replacement parts replacement parts · 2018-07-09 · page 3 this bulletin contains replacement...

Replacement Parts

Model FT2650Track Mounted

Jaw Plant

REPLACEMENTPARTS

TRACK MOUNTJaw Crusher

Your equipment serial number and order number have been recorded inthe space below. Please include these numbers when requesting service orordering parts.

Serial Number Plate

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are knownto the state of California to cause cancer, birth defects, andother reproductive harm.

MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A.

Use IB3001 for Operation Manual

JOB ORDER

MODEL S/N

KOLBERG-PIONEER, INC.

604473

FT2650 410260

SERIAL NUMBER

This bulletin contains replacement parts listings for your equipment. In most cases anillustration is used to identify the assembly, with each illustration is a parts list identifyingserviceable parts.

In some cases no illustration is available or required and just a parts list is shown.When a part name is indented, it means the serviceable item is a part of the item under

which it is listed. The quantity of parts shown with these indented items are for the assem-bly only and not the entire machine.

EXAMPLE:

Ref.No. Description Part No. Qty. 1 Coupling Assembly AEP-19630 2

Coupling Flange 44-25039 2Bushing 44-25053 1

Abbreviations and Symbols Used In This Parts Book

* See notes at bottom of page

N/S Not Serviced

X Parts not exactly as shown

O/E Optional Equipment

P/N Part Number

KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements toits products at anytime, without incurring any obligation to make such changes on previ-ously manufactured equipment.

Although care has been taken to assure the accuracy of this publication, KOLBERG-PIONEER, INC. does not assume any liability for errors or omissions.

Quantity for machine

Quantity for assemblyThis item containsthese items.

INTRODUCTION

CONTENTS

ORDERING PARTS .............................................................................................................. 5VIBRATING FEEDER ........................................................................................................ 6-7VIBRATING FEEDER - HOUSING ASSEMBLY ................................................................. 8-9VIBRATING FEEDER - HYDRAULIC MOTOR / MOUNT ASSEMBLY ............................. 10-11JAW CRUSHER ASSEMBLY .............................................................................................. 12JAW CRUSHER - SIDE WEAR LINERS ............................................................................ 13JAW CRUSHER - ECCENTRIC SHAFT ........................................................................ 14-15JAW CRUSHER - FLYWHEEL ASSEMBLY ........................................................................ 16JAW CRUSHER - TOGGLE PLATE and WEDGE ADJUST ................................................ 17JAW CRUSHER - TENSION ROD....................................................................................... 18JAW CRUSHER - CYLINDER ASSEMBLY ......................................................................... 19JAW CRUSHER - JAW PLATES.................................................................................... 20-21JAW CRUSHER - DEFLECTOR PLATE ASSEMBLY ......................................................... 22JAW CRUSHER - HOPPER ASSEMBLY ............................................................................ 23JAW CRUSHER - REMOTE GREASE ASSEMBLY ....................................................... 24-25END DELIVERY CONVEYOR........................................................................................ 26-27POWER UNIT ..................................................................................................................... 28DIAGNOSTIC PLATE.......................................................................................................... 29JAW DRIVE ASSEMBLY ............................................................................................... 30-31BATTERY PACKAGE ......................................................................................................... 32FUEL TANK ASSEMBLY .................................................................................................... 33HYDRAULIC TANK ASSEMBLY .................................................................................... 34-35RECEIVING HOPPER ASSEMBLY..................................................................................... 36BY-PASS CHUTE ASSEMBLY............................................................................................ 37ELECTRICAL ASSEMBLY - PARTS LIST ...................................................................... 38-41TRACK ............................................................................................................................... 42(OPTIONAL) MAGNET........................................................................................................ 43(OPTIONAL) SIDE DELIVERY CONVEYOR .................................................................. 44-45(OPTIONAL) DUST SUPPRESSION................................................................................... 46DECALS AND LEVEL INDICATOR..................................................................................... 47HYDRAULIC/ELECTRICAL ASSEMBLY ............................................................................. 48FOR HYDRAULIC AND PIPING DIAGRAMS AND PART NUMBERS SEE DRAWINGS IN

BACK OF MANUAL ..........................................................................................................

ORDERING PARTS

We want to service your equipment promptly and accurately. Your observance of theinstructions below will greatly aid us in giving you such parts service.

When ordering parts be sure you supply the following:(A) Part Numbers, (B) Descriptions, (C) Quantities(D) Serial Numbers, (E) Shipping Instructions.

(A) PART NUMBERSCompare part number found on the part with part number in the parts book,whenever possible. When part number is not available, give full description andwhere used.

(B) DESCRIPTIONSUse Part Book descriptions in addition to part numbers. Most structural parts,such as framework, gussets, braces etc., are not listed. To order such parts, givesize, shape (channel, angle, plate, etc.), and location, as related to units orgroups identified in the parts book.

(C) QUANTITIESBe specific. State exactly how many of each part are required. Avoid theuse of words like “sets” or “complete”.

(D) Identify your equipment by Serial Number whenever possible.

(E) SHIPPING INSTRUCTIONSSpecify name, shipping point, and mail address for notification if differentthan shipping point. State whether freight, express, parcel post or other handling is desired.Confirm telephone orders in writing.

INSPECTION

Shortages or damage should be noted by the carrier agent at time material is accepted.Shipper’s responsibility ceases upon delivery of shipment to carrier in good order.Claims for damage or loss can likely be collected with proper notation on delivery receipt.

ORDER EARLY

Make periodical inspections of equipment. Wear parts can be ordered bymail ahead of actual replacement time. Save on telephone expense and havematerial on hand when needed.

VIBRATING FEEDER

Spring Assy Grizzly Module

VIBRATING FEEDER

226112

50X15 VIB FDR ASSEMBLY

7/1/2004EAS

1 2

RTB 7/31/2003Hardware qty 24ITEM PART #Flat Head Socket 45-24087Washer 45-60008Locknut 45-42160

for Hardware see pakage 1

Hardware qty 24ITEM PART #Plow Bolt 45-18047Washer 45-60008Locknut 45-42160

for Hardware see pakage 2

pakage 1

pakage 2

Hydraulic Motor 201503Replaceable PartsITEM PART #Seal Kit 289449Output Shaft 289448Square Key 289447

VIBRATING FEEDER - HOUSING ASSEMBLY

26

27

6

21 101772223 USE LOC-TITE BLUE TO SECURE

ITEMS 18, 23 & 36 TO DRIVER SHAFT

USE BLACK RTV TO SEAL GEAR CASE.

1819

829

7

33

34

31

34

32

35

18

37

40 39

32 35

17

6

22

7

28

121124

USE "AN" NUTS, SUPPLIED W/SHAFTS, TOTIGHTEN GEAR SIDE COMPONENTS TOGETHER.

26

8 20

VIBRATING FEEDER - HOUSING ASSEMBLY

MECHANICAL HOUSING 256836DESCRIPTIONQTYPART NO.ITEM

COVER12015741COVER; ACCESS HOLE12015732HEX CAPSCREW245-000223LOCKWASHER245-600384MECH HSG WLD12568335BEARING HOUSING42291856SPACER RING42232497TIMING GEAR; 72 TOOTH, 45DEG2AA-836188KEY12568309LUBE FITTING143-000161045 ELBOW447-0002311GREASE FITTING443-0001012PIPE PLUG147-1805813HEX BUSHING147-1808214BREATHER CAP142-1500115PIPE PLUG447-1802716BEARING409-3501717SPACER RING322325018COVER; BRG HSG122918919COVER; BRG HSG222325220COVER; BRG HSG122325321OIL SEAL713-0301522SPACER COLLAR122919723NIPPLE; LONG447-3150924COVER GRS HOLE WASHER424112325ECC SHAFT; DRVR(includes lockwasher 09-20035)

124865826

ECC SHAFT; DRVN(includes lockwasher 09-20035)

124865927

SPACER; GEAR NUT122325128LOCKWASHER209-2003629KEY125682930SOCKET HEAD CAPSCREW1825679231SOCKET HEAD CAPSCREW3025679332SOCKET HEAD CAPSCREW625683233LOCKWASHER2423370834LOCKWASHER3023371135GEAR CASE123204537OIL SIGHT GAUGE146-6600138LOCKWASHER4023370939HEX CAPSCREW4045-0009140BLACK RTV1/427245744

23

5

16

16

121125

266

32

21

31

21

10

619

2 3 440

13

37

1

5

8

40

30

1514

37

1337

8

40

27

VIBRATING FEEDER - HYDRAULIC MOTOR / MOUNT ASSEMBLY

2 5

13

13

5

2

3

16

14

2

1

7

9

11

3

VIBRATING FEEDER - HYDRAULIC MOTOR/ MOUNT ASSEMBLY

MOTOR MOUNT 211655DESCRIPTIONQTYPART NO.ITEM

MOTOR MOUNT WLD12116561DOOR21965902COUPLER W/CLAMP LOCK DEVICE12015013KEY12015065CAP SCREW445-000037LOCKWASHER445-600378SOCKET122320739CAPSCREW423207411WASHER445-6012012SOCKET1023207213SET SCREW145-3602214PLATE121165716

JAW CRUSHER ASSEMBLY

2

1

3

4

5

216421 AR Plate

4

234050 Plate

Cylinders(see page following)

Fabreeka 272787Capscrew 45-00279Locknut 239203Washer 45-60015

Rubber 279615Plate 279614Capscrew 45-00004Washer 45-60002

ITEM PART NO. QTY DESCRIPTION1 171388 1 ECC SFT ASSY (SEE PAGE FOLLOWING2 151966 4 BOLT3 BB-46203 4 PLATE4 274040 1 BASE5 233742 4 WASHER

Tools/AccMult-Pressure BucketPump 43-00006 seal kit 190172Hose Assy 43-00026Coupler & Adapter 255449

246503 and also order Nut CP-17975BEARING SHEAR KEY

JAW CRUSHER - SIDE WEAR LINERS

JAW CRUSHER - ECCENTRIC SHAFT

49

33 4

FA

1

33

32

FIXED SIDE

FLOAT SIDE

49

32

11

8

28

20

21

48 16 17

DETAIL A

18

13

24

19 15

522

23 12

6 3 2 31

1

14

DETAIL F

4

11

9

28

2021522

2312

24

4816181917157

3231

JAW CRUSHER - ECCENTRIC SHAFT

ECCENTRIC SHAFT 171388ITEM PART NO. QTY DESCRIPTION

1 171352 1 PITMAN2 WSC-01160 2 BEARING COVER3 WSC-00557 2 FLINGER COLLAR4 138985 1 SHAFT; W/LOCKNUTS (SEE ITEMS 48 & 49)5 C-00555 2 PILLOW BLOCK6 WSC-00559 1 BEARING COVER; FX7 WSC-01320 1 BEARING COVER; FL8 C-00560 1 BEARING COVER; OTR, FX9 C-01321 1 BEARING COVER; OTR, FL

11 273931 2 FLINGER COLLAR OUTER12 WSC-00556 2 CLOSURE BAND13 WSC-00397 2 PULL OFF COLLAR14 09-35033 2 BEARING15 09-35024 2 BEARING;SPHER TPR BORE,200MM16 09-20092 2 LOCKWASHER, W-3617 BB-53716 2 BEARING SLEEVE18 09-20103 2 LOCKNUT, N-4419 09-20104 2 LOCKWASHER, W-4420 45-06131 16 BOLT; 3/4 X 7 1/421 45-60044 16 LOCKWASHER; 3/422 45-06091 8 BOLT; 5/8 X 1 3/423 45-60043 8 LOCKWASHER; 5/824 47-18026 2 PIPE PLUG26 47-18029 1 PIPE PLUG27 138987 2 KEY;28 43-00015 3 LUBE FITTING29 45-60090 64 BRASS WASHER;5/8 ID,1-1/2 OD30 3034 15ft WIRE31 AA-55706 64 BOLT; 5/8 x 1-1/432 09-20064 2 LOCKWASHER, W-2233 138986 2 FLYWHEEL RETAINER34 47-18028 4 PIPE PLUG35 171355 1 BARREL PROTECTOR PLATE36 45-00199 6 BOLT; 1 X 237 45-60046 6 LOCKWASHER; 148 09-20091 2 LOCKNUT, AN-3649 09-20063 2 LOCKNUT, AN-22

12

4

5

3332

3736

35

3427

11

512

811

194241

FLYWL PKG,FLAT,50,5-15/16BR

7/30/2002SPM1

1

LSR 10/22/2004

JAW CRUSHER - FLYWHEEL ASSEMBLY

JAW CRUSHER - TOGGLE PLATE and WEDGE ADJUST

15

16

13 12

3

19

18

9

6

2221

10

4

32

1412

14 12

11

1

5

7

8

DESCRIPTIONQTYPART NO.ITEMAR PLATE22392111AR PLATE42392052ADJUSTMENT WEDGE11713373WEDGE, ADJUSTMENT11713394TOGGLE SEAT11713575BELT11714496PLATE21713567HEX CAPSCREW845-000488HEX CAPSCREW145-001309HEX CAPSCREW1445-0014710TOGGLE PLATE121128111LOCKWASHER1823371212HEX CAPSCREW845-0020013HEX CAPSCREW1045-0020114PLATE422416315HEX CAPSCREW845-0009216WASHER845-6000617LOCKNUT145-4216018TOGGLE SEAT HOLDER128362119WEAR SEAT128362320PLATE228362421AR PLATE224667222

19

20

WEDGE GUIDE; UPPERWEDGE GUIDE; LOWERLOWER ADJUSTEMENT WEDGEUPPER ADJUSTEMENT WEDGE

END CAP

SHIM RETAINER

TOGGLE BLOCK

45-00091

JAW CRUSHER - TENSION ROD

14 13

3

2

15

17

16

17 18

A

9

1

5

6

7

8

12 104

DETAIL A

DESCRIPTIONQTYPART NO.ITEMSPRING BRACKET WELDMENT2CPEP-096351SPRING2AA-151572TENSION ROD22391823HEX NUT445-420144LINKAGE12740465LINKAGE12740476PIN32902237PIN22902208SPRING SEAT12740459LOCKWASHER523371010HYD CYLINDER128870911HEX CAPSCREW545-0009112COTTER PIN445-4804513TENSION ROD PIN2CP-0562314PLATE228362915HEX CAPSCREW645-0009516WASHER1245-6000617LOCKNUT645-4215918

Service PartsSeal Kit 281168Pin 281169Cotter Pin 45-48035Rod 281183

283542

JAW CRUSHER - CYLINDER ASSEMBLY

ITEM PART NO. QTY DESCRIPTION1 45-00147 8 HEX CAPSCREW2 45-42161 8 LOCKNUT3 171344 2 BRACKET, CYL, WEDGE ADJ4 182906 3 HYD CYLINDER

4.1 241026 1 SEAL KIT5 246564 2 PLATE6 45-00199 12 HEX CAPSCREW7 45-60011 12 WASHER8 246565 2 PLATE

291072

BRACKET MOUNT; UPPER 246564 QTY 2BRACKET MOUNT; LOWER 246565 QTY 2

JAW CRUSHER - JAW PLATES

219505DFTR PL ASSY

JAW CRUSHER - DEFLECTOR PLATE ASSEMBLY

JAW CRUSHER - HOPPER ASSEMBLY

SECTION A-A

246519

HOPPER ASSEMBLY; RT2650

12/21/2005RTH

1 1

RTH 12/21/2005

JAW CRUSHER - REMOTE GREASE ASSEMBLY

END DELIVERY CONVEYOR

Chain 46-12004(2) 2' pieces

Carriage Bolt 45-12037 qty 10Washer 45-60006 qty 10Locknut 45-42159 qty 10

hardwarePlate 215748

Support Hook182339

22

46

24

6

23

38

19

21

55

57

47

30

20

49

56.1

10

56.156.356.2

40

1010

43 3736

3543

42

56.156.4 16

47

1

454

2632

30

31

56.6

1037

56.6 9863

7

56.3

56.2

44

56.416

27

27.351

56.5

14

29

58

1112 25

5

2

81

3

13

45

35

35

36 3334

5253

48

50

34

17

16 56.4

END DELIVERY CONVEYOR

HydraulicCylinder

for furtherinformation onhyd see hydsection inback ofmanual

Hyd Cylinder 175183Replaceable PartsSeal Kit 255491Cyl Pin 241003Cotter Pin 241004Ext End Clevis 241005

Head End

Tail End

6

4

5

3

12

TAKE UP 243236DESCRIPTIONQTYPART NO.ITEM

HEX NUT128701SPRING PIN149202HEX NUT; W/HOLE12056783INR TUBE WLDMNT12056794ACME ROD WELD12056815OUTER TUBE WELD12432376

DESCRIPTIONQTYPART NO.ITEMBEARING209-001191PIN11354592SPRING PIN1145823BUSHING21720174BUSHING21720195R HPR PNL WLDT, W/HANDLES11803006PLATE11803307PLATE11803318TIVAR11803329X-BRACE WLDMNT FOR DISCH CNVR218140010SHAFT118231111BEARING218231212PLATE118232013BELT RMNT118232114PIN218232515BEARING618233416THR ROD218233717REMOTE GREASE; TAIL END118802218SDBD;WLD,RH,W/HDL&HOOKS118802419SDBD;WLD,LH,W/HDL&HOOKS118802520SDBD;HPR,RH,FR,W/O LATCH118803321SDBD;HPR,LH,FR,W/O LATCH118803422SDBD;HPR,RH,R,W/O LATCH118803523SDBD;HPR,LH,R,W/O LATCH118803624DOUBLE CLEVIS LINK219052225PULLEY120665426IMPACT BED ASSY122285327T-BOLT FOR RUBBER IMPACT BAR8015766227.2RUBBER IMPACT BAR1016303027.3LOCKWASHER823371128PULLEY123408529MOTOR123611830DRIVE COUPLING123612331DRIVE SHAFT124313232PLATE22432313312" TAKE-UP224323634CLAMP BAR WELDMENT424325135CLAMP BAR WELDMENT224325236CLAMP BAR WELDMENT224325337BELT RMNT125026238PLATE225026339RETURN ROLL GUARD225032640180 X 3/16HS; 1/4FT, 1/4FT90225074341FLASHING125075542FLASHING125075643CLAMP BAR; LEFT129116944CLAMP BAR; RIGHT129117045GUARD128423946MARTIN PIT VIPER125489447PLATE127357048COUPLING GUARD127357149DRIVE MOUNT127359450V-PLOW WELDMENT127361551WIPER MOUNT WLDMNT; LH128412552WIPER MOUNT WLDMNT; RH128412853STRAIGHT KEY128416854TAIL FRAME WELDMENT128424755IDLER KIT128425656IDLER, TROUGH, 20DEG823408656.1RETURN IDLER323408856.2DROP BRACKET623408956.3IDLER;LIVE SFT323409256.4IDLER, IMP, 20DEG223408756.5GDE RLR W/ MTG BRKT423714956.6FR;CNVR,HEAD,WLD128426157PLATE228426458INSULATED SUPPORT CLAMP141-8002159BULKHEAD242-1671660ELBOW; 90242-1677261HEX CAPSCREW13645-0009262HEX CAPSCREW1345-0009463HEX CAPSCREW4245-0009664HEX CAPSCREW2445-0012365HEX CAPSCREW845-0014766CARRIAGE BOLT1245-1201567HEX NUT1245-4200368HEX NUT145-4201269LOCKNUT14945-4215970LOCKNUT845-4216071LOCKNUT845-4216172LOCKNUT445-4216373COTTER PIN245-4801474WASHER1245-6000475WASHER26945-6000676WASHER2445-6000877WASHER845-6000978WASHER445-6001079WASHER445-6001180WASHER145-6001581LOCKWASHER1245-6003982HEX CAPSCREW245-0018483CHAIN246-1200484CABLE TIE105490385HEX CAPSCREW1608686HEX CAPSCREW22481987

Turnbuckle support234093 qty 2

Seal Kit 288707

Conveyor Belt243149

Shaft Collar253721

Replaceable Belt Wiper PartsBlade 284905Twist Tensioner 48123Replaceable Twist Tensioner Parts

Plunger 279131Belt Wiper Spring 279132

254894 Ratchet Knob 279133Pin 279134

250757250759

16

47

1

454

2632

30

31

3334

52

48

50

29

58

1112 25

5

POWER UNIT

Battery Disconnect216776

Battery DisconnectHasp 216781

Filters & Elements

Filter NoReplacement

ElementReplaceable Parts

In Tank Filter 86017 119937 Dirt Alarm 48221Tracks Charge Filter 175177 190082Feeder Charge Filter 175177 190082Jaw Charge Filter 202547 165048

PumpsPump No Replaceable Parts

Crusher 202554 El Displacment Control 229747

Feeder 185245 Pressure Limiters 202559Pump Displacement 111379Track 202555 Multi Function Valve 266544Stacker 213222End Delivery Conveyor 220851Side Delivery Conveyor 213223

Charge filters 175177

Quick Reference ofFilters and Pumps

(see drawings for furtherinformation on hydraulics)

(see electrical section)

Grill Assy 287473Cleaner 274883

to clean Asphalt fromRadiator

Engine C9-300 HPReplaceable PartsITEM PART #Engine 245292Fan 289442Fan Belt 279137Radiator 289499Muffler 289501Gear Box 296040Primary Element 279141Safety Element 279142Oil Fitler 279138Primary Fuel Filter 279143Secondary Fuel Filter 279140Air Cleaner 289500

Engine Assy272866

DIAGNOSTIC PLATE

249301

JAW DRIVE ASSEMBLY

Jaw Drive Assy 2340332

Turnbuckle 172813Replaceable PartsLeft Hand Jaw 203865Right Hand Jaw 203866Pin 203867

JAW DRIVE ASSEMBLY


Guard 234046

HardwareHex Capscrew 45-00048Lockwasher 45-60039Washer 45-60004

Belt Remnt 234045

Jaw DriveAssy 234033


See text for replaceable parts

SEAL KIT 293381

BATTERY PACKAGE

250202

BTRY PKG ASSY, 8D; FT2650

12/14/2005SPM

1 1

LSS 7/14/2008

FUEL TANK ASSEMBLY

215609

FUEL TANK ASSY, 170 gallon

10/27/2003SPM

1/81

1

592.8

SPM 10/27/2003

Neck 112926

HYDRAULIC TANK ASSEMBLY

HYDRAULIC TANK ASSEMBLY

253969

HYDR TK ASSY, FT2650, 115 GAL

7/6/2006JLB

2 1/4" = 12"1

1

568

JLB 7/6/2006

RECEIVING HOPPER ASSEMBLY

SECTION A-ADETAIL B

Receiving Hopper Assy 235874

BY-PASS CHUTE ASSEMBLY

By-Pass Chute Assy 234052

ELECTRICAL ASSEMBLY - PARTS LIST

Manufactured Item: 257188 EL,PACKAGES FT2650 DIGSY,CAT Revision: 2ITEM NO PART NO DESCRIPTION QTY

1 257189 EL,ASB FT 2650 DIG LOCAL BOX 12 246709 OMNEX RADIO T150/R170 CAN BUS 1 Replaceable Parts3 246871 OMNEX RADIO TETHER QUICK ATT 1 Transmitter 2467234 237596 FOLDING ANTENNA MOUNT,SS 1 E-Stop 2467305 215751 CONTROL BOX ASSY 1 Receiver 2467106 246764 DECAL FT TRANS JCI/KPI COMP 1 Connector Kit 2467117 246797 EL,ASB CAT ENGINE PNL FT UNITS 1 Ex Antenna 2166078 246768 WIRE HARNESS CAT ENGINE FT 19 246772 CIRCUIT BREAKER;60A 30V FT ENG 1

10 246786 RELAY 24VDC FT ENGINE STARTER 112 284208 DECAL; ALTERNATOR CIRCUIT 113 257206 COLD START KIT 1

FT2650 Face PlateDecal 216768

See pagefollowing

See page following

SEE ELECTRICAL DRAWINGS IN BACK OF MANUAL


Manufactured Item: 257189 EL,ASB FT2650 DIGSY LOCAL BOX Revision :ITEM NO PART NO QTY DESCRIPTION

1 246714 1 EL,DIGSY CAN BUS PACKAGE CONTROLLER 246715CGM DISPLY UNIT 246716

2 246742 1 EL,CGM W/ENCLOSURE FT UNITS 3 246741 1 EUROFAST CORDSET 5P 1M/1F 1.5M4 257190 1 FT2650 EL PANEL HARNESS SEC 1 5 257191 1 FT2650 EL HARNESS SECTION 2 6 257192 1 FT2650 EL HARNESS SECTION 3 7 257193 1 FT2650 EL HARNESS SECTION 4 8 246736 3 RELAY 24VDC DPDT FAST TRAX 9 183546 1 PL12 GA X 3 X 3

10 183569 1 DECAL EL TMC MACHINE DIRECTION11 216695 4 FUSE;AUTO BLADE 10A RED 12 183639 3 DECAL EL TMC DO NOT WELD 13 183643 5 DECAL TMC WELD DISCONNECT 14 204705 1 PL .19 X 18 X 38.17 15 216681 6 TERM FUSED BLK;600V 30A AUTO 16 216682 6 TERM MARK STRIP;USE W/216681 17 216683 1 TERM SEPARATOR PLATE;W/216681 18 216684 5 TERM JUMPER;USE W/216681 19 229714 4 VIBRATION DAMPING MOUNT 20 166251 1 HORN,24VDC,FED #450-024-31 21 183545 2 ALARM,BACK-UP,12-24V ADJUST 22 183555 20' CORD;#18AWG,2COND23 145248 1 FITTING;1/2"NPT,.250-.350 CORD24 40-96062 2 CONDUIT LOCKNUT-1/2" 25 11861 1 MOUNTING BOX,FEDERAL HORN 26 70.02372 20 TERMINAL PIN CRIMP 27 70.02373 22 TERMINAL;PIN,CRIMP,14 AWG (2.528 48074 20 CABLE TIE;3/16 X 7-1/2,BLACK 29 125245 3 MTG INSERT;CABLETIE ATTACHMENT30 156925 1 LARGE PRINT POCKET,12 X 12 31 40-80064 1 FITTING;1/2 NPT,.150-.250 CORD32 216699 1 DEVICENET;FEED THROUGH CONN 33 45-00003 4 CAP SCREW;1/4-20UNC-2AX1 34 45-00093 2 CAP SCREW;1/2-13UNC-2AX1-3/4 35 193427 6 SELF DRILLING SCREW 10X1/2 36 193429 4 SELF DRILLING SCREW 8X1/2 37 41-50010 12 INSULATED SUPPORT CLAMP 3/8" 38 216787 1 HOOK,DOUBLE VINYL COATED 39 216687 1 LIGHT STROBE EMERG AMBER 40 229723 1 LIGHT STROBE EMER RED 41 234048 1 SH 12GA X 8.82 X 18.14 42 246757 1 EL,KIT DUAL LATE BREAK E-STOP

Manufactured Item: 246757 EL,KIT DUAL LATE BREAK E-STOP Revision: 2ITEM NO PART NO QTY DESCRIPTION

1 246753 2 PUSH BUTTON;E-STOP LATE BREAK 2 246754 2 CONTACT BLOCK;N.C.LATE BREAK 3 246755 2 CONTACT BLOCK;LATCH LATE BREAK4 246756 2 ENCLOSURE;1HOLE YEL LATE BREAK5 229819 2 LEGEND PLATES;EMERG STOP YEL 6 183555 20' CORD;#18AWG,2COND,TYPE SEOW-A 7 145248 4 FITTING;1/2"NPT,.250-.350 CORD

10 97794 4 1/2" SEALING GASKET 11 40-96062 4 CONDUIT LOCKNUT-1/2"

SEE ELECTRICALDRAWINGS IN BACK

OF MANUAL


43 183599 1 SWITCH;TOGGLE BOOT WAYTEK 44 229800 1 LIGHT LICENSE KIT FT 24V CNTRL45 183598 1 SWITCH;TOGGLE,SPST SEAL ON/OFF46 250022 1 SWITCH,3 POS SPRING TO CENTER 47 250013 1 CONTACT BLOCK,2 N.O. 48 250023 1 ENC,1 HOLE,22MM,IP65/N4X 49 229760 2 FUSE;AUTO BLADE 5A YELLOW 50 246765 1 DECAL BATTERY DISCONNECT 51 246767 1 DECAL FT INDICATING LIGHT R&A 52 246775 1 DECAL START UP/OPER DIGSY SYS 53 229828 1 DECAL,EL TMC ANTENNA POSITION 54 246777 1 DECAL 2650 CRUSHER PLUGGED 55 32144 2 END CLAMP FOR MOUNTING TRACK 56 10333 2 TERM;FEM DISCONNECT,#14-16 AWG57 10331 1 INSUL BUTT SPLICE;16-14 WIRE 58 113949 4 #14-#14 BUTT SPLICE W/ADHESIVE59 222069 1 TERMEND BARRIER FOR 222068 60 222082 3 TERM BLOCK JUMPERS FOR 222068 61 108208 10' 1/4" BLACK CONVOLUTED LOOM 62 246804 1' 16AWG MTV,GREEN,600VOLT 63 145263 4 #8-32X5/8 SCREW;ROUND HEAD,SS 64 237592 4 HEX LOCK NUT,#8 - 32 UNC,SS 65 16452 1 RD HD MACH SCREW;#4-40UNC X1/266 246809 4' EDGE TRIM;#150-B2X3/16 67 45-54025 12 RD HD MACH SCR;#6-32X1/2 68 45-54018 6 RD HD MACH SCR;#8-32X1/2 69 170404 6 TERM MARKING STRIP AUTO DIRECT70 70.02375 4 TERMINAL;PIN,CRIMP,10 AWG(6 SQ71 257128 4 SCREW;BIND HD;#10-32UNF-2AX1/272 246850 1 EL,BACK PANEL CGM ENCLOSURE 73 250010 2 CONTACT BLOCK,1 N.O. 74 257157 2 CONN,PLUG,DEUTSCH,3 PIN,BOOT 75 801586 4 CONN SOC TERM DEUTSCH 16-18AW 76 246793 2 CONN,DEUTSCH 3 PIN 77 257167 2 CONN,DEUTSCH 3 PIN LOCK KEY 78 246805 3 CONN,DEUTSCH 31 PIN LOCK NUT 79 246806 3 CONN,DEUTSCH 31 PIN WASHER 80 246802 1 CONN,DEUTSCH 4 PIN RECEPT 81 246803 1 CONN,DEUTSCH 4 PIN WEDGE LOCK 82 801587 10 CONN PIN TERM DEUTSCH 16-18 A 83 801586 10 CONN SOC TERM DEUTSCH 16-18AW 84 193449 3 CONN SOCKET DEUTSCH 2 PIN 85 193452 3 CONN SOCKET DEUTSCH PART LOCK

ELECTRICAL - PARTS LIST

E-Item: 246797 EL,ASB CAT ENGINE PNL FT UNITS Revision: 9 ITEM NO PART NO DESCRIPTION QTY

1 246792 METER;HOURMETER 2" 12-24VDC FT 12 246788 LIGHT CLUSTER ENGINE PANEL 13 246789 LIGHT CLUSTER HARNESS ENG PNL 14 183604 SWITCH;TOGGLE,SPST SEAL MOM 15 246787 SWITCH;TOGGLE SPOT MOM 3 POS 16 246807 SWITCH;TOGGLE,DPST ON/OFF 17 246790 KEYSWITCH;FT END PANEL 18 229714 VIBRATION DAMPING MOUNT 49 250315 ENGINE PANEL 1

10 183599 SWITCH;TOGGLE BOOT WAYTEK 311 246791 CONN;BULKHEAD DEUTSCH 31PIN FT 112 246793 CONN,DEUTSCH 3 PIN 113 246794 CONN,DEUTSCH DATA CONNECTOR 114 193449 CONN SOCKET DEUTSCH 2 PIN 115 193450 CONN PLUG DEUTSCH 2 PIN 116 193451 CONN,PLUG DEUTSCH PART LOCK 117 193452 CONN SOCKET DEUTSCH PART LOCK 118 801586 CONN SOC TERM DEUTSCH 16-18AW 519 801587 CONN PIN TERM DEUTSCH 16-18 A 2825 183615 PARKARD,4 PIN SHROUD CONN 126 183612 PARKARD,2 PIN TOWER CONN 127 110353 SLEEVE TERMINAL;1-2 MM WIRE 228 110354 PIN TERMINAL 1-2MM WIRE 429 110355 CABLE SEAL;2.03-2.85MM CA OD 630 246785 RECEPT:DATA LINK CAT ENG PNL 131 246801 CONN,DEUTSCH 3 PIN LOCK KEY 132 246802 CONN,DEUTSCH 4 PIN RECEPT 133 246803 CONN,DEUTSCH 4 PIN WEDGE LOCK 134 246805 CONN,DEUTSCH 31 PIN LOCK NUT 135 246806 CONN,DEUTSCH 31 PIN WASHER 136 246812 RECEPTACLE;DATA LINK CAP ENG 137 246808 EDGE TRIM;#150-B2X1/8 1'38 10327 TERMINAL;RING,#6STUD,#14-16 839 27537 INSULATED TERMINAL;8-10 STUD 840 91353 INSULATED TERM;1/4"STUD,12-10 441 10328 TERM RING;#8-10STUD,#10-12WIRE 242 257101 LAMP;585,24V,WEDGEBASE 443 246813 LABEL;INC/DEC FT ENG PANEL 144 246814 LABEL;RUN/IDLE FT ENGINE PANEL 145 246815 LABEL;DIAGNOSTIC FT ENG PANEL 146 246818 CONN,DEUTSCH 4PIN PLUG 147 246820 CONN,DEUTSCH 4PIN PLUG WEDGE 148 228314 LANYARD,12"SS.LOOP/EYE 1

SEE ELECTRICALDRAWINGS IN

BACK OFMANUAL

TRACK

Replaceable Track PartsSeals for Track Adjust 233510 &233511Bolt 233532Nut 233533Track Shoe 251248RH Link 279082LH Link 279083Track Bushing 279084Track Pin 279085Seal Washer 279086Bushing 279087Complete Pin Master 279088

(OPTIONAL) MAGNET

P/N 215748

P/N 45-12037P/N 45-60006P/N 45-42159

Magnet not included with orderPage shown for reference only

(OPTIONAL) SIDE DELIVERY CONVEYOR

42

Hydraulic Cylinder 175183Replaceable Parts for CylinderSeal Kit 255491Cylinder Pin 241003Cotter Pin 241004Extended End Clevis 241005

For Further Information on Hydrualicssee dwg in back of manual dwg 249341

(OPTIONAL) SIDE DELIVERY CONVEYOR

Conveyor notincluded with order

Page shown forreference only

Replaceable Belt Wiper PartsBlade 284901Twist Tensioner 48123 Replaceable Twist Tensioner Parts

Plunger 279131Spring 279132

Belt Wiper Ratchet Knob 279133254890 Pin 279134

Seal Kit 289447Replaceable Parts

(OPTIONAL) DUST SUPPRESSION

284123 DUST SUPPRESSION

11

12

5

10 8 9

37

1

24

13 2

6

14

4

DESCRIPTIONQTYPART NO.ITEMSTRAINER12841191KING NIPPLE32371922U-BOLT1379733PIPE NIPPLE52068314PLATE12277445HOSE CLAMP2253596WASHER245-600037WASHER445-600088LOCKNUT245-421609HEX CAPSCREW245-0012410ELBOW; 90128411711FEMALE TEE120436012ELBOW;90 DEG224400513BALL VALVE222584114

DESCRIPTIONQTYPART NO.ITEMSPRAY NOZZLE42841771COUPLING42841782ELBOW; 9022841173PIPE NIPPLE22841184KING NIPPLE;102371925FEMALE TEE22043606ELBOW;90 DEG22440057SUPPORT CLAMP31270448HOSE CLAMP10253599SPRAY NOZZLE MOUNT228412010DUST SUPPRESSION ASSY128412311DECAL KIT125077612BLACK HOSE98'-5"23718513HEX CAPSCREW445-0009314WASHER845-6000615LOCKNUT445-4215916

13

A

9

5 7

10 14 15 16

2

1

13

1112

8

6

59

5 9 5 9

B

B

DETAIL A

C

SECTION B-B

DETAIL C

8

9

5

4

3

2

1

13

Dust Suppression notincluded with order

Page shown for reference only

E-Item: 227472 DECAL PKG;FT2650 PLANT Revision: 7 ITEM NO. PART NO. DESCRIPTION QTY.

1 139088 LUBE POINT 102 807517 WARNING ... 23 139089 FIRE/EXPLOSION HAZARD 14 129562 IMPORTANT-MANUAL ENCLOSED 15 74958 FOR V/F GEAR CASE 16 46-60044 ROTATION ARROW 17 114929 DANGER,ROTATING PULLEY 211 221578 BUILT IN USA 416 185173 WARNING,MOVING TRACKS 417 54880 CAUTION NO STEP 218 114928 WARNING,ROTATING PULLEY 219 139085 DIESEL FUEL ONLY 121 114927 CAUTION,FALLING/FLYING 222 139083 WARNING,LOADING AREA 323 202607 WARNING CB VALVE HAZARD 224 221583 FAST TRAX 225 139014 SERIAL PLATE 327 229434 KIT FT2640D 128 220763 KPI/JCI BRAND 229 254818 FT 2650 2

3 Deg Level Indicator Assy 283353 1 Deg Level Indicator Assy 283349

DECALS AND LEVEL INDICATOR

FT2650 Face Plate Decal 216768

FT2650 Trans Digsy Decal 246770

FOR HYDRAULIC AND PIPING DIAGRAMS AND PART NUMBERS SEE DRAWINGS INBACK OF MANUAL

Hydraulic Assembly 279630Piping Tracks 229532Piping Crusher 229533Piping Feeder 229534Piping End Del Conveyor 236172Piping Jaw Wedge 281114Piping Set Up 281148Piping Optional 20 GPM Stacker 212688Piping Pump to Tank 269836Piping Engine 25714

HYDRAULIC ASSEMBLY

Track Mount Solutions

FFFFFor Seror Seror Seror Seror ServiceviceviceviceviceKPI -Toll free - 800-532-9311 (605-665-9311)

Fax- 800-514-6115 (605-665-9348)JCI - Toll free - 866-875-4058 (541-736-1400)

Fax - 541-988-9501

For PartsFor PartsFor PartsFor PartsFor PartsKPI - Toll free - 800-766-9793 (605-665-9793)

Fax - 605-665-9348JCI - 888-474-0115 (541-736-1400)

Fax - 541-988-9487

replacement parts replacement parts · 2018-07-09 · page 3 this bulletin contains replacement...

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