rev.07 - 无锡凯彼齿轮技术有限公司 group ring...plant in rovereto moved to calliano since...

Rev.07.2019

PERFECT SYNERGY IN CLOSE PROXIMITY AND WORLDWIDE: CAPI GROUP’S EXTRAORDINARY ABILITY

SINCE 1961 SINCE 1954

SINCE 2005

OFFICINE CAINELLI TULLIO 1961PLANT in VOLANO

MECCANICA CAINELLI srl 1991PLANT in VOLANO

MECCANICA CAINELLI srl 1999PLANT in VOLANO

PLANT in CALLIANO

OFFICINA F.lli PICCINELLI 1954PLANT in DARZO

O.M.P. PICCINELLI SNC 1979PLANT in DARZO

O.M.P. PICCINELLI SRL 1998PLANT in DARZO

NEW PLANT in ROVERETO

O.M.P. PICCINELLI SRL 2005PLANT in DARZO

PLANT in ROVERETO MOVEDto CALLIANO

SINCE 2005

Capigroup is a manufacturing company specialized in the production of epicycloidal ringgears and hobbed parts. It’s knowledge and turnover have both grown quickly in the lastyears, mainly because its corporate philosophy puts innovation and continuous improvementin first place.

Manufactured ring gears per year: Turnover: (Mil. €)

Company’s area: placed on 30.000 sq.m of which 9.000 sq.m covered

0

5

10

15

20

25

30

35

40

0

200.000

400.000

600.000

800.000

1.000.000

1.200.000

Year 2017 and 2018 have been a years of growth and Year 2019 is expected to keep its positive trend in terms of market demand.

The growth was not limited to some branches and it is still consistent worldwide. The percentage of the sales is keeping its balance between Italy and export (on direct sales)

Belgio Brasile Cina

Germania Spagna Francia

Ungheria Italia Messico

Slovacchia Tunisia Turchia

U.S.A. Polonia

60% ITALY40%EXPORT

The raise in demands has brought and still brings the challenge of following all our partner customers in the run but it also gives the opportunity of company growth

CAPI GROUP wants the best for its customers and in order to give great service andquality at the best price it has made big investments in cutting edge machineries andkeeps renovating its technologies and process.

Investments: (Mil. €)

Averageyearly

investment

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1

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7

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 20180

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5

6

7

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019

0,85

6,07

1,29

0,790,6

1,21 1,13

0,17 0,190,47

1

3

2,37

3,65

2,1

Capigroup is leader in the production of toothed mechanical components, in particular in theproduction of epicycloidal ring gears, internally toothed by broaching or gear shaping. Thewhole production flow is performed within our plants, starting from the provision of the rawmaterial to the heat treatment. The know-how we have gained, the abilities of ourcollaborators and the continuous technological investments let CAPI GROUP become theleader in the field.

OUR ABILITIES:

PURCHASING OF HOT ROLLED or PRESS FORGED RAW MATERIAL

TURNING

DRILLING

BROACHING (straight and helical)

GEAR SHAPING

POWER SKIVING

HOBBING

HEAT TREATMENT

(NITREG, INDUCTION TEMPERING, CARBURIZING AND PRESS QUENCHING)

ASSEMBLY

QUALITY

PLANNING AND SERVICE

In possession of ISO 9001:2015 andIATF 16949:2016 certificates.

MANUFACTURING OPERATIONS

The whole production flow is performed within our plants, starting from raw materialprocurement to final operations and subassembly. Most of our machineries and machiningcells are automatic and assisted by antropomorohic robots.

Supplying the finished parts we also manage the heat treatment operations;with our trusted suppliers we can perform nitreg, induction tempering,carburizing and press quenching.

New investments have been made to have nitriding and nitrocarburizingfurnaces within our premises, fully operational in Q1 2019.

BROACHINGAll the broaching machines in our plants manufacture high quality ring gears in one singlestep. The broaching machines in our premises differ in dimension and power and work onproducts of different range: we can cover from a min diameter of 30 mm to a max diameter of600mm, we can manufacture both straight and helical gears. All our machines haveautomatic loading and unloading systems, mostly assisted by anthropomorphic robots.

STRAIGHTBROACHING MACHINES

MINØ

MAXØ

MAXMODULE

NR. 2 VARINELLI100 mm

280 mm

M 3.5 63 Ton 2.000 mm DIN 7/8

NR.1 A. KLINK100 mm

320 mm

M 4 80 Ton 2.000 mm DIN 7/8

NR.2 MANACA200 mm

400 mm

M 6 120 Ton 2.750 mm DIN 7/8

NR.1 A. KLINK250 mm

600 mm

M 7.5 200 Ton 3.600 mm DIN 7/8

Since 2010 we have within our premises the exclusive and unique in Europe200ton broaching machine. It can obtain, in one single step, epicyclic ring gearswith 600mm of primitive diameter, 350mm of thickness.

Capigroup has invested in 2 helical broaching machines to serve the automotive and material handling market, fullyproductive since the beginning of March 2019

GEAR SHAPING

We have numerous gear shaping machines in our plant and we can manufacture ring gearswith primitive diameter from 50mm to 1.000mm, max module 10 and max height 210mm.

GEAR SHAPING MACHINES Min Ø Max ØMax

HeightMax

module

VERTICAL GEAR SHAPING MACHINES

50mm 1000mm 210mm M10 DIN 8

GLEASON POWER SKIVING

Since 2014 we have among our machines the innovative Power Skiving Machine PS 600:this unique and revolutionary technology rewrites the rules of internal toothing: with highermanufacturing speed and better quality (DIN 6), it sets a new standard of competitiveness.


Min Ø Max Ø Max heightMax

module

PS 600 150mm 700mm 200mm M6 DIN 6 (Before HT)

PS 300 100mm 300mm 150mm M4 DIN 6 (Before HT)

Since 2017 is at our premises a second power skiving machine PS 300, the size is slightly smaller than theprevious one and it will be dedicated to manufacture smaller parts. In 2017 one of the machines has alsobeen fully automatized and works now in a robotic cell


This cutting edge machine can reach very high quality level, therefore for some kind of ringgears and products, we can avoid additional process such as grinding, gear shaving andhoning. With this technology we can also manufacture components that require crowning. Itallows us to manufacture both helical and straight toothing with low roughness suitable alsofor low-noise applications.

TOP PRODUCTS

The electrical sector requires high standards of mechanical quality in order to improvethe efficiency and performance of the entire system, limiting as much as possible noise,vibration and harshness (NVH). Capi Group can translate all of this into a finished productthrough the production of bespoke helical and straight ring gears (gear wheels), usingdifferent technologies and specific systems, state-of-the-art software and high level tools.

ASSEMBLY

Our clients expect more and more synergy for the out-sourced products and they thereforeask for pre-assembled products. In our premises we have a 400sq.m area used exclusivelyfor assembly with special machineries and work-benches. In addition to that we also haveworkbenches dedicated to testing and trials of the pre-assembled products.Together with some customers we also study solutions of co-desing

QUALITY

The required quality standards change and evolve continuously; We have a wide quality-team that can manage controls starting from the Capability Studies for new products up tothe Product Approval. Receiving Inspection and Testing, Process Control and ProductTraceability qualify our company as avanguarde. All our companies have ISO 9001:2015cerficate, Capi Group is certified ISO TS 9001:2015 updated to IATF16949:2016.

PLANNING AND SERVICE

• Planning based on customers’ order• Kan ban• «just in time» delivery• Internal safety stock• Direct communication with the customers• ERP SAP

Capigroup is part of an advanced technological pole

specialised in mechanicalcomponents

• with distinctive skills in manufacturing process and markets

• with the focus on continuous improvement to acquire new knowledge

and technological capabilities

OUR NETWORK

MECCANICA CAINELLI

www.cainelli.it

Meccanica Cainelli S.r.l. has been manufacturing mechanical components in cast iron and aluminium for

more than fifty years. It ensures efficient and qualified service throughout the production process: purchasing

of raw material, machining process, logistic service and supplying of pre-assembled unit directly to the

customers’ assembly line. Co-desing, continuous improvement, lean manufacturing and investments in

machining and automation together with highly experienced engineers allow our supply to be at the most

competitive levels

COVERED AREA:TOTAL AREA:

MANUFACTURING PROCESS:

Horizontal and vertical turning, CNC orizzontal center machining, Robot cells.

PRODUCTS EXAMPLES:

Housings, Planetary carriers, Gearboxes, Arms

7.200 sq.m12.000 sq.m

Turnover: (Mil. €)

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40

45

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019

O.M.P. Piccinelli S.r.l. was established in 1954 and today it employs 50 people

in two different factories. It is a metalworking and mechanical engineering industry working

on commission and manufacturing high-precision mechanical parts, even assembled.

It is specialized in machining steel, cast iron. It produces from 30 to 600mm diameter pieces

with length up to 1.500 mm. Its products’ applications are: construction machinery,

agricultural, sky-lift, automotive and oil&gas.

OMP PICCINELLIwww.omp-piccinelli.it

COVERED AREA:


PRODUCTS EXAMPLES:

Steering pin, steering pin with bearing, hub

bearing support, sleeve, outer ring for roller

bearing, selector shafts, joint pins, shafts,

anchor bolts

Darzo di Storo: 4.200 sq.m Calliano 2500 sq.m12.500 sq.mTOTAL AREA :

Turning, Horizontal and vertical center

machining, external grinding, burnishing,

Induction tempering


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25

The company also offers the opportunity to verticalize products through the assembly of other components. New Olef designs

and produces in its on-site workshop all tools necessary to manufacture gravity and pressure die-castings in aluminum,

through its Technical Department we can support Customers in order to find new and more competitive solutions, so as to

operate within the most solid process. Since 2017 New Olef has implemented in its premises an additional technology: low

pressure casting, with a new dedicated area of 3 machines

NEW OLEFwww.newolef.it

COVERD AREA:TOTAL AREA:


PRODUCTS EXAMPLES:

Chassis components automotive, motorcycleframe parts, fly wheel housing


12.000 sq. m25.000 sq. m

Core Molding, die gravity casting, pressuredie casting, low pressure casting, cutting,machining, heat treatment

New Olef was Founded in 1972 and the company has been able to supply finished products by

carrying out within its premises each and every production process step appealing to its

customers by offering a complete range of gravity and pressure die-castings in aluminum, that

are completely machined

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2012 2013 2014 2015 2016 2017 2018 2019

Fisep S.r.l is an aluminium and brass foundry established in 1967. Fisep is

part of the network since the end of 2018, New Olef detains in fact the

majority of the company shares. Fisep serves various markets: mechanics, agriculture, home

appliance, building and green energy. Additionally to brass and aluminium casting Fisep has internal

capabilities for machining including surface finish and painting. Fisep manufactures complex

geometric shapes, with dimensional stability and structural complexity, X-rays checks and full

traceability

FISEPwww.fisep.com



PRODUCTS EXAMPLES:

8.100 sq.m 12.700 sq.m

Aluminium die casting, cast aluminium rotor, brass die casting, machining.

Electric pumps, scrolls, housing, valves, solenoid valves bodies, pressure regulators, gas filters, connection sleeves


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2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019

CPS Components s.r.o. started up in 2006 to follow and serve

Eastern European clients and market. It’s specialized in the production of machined components for

axles, gear boxes and gear reducers. Its manufacturing process, quality and logistic system are in line

with the best Western standards and it guarantees top quality products. From a logistic point of view

the company is located in a strategic strong development area and for this reason it is well served by

a new motorway network that allows the optimization of transportation, its time and its costs.

CPS COMPONENTSwww.cps-sk.sk



PRODUCTS EXAMPLES:

3.600 sq.m 10.000 sq.m

Horizontal and vertical turning CNC orizzontal center machining. Robot cells

Planetary carriers, arms, central housings, covers

Technická ulica 4393/5, 974 01, Banská Bystrica, Slovakia


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2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019

Rivestcor S.r.l. started up in 2007 and performs anticorrosive surface treatments on small and large size mechanical and

metalwork components. The main fields of application are corrosion prevention and reducing maintenance intervention on iron

and steel part. The two process of electrolytic galvanizing and manganese phosphatizing are particularly recommended for

coupling pins of construction machinery and small metal parts and mechanical components in general, these treatments give

the parts a pleasant appearance without compromising their mechanical properties and capacities.

RIVESTCORwww.rivestcor.com



PRODUCTS EXAMPLES: Mechanical and metal-working components

1.500 sq.m2.500 sq.m

elecrolytic galvanizing both static on frames

and rotobarrel, high performance level

passivation, Manganese phosfating,

Anticorrosion surface treatments with high

resistance to tensile stress (R>1050 MPa), final

dehydrogenation treatments (up to 220°C)


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2012 2013 2014 2015 2016 2017 2018 2019

Wuxi Gear Tech Co., Ldt was extablished in 2012 as a joint venture and it is now completely owned by CAPI GROUP S.r.l.

It started up to follow and serve the Chinese and Asian market. It counts two plants: production and Heat treatment. The

company focuses on the production of ring gears as well as HT business and pre assembled solutions, its core business is the

combination of broaching and gas nitriding. It always ensures top Western standards and quality and thank to the continuous

innovation it guarantees avant-guarde process and technologies. The company aims to become partner and strategic supplier of

the OEMs in China as well as becoming the leader on the market both in broaching and heat treatment technology (especially

gas nitriding)

WUXI GEAR TECHwww.wuxigeartech.com



PRODUCTS EXAMPLES: Ring gears, Pre-assembled solutions, HT business

4.200 sq.m6.500 sq.m

Turning, Drilling, Broaching, Gear-shaping,, Gas nitriding,

Carburizing and tempering.

forecast investments: Power skiving and press quenching

202 Chengnan Rd., New district • Wuxi, Jiangsu Province • 214028 P.R. China


CPT S.R.L, exstablished in November 2014, is a company active in the field of testing mechanical components, especially axles, gearboxes and reduction gears. It currently has two rooms with test benches available, which will increase up to four at full capacity. Our Managers have more than 30 years of experience in the field, in acquisition and analysis of data. Our goal is to serve our customers with innovative technical solutions in co-design, starting from analyzing their needs and arriving to the final test reports. We offer a service that is both competitive and very high in quality.

CPT Srl - POWER TRANSMISSION CENTER

Calliano via Brennero, 2 - 38060 (TN)

Ø Functional test for axles and gearboxes in variable positions

Ø Endurance test for axles and gearboxes in stable positions

Ø Engineering services on the testing activities

Ø Test definition and planning

Ø Data post-processing and analysis

Ø Evaluation, diagnosis and troubleshooting

Ø Final reports

AXLES and AXLES WITH TRANSMISSIONS, GEARBOXES, TRANSFER BOX and REDUCERS

FUNCTIONAL ENDURANCE

Lubrication / Vent in variable positions

Functional test of synchronizers:times, forces, strokes

synchronizers durability

Engaging clutch development:Engagement time, overlap curve, thermal stability, dragging torques

Clutch durability

Efficiency and thermal stability of brakes

Brakes durability

Gear contact pattern, measurement of vibrations/noise

Gear durability

Differentials efficiency Differential durability

Efficiency and thermal stabilityof transmissions

rev.07 - 无锡凯彼齿轮技术有限公司 group ring...plant in rovereto moved to calliano since...

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