report day-1 - christ university internship f3 vehicle.pdfsummer internship report day-1 activites...
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FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
SUMMER INTERNSHIP
REPORT
DAY-1
ACTIVITES ON INAUGURAL DAY 21-04-2016
Inaugural Session:
The Summer Internship on “Automotive Design & Development” by Elite Techno Groups in
association with Christ University was inaugurated by Dr.Iven Jose, Associate Dean, Faculty
of Engineering on 21st April 2016 at 9.30am.
Figure 1. Dr. Iven Jose addressing the student participants
The session began with the introductory speech from the Faculty Coordinator Mr.Ram
Kumar which was followed by an inspirational talk from Dr. Iven Jose and the session was
concluded by Dr. G. S. Hebbar on a positive note. The trainers from Elite Techno Groups
Rahul Ranjan, Pushpinder Singh and the Faculty Coordinator Vivek K S attended the
inaugural session along with the student participants.
Training Session
The training session commenced at 10:00am with a stunning session from Rahul Ranjan till
4.30pm.
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
Figure 2. Rahul Ranjan during the training session
Topics Covered for the Day:
1. Introduction to Automotive Engineering.
a. Brief on the automotive history
b. Latest updates on the Automotive market
c. Upcoming technologies
2. Chassis and Frame
a. Basics
b. Various types
c. Comparison
3. Braking System
a. Disc
b. Drum
4. Steering System.
a. Ackerman
b. Reverse Ackerman
c. Parallel Ackerman
d. Condition for perfect steering
5. Suspension System.
a. Types of suspension system
b. Application and significance of each system
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-2 22-04-2016
Topics Covered for the Day:
Tires and tread design
Vehicle Dynamics
Steering Dynamics
Braking Dynamics
Aerodynamics of an automobile
DAY-3 23-04-2016
Mr. Rahul Ranjan giving lecture on Design of Chassis
Topics Covered for the Day:
Design of Automotive components
Wheel rim
Tyre
Disc
Chassis
SOLIDWORKS
Students working on SOLIDWORKS
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-4 24-04-2016
Topics Covered for the Day:
Chassis Design in SOLIDWORKS
The design of the Chassis of the Formula 3 Vehicle made by students
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-5 25-04-2016
Activity for the Day:
Structural analysis of the chassis frame was carried out in SOLIDWORKS
The students were divided into 3 teams of 8 in each group.
Each team was given tasks of drawing various components of the Chassis frame
Each team working on their assigned Engineering drawing of the framework
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-6 26-04-2016
Topics Covered for the day :
Introduction to tools
Cutting Machine – Understanding & Operation
Grinding Machine – Understanding & Operation
Welding Machine – Understanding & Operation
Bending Machine – Understanding & Operation
Activity :
Fabrication of the vehicle chassis commenced
Each team working on their assigned Engineering drawing of the framework
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-7 27-04-2016
Activity :
Fabrication of the vehicle chassis was completed
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
Final Chassis frame completed at the end of the day
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-8 28-04-2016
Activity :
Fabrication and mounting of the vehicle suspension
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-9 29-04-2016
Activity :
Fixing brake, clutch and accelerator pedal assembly
Vehicle after fixture of all the drive control units heading for its first test drive on road
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-10 29-04-2016
Activity :
Fixing body panels and painting works
Vehicle ready for rigorous testing on road and on mud
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-10 to 14
Activity :
Vehicle testing on road and on mud
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-15 05-05-2016
Activity
Concluding session by Rahul
Assigning tasks for next 15 days
DAY-16 to 20
06-05-2016 to10-05-2016
Activity
SOLIDWORKS Modelling and Assembly
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-21 to 25
11-05-2016 to15-05-2016
Activity
Testing of the F3 vehicle
Failure of the rear shaft assembly
Fixing the rear shaft assembly
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-26 to 28
16-05-2016 to18-05-2016
Activity
Fixing the clutch assembly of the ATV
Failure of rear shaft assembly again which was repaired using welding, turning
and grinding operations
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
DAY-29 & 30
19-05-2016 to 20-05-2016
Activity
Go-kart repair
Formula 3 testing
Front nose of F3 vehicle being fixed
FACULTY OF ENGINEERING,CHRIST UNIVERSITY-BENGALURU
DEPARTMENT OF MECHANICAL ENGINEERING
INTERNSHIP PROGRAM ON AUTOMOTIVE DESIGN AND DEVELOPMENT
Go-kart after repair
works
The final Formula 3 after the front nose being fixed