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Reverse Engineering Aging Aircraft Reverse Engineering Aging Aircraft Dominic Albanese Dominic Albanese Engineer Engineer www.directdimensions.com www.directdimensions.com dalbanese dalbanese @dirdim.com @dirdim.com 410 410 - - 998 998 - - 0880 0880

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Page 1: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

Reverse Engineering Aging Aircraft Reverse Engineering Aging Aircraft

Dominic AlbaneseDominic AlbaneseEngineerEngineer

www.directdimensions.comwww.directdimensions.comdalbanesedalbanese@[email protected]

410410--998998--08800880

Page 2: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

• About Direct Dimensions, Inc.– DDI Technical Expertise Areas

– DDI Products and Capabilities

• C2 Cargo Door Seal RE

• C5A Cargo Bay Interference Study

• Aircraft 3D Visualizations

• Other Military/Aerospace Applications

Reverse Engineering Aging Aircraft Reverse Engineering Aging Aircraft

Page 3: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

rapid solutions to 3D problems...rapid solutions to 3D problems...Direct Dimensions, Inc.Direct Dimensions, Inc.

• Leading Experts in Close-Range 3D Imaging• Widest Toolset for Portable 3D Metrology• Specialists in Manufacturing Problems• Reverse Engineering to CAD Models

• Raw Data into Surfaces & Solids• Engineering for “Design Intent”

• Complex 3D Inspection and FAI’s• Thousands of Successful Projects• 13-years of Experience, Staff over 20• One-Stop-Shop for Expert 3D Scanning

Page 4: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

Technical Expertise AreasTechnical Expertise Areas

Military/AerospaceMilitary/Aerospace AutomotiveAutomotive IndustrialIndustrial

Consumer ProductsConsumer Products MedicalMedical Art/ArchitectureArt/Architecture

10001000’’s of Projects for 100s of Projects for 100’’s of Customerss of Customers

Direct Dimensions, Inc.Direct Dimensions, Inc.

Page 5: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

Products and CapabilitiesProducts and Capabilities

Hardware• Portable CMMs & Laser Line Scanners • Various Model 3D Scanning Cameras• Large-Volume Spherical Scanners• DCC CMMs w/Laser Line Scanner• Photogrammetry & Camera Tools• Haptic Freeform Modeling Tools

Software• PolyWorks • Geomagic• RapidForm• VR Mesh• Imageware• SolidWorks• 3D Studio Max• Mechanical Desktop• ProEngineer• Verisurf• 3D Doctor• Rhino3D

Direct Dimensions, Inc.Direct Dimensions, Inc.

Page 6: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM
Page 7: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealAircraft OverviewAircraft Overview

-how many feet

-Year manufactured

-Manufacturer

-uses

Page 8: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealArea of InterestArea of Interest

Page 9: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealThe ProblemThe Problem

Page 10: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealMeasurement ProcessMeasurement Process

Page 11: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealModeling ProcessModeling Process

Page 12: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealModeling ProcessModeling Process

Page 13: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealModeling ProcessModeling Process

Page 14: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

C2 Cargo Door SealC2 Cargo Door SealModeling ResultModeling Result

Page 15: Reverse Engineering Aging Aircraft · Microsoft PowerPoint - DDI - SME Rapid Presentation 2008_c2.ppt Author: mludwig Created Date: 10/14/2008 4:55:59 PM

Thank You!Thank You!Questions?Questions?

Dominic AlbaneseDominic AlbaneseEngineerEngineer

www.directdimensions.comwww.directdimensions.comdalbanesedalbanese@[email protected]

410410--998998--08800880

Reverse EngineeringReverse Engineeringand Aging Aircraftand Aging Aircraft