report 676 · 2009-05-02 · report no. 676 surface heat-transfer coefficients of finned cylinders...

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REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to determine and correlate ihe experi- mental mmface heai-transjer coefitienis of jinned cylindtv8 with different air-stream cooling arrangements was con- ducted at the Langley Memorial Aeronautical Laboratory from 1982 to 19278. l% %edigafion covered the. de- termination of the e$ed of jin width, jin space, jin thick- ne8.s, and cylinder diameter on the heat transfer. Whd- tunnel test8 were made in the free air 8h’eam m“th and without ba~ti and also with txLrt”ou8demke8for creating a tuTiMent ah 8tream. Test8 were also made with blower coding. A wriation of the initial turbulence of the tunnel air 8tream wa8 found to huce little effect on the heat transfer. Correlation of the surface heat-transfer coe~ent8 w found po88ible by plotting a factor involrnng the hmt- tran8fer coe~ent8, the fin *pace, and the conductivity of the cooling air aga&t a factor involving the selaei@, the. denmly, and the vi8c08i@ of the cooling air and the $n 8pace, the fin width, and the cylinder diameter. INTRODUCTION The large number of variables that affect the heat transfer from finned cylinders and the complexity of their relationships makes it diilimlt to detmmine opti- mum fi designs from experimental data alone. In- vestigations at this laboratory (reference 1) have shown that the heat transfer csn be calculated from an equa- tion involving the fin dimensions, the surface heat+ transfer coefficient g, and the thermal conductivity of the metal. The value of g depends on the fin design, the air-stream characteristics, and the method of cool- ing. The air-stream characteristics include the weight velocity, the conductivity, the viscosity, and the in- tensity and the scale of the turbulence of the cooling air. No satisfactory method of calculating the heat- transfer coefficient q has been found and its value must therefore be experimentally determined. In previous experiments, the value of g was tit established for cylinders having fins of wmious dimen- sions tested in a wind tunnel without cylinder bafk (reference 1). These tests were undertaken before baffles were generally used around the cylinders of radial air-cooled engines. Tests were later made to determine g with several types of baflie. (See reference -- 2.) These tests were made prior to the introduction of the pressure-baffled engine and were made in the wind tunnel with the air stream passing mound and through the baffles. At this time, an investigation was also made to determine the advantages of the completely jaoketed iinned cylinder in -which the cooling air is forced through the jacket by means of a blower as com- pared with the pressurc+baflledengine. The surface heat-transfer coefficients and the pres- sure differences across the cylinders were determined with blowez cooliug for a number of cylinders having di.flerent h designs (reference 3). Further teds in a wind tunnel (reference 4) wme made on cylinders with & more closely spaced than those tested in references 1, 2, and 3 in order ti determine the coef.licients with blower cooling and with and without baffles. ~ addi- tion, tests were made to determine the pressure dMer- ences for a variation of air flow across a large number of jacketed cylinders and cylinders with bailies and also _ to determine the air flow betwem the fins (references .. _ 5, 6, and 7). The investigation has been extended to obtain addi- tional data on the effeot of the tin dimensions on g. Cylinders of three different diameters have been tested . ta determine the effect of diameter on the pressure drop and the heahtrmsfer coefficient. Several copper cylinders with different h widths and spacings rmd one rknirmm-alloy cylinder were tested primarily to substantiate the effect of thermal conductivity in the heat-transfer equation previously mentioned. Data are also presented in this report showing the effeot of turbukmce on g over a range of turbulence intensities. The object of this report is to present the recent infor- mation that has been obtained on the heat-transfer coticient q and, in addition, to show that all available data on g can be correlated for each air-flow arrangement in terms of functions defining a single curve and involv- ing the fin dimensions, the cylirider diameter, and the air-stream characteristics. This information shotid -. permit the calculation of the best fln proportions for the conditions of air flow that m-eof general interest. 651

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Page 1: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

REPORT NO. 676

SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERSBy HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN

SUhiMARY

An irmestigaticm to determine and correlate ihe experi-mental mmface heai-transjer coefitienis of jinned cylindtv8with different air-stream cooling arrangements was con-ducted at the Langley Memorial Aeronautical Laboratoryfrom 1982 to 19278. l% %edigafion covered the. de-termination of the e$ed of jin width, jin space, jin thick-ne8.s, and cylinder diameter on the heat transfer. Whd-tunnel test8 were made in the free air 8h’eam m“th andwithout ba~ti and also with txLrt”ou8demke8 for creatinga tuTiMent ah 8tream. Test8 were also made with blowercoding.

A wriation of the initial turbulence of the tunnel air8tream wa8 found to huce little effect on the heat transfer.Correlation of the surface heat-transfer coe~ent8 wfound po88ible by plotting a factor involrnng the hmt-tran8fer coe~ent8, the fin *pace, and the conductivity ofthe cooling air aga&t a factor involving the selaei@, the.denmly, and the vi8c08i@ of the cooling air and the $n8pace, the fin width, and the cylinder diameter.

INTRODUCTION

The large number of variables that affect the heattransfer from finned cylinders and the complexity oftheir relationships makes it diilimlt to detmmine opti-mum fi designs from experimental data alone. In-vestigations at this laboratory (reference 1) have shownthat the heat transfer csn be calculated from an equa-tion involving the fin dimensions, the surface heat+transfer coefficient g, and the thermal conductivity ofthe metal. The value of g depends on the fin design,the air-stream characteristics, and the method of cool-ing. The air-stream characteristics include the weightvelocity, the conductivity, the viscosity, and the in-tensity and the scale of the turbulence of the coolingair. No satisfactory method of calculating the heat-transfer coefficient q has been found and its value musttherefore be experimentally determined.

In previous experiments, the value of g was titestablished for cylinders having fins of wmious dimen-sions tested in a wind tunnel without cylinder bafk(reference 1). These tests were undertaken beforebaffles were generally used around the cylinders of

radial air-cooled engines. Tests were later made todetermine g with several types of baflie. (See reference --2.) These tests were made prior to the introduction ofthe pressure-baffled engine and were made in the windtunnel with the air stream passing mound and throughthe baffles. At this time, an investigation was alsomade to determine the advantages of the completelyjaoketed iinned cylinder in -which the cooling air isforced through the jacket by means of a blower as com-pared with the pressurc+baflledengine.

The surface heat-transfer coefficients and the pres-sure differences across the cylinders were determinedwith blowez cooliug for a number of cylinders havingdi.flerenth designs (reference 3). Further teds in a

wind tunnel (reference 4) wme made on cylinders with& more closely spaced than those tested in references1, 2, and 3 in order ti determine the coef.licients withblower cooling and with and without baffles. ~ addi-tion, tests were made to determine the pressure dMer-ences for a variation of air flow across a large number ofjacketed cylinders and cylinders with bailies and also _to determine the air flow betwem the fins (references . . _5, 6, and 7).

The investigation has been extended to obtain addi-tional data on the effeot of the tin dimensions on g.Cylinders of three different diameters have been tested .ta determine the effect of diameter on the pressure dropand the heahtrmsfer coefficient. Several coppercylinders with different h widths and spacings rmdonerknirmm-alloy cylinder were tested primarily tosubstantiate the effect of thermal conductivity in theheat-transfer equation previously mentioned. Dataare also presented in this report showing the effeot ofturbukmce on g over a range of turbulence intensities.

The object of this report is to present the recent infor-mation that has been obtained on the heat-transfercoticient q and, in addition, to show that all availabledata on g can be correlated for each air-flow arrangementin terms of functions defining a single curve and involv-ing the fin dimensions, the cylirider diameter, and theair-stream characteristics. This information shotid

-.

permit the calculation of the best fln proportions for theconditions of air flow that m-eof general interest.

651

Page 2: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

652 REPORT-NO. 67&NATIONAL ADVISORY CGMMITTEE-FOR AERONAUTICS

The present report include-stests on 58 cylinders wit]fins having widths from 0.37 inch to 3 inches, mewspaces from 0.010 inch to 0.50 inch, and mean thicknessesfrom 0.026 inch to 0.27 inch. The resultsof sornof the testshave aIready been published. The variatio]in cylinder diameter was from 3.66 to 6.34 inches.

The tests were conducted at the Langley MemorhAeronautical Laboratory from 1932 to 1938.

APPARATUS

TEST CYLINlt ERS

A description of the cylinders tested and the air-fio~arrangements used is given in table I.

TABLE 1.—@linder8 te8ted

Ffn %%l[ek- ametorllws at fin[n.) root

(fn.)

. —

.Fm

.333

.laa

.130

.110

.Om,Oaa,m07s

.040

.OM,038.02-5,Oaa.038.040.040.036.035 , da.084 .

:%.040.035.038.038.038

:$%.040

:%

%.085.086.038.Ma.038 ‘ 3.08.CGQ 8.34

.081

> 4.aa

.038

:W,+

I I

-.

IvIaterhl

.,

w . . . . . . . . . . . . . .

. .copper ------------

teal---------

Jumimrrnelloy--twlL-.._...-_-

Fln abepe

apered.

teetenguh

-

-

Io%ar:ange-nent 1

L4.L41,4.1,41,4LLL4.LL;!

(aa.4*8.!,za:

Laa1,&a.1,.2.8.I,&&LL

$$$

pi

1:1,41,& a1,& 8.1,&8.1,%8.a.a8.aa3.

a

L4.

~Nunrkre fndteate:L aylhdar LQfrea &kakeam, nobatikz oyltrrderfn free alr str& dndeu enehxed In M%%’’L%o%%%jylns the ah.4, eylhrder In free elr etream witlr axle 48 to air stmrn.

The fin section in figure 1 shows the significance cw, fln width; s, fin space; s~, fin space at the fin rooiand t, fin thickness. The test cylinders were electti

tally heated and were tested with guard rings, asdescribed in reference 1. The assembled over-alllength of the test section and the gumd rings was, illevery ewe, approximately 10 inches. For conven-ience in referring to the finned cylinders, a nomen-clature giving the fin space, the fiu width, tind tha finthiclmess has been devised. For example, the desig-nation 0.101-0.67-0.035 represents a finned cyli[dorhaving on average fin space of 00101inch, o fin wi(ltll

., Ls 7t

~2

FIGUREl.—%tlrm showing s!gnlahmm of w, g, a,, and t.

of 0.67 inch, and an averqge fin thickness of 0.035 inch.

The designations corresponding to the cylinders intable I can be obtained by combining the values givenin columns 2, 3, and 4,

BAFFLES AND JACK ETS

The type of bdlle used for the tests of tho cylinderwith baffles in the free air stream is shownin figure 2 (u).

(a) BeMe. (b) Jacket.FIQUEE8.-TYLM of bm%.eand Jacket uaad in tunnel and blower-ccwllng tests.

The ratio of the area of the exit to the mm. l.wtwwmthefins was approximately 2.

The apparatus used in tho Mow’er-cooIing tests isdescribed in references 3 and 5. The jadcet usccl inthese tests is shown in figure 2 (b). The rrdio of theentrance or the exit area of the jacket to the flow areubetween the fins was approximately 1.6 for all of thecylinders except the coppor cylinders, for which theratio varied from 1.0 to 1.7.

Page 3: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

SURFACE HEATJi’RANSFER COEFFICIENTS OF FINNED CYLINDERS 653

TESTS

The taste covered in this report are listed in table I.In addition to the blovmr+coling tests, this workincluded wind-tunnel tests with bafiles, without baffles,and with the cylinder axis at 45° with respect to theair stream. The methods of testing have beendesoribed in referwmes 1 to 5.

The ksts to determine the effeot of turbulence onthe heat-transfer coefficient were made in the windtunnel with the 0.077-0.37-0.035 steel cylinder withbaffles start~&g90° from the front of the cyIinder (180°opening) and with various devices for creating differ-ent amounts of turbulence. Tests with small-scale tur-bulence were made for the following four conditions:

(1) With honeycomb.(2) With screen.(3) Without honeycomb or screen.(4) With honeycomb and screen.The honeycomb was constructed of 0.35-inch-diam-

eter tubes of 3-inch length. The aoreen was of %inchmesh with wires of 0.092-inch diameter and was si.mikrto a screen previously tested at the National Bureauof Standards for its turbulence-creating properties (ref-erence S). In the tests of reference 8, the screen wasfound to produce a very turbulent flow when placed141 wire diameters ahead of the point of measurement.In the present teats, an indication of the intensity ofturbulence was obtained for the foregoing conditionsby the conventional sphere method. The turbulencefactors were determined with a sphere 4 inches in di-ameter by the method described in reference 9. Thefour conditions of turbulence gave the following tur-bulence factors, which indicate the rsxige covered:

With honeycomb ____________________________ 1.41Without honeycomb or scrwn ----------------- 1.89Withscreen --------------------------------- 2.96With honeycomb and scram___________________ 3.21

A large value of the turbulence factor indicates ahigh degree of turbulence.

A larger scale turbulence was produced by placinga drum of 9-in& diameter various distances betweem0.3 inch and 13 inches ahead of the test cylinder. Thesetests were made with the mie of the drum both per-pendicular and parallel to the cylinder mis.

Tests previously reported (reference 10) showed highrates of heat flow when the tln-plane~air-st,reamanglewas between 30° and 60°. Evidence shows that thefront portions of cylinders placed within an N. A. C. A.cowling are cooled by a flow consisting mainIy of Iargeswirls incident upon the fins at various angke. It isvery like~ythat, in the testa with an N. A. C. A. cowl-ing, the flow phenomena between fi may be similarto that with different fin-plane@r-stream angles. Inorder to obtain more complete data on this subjeot,the range of the previous tests on fin-plane/air-streamangle has been extended to determine the e&ct of fin

dimensions on the heat transfer of cylinders having afi-plane/air-stream angle of 45°.

The heat lost from air-cooled engine cylinders bydirect radiation is genedy considered negligible ascompared with the heat lost by convection. Someconsideration has been given, however, to the merits ofblack-enameI surfacea for improving the heat transfer.Wind-tunnel tests were made to determine the effect ofdHerent thicknesses of black enamel and of oiled sur-faces on the surface heat-transfer coefficicintof a cylinderwithout fine. The use of a surface without fins avoidedany effect of change of space between fins caused bythe enand or oil thickness. The enamel was a blackbaking japan applied by spraying and was baked for1 hour at 400° l?.

With blower cooling, meas~ements were made ofthe heat trmafer, the weight of air used, and the pres-sure drop; with the other three air-flow arrmgements,only heat-transfer measurements were obtained for ammge of tumnelair speeds.

SYMBOLS

Cp,specific heat of fluid at constant pressure,B. t. u. per pound per ‘F.

d, diameter of pipe, inches.d., equivalent diameter of duct [4ws/2(w+s)],

inches.D, cylinder diameter at ti root, inches.g, acceleration of gravity, feet per second per

second.k=, thermal conductivity of metal, B. t. u. per

square inch through 1 inch per hour per ‘F.k=, thermal conductivity of air, B. t. u. per square

inch though 1 inch per second per ‘F.1, equivalent length for straight tube (@J, feet.g, surface heat-transfer coefficient, B. t. u. per

square inch total surface area per hour per‘F. temperature difference between surface _ .and inlet cooling air.

qa,, surface heat-transfer coefficient, B. t. u. persquare inch total surface area per hour per‘F. temperature difference between surfaceand average cooling air.

Rm, average radius from center of cylinder to

( )finned surface ~+~ , feet,

R~, radius from cent& of cylinder to fin root(D/2), inches.

s, average space between acljscent fin surfaw,inches.

‘%, space between adjacent fin surfaces at fin root,inches.

i, thickness of fins, inches.U, over-aU heat-transfer coefficient, B. t. u. per

square inch base area per ‘F. temperaturedifference between cylinder wall and coolingair per hour.

——

-.

Page 4: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

654 REPORT NO. 676—NATIONAL ADVISORY COMMITTEE FOE AERONAUTICS

V, velocity of air in tunnel throat in air-flow ar-rangements 1, 2, and 4 or average velocitybetwoeu fins in air-flow arrangement 3, feetper second. (See table I.)

w, fin width, inches.W, quantity of air flowing, pounds Per second.

P19S

/%!7,

Pad?

P@,

P>

Cl,/%

Apl,

Apz,

---specfic weight of air in front of jacket in air-

flow arrangement 3 or specific weightof airin tunnel throat in front of cyIinder in air-flow arrangements 1, 2, and 4, pounds percubic foot.

8peoific weight of air in rear of jacket in cool-ing method 3, pounds per cubic foot.

average specific weight of air PU7+PS9

2 ? poun~

pm cubic foot.specific weight of air at 29.92 inches Hg and

80° F. (0.0734 lb./cu. ft.), pounds per cubicfoot.

equivalent angIe of curvature [a+ T/2), radi-

(S~V&. 2(b)), radians.absolute viscosity of air, pounds per second

per foot.pressure ditlerence ~ross cylinder, inches of

water.premure difference caused by loss of veloc-

ity head from exit of skirt of baffle orjacket, inches of water.

Ap~,til, total pressure difference across! set-up (Apl+ApJ, inches of water.

COMPUTATIONS

The surface heat-transfer coefficient g was obtainedby dividing the heat input per hour by the product ofthe totaI cooling-surface area and the difference betweenthe average temperature of the cooling surface and theentering-air temperature. A. complete description ofthe methods used in calculating the results has beenpresented in re~nces 1, 3, Al and 5. --The viscosityand the conductmity of the air were based on an averageof the cylinder and the mean air temperatures for air-flow arrangement 3 and on an average of the cylinderand the tunnel-throat temperatures for air-flow arrange-ments 1, 2, and 4. The temperature of the outlet airwas calculated from the heat input to the cylinder, thequantity of air flowing over the cylinder, and thetemperature of the inlet air. Ml tunnel air speeds andpressure dfierences have been corrected to a specificweight of air of 0.0734 pound per cubic foot.

In studies of the heat transfer from pipes, it is CUS-tomary to base the average heat-transfer coefficientg., on the diilerence between the average surface andthe average fluid tanperatures. In the application offinned-surface heat-transfer data to engine cylindersand to the calculation of optimum fin constructions to Imeet various conditions of weight and pressure drop, it ,

has been found advantageous to base q on tho diflorencebetwean the entering inlet-air temperature and thoaverage surface temperature. When the ovor-alI hoat-transfer coefficient Z7is calculated from q=,)it is ncccs-sary to determine the temperature rise of the uir, Thistemperature rise, in turn, depends upon the vnluc ofthe ~ that is being determined. For optimum fin cal-cuIationa with limiting pre&ure differences, it is readilyseen that the use of q=~complicates the problem. If theeffect of flow-path length on L based on irdet-air tem-perat~e, is Imown, the calculations of the heat trtinsfmcan be made in a simple reamer. In the present in-vestigation, the eflect of flow-path length on q based oninlet-r@ temperature has been determined over a rangeof le~ths that is large as compared with the rangefound on aircraft-engine cylinders.

k. additional advantage in using q or U based onthe inlet-air temperature is that the over-all heat-tranafer coefficient U’is proportiomd to the rate of heattransfer, which is a function of the power developed.Thus an increase of U is also an indication as to howmuch the power can be increased. The proportionalityof the mwr-alI heat-transfer coefficient tc the mte ofheat transfer does not hold for V based on tho averageair temperature. The heat-transfer coefficient in thopresegt report for the blower-coohng set-up have beencalculated; both the difference between the averagesurface and the average air temperatures and the differ-ence between the average surface and the inlet-airtemperature were used. The heat-transfer coefficientsbased on the former temperature difference were calcu-lated tx--detenqine wh@her factors used to correlatcpipe data would be applicable to finned-cylinder data.For the other air-flow arrangements, only the inlet-airtemperature difference was used.

SURFACEHEAT-TRANSFERCOEFFICIENTS

The over-aII heat-transfer coefficient ZJ of finnedcylinde~wcan h calculated from the following cqua-tion, which wm derived in referomo 1:

‘=*[:(l+%)hnl’aw“)where a= J%jTt and w’=w+i12. “Equ=tiori-(l) hasbeen experimentally verified for a large number of steelcylinders having a thermal conductivity km of 2.17B. t. u. per square inoh through 1 inch per lu-mrpcr ‘F.

In the present investigation, further verification hasbeen made of this equation for pure copper, in whicht~ was taken as 18.04, and for aluminum Y alloy, inwhich km was taken as 7.66. When aluminum orrduminumalloy is hereinafter mentioned, aluminum Yalloy is meant. The results of these tests are shown in6gure 3 for three copper cylinders having different tinkigne and for one aluminum-alloy cylinder. ‘rhse~ylinderswere tested with blower cooling. The values~f U calculated from equation (1) conform reasonablyrell with the experimental values of V. .

Page 5: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS 655

In equation (1), variables km and q depend uponexperimental tests. Su.tliciently accurate data aregenerally available for the vahles of k=. The variouspowible factors that could affect the surface heat-transk coefikient q of firmed cylinders may beenumerated as follows:

I. (lmracterietica of surface.2. Intensity and scale of turbulence.3. Fin and cylinder dimensions: space, width, thick-

ness, and diameter.4. The weight velocity, the conductivity, and the

viscosi@ of the cooling air.

<11 I/r All

/ —.s ~ Calculated

/ I , Experimental4

I (&.) (g.) (I.L)1.Set-up I AIateriol

)(a . . . . . . . . . . . . 0.cm 8 0.035 Blowszcooling. .. ----- OOPD%(b . . . . . . . . . . . . .G35 a

\

.Cm .-–.do ---------------- .@ . . . . . . . . . . . . .09 8 . m .----do ----------------(d ------------ .20 L(I8 .Om ---_& ---------------- A&&mm

FIGURE~.–Comsmrlson ofmkoletedsnd eqwhnenklvalnes of Wormehle ofiighthermsl conductivity.

The effect of each of these factors will now be con-sidered.

EFFECT OF SURFACE CHARAOTEIUSTIf3

The results of the tests on the smooth-enameledcykder are shown in figure 4 for wind-tunnel tests ata constant air speed of 52 miles per hour. These testsshow a sIight improvement in q with enamel thicknessesup ta 0.002 inch; beyond this thickness, the heattransfer decreases and, with thiclmeases greater than0.005 inch, it becomes less than it is without enamel.The highest heat transfer is presumably obtained with

just sutTicient enamel to produce a smooth, blacksurface; any further increase in thickness results in alowered heat transfer caused by decreased thermalconductivity.

In the tasts to determine the effect of an oil film onthe heat transfer, the effect of the air stream and theheated cylinder surface was continuously to decreasethe oil-film thicku~; and it was difEcuIt to arrive ata satisfactory conclusion from these tests. The oilfihn had no measurable effect on the heat transferobtained during these twte.

EFFECT OF TURBULENCE

The results of the tests with different devices fororeating turbulence =e shown in figure 5. A singlecurve adequately represent the data for design pur-poses. A maximum deviation of the tast points of

Ehcmel thickness. in.

Fmurm4.-EfWt ofens.mslon surfncsheat-tmMercne5cIent gofasmootheyh.

approximately 10 percent is caused by placing the9-inch drum parillel and at distances between 0.3tich and 13 inches from the test cyIinder. The drumin this position caused a blocking eifect in addition tothe air swirl, and the condition is therefore outside therange of useful design. If the test points for thiscondition me disregarded, much Iws deviation “kobtained and the conclusion may be drawn that thescaIe and the intensity of turbulence in the tunmd airstream for the range covered jn these *ts have aninappreoiab~eeffect on the heat transfer.

Although the turbulence impressed upon the airstream had little ellect. on the heat transfer, anotherflow condition produced between the fins when the fi-planelaix-stream angle lies between 30° and 60° hasresuIted in high rates of heat transfm (reference 10).

Page 6: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

REPORT NO. 676--NATIONAL ADVISORY CQMIWTTEE FOli AERONAUTICS —

I I I IO &X ff2 8Cfr?@7 + hmeycambA hheycomb I❑ No honeycomh. or grk’

1

x //2x 42 acre&h IG W&urn “mounted pkrullel to

cylinder-no honeymmbb 9’ drum moun+ed crosswise to

cyfinder-rro honeycamb/

x

#I

. .

e rA

*

1

/

G-*

0

f

>

/

/

/

/

/

40 60 m - fm /.?0Velocity, m p. h.

l?murm5.—liMmtof turbtdenee devfae on the owr-sdl heat-transfer eoodlelent Vofthe0.077-0.67-0.035cylinder wfth W boMes.

.5poce befw%n fire,a, in.

FIGURE 6.—P.9rosnts.gsd~e fn tnm~ture dfEarence of cylb.rdem with a En-plane/atr&ream angle of 45° as e.ompered wfth the came oyIfndersat a dn-pkme/afr-stream angle of W.

Although the nature of the flow betwecw the fins forthis condition is not definitely known, lftmpblack-kerosene pictures of the flow over the fin surfaces indi-cate that, when the air stream strikes tho fiJIs at anoblique angle, vortices formed between the fins movearound the cylinder with the general flow. Additionalinfor~~tion om the rwult of this condition is given @figure=6. This” figure shows the percentage improvo- ‘-‘merit-m cooling obtained with the 45° fin-plmm/riir-streafi” angle as compared with the parallel-flow con-dition= for the front and the rem locations on thecyIindcy for a range of fin spacing. Iii generfd, theimprovement becomes less with closely spaced fins,

.: -EFFECT OF CYLINDER DIAMETEJ?:.

Th~ data on ‘q for the 0.124-0.50-0.026 cylinder of3.66-inch diameter and the 0.12-0.52-0.03 cylinder of

.40

.m

m

5’”-1 I I I I I lkl%n---l-l

m?

.- ...

.01-f .2 6810

Vlsl;,Ib.j-e+q. f+.?0

FmunE 7.-SMace heat-transfer coefllclent- g for two cylhder dfametem.

6.34-inch dhuneter mc plotted ill figure 7 to show t.hctiect of cylinder diameter. For the range of- dutaobtained, the. relation betwecnvenimitly expressed by

Empirical functions determined

q mu{D call bo con-

.—

from test,swith coiledpip& show that q ~aries as an inverse fumction of theradius of curvtiture of the coils (referenoe 11, p. 179).Little information is available to indicate more com-pletely the relationship between the cylinder dirtmoterand g.

Page 7: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

SURFACE HEAT-TRANSFER COEFFICIENTS OF l’lNNZD CYLINDERS 65’7

CORRELATION OF VARIABLES AFFECTING q

In the meohanism of heat transfer by convection inpipea, the veloeity gradient across the stream does notfollow any simple relation but apparently involves twozones: the iilm layer and the turbulent core. Threemethods of attack have been used to predict the heattmnsfer, namely:

1. By mdhematicd analysis.2. By analogy between results from befit tmnsfer and

friction. ‘3. By dimensional analysis.With turbulent flow, the application of mathematical

analysis has met -withlittle success. &mlogim betweenheat transfer and friction hold only for simple cases,such as for straight pipes. The use of dimensionalanalysis has been the most successful method of attack,the constants in the equations being experimentallydetermined. For the conditions of ticous flow, mathe-matical analysis has been used with greater succees; hereagain the experimental results me checked only byapplying empirical correotiona to the theory.

The heat transfer of straight pip= and ducts has beencormhted by means of various dimenaiordess factors.McAdams (reference 1I, pp. 203–210) has recorreIateda greater part of the available data on straight pipea inthe viscous region recording to a theoretical equationthat assumes a parabolic velocity distribution and anabsence of free convection currents. This equation canbe approximately reprcwmted, for values of WcP/kJgreater than 10, by the equation

(2)

By the substitution of the weight velocity rmd thearea for W, equation (2) can be rearranged ns follows:

(3)

For air, the Prandtl number, cpP/k=, is approximately1, and substitution in equation (3) giv~ the NusseItnumber as a function of the Reynolcls Number and thecl/1mtio of the pipe

(4)

The designation of the symbols are as previously givenbut the dimensions are so chosen as to make both sidesof equations (2), (3), and (4) dimensionIeas.

Colburn (reference 12) has pointed out that Mc-Adams’ correlations show that data on heating fallabove the theoretical curve rmcl that data on coolingfall about equally above and below the theoreticalequation. Colburn attributed the discrepancy be-

tween the theory and the data to free convection effectsand to velocity distributions different from that as-sumed in deriving the equation. Accordingly, ColburnampMed equation (2) to include these dects by intro-ducing a factor @, which involves the Grashof numberand the ratio of the viscosity of the fluid, based on anarithmetic mean temperature of the hid to the vis-cosity of the fluid based on an mwra.geiluid-flm tem-perature. Equation (2) has been found, however, toapply with a fair degree of accuracy when the Grashofnumber and the ratio of the viscosities me approxi-mately L

For the turbulent region, the Nusselt number hasbeen found to be a function of the ReyuoIds Numberand the Prandtl number; and, as the value of thePmndtl nmnber is approximately 1 for air, it can beeliminated from the equations with little error.

In previous investigations, the heaktransfer data of , ““rectangular ducts have been correlated in a mannersimilar to that of pipes by using an ‘(equivalent” diam-eter equal to four times the area of the duct divided bythe perimeter. Practically no data are available on theeffect of curvature in ducts other thcm pipes. In testson coiled pipes, the Nusaelt number was found to be a

function of the ratio of the radius of the pipe to theradius of curvature in addition to the factors alreadymentioned.

The correlation of heat-transfer data for finned cyl-inders is made more difiicult than the correlation forpipes because of the complicated shape of tied cyl-inders and the fact that the boundary-layer velocitygradient between the iine from the front to the rearprobably chariges. The flow passages between the finsof finned cylinders can be considered as curved ducts,especially when baflles or a jacket is used. It is possiblethat the variables-heat-transfer coefficient, cylinderand fi dimensions, and air-stream characteristics—can be correlated by means of one or more of the dimen-sionless factors considered in the foregoing paragraphs.Owing to the difEcuIty of applyimgmathematics to thisproblem, recourse -washad to the cxsperimentalresultswith blower cooling to determine empirical relationshipsfor correlating the data.

Colburn (reference 12) found that, in the turbulentregion, data on pipes could be correlated if the viscositywas based on the b temperature of the fluid, a meand the average surface and the average fluid tempera-tures; whereas, in the viscous region, it made no differ-mce whether the fluid or the film temperature was used.[n the following cm-relation of heat-transfer data, thetiscosity and the conductivity of the cooling air for both;he turbulent and the viscous flow regions were b~sed onhe ti temperature of the fluid.

...-

Page 8: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

658 REPORT “No. 676—NATIONAL ADVISORY C.CWMITTEE FOR AERONA~lCS ‘-”.-

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BmuRE 8.—Retatlon batwae.n tk%.orslnvolvfng q-, fin dlmenstona, and ak-atieam atmractdstkx for blorver OxdIng.

Page 9: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

S’URFACE HE.AT-TRANS~R COEFFICIJiJNTS OF F~. CYLINDERS 659

6W.CUW

3Lkwwl

An,acm“/k- 2a 3un :nfi

7;8

s (LnJa330

.270

.220

.170

.140

.150

./85

: ;?5.210. 13!.102

,.w (h.) t (in.)/.47 0.270f. 47 .2301.32 .180/.3.? . f30{.22 . fro1.22 .090/.22 .0651.22 .100.97 .075

t.2z .0401.22 .0351.2.2 .035

3- s (inJ w Gd t@) cygyer s [inJ w [in) t fin.)’0.2100.97 0.040 v O::;: 0:% f::: .

; ;;~ .97 .04TI q 29.97 4;: : :7 .060 .37 .040

.077 .97 .101 .37 .035

.048 .97 .035 D 3.2 .077 .37 .035

.022 .97 .035 D .= .048 .37 .0.35 .

.210 .67 .040 4 34 .022 .37 .035 -

.Ilo .67 .040

.101 .67 -035 , i 1 III 1111

.077 .67 .035

.046 .67 .035

.022 .67 .035

34 6 MOO .2 34 6 I0,CKX7

* (a)O@inder h be amahaam, no bafEae.

FIGUIE 9.—R8lation between factomlnvol~hg q, b dimetionet cyllndez dtameter, and ti+tmam ebwaoterktfcd.

Page 10: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

660 mpoRT No. 676—NATIONM mvmom .C0Mhflm13EFOR AERONA~lCS

I

[- — .,. .- -. .

/! n ! ! !

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(b) Cyllndsr In frea sfr stresm, M@ MW?.

FIttUIiE9–Coutinue&-RelntIon between fwtore invotvIng ~, fln dimensions, cylhrder diameter, and nlr-strwur cMuedcrlst[u.

Page 11: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

SURFACE HEATWRANSFER COEFFICIENTS OF FINNED cYImnmRs

I I

1--1

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+ s (inJ w (ird tOnJ0.330 1.47 0.270

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9–Contfnued.-Relatfcm bstwsen fsctars lnvcdvfng q,ffndfmensfom, c@fnder dku.netsr, snd sir-str~ dmmcMstfm.

.

Page 12: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

662 REFOET NO. 67&NATIONAL ADVLSORY COMMI’lTEE FOR AERONAUTICS

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BIGURE9-Oontinned.-EeintionMtweenfnctoraLuvolvingg,5 dhnfmIon& cgI&der dkoeter, and atr-etrcam cbaraeterlstka.

Page 13: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

SURFACE HEAT-~SFER COEFFICIENTS OF FINNED CYLINDERS 663

In the correlation of the data of the present tests, thehmfitransfer coefficients were based on the d.iflerencebetween the average smface temperature and the aver-age fluid temperature. The correct temperature d.Mer-ence to use in calculating heat-transfer coefficimts de-pends upon the temperature distributions of the sur-face and the fluid aIong the duct length. In cases wherethe surface temperatures remain approximately con-stant throughout the kmgth of the duct, the correct av-erage temperature difference is the logmithmic meanaverage. In cases where the surface temperatures riseIinearly with that of the fluid, as is practically alwaystrue for air-cooled finned cylinders, the difference be-tween the average surface and the average fluid tem-peratures should be used.

In the present investigation, little success toward cor-relating the data was had by p~otting Nusselt nnmberaga~st Repolds Number as is clone in the heatitransfertests of pipes in the turbulent region or by plotting theresults in which the factors in equation (4) were used.The equivalent diameter and the length of passage wereused in these calculations. The calculations showedthat the Grashof number and the ratio of viscositiesmentioned previously were practically 1, so that thefactor * was considered not to enter into the correlation.

After several trials, it was found that the best corre-lation of the data could be obtained by plotting asfoIIows:

(5)

where q~#3600 k= is a Nusselt number and Vp@8/l%L

is a Reynolds Nnmber. The replacement of s by d,,the equivalent diameter of the paasage, resulted in asatisfactory correlation but with a greater dispersion ofthe test points than when s was used. Figure 8 showsthe results of the tests with blower cooling plotted ac-cording to equation (5). Efforts to correlate the databy inserting w, D, or 1in the right-hand side of equa-tion (5) to make this factor dimensionkws were un-satisfactory.

Figure 9 shows the variation of g with fln and cyIinderdimensions and air-stream characteristics for four difTer-en$ air-flow arrangements. The functions given foreach arrangement are purely empirical and hold forthe range of conditions tested. It was found that, forthe cyIinders with and without bdles and for thecylinders tested at 45° fi-plane/air-stream angle,

~=ff ( ~7p,g8212@Q”%L9”45)

and, for the blowe=oling arrangement,

E=f”(lE.$3

(6)

m

The curves of @u.re 9 represent the data well enoughfor all practical purposes.

PRESSURE DIFFERENCES WITH BLOWER COOLING

EPFEOT OF FIN SPACE AND WIDTH

The weight velocity required between fins to obtainthe desired values of g often requires much higherpressure Merences than are available. For thisreason, the pressure drop across tied cylinders is ofconsiderable interest.

The pressure Merences acroswcylinders enclosed injackets sindm to the one shown in figure 2 (b) havebeen determined for a large number of cylinders inaddition to those tested in this inv4igation (reference5). Faired curw-s of all these data are plotted in figure10. The effect of the h width on the pr-ure differ-ence for the range of widths covered between 0.37 inchand 1.5 inches was negligible.

100 !

I I

80

II \1!~coc... \ \’ \<\

\\ \Vp,g, lb./sec./sq. ff.

<40 k I I I I

$ \ 25

\

2020 \

\ [5\

\ /0 ,8 &I I 1

0 .08 .16 .24 .32 AA

.7”

SZWcebetween‘fins,s, in. -

EIGUSU10.-Efkni of fisrmca on gmszwrndtftarenc-aacr= finned oyllnders at samrs.1w@t vaWf= of tie COOU *. ~ widths from 0.87 ti 1.6 M=. BloIw-.

Since the foregoing multi were published, additionalmeasurements of pressure drop have been made on acylinder having a lin width of 3 inches and ti spaces of0.028, 0.055, and 0.08 inch. These data show a higherprmsuredrop for the same h spacing than was obtainedwith the narrower h widths. Previous tests (reference5) have shown that the pressure diilerence is directlyproportional to the length 1of the flow path. The dataobtained with the 3-inch h are plotted in figure II interms of ApJl tagethex with curves obtained by oross-plotting figure 10 for the same value3 of fin space aswere used in the cylinders with wide fma. The length 1of the flow path for the cylindem of figure 10 waa takenM an average value corresponding to an average kwidth of 0.935 inch. The data for the 3-inch ti werein good agreement with the curvw cross-plotted from&u.re 10 for alI but the smalket vtdue ofs. From thesedata it may be conc~uded that, for the useful range of

Page 14: REPORT 676 · 2009-05-02 · REPORT NO. 676 SURFACE HEAT-TRANSFER COEFFICIENTS OF FINNED CYLINDERS By HERMAN H. ELLERBROCK, Jr. and AKNOLD E. BIERMANN SUhiMARY An irmestigaticm to

664 REPORT NO. 67&NATIONAL ADVISORY COMMITTEE FOR AERONAUTICS

fin spacing, the pressure drop is proportional to thelength of the flow path. The pressure difle.rence isaffected by the fln width in direct proportion to theeffect of the width on the length of the flow path.

EFFECT OF CYLINDER DIAMETER

The values of Ap~l for the cylindem of diameters3.66 and 6.34 inclms are also plotted in figure 11 forcomparison with the data from the 4,66-inch-diametercylinder. With the exception of the data for the small-diameter cylinder at the low-weight velocities, the pres-sure drop across the cyhnders again varies as the hmgthof the flow path and is affected by the cylinder diameterin direct proportion to the effect of the diameter on thelength of the flow path.

10080

60SOace, in. —

I I I II I I IzIA-12 / /d I I

.50 .0263.66 t/ –– .&e~ ...935 .0354.66

1 ;..

~ ~ Vp, g, fb./sec./sq.fk

FIGURE 11.—Efleat of wefsht mhfty of coelfng ah on the prewxe difference per footlength of path 1for cyllndsre of different J3.nwidths and dfametws.

CONCLUSIONS

1. The surface heat-transfer coefficients of finnedcylinders can be correlated for any one air-flow arrrmge-ment by plotting a factor involving the surface Imat-transfer coefficients, the b space, and the conductivityof the cooling air against a factor involving the velocity,

the density, and the viscosity of the cooIing air and thefin space, the fin width, rmcl the cylinder dirimeter,

2. A variation of the initial turbulence in the tunneIuir stream for the range covered in the present testshad ~ery little effect on the surftice heat-transfercoefficient.

3. The improvement in heat transfer obtained witha fi-plane@r-stream angle of 45° as compared with onoof 0° is appreciably affected by the value of the spacebetween fins.

4. The prwsure difference across a finned cylinder isaffected by the fin width, the cylinder diamotcr, and thefront baffle opening in direct proportion to the effectthat these three dimensions have on the length of pmthZas defined in the report,

LANGLEY 3~EMORIAL AERONAUTICAL ~4BOIiATORY,

?W~TIONAL LDVISORY COMMITTEE FOR AERONAUTICS,

LANGLEY FIELD, VA., April 27, 1939.

REFERENCES

1. B“&rmann, Arnold E., and Pinkel, Benjamin: Heat Transferfrom Finned Meted Cylim-hm in an Air Strerun. T. R.No. 433, N. A. C. A., 1934.

2. Solmy, Oscar W., and Rollin, Vern G.: The Effect of IMksOD the Temperature Distrib utilon and Hca&TransferCoefficients of Finned Cylinders. T. R. No.”511 V 41 -,-.Cl A., 1934.

3. Sohey, Osoar W., and Ellerbrock, Herman H., Jr,: BlowerCooling of Finned Cylinders. T. R. No. 587, N. A. C. A.,1937.

4. Biermann, Arnold E.: Heat Tmnafer from CyIiudcrs HavingCloeely Spaced Fins. T. N. NO. tN2, N. A. C. A,, 1937.

6. Rollin, Vern G., and Ellertmck, Herman H., Jr.: PressureDrop across Finned Cylinders Enclosed in a Jacket.

._T. N. NO. 621, N. A. C?.A., 1937.6. Breroort, Maurice J.: Energy Loss, $’clocity Distribution,”

and Tempcrrd.ure Distribution for a Baffled CylinderModel. ‘L’. N. No. 620, N. A. C. A., 1937.

7. Brwoort, M. J., m-d IMlin, Vorn G.: Air Flow moundFinned Cylinders. T. R. No. 555, N. A. C. A., 1036.

S. Schubauer, G. B.: A Turbukmee Indicator L’tilizfng theDiffusion of Heat. T. R. No. 624, N. A. C. A., 1035.

9. Platt, Robert C.: Turbulence Factors of N. A. C. A. WindTunnels as Determined by Sphero Tests. T. R. No. 558,N. A. C. A., 1936.

10, Sohey, Oscar W., and Biermann, Arnold E.: Heat Dissipa-tion from a Finned Cylinder at Different Ffn-Planc/Air-Stream Angles. T. N. No. 429, N. A. C. A., 1932.

11. McAdarns, William H.: Heat Tram.mimion. McGraw-HillBook Co., Ino., 1933.

12. C+iburn, Allan P.: A Method of Correlating Forced Cmwec-tion Heat Transfer Data ancl a Coxnparbon with Fluid

Friction. Trans. k. Inst. Chem. Eng., \-ol. XXIX,1933, pp. 17A21O.