,with(2)AxlesandFasteners

23

21

1

4

118

12

12

9

10

73 4

2

6

14

13

13

15

17

17

16

19

10

1218

75

3













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Item PartNo. Date/SerialRange Description1 HY2044852 CasterAssembly,After-MarketReplacement 2 HY2046840 CasterWheelAssembly,95-A,InclBearings HY2046840-XL CasterWheelAssembly,97-A,InclBearings 3 HY2046842 Bushing4 HY2046768 Axle,Bolt&Nut5 HY 2083830 Stabilizer 6 HY287860 Capscrew7 HY 292682 Lockwasher

Caster Assembly - Skid BarCaster Assembly - Skid Bar

4

2

1

6 7

5

1

3














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replacement parts for hyster w40z (b218) hyster w45z (c215)

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