50960015/CP1213 PRINTED IN U.S.A.

When ordering service parts, specify the partnumber, full description, quantity required, andthe unit model and serial number.

Model and serial numbers for this unit arestamped on a plate located inside the operator’sstation. The serial number is also stamped on thetop front of the frame. The above referenceshows the breakdown of the serial number:

“Right” and “left” are determined from a positionstanding behind the unit and facing the directionof forward travel.

Gehl Company reserves the right to makechanges or improvements in the design or con-struction of any part of the unit without incurringthe obligation to install such changes on any unitpreviously delivered.

NOTE: This parts manual identifies both stan-dard and optional features for these models.Depending on the features of your machine,some of the items identified in the parts lists may,or may not be included with the machine.

Furthermore, be aware that many components(such as transmissions and axles) differ betweenthe various models; be sure to review the partslisting for the correct model before orderingparts.

Introduction RS Series

RS1044 J E 01 00000

Model

Year (E=13, F=14, etc.)

Month

Unit Number

EngineIMPORTANT: This parts manual contains partsinformation for all models of the Gehl RS SeriesTelescopic Handlers, except for the RS5-19 andthe RS6-34 models; please refer to the appropri-ate parts manuals for RS5-19 and RS6-34 partslistings.

RS6

and

RS8

Mod

els

Onl

y

RS1

0 an

d R

S12

Mod

els

Onl

y

Page markers (tabs)—asshown to the left—are usedin the transmission and axlesections to help identify com-ponents specific to eachmodel. Be sure to check thepage marker, as well as thepage header, to verify themodel before ordering parts

The following icons appear on various pagesthroughout the manual; they are used to inform,as well as direct you to more information.

PRINTED IN U.S.A. 1 50960015/CP1213

Telescopic Handler Table of Contents

IntroductionTable of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

CabStandard Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Front and Rear Window - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Wipers - Front and Top - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Top and Left Window - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Door - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Instrument Panel and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Fuses, Relays, and Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Front and Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Heater - (Option) - (No A/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24A/C - Heater (A/C - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25A/C Circuit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Heater Circuit (A/C Equipped - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28A/C Condenser - (A/C Equipped - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Steering Column Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Tri-Function Cab Components - Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Brake and Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Chassis, Covers and TanksHoods and Covers - Front-Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Hoods and Covers - Rear-Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Fuel Tank and Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Outriggers - Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Outrigger Valve - Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

PWP (Personnel Work Platform)Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56Components (Three-Section Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Components (Four-Section Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59Radio Remote Control - Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

EngineExternal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62A/C Compressor - (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Radiator and Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Radiator Shrouds and Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72Radiator/Cooler Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Page

50960015/CP1213 2 PRINTED IN U.S.A.

TransmissionExternal Components and Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

RS6 and RS8 ModelsTorque Converter Housing - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78Case and Plate - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80Torque Converter - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82Gear Assembly - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84Pump Drive - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86Charge Pump - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Reverse Idler - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Forward and Reverse - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90Third Gear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92First and Second Gear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Output Shaft - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96Electronic Controllers - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97Drive Plate - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98Modulation Valve - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

RS10 and RS12 ModelsTorque Converter Housing - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100Torque Converter - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101Case - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102Spacer Plate - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104Pump Drive - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Charge Pump - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107Reverse Idler - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108Clutch Gear- 3rd Gear - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109Forward and Reverse Shaft - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110High and Third Gear Shaft - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112First and Second Gear - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114Output Shaft - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116Electronic Controllers - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117Drive Plate - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118Modulation Valve - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

AxlesMounts, Tires and Fenders - (RS6 and RS8 Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120Mounts, Tires and Fenders - (RS10 and RS12 Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122Front Axle - Brake and Steering Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124Rear Axle - Brake and Steering Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

RS6 and RS8 ModelsTie Rods, Steer Cylinder, and Center Housing - Front and Rear - (RS6 and RS8 Models) . . . . . . .128Differential - Front and Rear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130Out End - Front and Rear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132Brakes - Front - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134Brakes - Rear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

Table of Contents RS Series

Page



(Axles Continued...)RS10 and RS12 ModelsFront and Rear Axle - Steer Cylinder, Central Housing and Trunion - (RS10 and RS12 Models) . .138Front Axle - Differential - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140Front Axle - Hub Reduction - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142Rear Axle - Differential - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144Rear Axle - Hub Reduction - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146Front Axle - Brakes - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148Rear Axle - Brakes - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149

Boom 3-Section Boom3-Section Boom - Outer - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1503-Section Boom - Outer - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1523-Section Boom - Outer Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1533-Section Boom - Intermediate - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1543-Section Boom - Intermediate - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1553-Section Boom - Intermediate Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1563-Section Boom - Chain and Rollers - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1583-Section Boom - Chain and Rollers - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1603-Section Boom - Inner - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162

4-Section Boom4-Section Boom - Outer - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1644-Section Boom - Outer - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1664-Section Boom - Outer Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1674-Section Boom - 1st Intermediate - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1684-Section Boom - 1st Intermediate - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1704-Section Boom - 1st Intermediate - Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1714-Section Boom - 2nd Intermediate - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1724-Section Boom - 2nd Intermediate - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1744-Section Boom - Inner - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176

3- and 4-Section Boom3- and 4-Section Boom - Inner - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178Dynattach® Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

Boom Hydraulics 3-Section Boom - Boom Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1824-Section Boom - Boom Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1843-Section Boom - Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1864-Section Boom - Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1883-Section Boom - Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1904-Section Boom - Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192Slave Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194Boom Lift Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196

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Table of Contents RS Series

Chassis HydraulicsFrame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198Frame Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200

HydraulicsHydraulic Pump and Flow Divider Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206Main Valve - Dual Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208Main Valve - Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210Main Valve - Tri-Function Controller - with Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . .212Main Valve - Tri-Function Controller - with PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214Main Valve - Tri-Function Controller - with PWP and Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . .216Main Valve - Radio Remote Control Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218Dual Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220Dual Controllers - with Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222Dual Controllers - with PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224Dual Controllers - with PWP and Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226Dual Controllers - Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228Dual Controllers - Radio Remote - with Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232Tri-Function Controller - with PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234Tri-Function Controller - Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236

Hydraulic Cylinders Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238Frame Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239Boom Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240Boom Extend - 3-Section Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242Boom Extend - 4-Section Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248Grapple Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249Rotating-Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250Swing-Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25148" and 72" Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25250" Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253

Hydraulic Components Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254Brake Cylinder with Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258Flow Divider Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259

Page



Page

Pilot Apply Valve - Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260PWP/WPS Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261Frame Stabilizing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264Main Valve - Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268Controller - Tilt/Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270Controller - Boom Lift/Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272Controller - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function) . . . . . . . . . . . . . . . . . . . .274Controller - Tri-Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276

AttachmentsCarriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280Dynattach® 72" Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281Dynattach® 48" Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282Dynattach® 50" Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28490º Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .286180º Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288Log/Pipe Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290Truss Boom and Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294

DecalsDecal Application and Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296

IndexNumerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312

ReferenceO-Ring Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320Adapter (Fittings) Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321Metric Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322SAE Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323


1

Transmission

Fuel

Primary Air

Secondary Air

Hydraulic

EngineOil

Fuel

Cab Air

Fan Belt

23 7

8

9

10

12

11

Maintenance RS SeriesFilters, Belts, and Analysis Kits

Crankcase Ventilation

13

4

56


Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01a 102173 ENGINE OIL FILTER. . . . . . . . . . . . 102 50220173 FUEL FILTER (secondary filter) . . . 103 50220174 FUEL FILTER (primary filter) . . . . . . 104 105818 SEDIMENT BOWL. . . . . . . . . . . . . . 1

(does not include items 5 or 6)05 50220622 WATER SENSOR . . . . . . . . . . . . . . 106 50380272 DRAIN VALVE KIT. . . . . . . . . . . . . . 1

(includes o-ring and seal)07 105071 SECONDARY AIR FILTER (inner) . 108 105070 PRIMARY AIR FILTER (outer) . . . . 109 FAN BELT . . . . . . . . . . . . . . . . . . . . 1

50220187 (Standard - No A/C)50220188 (When equipped with A/C option)

10 L97489 HYDRAULIC FILTER. . . . . . . . . . . . 111 L99184 TRANSMISSION FILTER . . . . . . . . 112b 211146 FILTER, CAB AIR . . . . . . . . . . . . . . 113 50220168 FILTER, CRANKCASE VENT.. . . . . 114 L49327 STRAINER, HYDRAULIC OIL. . . . . 1

(Located in hydraulic tank -- referto page 50, item 15.)

a Use dust seal P/N 102742 as needed.b When equipped with optional air conditioning.

Analysis Kits*

Qty.272806. . . . . . . . HYDRAULIC OIL ANALYSIS KITS (10)272809 . . . . . . . . . . . ENGINE OIL ANALYSIS KITS (10)272811 . . . . . . . . . . . . . BASIC FUEL ANALYSIS KIT (1)272812 . . . . . . . . . . . . . COOLANT ANALYSIS KITS (10)272813. . . . . . . . FIELD TEST COOLANT STRIP KIT (1)272814 . . . . . . . . . . . . . . . . . . . OIL VACUUM PUMP (1)272815 . . . . . . . . . . . . . COOLANT VACUUM PUMP (1)272816 . . . . . 1/4” PLASTIC TUBING (100-FOOT ROLL)

* For the analysis of fluids and lubricants used in this machine. Contact your Gehl Dealer for more information.

Telescopic Handler MaintenanceFilters, Belts, and Analysis Kits

Hydraulic Oil Strainer(located inside hydraulic tank)

14


Cab RS SeriesStandard Cab

16

14

11678

13

15 12

8 11

9765

4

43

2

1

2223

15

17

18

15

21 20

5

10

28DASH ACCESS PANELS

29

29

32

19

35

3637

3334

24

5

272625

INSTRUMENT PANELAND LOAD CHARTS

38

LEFT MIRROR(OPTIONAL)



01d 210583 CAB (frame work only) . . . . . . . . . . 102 102707 BULB SEAL, RIGHT WINDOW. . . . 103 102683 GLASS, RIGHT HAND . . . . . . . . . . 1

103674 SCREEN, RIGHT HAND (option)04 L500057 CLIP, WINDOW . . . . . . . . . . . . . . . . 3

L500055 SCREW, FLANGE . . . . . . . . . . . . . 605 L50051 1/4”-20 WHIZ LOCK NUT. . . . . . . AR06 L500022 WASHER, FLAT (black). . . . . . . . . . 307 L500020 BUSHING, NYLON . . . . . . . . . . . . . 308 L500021 GROMMET, 1/2”ID X 1/4”GROOVE 309 102880 MOUNT, REAR GLASS UPPER . . . 210 L52025 5/16”-18X3/4” BUTT. HD BOLT . . . . 411 L52024 1/4”-20X1” BUTT. HD BOLT . . . . . . 312 102684 GLASS, REAR. . . . . . . . . . . . . . . . . 113 102881 MOUNT, REAR GLASS LOWER . . 114 L50139 1/4” LOCK WASHER. . . . . . . . . . . . 215 L50202 1/4”-20X5/8” BUTT. HD BOLT . . . AR16 102708 BULB SEAL, REAR WINDOW . . . . 117a 102728 PANEL, HEATER. . . . . . . . . . . . . . . 118a 102727 PANEL, DASH COVER . . . . . . . . . . 119 210451 SKID PLATE, BOTTOM. . . . . . . . . . 120 102778 WLDMNT, BRAKE CYL COVER . . . 121 102657 COVER, HYD. CONTROLLERS . . . 1

101550 1/4”-20X3/4” SCREW, PHILP HD. . 522 L66011 INDICATOR/FRAME LEVEL . . . . . . 1

L50417 #8-32X1” SCREW . . . . . . . . . . . . . 223 L69297 PLATE, INCLMT MOUNT . . . . . . . . 1

L52025 5/16”-18X3/4” BUTT. HD BOLT . . . 424 102692 COVER, FUSE PANEL . . . . . . . . . . 1

101550 1/4”-20X3/4” SCREW, PHILP HD. . 4 25 Note b PANEL, DASH . . . . . . . . . . . . . . . . . 126c L63634 LOAD CHART PLATE (metal) . . . . . 2

L69402 LOAD CHART PLATE (plastic). . . AR

27 L63887 1/4”-20 U-BOLT . . . . . . . . . . . . . . . . 128 102491 ACCESS STEP (weld on) . . . . . . . 129 103188 GROMMET, 5/8” . . . . . . . . . . . . . . AR32 L61067 HINGE TUBE (weld on). . . . . . . . . . 3

(when equipped with door option)33 L50056 5/16” FLANGE LOCK NUT . . . . . . . 234 650486 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 235 L520005 3/8” NYLON LOCK NUT . . . . . . . . . 436 654006 3/8” FLAT WASHER . . . . . . . . . . . . 437 650533 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 238e 219274 MIRROR (optional) . . . . . . . . . . . . . 1

L50202 1/4"-20x5/8" BUTT. HD. BOLT . . . ARL50051 1/4"-20 FLANGE LOCK NUT . . . . AR

-- ITEMS NOT SHOWN---- 104688 PLUG, BLACK 5/8” . . . . . . . . . . . . AR--a L63813 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1

(defroster hole in dash)-- L54002 TREAD STRIP, 6” WIDE . . . . . 4 feet

a Used when not equipped with a heater.

b Refer to “Instrument Panel and Switches” section for information regarding switches and gauges.

c Refer to decal section for load chart decals.

d Cab does not include windows or a door. Ifreusing the windows and the door from currentcab, or if ordering a front window for the new cab,it will be necessary to order replacement front window hold-open brackets P/N 104973 and P/N 104974. Refer to the next page for moreinformation.

e If the cab is an earlier model, it might not have a bracket to mount the mirror. There is, however, akit available that includes a weld-on bracket and all items listed under item #38; the kit number is 50860013.

Telescopic Handler CabStandard Cab

50960015/CP1213 10 PRINTED IN U.S.A.

20

16

19

16

16

1714 14

1318

12 10

9

3

2

84561

11

3

64

15

1

7

2

15

FRONT WINDOW HINGE

REAR WINDOW HINGE

Cab RS SeriesFront and Rear Window - Enclosed Cab

PRINTED IN U.S.A. 11 50960015/CP1213


01 L500038 5/16”-18 ACORN NUT . . . . . . . . . AR02 651639 5/16”-18X1” BUTTN HD BOLT . . . . 403 651640 5/16”-18X3/4” BUTTN HD BOLT . . . 804 L500042 BUSHING, STEEL . . . . . . . . . . . . . . 405 L500021 GROMMET, 1/2”IDX1/4”GROOVE . 606 651641 5/16” FLAT WASHER (BLACK). . . . 407 L500111 HINGE, FRONT WINDOW . . . . . . . 208 L500024 HINGE, PLASTIC (rear window) . . . 109 102684 GLASS, REAR. . . . . . . . . . . . . . . . . 110 102708 BULB SEAL, REAR GLASS . . . . . . 111 102706 BULB SEAL, FRONT GLASS . . . . . 112 102682 GLASS, FRONT . . . . . . . . . . . . . . . 113 101727 HOLD-OPEN, T-STYLE. . . . . . . . . . 1

14 L500025 PIN, QUICK DETACH . . . . . . . . . . . 415 104846 MOUNT, REAR WINDOW LATCH . 116 L500019 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 317 L500028 HOLD OPEN, L-STYLE. . . . . . . . . . 118 L500027 HOLD OPEN, L-STYLE. . . . . . . . . . 119 104974 MOUNT, HOLD-OPEN (right) . . . . . 120 104973 MOUNT, HOLD-OPEN (left) . . . . . . 1

-- ITEMS NOT SHOWN --(Hardware for window hold open brackets)

-- 650863 1/4” FLAT WASHER . . . . . . . . . . AR-- 654002 1/4” LOCK WASHER. . . . . . . . . . AR-- L50202 1/4”-20X5/8” BUTTN HD BOLT . . AR

Telescopic Handler CabFront and Rear Window - Enclosed Cab

50960015/CP1213 12 PRINTED IN U.S.A.

Cab RS SeriesWipers — Front and Top (with Enclosed Cab)

Late-StyleWiper

Early-StyleWiper

1 7

8

9

3 10

411

125

6

5

6

2313

1415

17

22

2120

19

18

16

2

PRINTED IN U.S.A. 13 50960015/CP1213


01 50380577 WIPER BLADE, 16". . . . . . . . . . . . . 102 WIPER ARM, PANTOGRAPH . . . . . 1

50380576 Front Window — 16"50380682 Top Window — 19"

03 50380579 PLATE, PANTO ARM MOUNT . . . . 104 50380583 PIN, PANTO ARM MOUNT . . . . . . . 105 L500706 M5, ACORN NUT . . . . . . . . . . . . . . 106 L500700 M8, ACORN NUT . . . . . . . . . . . . . . 107 102913 WIPER BLADE, 16". . . . . . . . . . . . . 108 L500707 ADAPTER, PIN LOCK. . . . . . . . . . . 109 WIPER ARM, PANTOGRAPH . . . . . 1

NSS Front window—see note aNSS Top window—see note b

10 L500719 PANTO ADAPTER PLATE . . . . . . . 111 101717 WASHER, #10 WEATHERTITE . . . 112 L500711 SCREW, M5 16mm . . . . . . . . . . . . . 113 L500696 COVER WIPER MOTOR. . . . . . . . . 114 L500718 BOLT / 10-24x1.25 HEX GR5 . . . . . 115 L500001 WASHER/BLK NYLON . . . . . . . . . . 116 139170 WASHER, #10 WEATHERTITE . . . 217 L500004 NUT/ACORN #10-24 BLK . . . . . . . . 118 L500709 RAIN SHIELD . . . . . . . . . . . . . . . . . 119 L500697 M18, NUT . . . . . . . . . . . . . . . . . . . . 120 L500701 GASKET, PANTO ADAPTER . . . . . 121c L500708 TOWER SEAL, TRICO WIPER. . . . 1

22 L500695 WIPER MOTOR, TRICO . . . . . . . . . 123 L500099 ADAPTER/WET ARM . . . . . . . . . . . 124 101495 BOTTLE, DUAL -PUMP WASHER . 1

-- ITEMS NOT SHOWN --(Windshield Wiper Harness)

-- 103179 HARNESS, TOP WIPER . . . . . . . . . 1-- 103180 HARNESS, FRONT WIPER . . . . . . 1

(Windshield Washer System)-- 102925 HARNESS, WASHER BOTTLE . . . 1-- 103013 TUBING, WASHER (15-1/2’) . . . . . . 1

a The early style front wiper arm is no longer available; it will be necessary to order part number 50380585 Wiper Arm Kit, which contains items 1-4, but not PN 50380682 top wiper arm.

b The early style top wiper arm is no longer available; it will be necessary to order part number50380683 Wiper Arm Kit, which contains items 1-4,bu not PN 50380576 front wiper arm.

c Not used on top wiper installation.

24

WASHER SYSTEM RESERVOIRLOCATED OUTSIDE CAB -

UNDER RIGHT SIDE WINDOW

Telescopic Handler CabWipers—Front and Top (with Enclosed Cab)

50960015/CP1213 14 PRINTED IN U.S.A.

5410

2

8 9

9

8

765

4

3

2

1

Cab RS SeriesTop and Left Window - Enclosed Cab

PRINTED IN U.S.A. 15 50960015/CP1213


01a 102686 GLASS, TOP . . . . . . . . . . . . . . . . . . 102 L500038 5/16”-18 ACORN NUT . . . . . . . . . AR03 102711 WINDOW MOUNT, UPPER. . . . . . . 104 L500021 GROMMET, 1/2”IDX1/4”GROOVE . 305 L500042 BUSHING, STEEL . . . . . . . . . . . . . . 406 102709 BULB SEAL, LEFT GLASS . . . . . . . 107 102685 GLASS, LEFT REAR. . . . . . . . . . . . 108 651641 5/16” FLAT WASHER (BLACK). . . . 4

09 651639 5/16”-18X1” BUTTN HD BOLT . . . . 410 102712 WINDOW MOUNT, LOWER . . . . . . 2

-- ITEMS NOT SHOWN ----b 105149 TOP GLASS FILLER . . . . . . . . . . . . 1

a Use P/N L500607 adhesive kit to attach top glassto cab.

b Used to reduce gap between cab and top glass at front top of the cab; use adhesive L500607 to secure to cab and seal top glass.

Telescopic Handler CabTop and Left Window - Enclosed Cab

50960015/CP1213 16 PRINTED IN U.S.A.

21

20

16

10

14

127

11

8

156

78

9

4

3

21

5

5678

1718

19

22

9

Cab RS SeriesDoor - Enclosed Cab

32

PRINTED IN U.S.A. 17 50960015/CP1213


-- 103014 CAB DOOR . . . . . . . . . . . . . . . . . . 1(includes items 1-10, 12 and 15)

01 102874 WELDMENT, CAB DOOR FRAME . 102 102705 BULB SEAL, DOOR FRAME . . . . . 103 102680 GLASS, UPPER DOOR . . . . . . . . . 104 102681 GLASS, LOWER DOOR . . . . . . . . . 105 651638 5/16”-18X1-13/4” BUTTN HD BOLT 506 651641 5/16” FLAT WASHER (BLACK). . . . 507 L500042 BUSHING, STEEL . . . . . . . . . . . . . . 808 L500021 GROMMET, 1/2”IDX1/4”GROOVE . 809 L500038 5/16”-18 ACORN NUT (BLACK) . . . 810 651643 5/16”-18X2” BUTTN HD BOLT . . . . 311 650730 3/8”-16X5” BOLT . . . . . . . . . . . . . . . 312 102901 WELDMENT, DOOR HINGE . . . . . . 314 067847 3/8”-16 NYLON INSERT NUT . . . . . 315 102928 BUMPER, DOOR . . . . . . . . . . . . . . 116 L500036 HOLD OPEN/DOOR (SET) . . . . . . . 1

(includes item #18) [mounts to cab]

17 650588 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 118 NSS HOLD OPEN/DOOR STUD. . . . . . . 1

(included with item #16 as a set)19 101719 GLASS MOUNT . . . . . . . . . . . . . . . 120 102948 HANDLE, EXT. DOOR LOCKING . . 1

101792 KEY ONLY . . . . . . . . . . . . . . . . . . . 121 102886 LATCH RELEASE, INTERIOR . . . . 1

651635 1/4-20X1-1/4” FLAT HD SCREW . . 2L50202 1/4-20X5/8” BUTTN HD BOLT . . . . 1651636 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2L500022 FLAT WASHER (BLACK) . . . . . . . . 1L520003 1/4”-20 NYLON INSERT NUT . . . . 2L70069 1/2” HOLE PLUG . . . . . . . . . . . . . . 2

22 101436 STRIKER . . . . . . . . . . . . . . . . . . . . . 1654028 7/16” LOCK WASHER . . . . . . . . . . 1654046 7/16” FLAT WASHER . . . . . . . . . . . 1L50979 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1

32 101746 COVER (included with item #21). . . 1

Telescopic Handler CabDoor - Enclosed Cab

50960015/CP1213 18 PRINTED IN U.S.A.

Cab RS SeriesInstrument Panel and Switches

2

13 12 11

14

1

191817

IGNITION START HORN

8 9 107

3 4 5 6

1516

PRINTED IN U.S.A. 19 50960015/CP1213

Telescopic Handler CabInstrument Panel and Switches


01 50380306 PANEL, DASH . . . . . . . . . . . . . . . . . 1(does not include switches or display)

02 210927 DISPLAY, CAN & INSTRUMENTS . 103 L71075 SWITCH, STEER MODE. . . . . . . . . 104 L71086 SWITCH, CLUTCH CUT-OUT. . . . . 105 L71691 SWITCH, WORK PLATFORM. . . . . 106 L71074 SWITCH, PARK BRAKE . . . . . . . . . 107 L71082 SWITCH, LIGHTS . . . . . . . . . . . . . . 108 L71084 SWITCH, TURN SIGNALS . . . . . . . 109 L71077 SWITCH, HAZARD LIGHTS . . . . . . 110 L71083 SWITCH, STROBE . . . . . . . . . . . . . 111 L71088 HOLE PLUG, SWITCH . . . . . . . . . AR

(used to plug empty switch hole)

12 L71076 SWITCH, WIPER/WASHER . . . . . . 1(top window)

13 L71076 SWITCH, WIPER/WASHER . . . . . . 1(front window)

14 101278 SWITCH, ENGINE FAULT. . . . . . . . 115 50380243 INDICATOR, DPF STATUS . . . . . . . 116 50380314 SWITCH, DPF CONTROL. . . . . . . . 117 089069 SWITCH, IGNITION w/KEY. . . . . . . 1

089070 KEY ONLY (2 keys) . . . . . . . . . . . . 118 L41848 SWITCH, PUSH-BUTTON (starter) . 119 L41848 SWITCH, PUSH-BUTTON (horn) . . 1

NOTE: Switches shown in the Illustration or list-ed on this page are for reference purposesonly—your machine may be configured differ-ently than shown here.

50960015/CP1213 20 PRINTED IN U.S.A.

Cab RS SeriesFuses, Relays, and Wire Harnesses

(Fuses, relays, and transmissionshift module are located insidethe cab under the load chart

panel on the dash.)

Shift Module(located next to thefuses and relays)

131 2

43

657

8

9

11

12

01 103099 MINI FUSE, 15 AMP (BATTERY) IGNITION SWITCH, HORN, BRAKE LIGHT, CLUTCH CUT-OUT02 104769 MINI FUSE, 20 AMP (IGNITION) TRANSMISSION, PARK BRAKE, PWP, STEER SELECT03 103099 MINI FUSE, 15 AMP (IGNITION) LIGHTS, OUTRIGGERS 04 103221 MINI FUSE, 25 AMP (IGNITION) HEATER, CAN DISPLAY05 103221 MINI FUSE, 25 AMP (IGNITION) TOP WIPER06 103221 MINI FUSE, 25 AMP (IGNITION) FRONT WIPER07 103100 MICRO RELAY, 20 AMP TOP WIPER08 103100 MICRO RELAY, 20 AMP LIGHTS09 103100 MICRO RELAY, 20 AMP PARK BRAKE10 103100 MICRO RELAY, 20 AMP FRONT WIPER11 L70075 CHANGE-OVER RELAY IGNITION12 L70075 CHANGE-OVER RELAY IGNITION13 101877 MODULE, SHIFTER

FUSE BOX AND RELAY BOX COVERS—(NOT SHOWN)14 50380751 FUSE & MICRO RELAY COVER15 272648 RELAY BOX COVER

MAIN WIRE HARNESSES—(NOT SHOWN)-- 50380141 WIRE HARNESS, FRAME-- 210704 WIRE HARNESS, CANOPY-- 50380149 WIRE HARNESS, IT4 - ECU INTERFACE/ENGINE-- 50380315 WIRE HARNESS, FUEL FILTERS (engine) (14" long)-- 50380463 WIRE HARNESS, FUEL FILTERS (engine) (6" long)-- 102572 WIRE HARNESS, LIGHT PACKAGE (option) - Refer to page 23 for more information.

NOTE: For additional wire harnesses, refer to their relative location in this parts manual (e.g., Boom section for boom lights).NOTE: Fuses, relays, and other items shown on these pages are for reference purposes only; your machine might be config-ured differently and might not include the options shown on this—or other pages—in this parts manual.

Ref. Part No. Description Function/Comments

10

14 15

PRINTED IN U.S.A. 21 50960015/CP1213

50220189 DIODE PACK - FRAMEHARNESS - LOCATEDNEAR TRANSMISSION

9

01 L50491 #8-32X5/8” SCREW . . . . . . . . . . . . 402 101877 MODULE, F-N-R SHIFTER. . . . . . . 103 210797 BRACKET, BRAKE MODULE . . . . . 104 L50538 #8-32 NUT . . . . . . . . . . . . . . . . . . . . 405 210614 MODULE, BRAKE WARNING. . . . . 106 L63894 TURN SIGNAL FLASHER. . . . . . . . 1

(Located inside joystick access cover)07 106001 CAN, TERMINATE RECEPTACLE . 1

(Included with wire harness.)

Telescopic Handler CabFuses, Relays, and Wire Harnesses


Fuse Box / ModuleMount Bracket(located under

load charts)

1

2

3

4

1

Diode Wire105960

8

7

CAN-Terminate

08 105960 DIODE WIRE. . . . . . . . . . . . . . . . . . 1(Located under the dash; attaches to park brake switch—clutch cut-out side of the switch.)

09a 50220189 DIODE PACK, 5 DIODES . . . . . . . . 1(Included with frame wire harness.)

10 L500747 CLEAR COVER, DIODE PACK. . . . 1

a Additional diodes are shown on the next page.

4

5

10

6

NOTE: Refer to next pagefor additional diode packs.

50960015/CP1213 22 PRINTED IN U.S.A.

FRONT

43

2

1

FRONT OF CAB

Cab RS SeriesFront and Rear Lights

REAR COVER

6

10

9

7

7

8

8

1112

FRONT

13

Boom lightsand harness

are on page 150.

PRINTED IN U.S.A. 23 50960015/CP1213


01 L70039 HEAD LIGHT . . . . . . . . . . . . . . . . . . 202 654006 3/8” FLAT WASHER . . . . . . . . . . . . 203 L520005 3/8”-16 NYLON INSERT NUT . . . . . 204 101712 GROMMET, 5/8” . . . . . . . . . . . . . . . 206 L70200 BACKUP ALARM. . . . . . . . . . . . . . . 1

L50202 1/4”-20X5/8” BOLT, BTNHEAD . . . . 2L50051 1/4”-20 FLANGE NUT . . . . . . . . . . . 2

07 L500339 BEZEL, RUBBER . . . . . . . . . . . . . . 2(included with item 8)

08 L70701 LIGHT, BRAKE/TURN . . . . . . . . . . . 2(includes item 7 bezel; also includesthe light's plug-in connector)

09 L500606 BEZEL, RUBBER . . . . . . . . . . . . . . 1(included with item 10)

10 L71595 LIGHT, HALOGEN BACKUP. . . . . . 1(includes item 9 bezel)

100102 JUMPER WIRE, BACKUP LIGHT . 111 L50202 1/4”X5/8” BTN HD BOLT . . . . . . . . . 212 L50051 1/4”-20 FLANGE NUT . . . . . . . . . . . 213 210442 REAR COVER. . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN ----a 102647 WIRE HARNESS, REAR LIGHTS. . 1--b 102572 HARNESS, LIGHT PACKAGE . . . . 1

(dash to rear lights - includes thefollowing diodes:)

103101 DIODE PACK (see below). . . . . . . 1L500748 DIODE PACK (see below). . . . . . . 1L500747 CLEAR COVER, DIODE PACK . . . 2

(see below)L500747 CLEAR COVER, DIODE PACK . . . 2

(see below)L60587 IN-LINE DIODE (see below) . . . . . . 2

(located between diode pack andback-up alarm connection)

-- L63894 TURN SIGNAL FLASHER. . . . . . . . 1(located under dash through joystickaccess cover)

-- L70241 HARNESS, HEAD LIGHT . . . . . . . . 2(dash to head lights)

-- 103192 GROMMET, 13/16” . . . . . . . . . . . . . 2(under dash for head light harness)

a Standard wire harness, used when not equipped with turn signals.

b Used with optional light package for units equipped with turn signals. Wire harness 102647 is not usedwhen unit is equipped with turn signals.

103101 DIODE PACK

LOCATED NEARREAR LIGHTS

L500748DIODE PACK

LOCATED UNDER DASHNEAR SWITCHES

L500747DIODE PACK

CLEAR COVER

Telescopic Handler CabFront and Rear Lights

In-line DiodeL60587

NOTE: Refer to previous page for frame harness diode pack.

50960015/CP1213 24 PRINTED IN U.S.A.

Cab RS SeriesHeater - (Option) - (No A/C)

01 102907 HEATER ASSEMBLY . . . . . . . . . . . 1(Includes items 5-11; 13-19)

02 L63545 GRILL, DEFROSTER . . . . . . . . . . . 203 102944 INSTRUMENT PANEL. . . . . . . . . . . 104 102945 DECAL, HEAT CONTROL. . . . . . . . 105 187841 CONTROL, TEMPERATURE . . . . . 1

(does not include knob)06 273968 KNOB (not included with item 5) . . . 107 136305 SWITCH, VARIABLE SPEED . . . . . 1

50300066 PANEL MOUNT NUT (included) . . . 2(NOTE: switch includes knob; knob not sold separately)

08 L500163 VALVE, WATER. . . . . . . . . . . . . . . . 1

09 NSS HOSE, 5/8" - FORMED . . . . . . . . . . 110 50380847 HEATER CORE. . . . . . . . . . . . . . . . 111 103033 BLOWER MOTOR. . . . . . . . . . . . . . 1

(does not include fan/cage)12 L50202 1/4”-20X5/8” BUTTN HD BOLT . . . 1013 136310 RESISTOR BLOCK . . . . . . . . . . . . . 114 NSS GROMMET 5/8" OD X 3/8" ID. . . . . 215 NSS HOUSING . . . . . . . . . . . . . . . . . . . . 116 137503 LOUVER . . . . . . . . . . . . . . . . . . . . . 117 NSS HOSE, 5/8" - FORMED . . . . . . . . . . 118 NSS GROMMET 1-3/8" OD X 1" ID . . . . 219 NSS HOSE COUPLER . . . . . . . . . . . . . . 1

Item Part Description Qty. Item Part Description Qty.No. No. Req. No. No. Req.

7

8

6

5432

2

9

18

10

11

12

17

16

12 15

13

14

1

19

PRINTED IN U.S.A. 25 50960015/CP1213

Telescopic Handler CabA/C - Heater - (A/C - Option)


01 210796 HVAC ASSEMBLY. . . . . . . . . . . . . . 1(Includes items 2-9)

211147 FAN ASSEMBLY (only) . . . . . . . . . . 102 211145 FILTER COVER. . . . . . . . . . . . . . . . 103 211146 FILTER, CAB AIR . . . . . . . . . . . . . . 104 211149 EVAPORATOR/HEATER COIL . . . . 105 137503 LOUVER . . . . . . . . . . . . . . . . . . . . . 106 211148 EXPANSION VALVE . . . . . . . . . . . . 107 138623 COLD CONTROL SWITCH. . . . . . . 108 242145 RELAY . . . . . . . . . . . . . . . . . . . . . . . 109 242875 RECTIFIER PACK . . . . . . . . . . . . . . 1

10 420-36290 LOUVER . . . . . . . . . . . . . . . . . . . . . 111 189049 DECAL, A/C HEATER CONTROL. . 112 136305 SWITCH, VARIABLE SPEED . . . . . 1

50300066 PANEL MOUNT NUT (included) . . . 213 139279 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 214 189033 MODULE, A/C CONTROL. . . . . . . . 115 L63545 GRILL, VENT. . . . . . . . . . . . . . . . . . 216 L50202 1/4”-20X5/8” BUTTN HD BOLT . . . 1017 211023 PANEL, HVAC CONTROL. . . . . . . . 118 201179 HOSE, OVERFLOW . . . . . . . . . . . . 1

15

16

17

13 12

14

11

9 8

10

7

65

18

4

3

2

16

1

50960015/CP1213 26 PRINTED IN U.S.A.

1

Cab RS SeriesA/C Circuit (Option)

23

4

3

9

5

6

7

8

2

4

1110

12

13

14

15

16

18

17

Condenser(located inside the housingon the top-rear of the cab)

Evaporator / Heater Coil(located inside the cab)

A/C Dryer(located on the frame

under the cab)

4

810

3

14

1920

21

21

22

22

A/CCompressorinformation ison page 64.

PRINTED IN U.S.A. 27 50960015/CP1213


01 L500595 CONDENSER . . . . . . . . . . . . . . . . . 102 211010 HOSE, #6 COND./DRYER . . . . . . . 103 138777 O-RING . . . . . . . . . . . . . . . . . . . . . . 404 50380458 HOSE, #8 COND./COMP. . . . . . . . . 105 138778 O-RING . . . . . . . . . . . . . . . . . . . . . . 106 50380460 A/C COMPRESSOR HARNESS . . . 107 50380423 A/C COMPRESSOR . . . . . . . . . . . . 108 651759 CS M6-10.0x30 . . . . . . . . . . . . . . . . 209 50380445 O-RING . . . . . . . . . . . . . . . . . . . . . . 110 50380459 HOSE, #10 COMP./EVAP. . . . . . . . . 111 50380446 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

12 138779 O-RING . . . . . . . . . . . . . . . . . . . . . . 113 210796 HVAC UNIT (Evaporator/Heater). . . 114 211009 HOSE, #6 DRYER/EVAP. . . . . . . . . 115 650450 CS 3/8 x 5/8 C5ZY . . . . . . . . . . . . . 116 650491 CS 3/8 x 1-1/4 C5ZY . . . . . . . . . . . . 117 138651 CLAMP, DRYER . . . . . . . . . . . . . . . 118 138649 A/C DRYER . . . . . . . . . . . . . . . . . . . 119 138714 SWITCH, BINARY . . . . . . . . . . . . . . 120 211055 MOUNT, DRYER / VALVE . . . . . . . . 121 650490 CS 3/8 x 1 C5ZY . . . . . . . . . . . . . . . 222 090666 HN FL SLOC 3/8 CZY . . . . . . . . . . . 4

Telescopic Handler CabA/C Circuit (Option)

50960015/CP1213 28 PRINTED IN U.S.A.

Cab RS SeriesHeater Circuit (Option)

1

Evaporator/Heater Coil(located inside the cab)

2

3

53

6

310

1110

3

4

3

3

13

7

8

912

A/C and Heater Equipped

Adapter screwsinto the engineoil cooler port

Heater Unit(located inside the cab)

Heater Only Equipped

12

3

Shut-off valve andadapter screws into

the port near thewater pump

Adapter screwsinto the engineoil cooler port

Shut-off valve andadapter screws into

the port near thewater pump

3

4

3

3

14

15

16

PRINTED IN U.S.A. 29 50960015/CP1213

Telescopic Handler CabHeater Circuit (Option)


01 210049 ST-LL FP06-ISO6149-18 . . . . . . . . . 102 L68592 SHUT-OFF, MANUAL . . . . . . . . . . . 103 095955 CLAMP, HOSE #10 . . . . . . . . . . . . . 604 230210 HOSE, HEATER 5/8” x 108” . . . . . . 1

272546 SPRING GUARD (not shown) . . . . . 105 L447005 ST HB10-ISO6149-18 . . . . . . . . . . . 106 230208 HOSE, HEATER 5/8” x 36” . . . . . . . 107 211055 MOUNT, DRYER / VALVE . . . . . . . . 108 650490 CS 3/8 x 1 C5ZY . . . . . . . . . . . . . . . 209 090666 LN FL SERR 3/8 CZY . . . . . . . . . . . 5

10 186193 ST 1/2MPT x 5/8” HOSE . . . . . . . . . 211 186703 HEATER-A/C SOLENOID . . . . . . . . 112 230209 HOSE, HEATER 5/8” x 60” . . . . . . . 1

272546 SPRING GUARD (not shown) . . . . . 113 211149 EVAPORATOR/HEATER COIL . . . . 1

(refer to page 25 for parts listing)14 NSS HEATER HOSE 5/8" x 60" . . . . . . . 115 NSS HEATER HOSE 5/8" x 48" . . . . . . . 116 102907 HEATER ASSEMBLY . . . . . . . . . . . 1

(refer to page 24 for parts listing)

50960015/CP1213 30 PRINTED IN U.S.A.

Cab RS SeriesA/C Condenser - (A/C Equipped - Option)

1

2

3

3 4

6

7

11

12

13

10

3

93

8

5

A/C Hose Cover(located on the right rear

corner of the cab)

15

14

Condenser Assembly(located on the

top-rear of the cab)

PRINTED IN U.S.A. 31 50960015/CP1213


01 211052 CONDENSER ASSEMBLY . . . . . . . 1(includes items 1-10)

02 211039 COVER, CONDENSER HOUSING. 103 089888 BHSCS 1/4” x 1/2” . . . . . . . . . . . . 1704 L50051 FLANGE LN 1/4”-20 . . . . . . . . . . . . 205 L500596 SELF-TAP SCREW 3/16” x 5/8” . . . 606 211035 MOUNT, CONDENSER COIL . . . . . 107 L500595 CONDENSER COIL . . . . . . . . . . . . 1

08 211045 CONDENSER HOUSING . . . . . . . . 109 420-35602 RELAY . . . . . . . . . . . . . . . . . . . . . . . 110 L500594 CONDENSER FAN ASSEMBLY . . . 211 651640 BHSCS 5/16” x 3/4” . . . . . . . . . . . . 412 210765 FW 5/16” ZY SEALING . . . . . . . . . . 413 070648 LN LG FL SERR 5/16 CZ . . . . . . . . 414 210833 COVER, A/C HOSES . . . . . . . . . . . 115 650315 SELF-TAP SCREW 1/4” x 1/2” . . . . 3

Telescopic Handler CabA/C Condenser - (A/C Equipped - Option)

50960015/CP1213 32 PRINTED IN U.S.A.

RL

P

T LS

9

7

4

6

3

2

1

5

8

Cab RS SeriesSteering Column Components

10

Steer Motorparts are onpage 256.

Shift Module(located next to thefuses and relays)

PRINTED IN U.S.A. 33 50960015/CP1213


01 103359 CAP, STEERING WHEEL . . . . . . . . 102 L41261 NUT, STEERING WHEEL . . . . . . . . 103 L69595 STEERING WHEEL . . . . . . . . . . . . 104 L50101 M5X.8X35mm HX SKTHD BOLT . . 205 102783 COLUMN, STEERING. . . . . . . . . . . 106 F-N-R/SHIFTER (includes #7). . . . . 1

L68772 Note x210479 Note yL99425 BOOT (fits both shifters). . . . . . . . . 1

07 105236 CLAMP, SHIFTER(included w/ #6) . 1

08 651625 3/8”-16X1-1/4” BUTTN HD BOLT . . 409 101880 MOTOR, STEER . . . . . . . . . . . . . . . 110 101877 MODULE, F-N-R SHIFTER. . . . . . . 1

L50491 #8-32X5/8” SCREW . . . . . . . . . . . . 2L50538 #8-32 NUT . . . . . . . . . . . . . . . . . . . . 2

x Only RS6-42 and RS8-42/44y Only RS10-44/55 and RS12-42

Telescopic Handler CabSteering Column Components

50960015/CP1213 34 PRINTED IN U.S.A.

7

54

6 5

43

2

3

35

4

2

4

435

3

2

3

29

10

9

8

11

8

12

6

5

13

Cab RS SeriesSeat

1

Suspension Seat(Option)

PRINTED IN U.S.A. 35 50960015/CP1213

01 210170 SEAT . . . . . . . . . . . . . . . . . . . . . . . . 102 L70634 SEAT BELT (includes tethers) . . . . . 103 650630 7/16”-20X1” BOLT . . . . . . . . . . . . AR04 L50196 7/16” FLAT WASHER . . . . . . . . . . AR05 L50517 7/16”-20 NYLON INSERT NUT . . AR06 L70212 BRACKET, TETHER . . . . . . . . . . . . 207a L70201 MOUNT, SEAT BELT. . . . . . . . . . . . 108 654004 5/16” FLAT WASHER . . . . . . . . . . AR09 L50056 5/6”-18 NYLON INSERT NUT . . . AR10a 100071 SEAT RISER . . . . . . . . . . . . . . . . . . 111 650487 5/16”-18X1” BOLT . . . . . . . . . . . . AR12b L68496 BELLOWS, SUSPENSION SEAT . . 1

(includes seat belt / tether bracket)

13 103195 PEDESTAL / BOLT ON SEAT . . . . . 1650490 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 2650533 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 2654006 3/8” FLAT WASHER . . . . . . . . . . . . 8L520005 3/8” NYLON INSERT NUT . . . . . . . 4

14b 210403 BELLOWS, SEAT (boot only) . . . . . 115b 210405 ADJUSTMENT KNOB . . . . . . . . . . . 116b 210404 SHOCK, SUSP. SEAT . . . . . . . . . . . 1

a Used for standard seat only; not used with suspension seat option.

b Used for suspension seat option only.


Telescopic Handler CabSeat

Suspension Seat(Option)

14

16

15

50960015/CP1213 36 PRINTED IN U.S.A.

1

5

7

6

5

8

11

109

5

4

2

12

3

Cab RS SeriesTri-Function Cab Components - Option

Controllerparts are on pages 270-276.

PRINTED IN U.S.A. 37 50960015/CP1213

01 104083 CONTROLLER, 4 BTN/W TRIG . . . 102 104304 BEZEL, JOYSTICK . . . . . . . . . . . . . 1

(included with item 1)03 L50202 1/4”-20X5/8” BTN HD BOLT. . . . . AR04 103582 JOYSTICK MOUNT. . . . . . . . . . . . . 105 L50051 1/4”-20 FLANGE LOCK NUT . . . . AR06 104214 SPACER, LEVEL CONTROLLER . . 1

07 102435 CONTROLLER, LEVEL. . . . . . . . . . 108 104219 1/4”-20X2-1/2” BTN HD BOLT. . . . . 209 L52024 1/4”-20X1” BTN HD BOLT. . . . . . . . 210 L52024 1/4”-20X1” BTN HD BOLT. . . . . . . . 211 103708 BRACKET, ARM REST . . . . . . . . . . 112 L69756 PAD, ARM REST . . . . . . . . . . . . . . . 1


Telescopic Handler CabTri-Function Cab Components - Option

50960015/CP1213 38 PRINTED IN U.S.A.

Cab RS SeriesBrake and Accelerator Pedals

25

2927

26

28

ELECTRONICTHROTTLE PEDAL

2

15

11

10

6

7

8

9

4

5

3

1

17

18

141312

21

16

30THROTTLE

PEDALKIT

Brake CylinderBooster

parts are onpage 255.

PRINTED IN U.S.A. 39 50960015/CP1213


01 L63230 PAD, BRAKE PEDAL . . . . . . . . . . . 102 L50235 5/16”-18X1-1/4” BOLT . . . . . . . . . . . 203 L50056 5/16”-18 FLANGE NUT . . . . . . . . . . 204 210609 BRAKE LEVER ASSEMBLY . . . . . . 1

(includes item 7)05 210317 BRACKET, BRAKE BOOSTER . . . . 106 L50151 1/2” FLAT WASHER . . . . . . . . . . . . 107 210608 BRONZE BUSHING . . . . . . . . . . . . 1

(included with item 4)08 102529 PIN, BRAKE LEVER PIVOT . . . . . . 109 L50628 ROLL PIN, 0.19X1. . . . . . . . . . . . . . 110 L10465 ZERK, GREASE 1/4”-28 . . . . . . . . . 111 L44859 PIN, CLEVIS 1/2”X27/64” . . . . . . . . 112 L50607 1/8”X1” COTTER PIN . . . . . . . . . . . 113 210328 YOKE, CLEVIS M10X1.5 . . . . . . . . 114 656049 M10-1.5 LOCK NUT . . . . . . . . . . . . 115 L561004 SPRING, 13GA. 0.73X6” . . . . . . . . . 1

16 650491 3/8”X1-1/4” BOLT . . . . . . . . . . . . . . 417 L520005 3/8” NYLON INSERT NUT . . . . . . . 418 651458 M8-1.25 LOCK NUT . . . . . . . . . . . . 121 210253 BRAKE CYLINDER, BOOSTER . . . 125 50381115 THROTTLE, ELECTRONIC . . . . . . 126 105287 COVER, ELEC. THROTTLE . . . . . . 127 L52025 5/16”-18X3/4” BUTTN HD BOLT . . . 2

L530004 5/16”-18 RETAIN/CLIP NUT. . . . . . 228 L50228 5/16”-18X3/4” BOLT . . . . . . . . . . . . 229 654004 5/16” FLAT WASHER . . . . . . . . . . . 230 107001 KIT, THROTTLE PEDAL . . . . . . . . . 1

(Includes pedal, pin and spring only;does not include electronic throttle.)

-- ITEMS NOT SHOWN--(Throttle Wire Harness)

-- 50380309 WIRE HARNESS, THROTTLE . . . . 1

Telescopic Handler CabBrake and Accelerator Pedals

50960015/CP1213 40 PRINTED IN U.S.A.

Cab RS SeriesBrake Valve

LOCATED UNDERFLOOR OF CAB

15

1817

16

14

LOCATED INSIDEJOYSTICK

ACCESS PANEL

Rear AxleService Brake(left-side tee)Front Axle

Service Brake(right-side tee)

Hydraulic Tank(Return)

Joystick(Power)

12

7

18

22

33

6 6

8

9

8

1011

5

9

1313

4

4

1 1

Brake CylinderBooster


Axles areshown onpages 124and 126.

Axles areshown onpages 124and 126.

PRINTED IN U.S.A. 41 50960015/CP1213


01 210828 PRESSURE SWITCH (150 psi) . . . 202 L70428 MANIFOLD, BRAKE LINE. . . . . . . . 103 230-32364 PLUG, -4ORM SAE . . . . . . . . . . . . . 104 650706 1/4”X2” BOLT. . . . . . . . . . . . . . . . . . 405 L520004 5/16” NYLON INSERT NUT . . . . . . 206 230-32195 ADAP., -4ORM -4JICM . . . . . . . . . . 407 102842 HOSE, -4 A4/A6 66” . . . . . . . . . . . . 108 104111 HOSE, -4 A4/A4 18” . . . . . . . . . . . . 109 104111 HOSE, -4 A4/A4 18” . . . . . . . . . . . . 1

10 210798 BRACKET, PRESS. SWITCH . . . . . 111 650486 5/16’X3/4” BOLT . . . . . . . . . . . . . . . 212 102840 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 113 L50051 1/4” FLANGE LOCK NUT . . . . . . . . 414 210449 ADAP., MJO4 MMAORB14 90º . . . . 215 210253 BRAKE CYLINDER, BOOSTER . . . 116 L69920 HOSE, -4 A6/A6 40” . . . . . . . . . . . . 117 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 118 210450 ADAP., MJ06 MMAORB16 90º . . . . 2

Telescopic Handler CabBrake Valve

50960015/CP1213 42 PRINTED IN U.S.A.

2

7

24

4

2

7

4

2

7

65

43

1

Cab RS SeriesMounts

PRINTED IN U.S.A. 43 50960015/CP1213


01 102779 1”-8X5-1/2” GR8 BOLT . . . . . . . . . . 102 651151 1” SAE FLAT WASHER. . . . . . . . . . 703 102741 RETAINER, CANOPY NUT . . . . . . . 104 102781 1”-8 CLASS C LOCK NUT . . . . . . . 405 101667 WASHER, CANOPY NUT . . . . . . . 106 650491 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2

07 102883 1”-8X3-3/4” GR8 BOLT . . . . . . . . . . 3

-- ITEMS NOT SHOWN---- L63813 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1

(plugs hole in cab where side boltattaches)

Telescopic Handler CabMounts

50960015/CP1213 44 PRINTED IN U.S.A.

Chassis RS SeriesHoods and Covers - Front-Half

1

2

6

5

3

4

14987

98713

12

1110

7

8

9

15 16

17

6

PRINTED IN U.S.A. 45 50960015/CP1213


01 50380280 HOOD, ENGINE . . . . . . . . . . . . . . . 102 50380287 COVER, ACCESS . . . . . . . . . . . . . . 103 L64673 HANDLE . . . . . . . . . . . . . . . . . . . . . 104 650387 #10-32X1/2” SCREW . . . . . . . . . . . 205 L50050 #10-32 NUT . . . . . . . . . . . . . . . . . . . 206 104222 LATCH . . . . . . . . . . . . . . . . . . . . . . . 207 650486 5/16”-18X3/4” BOLT . . . . . . . . . . . AR08 650810 5/16” FLAT WASHER . . . . . . . . . . AR09 L530004 5/16” RETAINED NUT CLIP . . . . . AR10 650484 5/16”X1/2” BOLT . . . . . . . . . . . . . . . 111 L41847 HORN, 12 VOLT . . . . . . . . . . . . . . . 1

12 COVER, FRONT FRAME . . . . . . . . 1102423 Note x210764 Note y

13 50380281 HOOD, FRONT . . . . . . . . . . . . . . . . 114 50380150 SLIDE RAIL . . . . . . . . . . . . . . . . . . . 115 650835 CS 1/4”X1” C5ZY . . . . . . . . . . . . . AR16 L50051 1/4” FLANGE LOCK NUT. . . . . . . AR17 L65896 GUIDE, NYLATRON 28” (shown) . . 1

(An additional guide is used on theleft side—refer to the next page.)


Telescopic Handler ChassisHoods and Covers - Front-Half

50960015/CP1213 46 PRINTED IN U.S.A.

Chassis RS SeriesHoods and Covers - Rear-Half

78

6

27

2628

10

11

2

7

12 8

25

3 13

1 234

5

234

14

6

8 7

13 3 215

9

10

11

78

1213 3 2

13

1819

20

16

17

21

4 32

13

181920

23

23

24

22 313

2

3

4

4 3 2

2

34

Secures LiftCylinderHoses

Fastens toCooler

Secures LiftCylinderHoses

17 3Fastens toRadiator

PRINTED IN U.S.A. 47 50960015/CP1213


01 50380285 HOOD, TOP. . . . . . . . . . . . . . . . . . . 102 650486 5/16”X3/4” BOLT. . . . . . . . . . . . . . AR03 650810 5/16” FLAT WASHER . . . . . . . . . . AR04 L530004 FASTENER, RETAIN NUT . . . . . . AR05 50380026 BRACKET, HOOD/RADIATOR. . . . . 106 L65896 GUIDE, NYLATRON 28” . . . . . . . . . 207 650835 CS 1/4”X1” C5ZY . . . . . . . . . . . . . AR08 L50051 1/4” FLANGE LOCK NUT. . . . . . . AR09 50380015 ACCESS PANEL, RH . . . . . . . . . . . 110 104225 LATCH, T-HANDLE . . . . . . . . . . . . . 211 L50655 #10-24X1/2” RND HD SCREW . . . . 612 L64695 SLIDE, NYLATRON 4”. . . . . . . . . . . 413 L50056 5/16” FLANGE LOCK NUT. . . . . . AR14 50380122 COVER, LEFT SIDE . . . . . . . . . . . . 115 50380288 COVER, RIGHT SIDE . . . . . . . . . . . 116 50380126 BRACKET, COVER . . . . . . . . . . . . . 1

(Fastens to the radiator.)17 650484 CS 5/16”x1/2” C5ZY . . . . . . . . . . . . 5 18 L63720 CUSHION, HOSE 7/8” TWIN . . . . . 4

19 L63719 PLATE, TWIN-WIDE TOP . . . . . . . . 220 650725 CS 5/16” x 2-1/4” C5ZY. . . . . . . . . . 421 210442 REAR HOOD. . . . . . . . . . . . . . . . . . 122 650487 5/16”X1” BOLT . . . . . . . . . . . . . . . AR23 210368 SUPPORT, REAR COVER . . . . . . . 124 210375 COVER, MAIN VALVE. . . . . . . . . . . 125 50380143 ACCESS PANEL, LH. . . . . . . . . . . . 126 L64673 HANDLE . . . . . . . . . . . . . . . . . . . . . 227 650387 #10-32X1/2” SCREW . . . . . . . . . . AR28 L50050 #10-32 NUT . . . . . . . . . . . . . . . . . AR

-- ITEMS NOT SHOWN--(Counter Weight Hardware)

-- L500684 BOLT, 3/4-10" x 11" GR8 . . . . . . AR-- L50084 NUT, 3/4" STOVER LOCK NUT . . AR

(used with 11" bolt)-- 650711 BOLT, 3/4" X 3" GR5 . . . . . . . . . . AR-- 079209 NUT, 3/4" NYLOCK CZY . . . . . . . AR

(used with 3" bolt)

Telescopic Handler ChassisHoods and Covers - Rear-Half

50960015/CP1213 48 PRINTED IN U.S.A.

1

43

13

22

28

23

26 27

29

26

25

24

2

30

31

32

3334

20

19

18

21

17

5

6

7

16

14

11

12

Fuel Lines(frame side of tank)

Chassis RS SeriesFuel Tank and Battery

8

Cable/HoseSupport

(bolts underengine flywheel

housing)

35

Battery Heater(option)

40

PRINTED IN U.S.A. 49 50960015/CP1213


01 50380276 WELDMENT, FUEL TANK . . . . . . . . 102 101567 GROMMET, FUEL TANK. . . . . . . . . 103 650569 CS 1/2”-13x1-3/4” C5ZY . . . . . . . . . 604 L520019 1/2”-13 NYLON INSERT NUT . . . . . 605 103892 PLATE, TOOLBOX BOTTOM . . . . . 106 210782 TOOLBOX COVER, WELDMENT. . 107 L70225 CAMLOCK. . . . . . . . . . . . . . . . . . . . 1

L99157 KEY ONLY (stamped CH751) . . . . . 108 L64673 HANDLE, HOOD . . . . . . . . . . . . . . . 1

650387 #10-32x1/2” RND HD SCREW. . . . 2L50050 #10-32 NUT . . . . . . . . . . . . . . . . . . 2

11 L68133 SCREW, CAPTIVE . . . . . . . . . . . . . 2L68134 SCREW, RETAINER . . . . . . . . . . . 2

12 L68135 SCREW, RECEPTACLE . . . . . . . . . 213 L63546 GROMMET . . . . . . . . . . . . . . . . . . . 114 L41854 GASKET, SENDER . . . . . . . . . . . . . 116 L61867 SENDER/FUEL LEVEL . . . . . . . . . . 1

(includes #14 Gasket)17 210722 CAP/FUEL ASSEMBLY (vented) . . . 118 L63756 MIRROR, 6.5X10 CONVEX . . . . . . 119 103991 MIRROR BRACKET . . . . . . . . . . . . 120 L520003 1/4” NYLON INSERT NUT . . . . . . . 121 081379 5/16”x1/2 FLAT LOCK BOLT . . . . . . 422 101954 CABLE, NEG. BATTERY . . . . . . . . . 1

101961 POWER PLUG, PLUG. . . . . . . . . . . 1101962 #8 DEUTSCH SOCKET . . . . . . . . . 1

23 210205 CABLE, POS. BATTERY. . . . . . . . . 1101960 POWER PLUG, RECEPTACLE. . . . 1101963 #8 DEUTSCH PIN . . . . . . . . . . . . . . 1

24 653098 3/8”-16 WING NUT . . . . . . . . . . . . . 225 L61117 BATTERY HOLDDOWN BAR . . . . . 126 L70146 ROD, BATTERY HOLDDOWN . . . . 227 101463 PLATE, BATTERY ACCESS . . . . . . 128 L52025 5/16”-18x3/4” BHSCS . . . . . . . . . . . 429 090666 3/8”-16 FLANGE NUT . . . . . . . . . . . 430 NSS 12VDC BC1 4DLT BATTERY . . . . . 131 131529 ADAP., PLUG -8 O-RING SAE . . . . 132 110227 ADAP., -8ORM -6JICM 90º . . . . . . . 233 50380316 HOSE, -6 K6/K6 82" (supply) . . . . . 134 104114 HOSE, -4 A6/NONE 100" (return) . 135 210200 BRACKET, CABLE/HOSE . . . . . . . . 1

(supports fuel lines and cables)36 L50051 HN FLOC 1/4" . . . . . . . . . . . . . . . . . 237 650481 CS 1/4" x 1/2" C5 . . . . . . . . . . . . . . 238 103627 MOUNT, RECEIVER . . . . . . . . . . . . 139 650642 CS 1/4" x 1" C5 . . . . . . . . . . . . . . . . 240 50381167 WRAP, BATTERY (option). . . . . . . . 1

-- ITEMS NOT SHOWN ---- L630003 RUBBER BOOT, BAT. CABLE . . . . 1

(used on positive battery cable)

Telescopic Handler ChassisFuel Tank and Battery

Receiver andenclosure are

shown onpage 60.

Radio Remote - (Option) Early-Style Shown

25

38

24

36

24

36

37

E-Stop - (Option)or Late-Style RadioRemote Receiver

E-Stopreceiver isshown onpage 59.

39

50960015/CP1213 50 PRINTED IN U.S.A.

27

7

6

5

8

9

10

11

18

19

2021

22

23 24

25

26

1

1617

12

Return Hose(Outrigger Option)

29

28

Hydraulic FilterAssembly

43

Chassis RS SeriesHydraulic Tank

38

37

36

34

394039

17

16

Hydraulic Tank(Rear Side)

35

41

24

30

31

32

33 Hose Bracket(Outrigger Option)

9

4

3

13

14

15

2

42

44

45

Heater(Option)

PRINTED IN U.S.A. 51 50960015/CP1213

01 50380024 HYDRAULIC OIL TUBE ASY. . . . . . 102 P470472 HYDRAULIC FILL CAP ASY.. . . . . . 1

(includes cap, gaskets, and tube)03 L99163 GASKET, FILLER NECK . . . . . . . . . 2

(included with item #2)04 651201 RHMS SLT #10-32 x 3/4" FZY . . . . 605 650449 CS 1/4”-20 x 2-1/2” . . . . . . . . . . . . . 206 50380146 PLATE, TOP CUSHION. . . . . . . . . . 107 50380145 CLAMP, CUSHION TUBE . . . . . . . . 108 650488 CS 3.8" x 3/4" C5ZY . . . . . . . . . . . 1009 654006 FW 3/8" AWZY . . . . . . . . . . . . . . . AR10 L65142 ACCESS COVER . . . . . . . . . . . . . . 111 L65144 GASKET . . . . . . . . . . . . . . . . . . . . . 112c 50380089 HYDRAULIC TANK.. . . . . . . . . . . . . 113 L72419 ADAP., 1-1/2” NPT 90º ELBOW . . . 114 L61620 ADAP., 1-1/2” PIPE NIPPLE . . . . . . 115 L49327 STRAINER, HYD. OIL . . . . . . . . . . . 116 L63309 HOSE, -24 A24/A24 35” . . . . . . . . . 117 L442023 ADAP., -24JICM 24NPTM 90º . . . . . 118 650533 CS 3/8”-16 x 1-1/2” C5ZY . . . . . . . 419 654006 FW 3/8” . . . . . . . . . . . . . . . . . . . . . . 420 L65211 3/8”-16 RETAINED NUT . . . . . . . . . 421 131529 PLUG, -8 O-RING SAE . . . . . . . . . . 122a L446047 PLUG, -12 O-RING SAE . . . . . . . . . 123 134756 SIGHT GLASS. . . . . . . . . . . . . . . . . 124e 101879 FILTER, IN-TANK RETURN UHI . . . 125 650489 CS 3/8" x 7/8" C5Z . . . . . . . . . . . . . 426 079038 ST MJ20-MORB20 . . . . . . . . . . . . . 127 L60123 90 MJ20-FJS20 . . . . . . . . . . . . . . . . 128b 055005 ADAP., -12ORM -12JICM 90º . . . . . 129b 104092 HOSE, -12 A12/DS12 23” . . . . . . . . 1


30bd 210960 HOSE SUPPORT BRACKET . . . . . 131b 090666 LN FL SERR 3/8" CZY . . . . . . . . . . 232b L45666 CLAMP, HOSE 1.00 x 0.41 . . . . . . . 233b 650488 CS 3/8" x 3/4" C5ZY . . . . . . . . . . . . 234 L63383 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 135 L69920 HOSE, -4 A6/A6 40” . . . . . . . . . . . . 136 102843 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 137 L69904 HOSE, 4 A6/DS6 20”. . . . . . . . . . . . 138 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 139 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 240 054994 ADAP., -6ORM -6JICM STR.. . . . . . 241 072806 ADAP., -6 SWIVEL TEE . . . . . . . . . 142 50380450 SEAL KIT (includes six o-rings). . . . 1

(Earlier units used different o-rings;this kit covers current and early units, discard the o-rings that are not needed.)

43 L97489 HYDRAULIC FILTER ELEMENT. . . 144 650863 FW 1/4" ANZY . . . . . . . . . . . . . . . . . 245 50381156 HEATER/500W (option). . . . . . . . . . 1

(attaches to bottom of hydraulic tank)

-- ITEMS NOT SHOWN --(Located Inside Hydraulic Tank)

a Units not equipped with outriggers.b Units equipped with outriggers.c Includes items 13, 14, and 15.d Used to support the hose from the main control

"IN" port.e Refer to "Hydraulic Filter Assembly" inset on facing

page for a listing of components included.

HOSE LOCATOR

01 HYDRAULIC TUBE (from hydraulic filter) HYD. COOLER “UPPER” 16 HYDRAULIC TANK (bottom) HYDRAULIC PUMP “IN”29 HYDRAULIC TANK RETURN (front) OUTRIGGER VALVE “T”34 HYDRAULIC TANK RETURN (return manifold) STEER MOTOR “T” 35 HYDRAULIC TANK RETURN (return manifold) BRAKE BOOSTER CYLINDER 36 HYDRAULIC TANK RETURN (return manifold) JOYSTICK (lift/extend controller) “T”37 HYDRAULIC TANK RETURN (return manifold) PRIORITY VALVE “T” 38 HYDRAULIC TANK RETURN (return manifold) FLOW DIVIDER “T”

Telescopic Handler ChassisHydraulic Tank

50960015/CP1213 52 PRINTED IN U.S.A.

2

20 21

16

1

53

17

21

15

13

12

11 10

9

6

7

87

6

114 5

4

3

1

18

19

4 LEFT

RIGHT

Chassis RS SeriesOutriggers - Option

OutriggerCylinder


Outriggervalve and

hoses shownon next page.

PRINTED IN U.S.A. 53 50960015/CP1213


01 650486 5/16”-18x3/4” BOLT . . . . . . . . . . . . 1602 L69725 CAP, PIN LOCK. . . . . . . . . . . . . . . . 403 L70621 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 404 L69138 BUSHING . . . . . . . . . . . . . . . . . . . . 605 L69724 CAP, PIVOT PIN . . . . . . . . . . . . . . . 406 L50385 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 807 L50084 3/4”-10 STOVER LOCK NUT “C” . . 808 102566 WLDMNT, OUTRIGGER MNT. . . . . 109 L68807 HOSE, -6 A8/DS8 54” (extend) . . . . 110 L68807 HOSE, -6 A8/DS8 54” (retract) . . . . 111 L68807 HOSE, -6 A8/DS8 54” (extend) . . . . 112 L68807 HOSE, -6 A8/DS8 54” (retract) . . . . 113 054626 ADAP., -8ORM -8JICM STR . . . . . . 414 L70616 CYLINDER, OUTRIGGER. . . . . . . . 215 L70618 BUSHING . . . . . . . . . . . . . . . . . . . . 216 L70615 WLDMNT, OUTRIGGER LEG . . . . . 2

17 L70614 BUSHING . . . . . . . . . . . . . . . . . . . . 218 L64963 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 219 L64914 WLDMNT, OUTRIGGER PAD . . . . . 220 L520005 3/8”-16 CNTR LOCK NUT. . . . . . . . 221 650818 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 222 L71072 SWITCH, LEFT OUTRIGGER. . . . . 123 L71073 SWITCH, RIGHT OUTRIGGER . . . 124 210761 MOUNT, OUTRIGGER SWITCH. . . 125 L50202 1/4”X5/8” BUTTON HEAD BOLT. . . 326 L50051 1/4” FLANGE LOCK NUT . . . . . . . . 3

-- ITEMS NOT SHOWN ---- L10465 ZERK, GREASE 1/4”-28 STR . . . AR

(Wire Harness)-- 210723 WIRE HARNESS, OUTRIGGERS. . 1

Telescopic Handler ChassisOutriggers - Option

23

2224

25

26

FRONT

50960015/CP1213 54 PRINTED IN U.S.A.

Chassis RS SeriesOutrigger Valve - Option

LEFTRIGHT

HYDRAULIC TANKReturn

FLOW DIVIDER“EP” Port

MAIN VALVE“IN”

RIGHTOUTRIGGER

(Retract)

RIGHTOUTRIGGER

(Extend)

LEFTOUTRIGGER

(Retract)

LEFTOUTRIGGER

(Extend)

JOYSTICK“P” (pressure)

T

PB

B1

1

26

3

4

9

2

7

86

55

10

2

11

12

15

14

13

1718

1916

A2

A1

P

B2

RP

G

Outrigger Valve


Refer to page50, item #29

for hose location.

PRINTED IN U.S.A. 55 50960015/CP1213

01 104092 HOSE, -12 A12/DS12 23” . . . . . . . . 102 121774 ADAP., -16ORM -12JICM STR . . . . 303 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 104 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 105 054816 ADAP., -8ORM -8JICM 90º . . . . . . . 206 126862 ADAP., -8ORM -8JICM LONG 90º . 207 102814 HOSE, -12 A12/DS12 74” . . . . . . . . 108 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 109 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 110a 210799 HOSE, -12 H12/DS12 40” . . . . . . . . 111 650730 3/8”-16X5” BOLT . . . . . . . . . . . . . . . 312 L520005 3/8”-16 LOCK NUT . . . . . . . . . . . . . 3

13 210727 MOUNT, OUTRIGGER VALVE . . . . 114 654004 5/16” FLAT WASHER . . . . . . . . . . . 215 650484 5/16”-18X1/2” BOLT . . . . . . . . . . . . 216 210716 VALVE, OUTRIGGER . . . . . . . . . . . 117 P471997 TEST PORT. . . . . . . . . . . . . . . . . . . 118 054994 ADAP., -6ORM -6JICM STR . . . . . . 119 L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1

-- (ITEMS NOT SHOWN) --25 210723 WIRE HARNESS, OUTRIGGERS. . 1

a Hose is supported near the hydraulic tank with bracket P/N 210960.


Telescopic Handler ChassisOutrigger Valve - Option

Hose supportbracket isshown on

page 51, #30.

50960015/CP1213 56 PRINTED IN U.S.A.

PWP RS SeriesChassis Components

Chain and Shackle(Used to secure

Personnel Work Platform)

54

2

13

Located undertank/engine coverattached to inner

frame

PWP/WPSValve


Located in thejoystick access area

PRINTED IN U.S.A. 57 50960015/CP1213

Telescopic Handler PWPChassis Components

01 50381128 KIT, LEVEL SENSOR . . . . . . . . . . . 102 102321 PWP/WPS VALVE . . . . . . . . . . . . . . 103 104078 PWP/WPS CONTROL MODULE . . 104a L71752 5/16” CHAIN SHACKLE . . . . . . . . . 105a L71751 5/16” CHAIN GR40 16 LINKS . . . . 1

-- ITEMS NOT SHOWN ---- L71691 PWP/WPS SWITCH . . . . . . . . . . . . 1

(located on dash)-- 104064 PWP/WPS WIRE HARNESS . . . . . 1

(under dash and to level sensor)

a Chain shackle and chain are used to secure the Personnel Work Platform.


50960015/CP1213 58 PRINTED IN U.S.A.

5612”

110 “

(Attached to PersonnelWork Platform)

1


-- L71729 REMOTE SWITCH W/CABLE. . . . . 1(Includes item 1-3)

01 102408 CABLE ASSEMBLY. . . . . . . . . . . . . 102 L71726 REMOTE STOP SWITCH . . . . . . . . 1

4

3

2

03 L71725 REMOTE SWITCH ENCLOSURE. . 104 L71750 REMOTE SWITCH POUCH . . . . . . 105 L71732 REMOTE SWITCH HARNESS . . . . 1

(Consists of two cables)

PWP RS SeriesComponents (Three-Section Boom)

PRINTED IN U.S.A. 59 50960015/CP1213

Telescopic Handler PWPComponents (Four-Section Boom)

(Located ontop of battery)

2

Pressure Switch

1

Pressureswitch shownon page 40.

NOTE:Carried withpersonnel onwork platform.

Includes lanyard (not shown)

01a 50380625 SYSTEM/RADIO E-STOP . . . . . . . . 1(Transmitter and Receiver)

02 L70415 PRESSURE SWITCH . . . . . . . . . . . 1

Receivermounting ison page 49.

E-Stop(Option)

-- ITEMS NOT SHOWN ---- 102655 RADIO REMOTE HARNESS . . . . . 1

(E-Stop receiver)

a The transmitter and receiver are frequency- matched; therefore, it is required to purchaseboth as a set.

b Chain shackle and chain are used to secure thePersonnel Work Platform to the carrier attachment.

Ref. Part Description Qty.No. No. Req.

50960015/CP1213 60 PRINTED IN U.S.A.

Personnel Work Platform RS SeriesRadio Remote (Option) - Transmitter and Receiver - (Late Style)

-- 50380274 RADIO REMOTE, SYSTEM . . . . . . 1(Includes all items shown)

01a 50220629 REMOTE TRANSMITTER. . . . . . . . 102 NSS HOUSING . . . . . . . . . . . . . . . . . . . . 103 50220628 SWITCH, TOGGLE 2-POS.. . . . . . . 104 50220627 SWITCH, TOGGLE 3-POS.. . . . . . . 405 50220626 BUTTON, RADIO E-STOP . . . . . . . 106 103476 SNAP RING, LANYARD . . . . . . . . . 107 103475 LANYARD (wire cable) . . . . . . . . . . 108 650426 1/4”X1-1/4” BOLT . . . . . . . . . . . . . . 209 50220630 RECEIVER, RADIO REMOTE . . . . 1

10 L50051 1/4” WHIZNUT. . . . . . . . . . . . . . . . . 211 50380825 DECAL, REMOTE TRANSMITTER. 1

(not included with item 1)

-- ITEMS NOT SHOWN ---- 103099 FUSE, MINI 15 AMP . . . . . . . . . . . . 1-- 50380175 HARNESS, RADIO REMOTE . . . . . 1-- 50380838 DECAL, REMOTE SYS. WARN. . . . 1

a Requires programming; refer to Radio RemoteOperator’s Manual an Parts Manual (50960060),included with the Radio Remote Control at the time of purchase, for more information.


11

1

3

2

4

5

7

6

NOTE:Late-StyleTransmitter

color is black

8

9

10

The radio receiver mounts on abracket on top of the battery.


PRINTED IN U.S.A. 61 50960015/CP1213

Telescopic Handler Personnel Work PlatformRadio Remote (Option) - Transmitter and Receiver - (Early Style)

2

35

6

7

8

9

10

11

12

4

-- 103744 RADIO REMOTE, COMPLETE. . . . 1(Includes all items shown)

01a 103479 REMOTE TRANSMITTER. . . . . . . . 102 103482 SWITCH, TOGGLE 3 POS. MIL . . . 403 210867 SWITCH, E-STOP (push-button). . . 104 104675 LABEL (not shown-switch functions)105 106965 SPRING, TRIGGER. . . . . . . . . . . . . 106 NSS AA BATTERY. . . . . . . . . . . . . . . . . . 407 50220061 COVER w/MAGNET & SCREWS . . 108 103480 REMOTE RECEIVER . . . . . . . . . . . 109 210777 ENCLOSURE / CIRCUIT BOARD. . 1

(includes wire harness)10 103475 LANYARD (wire cable) . . . . . . . . . . 111 103476 SNAP RING, LANYARD . . . . . . . . . 1

12 102968 DECAL, REMOTE TRANSMITTER. 1(not included with item 1)

-- ITEMS NOT SHOWN ---- 103099 FUSE, MINI 15 AMP . . . . . . . . . . . . 1-- 103424 HARNESS, RADIO REMOTE . . . . . 1

(Connects to existing PWP wireharness.)

a Requires programming; refer to Radio RemoteOperator’s Manual an Parts Manual (913236),included with the Radio Remote Control at the time of purchase, for more information.


1

NOTE:Early-StyleTransmitter

color is yellow

The radio receiver and circuitboard enclosure mount on abracket on top of the battery.


50960015/CP1213 62 PRINTED IN U.S.A.

Engine RS SeriesExternal Components

39

761

2 8

5

30

2829

27

28

3031

25

26

24

23

2221

14

15

20

18

17

16

19

14

15

18

1716

11

12

10

13

4

32

33

34

35

DPF hosesare shown on

page 68.Engine Filtersare shown on

page 6.

36

Oil PanHeater(Option)

PRINTED IN U.S.A. 63 50960015/CP1213

Telescopic Handler EngineExternal Components


01 651695 CS FL M801.25x25 C8.8 ZY . . . . . 202a NSS SENSOR, DELTA PRESSURE . . . . 103 656006 CS M10-1.5x20 C8.8 ZY . . . . . . . . 104 656048 HN M8-1.25 C8 ZY . . . . . . . . . . . . . 205 50380239 BRACKET, DELTA PRESSURE . . . 106a NSS SENSOR, BLOCK TEMP. . . . . . . . . 107 650663 CS 1/4x5/8 C5ZY. . . . . . . . . . . . . . . 208 L50051 FLANGE LOCK NUT, 1/4-20 . . . . . 209 651404 CS M12-1.75x20 C8.8 ZY . . . . . . . . 110 104454 FAN, SUCTION 22" . . . . . . . . . . . . . 111 656117 CS M10-1.5x75 C8.8 . . . . . . . . . . . . 412 L70521 SPACER, FAN 2". . . . . . . . . . . . . . . 113 FAN BELT . . . . . . . . . . . . . . . . . . . . 1

50220187 (Standard)50220188 (A/C equipped)

14 650695 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 215 L50305 M16-2X35M BOLT GR8.8 . . . . . . . . 416 067823 5/8”-11 NYLON INSERT NUT . . . . . 217 L64197 WASHER, ISOLATOR MOUNT. . . . 218 L64124 MOUNT, VIBRATION ISOLATOR . . 219 50380261 ENGINE MOUNT (right) . . . . . . . . . 120 50380260 ENGINE MOUNT (left) . . . . . . . . . . 121 210049 ADAP., M18 -6NPTF STR (long) . . . 122 L99966 SHUTOFF, MANUAL/WATER . . . . . 123 L447005 ADAP., M18 10 BEAD STR. . . . . . . 1

24 L65570 ENGINE BLOCK HEATER . . . . . . . 125 072916 CS FL LOCK 1/4x3/4 C5ZY . . . . . . 226 L41179 RELAY, ENGINE STARTER . . . . . . 127 656131 CS M10-1.5x80 C8.8 . . . . . . . . . . . . 128 651698 CS FL M10-1.50x35 C8.8 . . . . . . . . 429 656010 CS M10-1.5x40 C8.8 ZY . . . . . . . . . 130 071043 LN SER FL M10-1.50 C10 ZY. . . . . 431 50380094 BRACKET, FUEL FILTER MOUNT . 132 NSS ENGINE, 4045HFC92 . . . . . . . . . . . 133 50380518 ST FFS04 HBO4-PUSHLOK . . . . . . 1

(used w/inj. pump fuel return hose)34 50300778 ADAP., 90 MJ06-MMA12. . . . . . . . . 135 210047 ADAP., -6MFS -6FFSS 900 . . . . . AR36 50381157 HEATER/250W (option). . . . . . . . . . 1

(attaches to bottom of engine oil pan)

-- ITEMS NOT SHOWN --(Electrical)

-- 50380149 WIRE HARNESS, ECU . . . . . . . . . . 1-- 50380315 WIRE HARNESS, ENGINE 14". . . . 1-- 50380463 WIRE HARNESS, ENGINE 6". . . . . 1-- 50380309 HARNESS (Throttle) . . . . . . . . . . . . 1

(Fuel Line)-- 104341 HOSE END, -5 JICF PUSHON . . AR-- 50380316 HOSE, -6 K6/K6 82" (supply) . . . . . 1-- 104114 HOSE, 1/4" X 100" (return) . . . . . . . 1

a Contact John Deere parts department to order a replacement part.

50960015/CP1213 64 PRINTED IN U.S.A.

Engine RS SeriesA/C Compressor - (Option)

1

2

5

3

4

8

7

5

6

PRINTED IN U.S.A. 65 50960015/CP1213


01 50380423 A/C COMPRESSOR . . . . . . . . . . . . 102 651697 CS FL M8-1.25x90 C8.8 ZY . . . . . . 303 651720 CS FL M8-1.25x35 C8.8 ZY . . . . . . 104 651706 LN INST FL M8-1.25 C8 ZY . . . . . . 105 210213 BUSHING, COMPRESSOR PILOT . 206 50380424 A/C COMPRESSOR MOUNT . . . . . 1

07 651789 SHCS M10-1.5x5 C12.9 OCG. . . . . 108 656150 SHCS M10-1.5x100 C12.9 0CG . . . 1

-- ITEMS NOT SHOWN --00 50220188 FAN BELT (A/C equipped). . . . . . . . 1

Telescopic Handler EngineA/C Compressor - (Option)

50960015/CP1213 66 PRINTED IN U.S.A.

Engine RS SeriesAir Intake

Pre-Cleaner(Option)

2

4

3

7

8

3

3

5

63

9

16

1514

10

11

12

13

1

PRINTED IN U.S.A. 67 50960015/CP1213


01 105073 AIR CLEANER ASSEMBLY. . . . . . .1(includes 9-13)

02a NSS ELBOW, AIR INTAKE . . . . . . . . . . .103 079769 ADJUST. CLAMP, #72 . . . . . . . . .AR04 50380001 AIR INTAKE TUBE . . . . . . . . . . . . .105 183629 INDICATOR, RESTRICTION 30 in. .106 105065 90º RUBBER ELBOW, 4” DIA. . . . .107 105075 INLET HOOD/CAP (standard) . . . . .108 192587 PRE-CLEANER (option) . . . . . . . . .109 NSS HOUSING, AIR CLEANER . . . . . . .1

10 105071 ELEMENT, SECONDARY . . . . . . . .111 105070 ELEMENT, PRIMARY . . . . . . . . . . .112 NSS END CAP . . . . . . . . . . . . . . . . . . . . .113 137659 EJECTOR/DUST . . . . . . . . . . . . . . .114 650545 5/6”X1-1/4” BOLT . . . . . . . . . . . . . .215 L50056 5/16” NUT . . . . . . . . . . . . . . . . . . . .216 105059 CLAMP, AIR CLEANER MOUNT . .1

a Contact John Deere parts department to order a replacement part.

Telescopic Handler EngineAir Intake

50960015/CP1213 68 PRINTED IN U.S.A.

Engine RS SeriesExhaust

1 2

3

4 34 35

8

17

19

9

10 11

12

13

15

20

16

2223

24

21

25

2629

14

1028

10

40

12

13

14

30

15

31

10

18

5

27

35

Tailpipe hanger andclamp bolts to theupper-right side ofthe boom uprights.

Refer toillustration

on thefacingpage.

7

6

32

33

32

33

Delta sensormounting isshown onpage 62.

Early-StyleDPF Mounting

Band36

37

38

39

Clamp used tosecures positive

battery cable

PRINTED IN U.S.A. 69 50960015/CP1213


01 50300238 90 MJ06-FJS06 SS . . . . . . . . . . . . .102e 656049 HN M10-1.5 C8 ZY DIN934 . . . . . .203 656133 FW M10 ZY DIN125 . . . . . . . . . . . .204 50380007 BAND, DPF MOUNTING . . . . . . . . .205 211257 COUPLER, FLEX EXHAUST . . . . .106 50220190 SEALING RING . . . . . . . . . . . . . . . .107a NSS SENSOR, DELTA PRESSURE . . . . 108 50220191 EXHAUST GASKET . . . . . . . . . . . . 109 656049 HN M10-1.5 C8 ZY DIN934. . . . . . . 110 131951 CLAMP, MUFFLER 3" . . . . . . . . . . . 411 650491 CS 3/8x1-1/4" C5ZY . . . . . . . . . . . . 112 654006 FW 3/8 AWZY . . . . . . . . . . . . . . . . . 213 L64764 HANGER, TAILPIPE . . . . . . . . . . . . 214 L520005 CS INST 3/8" . . . . . . . . . . . . . . . . . .215 651668 CS M12-1.75x16 C8.8 ZY . . . . . . .616 50380063 BRACKET, EXHAUST PIPE . . . . . .117 50220192 CLAMP, EXHAUST . . . . . . . . . . . . .118a NSS DPF . . . . . . . . . . . . . . . . . . . . . . . . .119 50300240 90 MJ08-FJS08 SS . . . . . . . . . . . . . 120 650579 CS 3/8x1-3/4 C5ZY . . . . . . . . . . . . . 421 BRACKET, DPF MOUNTING . . . . . 1

50380500 Note b 50380166 Note c

22 651202 HHM USL #10-24x3/4 C2ZY . . . . . . 823 211241 ISOLATION MOUNT . . . . . . . . . . . . 424 084175 HLN INST #10-24 CZY . . . . . . . . . . 825 50380017 FW 3/8" SNUBBING . . . . . . . . . . . . 426 L520005 CS INST 3/8" . . . . . . . . . . . . . . . . . . 427 211178 TAILPIPE . . . . . . . . . . . . . . . . . . . . . 128 105211 EXHAUST, FLEX PIPE . . . . . . . . . . 1

29 BRACKET, DPF. . . . . . . . . . . . . . . . 150380303 Note x50380302 Note y

30 50380059 BRACKET, EXHAUST PIPE . . . . . . 131 EXHAUST PIPE . . . . . . . . . . . . . . . 1

50380064 Note x (without expansion slots)50380502 Note x (with expansion slots)50380077 Note y (without expansion slots)50380494 Note y (with expansion slots)

32 50380300 HOSE, 0.50" A8/A8 15" . . . . . . . . . . 133 50380301 HOSE, 0.375" A6/A6 28" . . . . . . . . . 134 656010 CS M10-1.5x40 C8.8 ZY . . . . . . . . .135 656008 CS M10-1.5x30 C8.8 ZY . . . . . . . . 236d NSS BAND, DPF MOUNTING (early) . . . 037 654049 FW 3/8 ANZY. . . . . . . . . . . . . . . . . . 238f L520005 HN INST 3/8" . . . . . . . . . . . . . . . . . .239 L41859 CLAMP, HOSE 0.56 x 0.41 . . . . . . .140 650533 CS 3/8x1-1/2" C5ZY . . . . . . . . . . . .1

a Contact John Deere parts department to order thiscomponent part.

b Used with #2 size DPF; order this item if item #31 exhaust pipe has expansion slots (shown below).

c Used with #3 size DPF; order this item if item #31 exhaust pipe does not have expansion slots (refer to illustration below).

d Early-style mounting band is no longer available; order item #4, which is a direct replacement. Item #4 also includes a metric nut item #2.

e Included with item #4; be aware this is a metric nut.

f This is an SAE nut, do not use this with item #4.


Telescopic Handler EngineExhaust

31

WithExpansion

Slots

WithoutExpansion

Slots

Exhaust Pipe(attaches to

item #18 DPF)

NOTE: Early machines were equipped with asize #3 DPF; later machines are equipped witha size #2 DPF. Inspect the exhaust pipe whereit attaches to the DPF. If the exhaust pipe hasexpansion slots similar to those shown in theillustration to the left, then the machine isequipped with a size #2 DPF—otherwise, themachines is equipped with a size #3 DPF.

50960015/CP1213 70 PRINTED IN U.S.A.

Engine RS SeriesRadiator, Coolers, and Surge Tank

3 5

1

2

4

6

7

8910

11

12

PRINTED IN U.S.A. 71 50960015/CP1213


01 50380008 COOLER ASSEMBLY . . . . . . . . . . .1(includes all items shown)

02 50220163 HYDRAULIC COOLER SECTION .103 50220164 CHECK VALVE 60 psi . . . . . . . . . . .104 50220162 TRANS. COOLER SECTION . . . . .105 50220161 RADIATOR SECTION . . . . . . . . . . .106 50220160 CHARGE-AIR COOLER SECT. . . .107 L40805 DRAIN VALVE . . . . . . . . . . . . . . . . .108 067847 HLN INST 3/8 CZY . . . . . . . . . . . .1609 654006 FW 3/8 AWZY . . . . . . . . . . . . . . . .3210 076589 CS FL LOCK 3/8 x 1 C5ZY . . . . . .1611 210148 STUD 3/8"-16x2" . . . . . . . . . . . . . . .412 090666 HN FL SLOC 3/8" CZY . . . . . . . . . .413 50380026 BRACKET, MOUNTING . . . . . . . . .114 176652 CS FLH M8-1.25X12 8.8 ZY . . . . . .415 50220165 RADIATOR CAP, 18 PSI (JD) . . . . .1

(included with item #16)

16 50380028 SURGE TANK (includes item #15) .117 062023 CLAMP, HOSE #5 . . . . . . . . . . . . .418 50380312 HOSE, OVERFLOW 8" . . . . . . . . . .119 50380311 90 HB05-ISO6149-12 ORIFICE . . .120a NSS FITTING . . . . . . . . . . . . . . . . . . . . . .121 50380313 HOSE, OVERFLOW 14" . . . . . . . . .122 061946 CLAMP, HOSE #24 . . . . . . . . . . . . .223 50380293 HOSE, COOLANT FILL . . . . . . . . . .124 420-19671 CLAMP, VINYL 0.375" x 0.41" . . . . .125 102262 HOSE, RADIATOR OVERFLOW . .126 654004 FW 5/16 AWZY . . . . . . . . . . . . . . . .427 650484 CS 5/16 x 1/2 C5ZY . . . . . . . . . . . .428 089001 CLAMP, VINYL 1.88" x 0.41" . . . . . .1

a Contact John Deere parts department for part.

Telescopic Handler EngineRadiator, Coolers, and Surge Tank

14

15

16

1317

18

19

17 21

20

17

2214

23

22

24

25

Top ofEngine

Top ofEngine

14

28

2726

27 26

50960015/CP1213 72 PRINTED IN U.S.A.

1

21

32

21

51

4

6

12

12

1

1

2

21

41 5

8

2

7

7

Engine RS SeriesRadiator Shrouds and Guards

PRINTED IN U.S.A. 73 50960015/CP1213


01 654004 FW 5/16 AWZY . . . . . . . . . . . . . . .AR02 650484 CS 5/16"x1/2" C5ZY . . . . . . . . . . .AR03 50380277 SHROUD, UPPER RH . . . . . . . . . .104 650486 CS 5/16"x3/4" c5zy . . . . . . . . . . . . .2

05 L50056 FLANGE LOCK NUT 5/16"-18 . . . .206 50380279 SHROUD, LOWER LH . . . . . . . . . .107 104455 FAN GUARD . . . . . . . . . . . . . . . . . .208 50380278 SHROUD, LOWER . . . . . . . . . . . . .1

Telescopic Handler EngineRadiator Shrouds and Guards

Engine RS SeriesRadiator/Cooler Hoses

50960015/CP1213 74 PRINTED IN U.S.A.

15

12

1

23

1

2

1

21

22

21

3

4

35

7

17

7

16

25

5

6

512

5

5

11

9

10

14

18

19

20 16

13

Hose #25 is also shownon the next

page.

PRINTED IN U.S.A. 75 50960015/CP1213

Telescopic Handler EngineRadiator/Cooler Hoses


01 50300170 CLAMP, TENSION HOSE #40 . . . .402 211151 HOSE, SILICONE 2.50" . . . . . . . . .103 L76020 CLAMP, HOSE #32 . . . . . . . . . . . . .204 105763 HOSE, LOWER RADIATOR . . . . . .105 105175 CLAMP, TENSION HOSE #36 . . . .506 104452 HOSE, SILICONE 2.25" . . . . . . . . .107 061946 CLAMP, HOSE #24 . . . . . . . . . . . . .209 076589 CS FL LOCK 3/8"x1" C5ZY . . . . . . .110 090666 HN FL SLOC 3/8" CZY . . . . . . . . . .111 50380071 BRACKET, CAC TUBE . . . . . . . . . .112 104885 HOSE, SILICONE 2"—2-1/4" . . . . .113 211176 TUBE, LOWER CAC . . . . . . . . . . .114 50380024 TUBE, Hydraulic FILTER . . . . . . . . .1

(to hydraulic filter in hydraulic tank)

15 127349 90 MJ20-MAORB20 . . . . . . . . . . . .116 121773 45 MJ120MAORB16 . . . . . . . . . . . .217 50380293 HOSE, COOLANT FILL . . . . . . . . . .118a L63406 HOSE, -12 A12/DS12 114" . . . . . . .1

(to transmission—left side)19 102849 HOSE, -16 A16/A16 42" . . . . . . . . .1

(to main hydraulic control valve)20 079029 45 MJ16-MAORB16 . . . . . . . . . . . .121 087850 CLAMP, HOSE #40 . . . . . . . . . . . . .222 211307 HOSE, UPPER RADIATOR . . . . . . .123 211154 TUBE, UPPER CAC . . . . . . . . . . . .125a 271276 HOSE, MP -12 x50" . . . . . . . . . . . .1

(to transmission—right side: refer to the next page for hose location on the transmission)

50960015/CP1213 76 PRINTED IN U.S.A.

Transmission RS SeriesExternal Components and Driveshafts

1

21

3 4

5

6

711

10

8

7

9

1213

14

9

7

7

8

6

15

1016

17

1819 20

25

424

23

22

2

T12000 TRANSMISSION

(Shown)

SeriesNumber

Model/Serial Number Plate

Hose #25 is shown onthe previous

page.

PRINTED IN U.S.A. 77 50960015/CP1213

Telescopic Handler TransmissionExternal Components and Driveshafts


01 TRANSMISSION . . . . . . . . . . . . . . .1102654 Note x (T12000)210397 Note y (T13000)

02 L99184 FILTER, TRANSMISSION OIL . . . . 103 072587 ADAP., -12ORM -12JICM STR . . . . 104 075235 ADAP., -12JICM -12JICFS 90º . . . . 205e L63406 HOSE, -12 A12/DS12 114" . . . . . . .1

(to hyd. cooler—upper port)06 650695 CS 5/8”-11 x 3-1/2” . . . . . . . . . . . . . 207 L64197 WASHER, ISOLATOR MOUNT. . . . 408 L64124 MOUNT, VIBRATION ISOLATOR . . 209 L520007 5/8”-11 NYLON INSERT NUT . . . . . 210 L50704 M12X1.75X40mm BOLT . . . . . . . . . 511 50380295 TRANS. MOUNT (LH) . . . . . . . . . . . 112 650491 CS 3/8" x1-1/4" C5ZY . . . . . . . . . . .113 L630004 GROUND STRAP . . . . . . . . . . . . . .114 L520005 NIN 3/8"-16 . . . . . . . . . . . . . . . . . . .115 50380294 TRANS. MOUNT (RH) . . . . . . . . . .116 BOLT . . . . . . . . . . . . . . . . . . . . . . . .9

L50952 Note x—CS M10-1.5x25 C8.8656012 Note y—CS M10-1.5x50 C8.8

17 L62834 TEST PORT FITTING . . . . . . . . . . . 1L62840 DUST CAP (not shown). . . . . . . . . . 1

18 104111 HOSE, -4 A4/A4 18" . . . . . . . . . . . . 119 230-20033 ST MJ04-MP02 . . . . . . . . . . . . . . . . 120c L50833 3/8”-24X2” GRADE 8 BOLT . . . . . . 821 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

651400 Note x—CS M10-1.5x40 C8.8656013 Note y—CS M10-1.5x60 C8.8

22 L66965 SENDER, TEMP 250º . . . . . . . . . . . 123 054819 ST MJ12-MORB10 . . . . . . . . . . . . . 124 50380387 TEE MJ12-FJS12-FP04 . . . . . . . . . 125e 271276 HOSE, MP -12 x50" . . . . . . . . . . . .1

(to hyd. cooler—lower port)26 L99182 UNIVERSAL JOINT (inclds. bolts). . 427a L50468 3/8”-24X1-3/4” GR8 BOLT. . . . . . . 1628 DRIVESHAFT, REAR . . . . . . . . . . . 1

102212 (Note x) (includes u-joints)L68549 (Note y) (includes u-joints)

29b 650965 3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8654026 3/8” LOCK WASHER. . . . . . . . . . . . 8

30 102211 DRIVESHAFT, FRONT . . . . . . . . . . 1(Includes u-joints; all models usethe same front driveshaft.)

a Used to fasten universal joint to transmission and to axle yokes.

b Used to fasten universal joint to driveshaft.c Used to fasten flex plate to flywheel.d Used to fasten wire harness bracket to transmission.e Refer to previous page for hose location


T12000 TRANSMISSION

(Shown)

30

2926

27

2627

29

2728

REAR

FRONT

26

26

27

50960015/CP1213 78 PRINTED IN U.S.A.

14

1110

3

2

158

11

12

13

12

9

11

13

32

1

5

6

74

Transmission RS SeriesTorque Converter Housing - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 79 50960015/CP1213


01 L99286 HOUSING/CONVERTER . . . . . . . . 102 L99283 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 403 L99284 O-RING / PLUG. . . . . . . . . . . . . . . . 404 L99246 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 105 L99283 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 106 L99284 O-RING / PLUG. . . . . . . . . . . . . . . . 107 L99262 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 108 L99285 SCREW . . . . . . . . . . . . . . . . . . . . . . 6

09 L99260 SCREW . . . . . . . . . . . . . . . . . . . . . . 310 L99261 SCREW . . . . . . . . . . . . . . . . . . . . . . 111 L99029 WASHER/LOCK . . . . . . . . . . . . . . 1012 L99260 SCREW . . . . . . . . . . . . . . . . . . . . . 1313 L99029 WASHER/LOCK . . . . . . . . . . . . . . 1314 L98938 GASKET/HSG. TO PLATE. . . . . . . . 115 L99249 PLUG/TEMP PICKUP . . . . . . . . . . . 1

Telescopic Handler TransmissionTorque Converter Housing - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 80 PRINTED IN U.S.A.

28

1415 21

20

19

6

26

33

32

34

18

17

3029

31

2316

2

18

17

7

36

2713

12

25

241030

29

31

2119

11

Transmission RS SeriesCase and Plate - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 81 50960015/CP1213


01 NSS CASE-TRANSMISSION . . . . . . . . . 102 L94824 BREATHER/AIR . . . . . . . . . . . . . . . 103 L99251 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 2

(includes item 4)04 L99013 O-RING/PLUG. . . . . . . . . . . . . . . . . 2

(part of item item 3)05 L99253 PLUG/MAGNETIC DRAIN. . . . . . . . 106 L98927 PIN/DOWEL PLATE TO CASE . . . . 207 L98926 GASKET/PLATE TO CASE . . . . . . . 108 L98185 RING/TUBE SEAL. . . . . . . . . . . . . . 109 L98176 CLIP/OIL TUBE RETAINER . . . . . . 110 102949 PLATE, SPACER. . . . . . . . . . . . . . . 111 L98935 SEAT/SAFETY VALVE . . . . . . . . . . 112 L98932 SNAP RING. . . . . . . . . . . . . . . . . . . 113 L98226 POPPET/SAFETY VALVE . . . . . . . . 114 L98218 SPRING. . . . . . . . . . . . . . . . . . . . . . 115 L98217 WASHER/POPPET . . . . . . . . . . . . . 116 L99246 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 117 L99283 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 3

18 L99284 O-RING/PLUG. . . . . . . . . . . . . . . . . 319 L99018 SCREW . . . . . . . . . . . . . . . . . . . . . . 720 L99045 SCREW . . . . . . . . . . . . . . . . . . . . . . 221 L99029 WASHER/LOCK . . . . . . . . . . . . . . . 922 L98184 ASSY/TUBE & SCREEN. . . . . . . . . 123 L99274 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 124 L99246 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 125 L99262 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 126 106175 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 127 L98734 TUBE/TRANS DIPSTICK . . . . . . . . 128 L98735 TRANS DIPSTICK TUBE . . . . . . . . 129 L99287 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 230 L99312 O-RING . . . . . . . . . . . . . . . . . . . . . . 231 L99288 SCREW . . . . . . . . . . . . . . . . . . . . . . 232 L99285 SCREW . . . . . . . . . . . . . . . . . . . . . . 133 L99294 WASHER/SEAL. . . . . . . . . . . . . . . . 134 L99295 WASHER/SCREW. . . . . . . . . . . . . . 135 L99296 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

Telescopic Handler TransmissionCase and Plate - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 82 PRINTED IN U.S.A.

10

11

13

9

8

13

16

6

14

3

2

1

5

4

6

12

15

7

Transmission RS SeriesTorque Converter - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 83 50960015/CP1213


01 L98203 ASSY/STATOR SUPPORT . . . . . . . 102 L98204 BUSHING . . . . . . . . . . . . . . . . . . . . 103 L98197 BEARING/FRONT . . . . . . . . . . . . . . 104 L98201 RING/PISTON . . . . . . . . . . . . . . . . . 105 L98202 EXPANDER/RING . . . . . . . . . . . . . . 106 L98200 RING/SNAP. . . . . . . . . . . . . . . . . . . 207 L98194 SEAL/OIL CONV. HSG. . . . . . . . . . . 108 L99313 ASSY/TORQUE CONVERTER . . . . 1

09 L98189 PLUG/BORE . . . . . . . . . . . . . . . . . . 110 L97525 O-RING/BORE PLUG . . . . . . . . . . . 111 L97526 RING/RET. BORE PLUG. . . . . . . . . 112 L98199 IMPELLER/HUB GEAR . . . . . . . . . . 113 L98191 SNAP RING/IMPELLER HUB . . . . . 214 L98205 WASHER/HUB GEAR . . . . . . . . . . . 115 L98198 BEARING/TORQUE CONVERTER. 116 L98196 RING/OIL DISTRIBUTOR . . . . . . . . 1

Telescopic Handler TransmissionTorque Converter - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 84 PRINTED IN U.S.A.

13

12

11

9

104 6

5

13

2

15

14

7

Transmission RS SeriesGear Assembly - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 85 50960015/CP1213


01 NSS ASSY/REV. GEAR & BEARING . . . 1(includes items 2 and 3)

02 L98253 BEARING/NEEDLE . . . . . . . . . . . . . 2(part of item 1)

03 L98254 SPACER/CLUTCH GEAR . . . . . . . . 1(part of item 1)

04 NSS ASSY/FOR. GEAR & BEARING . . . 1(includes items 5 and 6)


06 L98254 SPACER/CLUTCH GEAR . . . . . . . . 1(part of item 4)

07 L500407 ASY. 3RD CLUTCH GEAR . . . . . . . 1(includes item 8)

08 L500408 BEARING-3RD CLUTCH GEAR . . . 2(part of item 7)

09 L98968 1st CLUTCH GEAR/BRG. ASSY . . . 1(includes item 9)


11 L98276 2nd CLUTCH GEAR/BRG. ASSY . . 1(includes item 12)


13 L98277 GEAR/THIRD DRIVEN - 18T . . . . . 114a L98284 GEAR/OUTPUT SHAFT - 40T . . . . 115b L98955 GEAR/REVERSE IDLER - 28T . . . . 116 L500409 GEAR/FIRST DRIVEN - 27T. . . . . . 1

a Refer to section “Output Shaft” for more information.

b Refer to section “Reverse Idler” for more information.

Telescopic Handler TransmissionGear Assembly - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 86 PRINTED IN U.S.A.


01 L98945 IDLER/SHAFT & PIN. . . . . . . . . . . . 1(includes item 2)

02 L98947 ROLL PIN . . . . . . . . . . . . . . . . . . . . 1(part of item1)

03 L98944 GEAR/IDLER,PUMP DRIVE . . . . . . 1

04 L98943 BEARING/IDLER GEAR . . . . . . . . . 105 L98211 GEAR/DRIVE. . . . . . . . . . . . . . . . . . 106 L98942 WASHER/THRUST . . . . . . . . . . . . . 207 L98212 RING/SNAP. . . . . . . . . . . . . . . . . . . 1

5

1

6

7

6

4

3

2

Transmission RS SeriesPump Drive - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 87 50960015/CP1213


01 L98220 CHARGE PUMP / T12000. . . . . . . . 102 L99184 TRANSMISSION FILTER . . . . . . . . 103 L98953 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 104 L98950 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 L98951 SPRING. . . . . . . . . . . . . . . . . . . . . . 106 L98224 PIN/CLARK TRANS. . . . . . . . . . . . . 107 L98949 ASSY/BALL CHECK VALVE . . . . . . 1

(includes items 8 thru 11)08 L98215 BALL . . . . . . . . . . . . . . . . . . . . . . . . 109 L98216 SPRING. . . . . . . . . . . . . . . . . . . . . . 1

10 L98214 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 111 L98948 O-RING . . . . . . . . . . . . . . . . . . . . . . 112 L98219 GASKET/CHARGE PUMP . . . . . . . 113 L99025 SCREW . . . . . . . . . . . . . . . . . . . . . . 414 L99023 SCREW . . . . . . . . . . . . . . . . . . . . . . 115 L99020 WASHER/LOCK . . . . . . . . . . . . . . . 516 L99027 SCREW . . . . . . . . . . . . . . . . . . . . . . 117 L99029 WASHER/LOCK . . . . . . . . . . . . . . . 118 L98954 ASY., REGULATOR VALVE. . . . . . . 1

(includes items 3-6)

3

6

54

2

17

16

131415

1

12

10

9

8

7

11

18

Telescopic Handler TransmissionCharge Pump - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

CHARGE PUMPNot to be confused with the

hydraulic pump that mounts tothe end of this charge pump.

HydraulicPump is on

page 203, #5

50960015/CP1213 88 PRINTED IN U.S.A.

2

95

7

6

4

8

3

1

Transmission RS SeriesReverse Idler - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 89 50960015/CP1213


01 L98229 SHAFT IDLER & PILOT . . . . . . . . . 102 L98228 RING/SNAP. . . . . . . . . . . . . . . . . . . 103 L98231 BEARING/REV IDLER GEAR . . . . . 104 L98230 WASHER/THRUST . . . . . . . . . . . . . 105 L98232 END PLATE. . . . . . . . . . . . . . . . . . . 1

06 L99031 CAPSCREW . . . . . . . . . . . . . . . . . . 107 L99032 WASHER . . . . . . . . . . . . . . . . . . . . . 108 L98233 END PLATE. . . . . . . . . . . . . . . . . . . 109 L98955 GEAR (24T). . . . . . . . . . . . . . . . . . . 1

Telescopic Handler TransmissionReverse Idler - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 90 PRINTED IN U.S.A.

16

17

18

19

20

17

16

17

17

19

3

2

4

9

8

151413

12

1

7

6

5

10

17

1617

9

8

15

1413

12

11

1716

1719

2019

21

22

7

11

105

6

Transmission RS SeriesForward and Reverse - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 91 50960015/CP1213


01 L98248 ASY/TURB SHFT DRUM & PLUG . 102 L98251 SLEEVE/OIL DISTRIBUTOR. . . . . . 103 L98252 SCREW . . . . . . . . . . . . . . . . . . . . . . 104 L98250 RING/PISTON . . . . . . . . . . . . . . . . . 305 L99278 ASY/PISTON . . . . . . . . . . . . . . . . . . 2

(includes items 6 and 7)06 L98246 SEAL/OUTER PISTON . . . . . . . . . . 2

(part of item 5)07 L98247 SEAL/INNER PISTON. . . . . . . . . . . 2

(part of item 5) 08 L98238 PLATE/END . . . . . . . . . . . . . . . . . . . 209 L98237 RING/SNAP. . . . . . . . . . . . . . . . . . . 210 L98244 PLATE/WEAR . . . . . . . . . . . . . . . . . 211 L98961 ASY/DISC SPRING Pkg 5. . . . . . . . 2

12 L98242 RETAINER. . . . . . . . . . . . . . . . . . . . 213 L98241 RETAINER/SNAP RING . . . . . . . . . 214 L98240 CLUTCH/OUTER FWD . . . . . . . . . 1215 L98239 CLUTCH/INNER FWD. . . . . . . . . . 1216 L98236 BEARING. . . . . . . . . . . . . . . . . . . . . 417 L98235 WASHER/THRUST . . . . . . . . . . . . . 818 L98249 BEARING/REAR . . . . . . . . . . . . . . . 119 L98253 BEARING/CLUTCH GEAR . . . . . . . 420 L98254 SPACER/CLUTCH GEAR . . . . . . . . 221 L98962 ASSY/REV. AND BRG. . . . . . . . . . . 1

(includes items 19 and 20)22 L98255 ASSY/FOR. GEAR AND BRG. . . . . 1

(includes items 19 and 20)

Telescopic Handler TransmissionForward and Reverse - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 92 PRINTED IN U.S.A.

7

34

2421

1

10

5

1920

2222

23

2019

2021

1413

12

11

1817

16

15

8

9

6

20

221

Transmission RS SeriesThird Gear - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 93 50960015/CP1213


01 L500410 ASY-3RD SHAFT, DRUM & PLUG . 102 L500411 BEARING-ROLLER. . . . . . . . . . . . . 103 L500273 ASSY/BEARING & SEAL . . . . . . . . 104 L500412 WASHER-BEARING SUPPORT . . . 105 L98258 SLEEVE/OIL DISTRIBUTOR. . . . . . 106 L98257 SCREW/SLEEVE LOCK . . . . . . . . . 107 L98250 RING/PISTON . . . . . . . . . . . . . . . . . 208 L99279 ASSY/CLTCH PISTON & BALL. . . . 109 L98246 SEAL/OUTER PISTON . . . . . . . . . . 110 L98247 SEAL/INNER PISTON. . . . . . . . . . . 111 L98240 CLUTCH/OUTER FWD . . . . . . . . . . 512 L98239 CLUTCH/INNER FWD. . . . . . . . . . . 5

13 L98238 PLATE/END . . . . . . . . . . . . . . . . . . . 114 L98237 RING/SNAP. . . . . . . . . . . . . . . . . . . 115 L98244 RING/SNAP. . . . . . . . . . . . . . . . . . . 116 L98961 ASY/DISC SPRG PKG 5. . . . . . . . . 117 L98242 RETAINER. . . . . . . . . . . . . . . . . . . . 118 L98241 RETAINER/SNAP RING . . . . . . . . . 119 L500413 BEARING-THRUST NEEDLE . . . . . 220 L500414 WASHER/CLTCH GEAR THRUST . 421 L99696 RING/SNAP. . . . . . . . . . . . . . . . . . . 322 L500408 BEARING-3RD CLUTCH GEAR . . . 223 L500407 ASY. 3RD CLUTCH GEAR . . . . . . . 124 L500409 GEAR-FIRST DRIVEN . . . . . . . . . . 1

Telescopic Handler TransmissionThird Gear - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 94 PRINTED IN U.S.A.

65

10

12

1314

20

218

915

16

25

24

15

16

3

418

19

17

15

16

24

26

15

16

98

2322

14

11

13

10

5

6

71

7

27

2

Transmission RS SeriesFirst and Second Gear - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 95 50960015/CP1213


01 L98274 ASY-1ST 2ND SHAFT. . . . . . . . . . . 102 L98275 BEARING/REAR . . . . . . . . . . . . . . . 103 L500273 ASSY/BEARING & SEAL . . . . . . . . 104 L98250 RING/PISTON . . . . . . . . . . . . . . . . . 205 L99038 PISTON/CLUTCH & SEALS . . . . . . 206 L98246 SEAL/OUTER PISTON . . . . . . . . . . 207 L98247 SEAL/INNER PISTON. . . . . . . . . . . 208 L98238 PLATE/END . . . . . . . . . . . . . . . . . . . 209 L98237 RING/SNAP. . . . . . . . . . . . . . . . . . . 210 L98244 PLATE/WEAR . . . . . . . . . . . . . . . . . 211 L98961 ASSY/DISC SPRG PKG 5 . . . . . . . 112 L500416 SPRING/DISC ASSY PKG (7). . . . . 113 L98242 RETAINER. . . . . . . . . . . . . . . . . . . . 214 L98241 RETAINER/SNAP RING . . . . . . . . . 215 L98236 BEARING. . . . . . . . . . . . . . . . . . . . . 4

16 L98235 WASHER/THRUST . . . . . . . . . . . . . 817 L98260 RING/SNAP. . . . . . . . . . . . . . . . . . . 218 L98272 SLEEVE/OIL DISTRIBUTOR. . . . . . 119 L98257 SCREW/SLEEVE LOCK . . . . . . . . . 120 L98240 CLUTCH/OUTER FWD . . . . . . . . . 1021 L98239 CLUTCH/INNER FWD. . . . . . . . . . 1022 L98240 CLUTCH/OUTER FWD . . . . . . . . . . 523 L98239 CLUTCH/INNER FWD. . . . . . . . . . . 524 L98253 BEARING/CLUTCH GEAR . . . . . . . 425 L98968 1ST CLUTCH GEAR/BRG ASSY . . 1

(includes item 24)26 L98276 2ND CLUTCH GEAR/BRG ASSY . . 1

(includes item 24)27 L98277 GEAR/3RD DRIVEN . . . . . . . . . . . . 1

Telescopic Handler TransmissionFirst and Second Gear - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 96 PRINTED IN U.S.A.

1

6

45

32

6

7

62

35

46

8

9

Transmission RS SeriesOutput Shaft - (RS6 and RS8 Models)

FRONTREAR


01 L500274 SHAFT/OUTPUT . . . . . . . . . . . . . . . 102 L98282 BEARING/SHAFT . . . . . . . . . . . . . . 203 L98281 SLEEVE/OIL SEAL . . . . . . . . . . . . . 204 L98268 O-RING/SLEEVE. . . . . . . . . . . . . . . 205 L96053 SEAL/OUTPUT SHAFT OIL . . . . . . 2

06 L98264 RING/SNAP. . . . . . . . . . . . . . . . . . . 407 L98266 RING/SNAP. . . . . . . . . . . . . . . . . . . 208 L98279 FLANGE/OUTPUT & PLUG ASSY . 109 L98278 PLUG/FLANGE . . . . . . . . . . . . . . . . 1

RS6

and

RS8

Mod

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PRINTED IN U.S.A. 97 50960015/CP1213


01 102950 SOLENOID, W / DEUTSCH CON. . 4(includes items 2 thru 5)

02 102951 O-RING, 21.5 X 1.5MM . . . . . . . . . . 4(included with item 1)

03 102952 O-RING, 15.1 X 1.60MM . . . . . . . . . 4(included with item 1)



06 102955 PLUG, SOLENOID BORE . . . . . . . . 1(includes items 7, 8 and 9)




10 102957 CLAMP, SOLENOID . . . . . . . . . . . . 611 106259 CAPSCREW . . . . . . . . . . . . . . . . . 1212 102959 WASHER, PLAIN. . . . . . . . . . . . . . 12

Telescopic Handler TransmissionElectronic Controllers - (RS6 and RS8 Models)

12

11

1

10

9 87

2

6

54 3

RS6 and R

S8 Models O

nly

50960015/CP1213 98 PRINTED IN U.S.A.

6

5

4

3

2

2

1


01 NSS ASSY/DRIVE PLATE. . . . . . . . . . . . 1(included in item 6)

02 NSS DRIVE PLATE . . . . . . . . . . . . . . . . . 2(included in item 6)

03 L98316 RING/DRIVE PLATE BACKING . . . 1

04 L99785 SCREW/DRIVE PLATE MNTG . . . . 605 L99030 LOCKWASHER/DRIVEPLATE . . . . 606 L98317 KIT/DRIVE PLATE ASSY . . . . . . . . 1

(includes items 1 thru 5)

Transmission RS SeriesDrive Plate - (RS6 and RS8 Models)

RS6

and

RS8

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PRINTED IN U.S.A. 99 50960015/CP1213

1

15

13

12

11

10

9

8

7

6

5

4

3

2

14


01 L98291 HOUSING MODULATOR VALVE . . 202 L98292 O-RING . . . . . . . . . . . . . . . . . . . . . . 203 L98293 PIN STOP . . . . . . . . . . . . . . . . . . . . 204 L98294 SPRING INNER. . . . . . . . . . . . . . . . 205 L98295 SPRING MIDDLE . . . . . . . . . . . . . . 206 L98304 SPRING OUTER . . . . . . . . . . . . . . . 207 L98303 SPOOL ACCUMULATOR . . . . . . . . 208 L98302 RETAINER. . . . . . . . . . . . . . . . . . . . 2

09 L98301 SPACER . . . . . . . . . . . . . . . . . . . . . 210 L98300 SPRING. . . . . . . . . . . . . . . . . . . . . . 211 L98958 SPOOL . . . . . . . . . . . . . . . . . . . . . . 212 L98298 SLEEVE-MODULATION VALVE . . . 213 L98307 O-RING . . . . . . . . . . . . . . . . . . . . . . 214 L98957 PIN-LOWER . . . . . . . . . . . . . . . . . . 215 L98956 PIN-UPPER . . . . . . . . . . . . . . . . . . . 2

Telescopic Handler TransmissionModulation Valve - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

50960015/CP1213 100 PRINTED IN U.S.A.

Transmission RS SeriesTorque Converter Housing - (RS10 and RS12 Models)


01 CONVERTER HOUSING . . . . . . . . 1106163 Series Number: 863/5450220019 Series Number: 863/57

02 SPACER . . . . . . . . . . . . . . . . . . . . . 1106164 Series Number: 863/54NA Series Number: 863/57

03 L99283 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 5L99284 O-RING . . . . . . . . . . . . . . . . . . . . . . 5

04 L99246 PLUG, REGULATOR PRESS SIDE 105 L99262 PLUG, CHECK VALVE . . . . . . . . . . 106 L99285 SCREW . . . . . . . . . . . . . . . . . . . . . . 6

07 L99261 SCREW . . . . . . . . . . . . . . . . . . . . . . 108 L99260 SCREW . . . . . . . . . . . . . . . . . . . . . 1609 L99029 LOCK WASHER . . . . . . . . . . . . . . 2310 L98938 GASKET . . . . . . . . . . . . . . . . . . . . . 111 L99249 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 112 106171 SLEEVE, OIL. . . . . . . . . . . . . . . . . . 113 L98257 SCREW . . . . . . . . . . . . . . . . . . . . . . 214 L98194 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 115 L98198 BALL BEARING. . . . . . . . . . . . . . . . 116 L98196 RING . . . . . . . . . . . . . . . . . . . . . . . . 117 L98272 SLEEVE, OIL. . . . . . . . . . . . . . . . . . 1

RS1

0 an

d R

S12

Mod

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SeriesNumber

The model/serial number plate is located onthe front of transmission case—see page 76.

PRINTED IN U.S.A. 101 50960015/CP1213

Telescopic Handler TransmissionTorque Converter - (RS10 and RS12 Models)


01 106190 TORQUE CONVERTER . . . . . . . . . 102 50220012 KIT, TORQUE CONVERTER PLUG 1

(includes items 3, 4 and 5)

03 106192 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 104 106194 SNAP RING. . . . . . . . . . . . . . . . . . . 105 106193 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

RS10 and R

S12 Models O

nly

50960015/CP1213 102 PRINTED IN U.S.A.

Transmission RS SeriesCase - (RS10 and RS12 Models)

28

RS1

0 an

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S12

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SeriesNumber


PRINTED IN U.S.A. 103 50960015/CP1213

Telescopic Handler TransmissionCase - (RS10 and RS12 Models)


01 CASE-TRANSMISSION . . . . . . . . . 1106172 Series Number: 863/5450220010 Series Number: 863/57

02 L94824 AIR BREATHER, VENT. . . . . . . . . . 103 L99251 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 2

L99013 O-RING . . . . . . . . . . . . . . . . . . . . . . 204 L99253 PLUG, MAGNETIC . . . . . . . . . . . . . 105 L98185 RING, OIL SUPPLY TUBE. . . . . . . . 106 L98176 CLIP, OIL SUPPLY TUBE . . . . . . . . 107 L99283 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 3

L99284 O-RING . . . . . . . . . . . . . . . . . . . . . . 309 L98184 TUBE, SCREEN ASSEMBLY . . . . . 110 L99274 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 111 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 1

L99770 Series Number: 863/54L99246 Series Number: 863/57

12 106175 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 113 L98734 TUBE, DIPSTICK . . . . . . . . . . . . . . 1

14 L98735 DIPSTICK ASSEMBLY . . . . . . . . . . 115 106176 PLUG, SPEED SENSOR. . . . . . . . . 116 106177 O-RING, SPEED SENSOR . . . . . . . 117 L99288 SCREW . . . . . . . . . . . . . . . . . . . . . . 118 L99285 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 119 L99294 SEALING WASHER . . . . . . . . . . . . 120 L99295 WASHER . . . . . . . . . . . . . . . . . . . . . 121 L99296 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 122 106180 SNAP RING. . . . . . . . . . . . . . . . . . . 223 L99280 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 124 L98268 O-RING . . . . . . . . . . . . . . . . . . . . . . 125 L98251 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 126 L98252 SET SCREW . . . . . . . . . . . . . . . . . . 127 BEARING. . . . . . . . . . . . . . . . . . . . . 1

L98249 Series Number: 863/5450220011 Series Number: 863/57

28 106181 PLATE . . . . . . . . . . . . . . . . . . . . . . . 129 106182 BOLT, SOCKET HEAD M6 . . . . . . . 2

RS10 and R

S12 Models O

nly

SeriesNumber


50960015/CP1213 104 PRINTED IN U.S.A.

Transmission RS SeriesSpacer Plate - (RS10 and RS12 Models)

RS1

0 an

d R

S12

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PRINTED IN U.S.A. 105 50960015/CP1213

Telescopic Handler TransmissionSpacer Plate - (RS10 and RS12 Models)


01 106183 PLATE, SPACER. . . . . . . . . . . . . . . 102 L98926 GASKET . . . . . . . . . . . . . . . . . . . . . 103 L98927 PIN, ROLL . . . . . . . . . . . . . . . . . . . . 204 106184 PLATE, LOCK . . . . . . . . . . . . . . . . . 105 106185 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 106 106186 SAFETY VALVE ASSEMBLY. . . . . . 107 106187 PLUG (includes item 8) . . . . . . . . . . 108 106188 O-RING . . . . . . . . . . . . . . . . . . . . . . 109 L99018 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 710 L99045 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 211 L99029 LOCK WASHER . . . . . . . . . . . . . . . 912 106176 PLUG, SPEED SENSOR. . . . . . . . . 113 L99288 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

14 106177 O-RING, SPEED SENSOR . . . . . . . 115 L99246 PIPE PLUG . . . . . . . . . . . . . . . . . . . 116 L99262 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 117 106189 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 118 L99294 WASHER . . . . . . . . . . . . . . . . . . . . . 119 106190 STATOR SUPPORT ASSEMBLY . . 1

(includes items 3 and 4)20 L98204 BUSHING . . . . . . . . . . . . . . . . . . . . 121 L98197 BEARING, NEEDLE . . . . . . . . . . . . 122 L98201 RING, PISTON. . . . . . . . . . . . . . . . . 123 L98200 SNAP RING. . . . . . . . . . . . . . . . . . . 124 L98202 EXPANDER SPRING . . . . . . . . . . . 125 L98205 WASHER, THRUST . . . . . . . . . . . . 1

RS10 and R

S12 Models O

nly

50960015/CP1213 106 PRINTED IN U.S.A.

Transmission RS SeriesPump Drive - (RS10 and RS12 Models)


01 L98954 GEAR, IMPELLER. . . . . . . . . . . . . . 102 106196 PUMP DRIVE IDLER. . . . . . . . . . . . 1

(includes items 3, 6 and 7)03 106197 PUMP DRIVE SHAFT . . . . . . . . . . . 1

(includes items 4 and 5)04 106198 SHAFT, PUMP DRIVE IDLER . . . . . 105 106199 PIN, ROLL . . . . . . . . . . . . . . . . . . . . 106 106200 GEAR, PUMP DRIVE (31T) . . . . . . 1

07 L98943 BEARING , NEEDLE. . . . . . . . . . . . 108 106201 PUMP DRIVE GEAR . . . . . . . . . . . . 1

(includes items 9, 10 and 11)09 106202 GEAR, PUMP DRIVE . . . . . . . . . . . 110 106203 BEARING, BALL . . . . . . . . . . . . . . . 111 106213 BEARING, BALL . . . . . . . . . . . . . . . 112 L98942 WASHER, THRUST . . . . . . . . . . . . 2

RS1

0 an

d R

S12

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PRINTED IN U.S.A. 107 50960015/CP1213

Telescopic Handler TransmissionCharge Pump - (RS10 and RS12 Models)


01a L98220 CHARGE PUMP . . . . . . . . . . . . . . . 102 L99184 TRANSMISSION FILTER . . . . . . . . 103 106206 REGULATOR VALVE . . . . . . . . . . . 1

(includes items 4-6)04 106207 PISTON, REGULATOR VALVE . . . . 105 L98951 SPRING. . . . . . . . . . . . . . . . . . . . . . 106 L98224 NEEDLE, ROLLER . . . . . . . . . . . . . 107 L98949 BALL CHECK VALVE . . . . . . . . . . . 1

(includes items 8-11)08 L98215 BALL . . . . . . . . . . . . . . . . . . . . . . . . 109 L98216 SPRING. . . . . . . . . . . . . . . . . . . . . . 110 L98214 PIN, ROLL . . . . . . . . . . . . . . . . . . . . 111 L98948 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

12 L98219 GASKET, CHARGE PUMP . . . . . . . 113 106209 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 414 106210 STUD. . . . . . . . . . . . . . . . . . . . . . . . 115 L99020 LOCK WASHER . . . . . . . . . . . . . . . 516 106212 STUD. . . . . . . . . . . . . . . . . . . . . . . . 117 L99029 LOCK WASHER . . . . . . . . . . . . . . . 122 106216 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 123 L99296 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 124 106217 ADAPTER, PUMP TO PLATE . . . . . 1

a NOTE: This is the charge pump for the transmission, not the hydraulic pump for the hydraulic system; refer to the Hydraulic section for information regarding the hydraulic pump.

RS10 and R

S12 Models O

nly

CHARGE PUMPNot to be confused with the

hydraulic pump that mounts tothe end of this charge pump.

HydraulicPump is on

page 203, #5

50960015/CP1213 108 PRINTED IN U.S.A.

Transmission RS SeriesReverse Idler - (RS10 and RS12 Models)


01 L98229 SHAFT IDLER & PILOT . . . . . . . . . 102 L98228 RING/SNAP. . . . . . . . . . . . . . . . . . . 103 L98231 BEARING/REV IDLER GEAR . . . . . 104 L98230 WASHER/THRUST . . . . . . . . . . . . . 105 L98232 END PLATE. . . . . . . . . . . . . . . . . . . 1

06 L99031 CAPSCREW . . . . . . . . . . . . . . . . . . 107 L99032 WASHER . . . . . . . . . . . . . . . . . . . . . 109 106220 GEAR, REVERSE IDLER (28T) . . . 1

RS1

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PRINTED IN U.S.A. 109 50960015/CP1213

Telescopic Handler TransmissionClutch Gear - 3rd Gear - (RS10 and RS12 Models)


01 106237 GEAR, 3RD CLUTCH (43T) . . . . . . 102 L98263 BEARING, NEEDLE . . . . . . . . . . . . 103 106238 SPHERICAL BEARING . . . . . . . . . . 1

04 106239 BEARING. . . . . . . . . . . . . . . . . . . . . 105 106240 SPACER, BEARING . . . . . . . . . . . . 106 L98266 SNAP RING. . . . . . . . . . . . . . . . . . . 1

RS10 and R

S12 Models O

nly

50960015/CP1213 110 PRINTED IN U.S.A.

Transmission RS SeriesForward and Reverse Shaft - (RS10 and RS12 Models)

RS1

0 an

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PRINTED IN U.S.A. 111 50960015/CP1213


01 TURBO SHFT DRUM & PLUG . . . . 1106221 Series Number: 863/5450220013 Series Number: 863/57

02 L98250 RING, PISTON. . . . . . . . . . . . . . . . . 303 L99278 CLUTCH PISTON . . . . . . . . . . . . . . 2

(includes items 4 -6)04 NSS SCREEN . . . . . . . . . . . . . . . . . . . . . 105 L98246 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 106 L98247 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 107 106223 PLATE, END . . . . . . . . . . . . . . . . . . 208 L98237 INTERNAL SNAP RING . . . . . . . . . 209 L98244 PLATE, CLUTCH PISTON WEAR. . 210 L500416 DISC SPRING (7 springs) . . . . . . . . 211 L98242 RETAINER, SNAP RING. . . . . . . . . 212 L98241 SNAP RING, RETAINER . . . . . . . . . 213 106224 DISC, OUTER . . . . . . . . . . . . . . . . 14

(Seven discs in forward clutch and seven discs in reverse clutch)

14 DISC, INNER. . . . . . . . . . . . . . . . . 14(Seven discs in forward clutch and seven discs in reverse clutch)


15 L98236 BEARING, THRUST . . . . . . . . . . . . 416 L98235 WASHER, THRUST . . . . . . . . . . . . 817 CLUTCH FWD GEAR & BEARING. 1

(includes item 18)106225 Series Number: 863/5450220015 Series Number: 863/57

18 L98253 BEARING, NEEDLE . . . . . . . . . . . . 219 106226 REVERSE GEAR ASSY. . . . . . . . . . 1

(includes items 20 and 21)20 106227 SPACER . . . . . . . . . . . . . . . . . . . . . 121 L98253 BEARING, NEEDLE . . . . . . . . . . . . 222 106195 SNAP RING. . . . . . . . . . . . . . . . . . . 2

Telescopic Handler TransmissionForward and Reverse Shaft - (RS10 and RS12 Models)

RS10 and R

S12 Models O

nly

SeriesNumber


50960015/CP1213 112 PRINTED IN U.S.A.

Transmission RS SeriesHigh and Third Gear Shaft - (RS10 and RS12 Models)

RS1

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PRINTED IN U.S.A. 113 50960015/CP1213


01 106228 HIGH AND THIRD SHAFT . . . . . . . 102 L98250 RING, PISTON. . . . . . . . . . . . . . . . . 203 L99279 CLUTCH PISTON . . . . . . . . . . . . . . 2

(includes items 4-7)04 NSS SEAT, BALL . . . . . . . . . . . . . . . . . . . 105 NSS BALL . . . . . . . . . . . . . . . . . . . . . . . . 106 L98246 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 107 L98247 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 108 106223 PLATE, END . . . . . . . . . . . . . . . . . . 209 L98237 INTERNAL SNAP RING . . . . . . . . . 210 L98244 PLATE, CLUTCH PISTON . . . . . . . 211 L98961 DISC SPRING . . . . . . . . . . . . . . . . . 2

(includes 5 disc-springs)12 L98242 RETAINER, SNAP RING. . . . . . . . . 213 L98241 SNAP RING, RETAINER . . . . . . . . . 214 106224 DISC, OUTER . . . . . . . . . . . . . . . . 10

(Five outer discs in high and fiveouter discs in third)

15 DISC, INNER. . . . . . . . . . . . . . . . . 10(Five inner discs in high and fiveinner discs in third)


16 L98236 BEARING, THRUST . . . . . . . . . . . . 117 L98235 WASHER, THRUST . . . . . . . . . . . . 218 106230 BEARING, ROLLER . . . . . . . . . . . . 119 L500413 BEARING, THRUST . . . . . . . . . . . . 220 106231 RING, PISTON. . . . . . . . . . . . . . . . . 121 L500414 WASHER, CLUTCH GEAR . . . . . . . 422 106232 SNAP RING. . . . . . . . . . . . . . . . . . . 123 L99696 SNAP RING, EXTERNAL . . . . . . . . 324 106233 GEAR, FIRST DRIVE (27T) . . . . . . 125 106234 HIGH GEAR . . . . . . . . . . . . . . . . . . 1

(includes items 26 and 27)26 106235 BEARING, NEEDLE . . . . . . . . . . . . 227 106236 SPACER . . . . . . . . . . . . . . . . . . . . . 1

Telescopic Handler TransmissionHigh and Third Gear Shaft - (RS10 and RS12 Models)

RS10 and R

S12 Models O

nly

SeriesNumber


50960015/CP1213 114 PRINTED IN U.S.A.

Transmission RS SeriesFirst and Second Gear - (RS10 and RS12 Models)

RS1

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PRINTED IN U.S.A. 115 50960015/CP1213


01 1ST-2ND SHAFT . . . . . . . . . . . . . . . 1106242 Series Number: 863/5450220016 Series Number: 863/57

02 L98250 RING, PISTON. . . . . . . . . . . . . . . . . 203 L99038 CLUTCH PISTON . . . . . . . . . . . . . . 204 L98246 SEAL, CLUTCH PISTON OUTER. . 105 L98247 SEAL, CLUTCH PISTON INNER . . 106 106223 PLATE, END . . . . . . . . . . . . . . . . . . 207 L98237 INTERNAL SNAP RING . . . . . . . . . 208 L98244 PLATE, CLUTCH PISTON . . . . . . . 209 L98961 DISC SPRING . . . . . . . . . . . . . . . . . 110 106243 DISC SPRING . . . . . . . . . . . . . . . . . 111 L98242 RETAINER, SNAP RING. . . . . . . . . 112 L98241 SNAP RING, RETAINER . . . . . . . . . 113 106224 DISC, OUTER . . . . . . . . . . . . . . . . 1814 DISC, INNER. . . . . . . . . . . . . . . . . 18


15 L98236 BEARING, THRUST . . . . . . . . . . . . 216 L98235 WASHER, THRUST . . . . . . . . . . . . 2

17 L500273 BEARING AND SEAL . . . . . . . . . . . 118 106244 1ST CLUTCH GEAR . . . . . . . . . . . . 1

(includes item 18)19 L98253 BEARING , NEEDLE. . . . . . . . . . . . 120 106245 2ND CLUTCH GEAR. . . . . . . . . . . . 1

(includes items 21 and 22)21 106246 SPACER . . . . . . . . . . . . . . . . . . . . . 122 106235 BEARING, NEEDLE . . . . . . . . . . . . 223 L500413 BEARING, THRUST . . . . . . . . . . . . 224 L500414 WASHER, CLUTCH GEAR

Series Number: 863/54 . . . . . . . . . 4Series Number: 863/57 . . . . . . . . . 3

24A 50220017 WASHER, CLUTCH GEARSeries Number: 863/57 . . . . . . . . . 1

25 L99696 SNAP RING EXTERNAL. . . . . . . . . 226 GEAR, 3RD DRIVEN (21T). . . . . . . 1

106247 Series Number: 863/5450220018 Series Number: 863/57

27 L98275 BEARING, ROLLER . . . . . . . . . . . . 1

Telescopic Handler TransmissionFirst and Second Gear - (RS10 and RS12 Models)

RS10 and R

S12 Models O

nly

SeriesNumber


50960015/CP1213 116 PRINTED IN U.S.A.

Transmission RS SeriesOutput Shaft - (RS10 and RS12 Models)

FRONT

REAR


01 106248 SHAFT, OUTPUT . . . . . . . . . . . . . . 102 106249 SPACER, GEAR TO SHAFT . . . . . . 103 106239 BEARING. . . . . . . . . . . . . . . . . . . . . 204 L98281 SLEEVE, OIL SEAL. . . . . . . . . . . . . 205 L98268 O-RING . . . . . . . . . . . . . . . . . . . . . . 206 L96053 SEAL, OIL . . . . . . . . . . . . . . . . . . . . 207 106180 SNAP RING. . . . . . . . . . . . . . . . . . . 2

08 106250 FLANGE, OUTPUT SHAFT. . . . . . . 209 106251 GEAR, OUTPUT SHAFT (43T) . . . . 110 106252 PLATE, OUTPUT FLANGE . . . . . . . 211 106253 O-RING OUTPUT SHAFT . . . . . . . . 212 106254 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 613 106255 WASHER . . . . . . . . . . . . . . . . . . . . . 6

RS1

0 an

d R

S12

Mod

els

Onl

y

PRINTED IN U.S.A. 117 50960015/CP1213

Telescopic Handler TransmissionElectronic Controllers - (RS10 and RS12 Models)

RS10 and R

S12 Models O

nly


01 102950 SOLENOID, W / DEUTSCH CON. . 5(includes items 2 thru 5)

02 102951 O-RING, 21.5 X 1.5MM . . . . . . . . . . 5(included with item 1)




06 102957 CLAMP, SOLENOID . . . . . . . . . . . . 607 106256 BOLT, FLANGED . . . . . . . . . . . . . 12

7

1

6

2

54 3

50960015/CP1213 118 PRINTED IN U.S.A.

6

5

4

3

2

2

1


01 NSS DRIVE PLATE ASSEMBLY . . . . . . . 1(included in item 6)

02 NSS DRIVE PLATE . . . . . . . . . . . . . . . . . 2(included in item 6)

03 L98316 RING, DRIVE PLATE BACKING . . . 1

04 L99785 SCREW, DRIVE PLATE MNTG. . . . 605 L99030 LOCKWASHER/DRIVEPLATE . . . . 606 L98317 KIT, DRIVE PLATE ASSEMBLY . . . 1

(includes items 1 thru 5)

Transmission RS SeriesDrive Plate - (RS10 and RS12 Models)

RS1

0 an

d R

S12

Mod

els

Onl

y

PRINTED IN U.S.A. 119 50960015/CP1213

1

15

13

12

11

10

9

8

7

6

5

4

3

2

14


01 L98291 HOUSING MODULATOR VALVE . . 202 L98292 O-RING . . . . . . . . . . . . . . . . . . . . . . 203 L98293 PIN STOP . . . . . . . . . . . . . . . . . . . . 204 L98294 SPRING INNER. . . . . . . . . . . . . . . . 205 L98295 SPRING MIDDLE . . . . . . . . . . . . . . 206 L98304 SPRING OUTER . . . . . . . . . . . . . . . 207 L98303 SPOOL ACCUMULATOR . . . . . . . . 208 L98302 RETAINER. . . . . . . . . . . . . . . . . . . . 2

09 L98301 SPACER . . . . . . . . . . . . . . . . . . . . . 210 L98300 SPRING. . . . . . . . . . . . . . . . . . . . . . 211 L98958 SPOOL . . . . . . . . . . . . . . . . . . . . . . 212 L98298 SLEEVE-MODULATION VALVE . . . 213 L98297 O-RING, SLEEVE . . . . . . . . . . . . . . 214 L98957 PIN-LOWER . . . . . . . . . . . . . . . . . . 215 L98956 PIN-UPPER . . . . . . . . . . . . . . . . . . . 2

Telescopic Handler TransmissionModulation Valve - (RS10 and RS12 Models)

RS10 and R

S12 Models O

nly

50960015/CP1213 120 PRINTED IN U.S.A.

1

1213

14

15

11

10

9

8

7

6

5

4

3

2

17

18

19

16

20

22

14

Located onrear axle

(Left Side)

Front axle (shown)

LEFT

RIGHT

23

AXLE MODEL ANDSERIAL NUMBER PLATE

Axles RS6-42/RS8-42/RS8-44Mounts, Tires, and Fenders - (RS6 and RS8 Models Only)

21

10

13

26

Located on topof the rear axle

(Right Side)

24

25

RS6

and

RS8

Mod

els

Onl

y

Driveshaftsshown onpage 77.

Fender Kit(Option)

PRINTED IN U.S.A. 121 50960015/CP1213


01 TIRE. . . . . . . . . . . . . . . . . . . . . . . . . 4L47270 13.00X24 L71758 13.00X24 (Rock)

01a 210133 13X24 SOLID TIRE/WHEEL SET . . 402 L50253 3/8”-16 BUTTON HD BOLT. . . . . . . 603 L99951 FENDER . . . . . . . . . . . . . . . . . . . . . 104 105202 FENDER MOUNT (LF/RR) . . . . . . . 105 090666 3/8”-16 FLANGE LOCK NUT . . . . . 406 L50836 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 407 102587 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 408 102569 MOUNT (LF/RR) (LF is standard) . . 1

102570 MOUNT (LR/RF - optional). . . . . . AR09 L50201 M20-2.5 CLASS 10 LOCK NUT . . . 410 L50712 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 811 210558 FRAME LEVEL MNT (front axle). . . 112 L69734 M22-1.5 WHEEL NUT . . . . . . . . . AR13 L50084 3/4”-10 GR8 LOCK NUT . . . . . . . . . 814 210572 PLATE, MOUNT . . . . . . . . . . . . . . . 215 651543 M20-2.50X130 C10.9 BOLT . . . . . . 416 L500543 THRUST BUSHING. . . . . . . . . . . . . 217 L500544 SUPPORT . . . . . . . . . . . . . . . . . . . . 218 L98355 GREASE FITTING. . . . . . . . . . . . . . 219 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 2

20 L500542 REDUCTION BUSING . . . . . . . . . . 421 210168 STABILIZER MOUNT (rear axle). . . 122 L69114 WHEEL RIM 24X9.00 . . . . . . . . . . . 423b AXLE ASSEMBLY, 212 HY . . . . . . .

102122 FRONT (with internal park brake) . . 1102123 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1

24 656035 M16-20x20 8.8 BOLT . . . . . . . . . . . 425 210167 SPACER, AXLE STOP . . . . . . . . . . 126c 820530 FENDER KIT (option) . . . . . . . . . . . 1

-- ITEMS NOT SHOWN ---- L63222 VALVE STEM . . . . . . . . . . . . . . . . AR

a When ordering, specify right or left side.

b Axle only; does not include any of the other items shown in the illustration.

c Includes three fender assemblies, mounts, and hardware to install two fenders on the rear axle and one fender on the front axle; the machines comes factory equipped with a fender on the left-side frontaxle. Must be ordered through the Whole Goods Department.

Telescopic Handler AxlesMounts, Tires, and Fenders - (RS6 and RS8 Models Only)

RS6 and R

S8 Models O

nly

50960015/CP1213 122 PRINTED IN U.S.A.

1

1213

14

15

11

10

9

8

7

6

5

4

3

2

17

18

19

16

20

22

14

Located onrear axle

(Left Side)

Front axle (shown)

LEFT

RIGHT23

AXLE MODEL ANDSERIAL NUMBER PLATE

Axles RS10-44 / RS10-55 / RS12-42Mounts, Tires, and Fenders - (RS10 and RS12 Models Only)

21

10

13

24

RS1

0 an

d R

S12

Mod

els

Onl

y

Driveshaftsshown onpage 77.

Fender Kit(Option)

PRINTED IN U.S.A. 123 50960015/CP1213


01a 14.00X24 TIRE SETL60198 TIRE/14.00X24TG 12PLY . . . . . . . 4L69114 WHEEL/24 X 9.00 GR . . . . . . . . . . 4

01a L70646 14.00X24 TIRE/WHEEL . . . . . . . . . 401a 210152 13X24 SOLID TIRE/WHEEL SET . . 402 L50253 3/8”-16 BUTTON HD BOLT. . . . . . . 603 L99951 FENDER . . . . . . . . . . . . . . . . . . . . . 104 105202 FENDER MOUNT (LF/RR) . . . . . . . 105 090666 3/8”-16 FLANGE LOCK NUT . . . . . 406 L50836 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 407 102587 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 408 102569 MOUNT (LF/RR) (LF is standard) . . 1

102570 MOUNT (LR/RF - optional). . . . . . AR09 102781 NUT, 1”-8 LOCK CLASS C . . . . . . . 810 651567 3/4”-10X10” GR8 BOLT . . . . . . . . . . 811 210173 FRAME LEVEL MNT (front axle). . . 112 L69734 M22-1.5 WHEEL NUT . . . . . . . . . AR13 L50084 3/4”-10 GR8 LOCK NUT . . . . . . . . . 814 210421 PLATE, MOUNT . . . . . . . . . . . . . . . 215 102779 BOLT, 1”-8 X 5-1/2” GR8 . . . . . . . . . 816 L500543 THRUST BUSHING. . . . . . . . . . . . . 217 L500544 SUPPORT . . . . . . . . . . . . . . . . . . . . 218 L98355 GREASE FITTING. . . . . . . . . . . . . . 219 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 2

20 L500542 REDUCTION BUSING . . . . . . . . . . 421 210198 STABILIZER MOUNT (rear axle). . . 122 L69114 WHEEL RIM 24X9.00 . . . . . . . . . . . 423b AXLE ASSEMBLY, 223 . . . . . . . . . .

210093 FRONT (with internal park brake) . . 1210094 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1

24c 820530 FENDER KIT (option) . . . . . . . . . . . 1

-- ITEMS NOT SHOWN ---- L63222 VALVE STEM . . . . . . . . . . . . . . . . AR

a When ordering, specify right or left side.

b Axle only; does not include any of the other items shown in the illustration.

c Includes three fender assemblies, mounts, and hardware to install two fenders on the rear axle and one fender on the front axle; the machines comes factory equipped with a fender on the left-side frontaxle. Must be ordered through the Whole Goods Department.

Telescopic Handler AxlesMounts, Tires, and Fenders - (RS10 and RS12 Models Only)

RS10 and R

S12 Models O

nly

50960015/CP1213 124 PRINTED IN U.S.A.

LEFT

RIGHT

FLOW DIVIDERPORT “PB”

T

Axles RS SeriesFront Axle - Brake and Steering Circuit

2

7

10

4

31

5

1

2

7

5

10

9 8

6

6

Steer Motor“R” Port(In Cab)

ParkBrake

ServiceBrake

ParkBrake

ServiceBrake

FRONTBrake Manifolds

(located inside the cab;just inside the joystick

access panel area)

3

8

FRONT AXLE

RS10/RS12Front Axle(shown)

Steer Select Valve(mounts to frame—rear-side of hydraulic tank)

PRINTED IN U.S.A. 125 50960015/CP1213

Telescopic Handler AxlesFront Axle - Brake and Steering Circuit

FRONT AXLE


01 091039 ADAP., -6JICFS -6JICM 90º . . . . . . 202 072806 ADAP., -6 SWIVEL RUN TEE . . . . . 203a 102842 HOSE, -4 A4/A6 66” . . . . . . . . . . . . 104 102839 HOSE, -6 A6/A6 57” . . . . . . . . . . . . 105 L66139 ADAP., M14X1.5 -6-JICM . . . . . . . . 406 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 107y 076880 ADAP., -8ORM -8JICM 45º . . . . . . . 208 HOSE, -6 A6/A8. . . . . . . . . . . . . . . . 1

102848 (Note x)—48" longL69933 (Note y)—56” long

09 HOSE, -6 A8/DS8 . . . . . . . . . . . . . . 1102847 (Note x)—82" long210460 (Note y)—98” long

10 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111x 100011 ADAP., M18ORM 8JICM STR . . . . . 212x 088442 ADAP., 08JICFS 08JICM90º . . . . . . 2

a Hose attaches to the front brake manifold, locatedin the cab, just inside of the joystick access panel.


T

8

Steer Motor“R” Port(In Cab)

RS6/RS8Front Axle(shown)

9

9

811

12

11

12Fastens to steer cylinder—bottom ports

(hidden from view)


NOTE: The brake manifold and brake hoses—shown on facing page—are used on all models;however, the steering hoses and steering hosefittings are different between the various mod-els.

50960015/CP1213 126 PRINTED IN U.S.A.

REAR AXLE

Axles RS SeriesRear Axle - Brake and Steering Circuit

A

B

34

2

4

2

15

8

67

8

7

6

LEFT

RIGHT

FRONT

1

Brake Manifolds(located inside the cab;just inside the joystick

access panel area)

RS10/RS12Rear Axle(shown)


PRINTED IN U.S.A. 127 50960015/CP1213

Telescopic Handler AxlesRear Axle - Brake and Steering Circuit


01a 102840 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 102 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 103 091039 ADAP., -6JICFS -6JICM 90º . . . . . . 104 L66139 ADAP., M14X1.5 -6-JICM . . . . . . . . 205 072806 ADAP., -6 SWIVEL RUN TEE . . . . . 106 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1

07 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 108y 076880 ADAP., -8ORM -8JICM 45º . . . . . . . 209x 100011 ADAP., M18ORM 8JICM STR . . . . . 210x 088442 ADAP., 08JICFS 08JICM90º . . . . . . 2

a Hose attaches to the front brake manifold, locatedin the cab, just inside of the joystick access panel.



A

B7

6

REAR AXLE

RS6/RS8Rear Axle(shown) 9

10

79

10

6

NOTE: The brake manifold and brake hoses—shown on facing page—are used on all models;however, the steering hoses and steering hosefittings are different between the various mod-els.

50960015/CP1213 128 PRINTED IN U.S.A.

11

10

9

11

1

7

6

54

8

3

1

21

13

14

12

15

16

17

18

Axles RS SeriesTie Rods, Steer Cylinder, and Center Housing - Front and Rear(RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

19

PRINTED IN U.S.A. 129 50960015/CP1213


01 104485 O-RING . . . . . . . . . . . . . . . . . . . . . . 302 INTERMEDIATE COVER . . . . . . . . 1

50220246 Front Axle SN: P-ITA-771550 and upL500451 Front Axle SN: P-ITA-771549 and beforeL500451 Rear Axle

03 102573 HOUSING . . . . . . . . . . . . . . . . . . . . 104 104518 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 105 50220030 VENT . . . . . . . . . . . . . . . . . . . . . . . . 106 102575 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 107 102576 MAGNETIC PLUG. . . . . . . . . . . . . . 108 L98373 SNAP RING. . . . . . . . . . . . . . . . . . . 109 L500539 CYLINDER BOLT . . . . . . . . . . . . . . 410 CYLINDER, STEER . . . . . . . . . . . . 1

50220264 Note a102577 Note b

11 102578 ARTICULATED TIE ROD . . . . . . . . 2

12 L500542 REDUCTION BUSHING . . . . . . . . . 413 L500543 THRUST BUSHING. . . . . . . . . . . . . 214 L500544 SUPPORT . . . . . . . . . . . . . . . . . . . . 215 L98355 GREASE FITTING. . . . . . . . . . . . . . 216 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 217 103788 BREATHER TUBE. . . . . . . . . . . . . . 118 104431 NUT AND COTTER PIN KIT . . . . AR

(included with item # 11)19 SEAL KIT, STEER CYLINDER . . . . 2

(one for the front; one for the rear)50220267 Note a103118 Note b

a Front Axle SN R-ITA-776153 and upRear Axle SN R-ITA-775513 and up

b Front Axle SN R-ITA-776152 and beforeRear Axle SN R-ITA-775512 and before

Telescopic Handler AxlesTie Rods, Steer Cylinder, and Center Housing - Front and Rear

RS6 and R

S8 Models O

nly

NOTE: Quantities shown are for one axle.

Axle SerialNumber plateis shown onpage 120.

50960015/CP1213 130 PRINTED IN U.S.A.

17

18

2

16

19

20

21

22

1

23

16

3

4

5

6

78

14

131112

24

11

1224

1413

11 12

24

13 11 12

24

10

9

154

5

7

Axles RS SeriesDifferential - Front and Rear - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 131 50960015/CP1213


01 L500457 O-RING . . . . . . . . . . . . . . . . . . . . . . 102 L500459 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

L500460 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L500461 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L98414 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 150220247 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 150220248 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

03 BEVEL GEAR SET . . . . . . . . . . . . . 1102579 (Front Axle) . . . . . . . . . . . . . . . . . . . 1102580 (Rear Axle). . . . . . . . . . . . . . . . . . . . 1

04 L98380 TAPER ROLLER BEARING . . . . . . 205 L500464 RING NUT . . . . . . . . . . . . . . . . . . . . 206 L500465 CYLINDER BOLT . . . . . . . . . . . . . . 407 L500466 CYLINDER BOLT . . . . . . . . . . . . . . 208 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1209 L500468 FRICTION WASHER. . . . . . . . . . . . 210 L500469 DIFFERENTIAL SIDE GEAR . . . . . 211 PIN . . . . . . . . . . . . . . . . . . . . . . . . AR

(includes item #12)L500470 (front axle) . . . . . . . . . . . . . . . . . . . . 2103402 (rear axle) . . . . . . . . . . . . . . . . . . . . 2

12 L500471 SNAP RING. . . . . . . . . . . . . . . . . . . 413 L500472 FRICTION WASHER. . . . . . . . . . . . 414 L500473 DIFFERENTIAL PINION . . . . . . . . . 415 L500474 DIFFERENTIAL CARRIER . . . . . . . 116 L500771 TAPER ROLLER BEARING . . . . . . 217 L98404 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

L98406 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L500476 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L500477 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

18 L500478 SPACER . . . . . . . . . . . . . . . . . . . . . 119 L98396 RING NUT . . . . . . . . . . . . . . . . . . . . 120 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1

L98395 Front Axle SN: P-ITA-771549 and beforeRear Axle SN: P-ITA-771563 and before

50220249 Front Axle SN: P-ITA-771550 and upRear Axle SN: P-ITA-771564 and up

21 L98394 COVER PLATE . . . . . . . . . . . . . . . . 122 102863 FLANGE . . . . . . . . . . . . . . . . . . . . . 123 L500480 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 124 L500481 SNAP RING. . . . . . . . . . . . . . . . . . . 4

Telescopic Handler AxlesDifferential - Front and Rear - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly



50960015/CP1213 132 PRINTED IN U.S.A.

44 3

446

15

1516

1843

2013

17

22, 26

21

20 19

17

1614

2

47

27 2829

3031

28

40

3233 41

3453

35

3839

48

36

25

24465

25

45

9 42

6

10

11

23

12

87

49

50

51

37

Axles RS SeriesOuter End - Front and Rear - (RS6 and RS8 Models)

FRONT

22

22

26

26

FRONT AXLE

REAR AXLE

RS6

and

RS8

Mod

els

Onl

y

54

PRINTED IN U.S.A. 133 50960015/CP1213


NOTE: All quantities are per axle01 L500483 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 202 102581 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 203 AXLE CASE. . . . . . . . . . . . . . . . . . . 2

102582 Front Axle SN50220252 Rear Axle SN: P-ITA-771564 and up102582 Rear Axle SN:P-ITA-771563 and before

04 STUD102584 Front Axle SN . . . . . . . . . . . . . . . . . . . . 24102584 Rear Axle SN:P-ITA-771563 and before2450220253 Rear Axle SN: P-ITA-771564 and up . . 32

05 L500487 WASHER . . . . . . . . . . . . . . . . . . . . 3206 L500488 REDUCTION BUSHING . . . . . . . . . 2

(incl. 7, 8, 10 and 42)07 L500489 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 208 L98371 BALL BEARING. . . . . . . . . . . . . . . . 209 L98372 SNAP RING. . . . . . . . . . . . . . . . . . . 210 L500490 O-RING . . . . . . . . . . . . . . . . . . . . . . 211 SHAFT ASSEMBLY. . . . . . . . . . . . . 2

50220751 Front Axle SN: S-ITA-776599 and up102586 Front Axle SN: S-ITA-776598 and before50220751 Rear Axle SN: S-ITA-776265 and up50220254 Rear Axle SN: P-ITA-771564 through

S-ITA-776264102586 Rear Axle SN: P-ITA-771563 and before

12 102588 THRUST BUSHING. . . . . . . . . . . . . 213 102589 BUSHING . . . . . . . . . . . . . . . . . . . . 214 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1215 50220056 STUD. . . . . . . . . . . . . . . . . . . . . . . . 816 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 417 L98355 GREASE FITTING. . . . . . . . . . . . . . 418 102590 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 219 102591 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 220 102592 DUST EXCLUDER . . . . . . . . . . . . . 421 102593 BEARING. . . . . . . . . . . . . . . . . . . . . 222 102594 STEERING CASE . . . . . . . . . . . . . . 2

(includes item 12)23 102595 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 224 102576 MAGNET PLUG. . . . . . . . . . . . . . . . 225 102575 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 426 102598 STEERING CASE . . . . . . . . . . . . . . 2

(includes item 12)27 102599 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2

28 102600 BEARING. . . . . . . . . . . . . . . . . . . . . 429 102601 WHEEL STUD . . . . . . . . . . . . . . . . 2030 102602 WHEEL HUB . . . . . . . . . . . . . . . . . . 231 102603 O-RING . . . . . . . . . . . . . . . . . . . . . . 232 RING GEAR . . . . . . . . . . . . . . . . . . 2

102604 Front Axle50220057 Rear Axle SN: P-ITA-771564 and up102604 Rear Axle SN: P-ITA-771563 and before

33 102605 RING GEAR SUPPORT . . . . . . . . . 234 102606 SNAP RING. . . . . . . . . . . . . . . . . . . 635 102607 DIFFERENTIAL PINION . . . . . . . . . 636 104504 COUNTERSUNK BOLT. . . . . . . . . . 437 102900 BEARING. . . . . . . . . . . . . . . . . . . . . 638 L500517 STUD. . . . . . . . . . . . . . . . . . . . . . . 2039 L500518 NUT . . . . . . . . . . . . . . . . . . . . . . . . 2040 102608 SNAP RING. . . . . . . . . . . . . . . . . . . 241 102609 LOCKING PLATE . . . . . . . . . . . . . . 242 L98373 SNAP RING. . . . . . . . . . . . . . . . . . . 243 102610 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

102611 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2102612 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

44 104485 O-RING . . . . . . . . . . . . . . . . . . . . . . 245 102614 STUD

Front Axle . . . . . . . . . . . . . . . . . . . . . . . . 8Rear Axle SN: P-ITA-771564 and up . . . 0Rear Axle SN: P-ITA-771563 and before 8

46 102615 NUT . . . . . . . . . . . . . . . . . . . . . . . . 3247 104546 STEERING ADJUST BOLT ASY . . . 448 102616 PLANET GEAR CARRIER . . . . . . . 249 L69734 WHEEL NUT . . . . . . . . . . . . . . . . . 2050 102583 WASHER . . . . . . . . . . . . . . . . . . . . . 851 102587 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 853 102899 BEARING. . . . . . . . . . . . . . . . . . . . . 654 50220251 RING GEAR SUPPORT . . . . . . . . . 2

(includes 32, 33, and 40)Front Axle SN: P-ITA-771550 and upRear Axle SN: P-ITA-771564 and up

Telescopic Handler AxlesOuter End - Front and Rear - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly



50960015/CP1213 134 PRINTED IN U.S.A.

1

2

3

4

5

6

2322

7 89

10

11

1213

19

18

14

1516

24

21 2017

Axles RS SeriesBrakes - Front - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

PRINTED IN U.S.A. 135 50960015/CP1213


01 102617 SPACER . . . . . . . . . . . . . . . . . . . . . 202 102618 SPRING. . . . . . . . . . . . . . . . . . . . . . 403 102619 PISTON . . . . . . . . . . . . . . . . . . . . . . 204 102620 O-RING . . . . . . . . . . . . . . . . . . . . . . 205 102621 O-RING . . . . . . . . . . . . . . . . . . . . . . 406 102622 BACKUP RING . . . . . . . . . . . . . . . . 407 102623 COVER . . . . . . . . . . . . . . . . . . . . . . 208 L98368 O-RING . . . . . . . . . . . . . . . . . . . . . . 209 102624 BACKUP RING . . . . . . . . . . . . . . . . 210 102625 PISTON . . . . . . . . . . . . . . . . . . . . . . 211 102626 INTERMEDIATE BRAKE DISC . . . . 212 102627 SPRING. . . . . . . . . . . . . . . . . . . . . . 613 102628 ADJUSTING BOLT . . . . . . . . . . . . . 6

14 L500527 BRAKE DISC. . . . . . . . . . . . . . . . . . 815 L500536 INTERMEDIATE BRAKE DISC . . . . 816 102629 SPACER . . . . . . . . . . . . . . . . . . . . . 217 102630 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 418 102631 ADJUSTING BOLT . . . . . . . . . . . . . 619 102632 SPRING. . . . . . . . . . . . . . . . . . . . . . 620 102633 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 421 102634 LOCK WASHER . . . . . . . . . . . . . . . 422 104655 BLEEDING BOLT . . . . . . . . . . . . . . 423 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 424 102635 SHIM (20mm) . . . . . . . . . . . . . . . . . 2

102636 SHIM (30mm) . . . . . . . . . . . . . . . . . 2102637 SHIM (50mm) . . . . . . . . . . . . . . . . . 2

Telescopic Handler AxlesBrakes - Front - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly


50960015/CP1213 136 PRINTED IN U.S.A.

Axles RS SeriesBrakes - Rear - (RS6 and RS8 Models)

RS6

and

RS8

Mod

els

Onl

y

Rear Axle SN P-ITA-771564 and up


01 L500527 BRAKE DISC. . . . . . . . . . . . . . . . . . 802 102897 ADJUSTING BOLT . . . . . . . . . . . . . 603 102632 SPRING. . . . . . . . . . . . . . . . . . . . . . 604 NSS PISTON (included with item 14) . . . 205 102627 SPRING. . . . . . . . . . . . . . . . . . . . . . 606 L500532 BACK-UP RING. . . . . . . . . . . . . . . . 207 L500533 O-RING . . . . . . . . . . . . . . . . . . . . . . 208 L500534 BACK-UP RING. . . . . . . . . . . . . . . . 209 L500535 O-RING . . . . . . . . . . . . . . . . . . . . . . 210 L500536 INTERMEDIATE BRAKE DISC . . . 10

11 104655 BLEEDING BOLT . . . . . . . . . . . . . . 212 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 213 106097 PILOT BOLT . . . . . . . . . . . . . . . . . . 214 50220256 PISTON . . . . . . . . . . . . . . . . . . . . . . 2

(includes items, 3, 4, and 6-9)15 50220068 PLUG and WASHER . . . . . . . . . . . . 216 102628 ADJUSTING BOLT . . . . . . . . . . . . . 6

1

1

7

16

15

14

13

12

11

10

9

8

6

5

32



PRINTED IN U.S.A. 137 50960015/CP1213


01 102644 SPACER . . . . . . . . . . . . . . . . . . . . . 202 102622 BACK-UP RING. . . . . . . . . . . . . . . . 203 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 204 104655 BLEEDING BOLT . . . . . . . . . . . . . . 205 50220068 PLUG ASSEMBLY: . . . . . . . . . . . . . 2

(includes item 6)06 NSS SEAL WASHER. . . . . . . . . . . . . . . . 2

(included with item 5)07 102642 PISTON . . . . . . . . . . . . . . . . . . . . . . 208 102632 SPRING. . . . . . . . . . . . . . . . . . . . . . 609 102897 ADJUSTING BOLT . . . . . . . . . . . . . 610 L500527 BRAKE DISC. . . . . . . . . . . . . . . . . . 8

11 102629 SPACER . . . . . . . . . . . . . . . . . . . . . 212 L500536 INTERMEDIATE BRAKE DISC . . . . 813 102628 ADJUSTING BOLT . . . . . . . . . . . . . 614 102627 SPRING. . . . . . . . . . . . . . . . . . . . . . 615 102626 INTERMEDIATE BRAKE DISC . . . . 216 102624 BACKUP RING . . . . . . . . . . . . . . . . 217 L98368 O-RING . . . . . . . . . . . . . . . . . . . . . . 218 102898 COVER . . . . . . . . . . . . . . . . . . . . . . 219 102621 O-RING . . . . . . . . . . . . . . . . . . . . . . 2

1

1

19

18 17

16

15

14

1312

11

10

9

87

6

54

3

2

Telescopic Handler AxlesBrakes - Rear - (RS6 and RS8 Models)

RS6 and R

S8 Models O

nly

Rear Axle SN P-ITA-771563 and before



50960015/CP1213 138 PRINTED IN U.S.A.

Axle RS SeriesFront and Rear Axle - Steer Cylinder, Central Housing, and Trunion

11

1314

12

11

12

22

201921

18

23

24

(RS10 and RS12 Models)

RS1

0 an

d R

S12

Mod

els

Onl

y

PRINTED IN U.S.A. 139 50960015/CP1213

Telescopic Handler AxleFront and Rear Axle - Steer Cylinder, Central Housing, and Trunion


01 VENT/ PLUG . . . . . . . . . . . . . . . . . . 150220030 Note a - Vent (shown)50220030 Note b - Vent (shown)L98419 Note c - Plug (not shown)

02 106002 INTERMEDIATE COVER . . . . . . . . 103 106003 O-RING . . . . . . . . . . . . . . . . . . . . . . 104 L98373 SNAP RING. . . . . . . . . . . . . . . . . . . 105 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 1

104518 (Front Axle)L98424 (Rear Axle)

06 104568 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 107 104569 MAGNETIC PLUG. . . . . . . . . . . . . . 108 106115 HOUSING . . . . . . . . . . . . . . . . . . . . 109 106005 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 410 106006 O-RING . . . . . . . . . . . . . . . . . . . . . . 211 106076 TIE ROD . . . . . . . . . . . . . . . . . . . . . 2

106871 NUT (sold separately). . . . . . . . . . AR12 106075 O-RING . . . . . . . . . . . . . . . . . . . . . . 213 106077 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 514 106074 STEER CYLINDER . . . . . . . . . . . . . 118 106078 BUSHING . . . . . . . . . . . . . . . . . . . . 4

19 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 220 L98355 GREASE FITTING. . . . . . . . . . . . . . 221 106080 SUPPORT, AXLE. . . . . . . . . . . . . . . 222 106079 THRUST BUSHING. . . . . . . . . . . . . 223 106081 SUPPORT ASSEMBLY . . . . . . . . . . 2

(includes items 18-22)24 106124 SEAL KIT, STEER CYLINDER . . . . 1

a Used only on the rear axle.

b Machines with axle S/N S-ITA-703390 and before use a vent in this location.

c Machines with axle S/N S-ITA-703391 and up use a plug in this location—the axle vent for these units is located on the axle housing; refer to page 143,item 69.

RS10 and R

S12 Models O

nly



50960015/CP1213 140 PRINTED IN U.S.A.

Axle RS SeriesFront Axle - Differential - (RS10 and RS12 Models)

RS1

0 an

d R

S12

Mod

els

Onl

y

32.95 mm(1.297 in.)

49.14 mm(1.934 in.)

30 27

Figure 1.

30

31

2728

29

Early-Style Late-Style

Early-Style

Late-Style

PRINTED IN U.S.A. 141 50960015/CP1213

Telescopic Handler AxleFront Axle - Differential - (RS10 and RS12 Models)


01 106007 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 102 106008 COVER PLATE . . . . . . . . . . . . . . . . 103 106009 TAPER ROLLER BEARING . . . . . . 104 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR

106010 SHIM106011 SHIM106012 SHIM106013 SHIM

05 106116 BEVEL GEAR SET . . . . . . . . . . . . . 106 106015 TAPER ROLLER BEARING . . . . . . 109 106102 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 110 106023 FLANGE . . . . . . . . . . . . . . . . . . . . . 111 106024 O-RING . . . . . . . . . . . . . . . . . . . . . . 112 106025 TAPER ROLLER BEARING . . . . . . 213 106026 RING NUT . . . . . . . . . . . . . . . . . . . . 214 L500466 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 215 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1616 DIFFERENTIAL CARRIER . . . . . . . 1

50220049 Note a106027 Note b

17a 50220046 CLUTCH DISC . . . . . . . . . . . . . . . . 217b SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

106028 SHIM106029 SHIM106030 SHIM

18 106031 DISC . . . . . . . . . . . . . . . . . . . . . . . 1019 106032 DISC . . . . . . . . . . . . . . . . . . . . . . . . 220 106033 DIFFERENTIAL SIDE GEAR . . . . . 221 FRICTION WASHER. . . . . . . . . . . . 4

50220054 Note a106034 Note b

22 106035 DIFFERENTIAL PINON. . . . . . . . . . 423 DIFFERENTIAL SHAFT/PIN . . . . . . 2

50220055 Note a106036 Note b

24 106037 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1625 106038 DISC . . . . . . . . . . . . . . . . . . . . . . . . 826 DIFFERENTIAL . . . . . . . . . . . . . . . . 1

(includes items 16-25)50220051 Note a106039 Note b

27a 50220045 PINION BEARING SPACER . . . . . . 1(32.95 mm—length)

28ac SPACER . . . . . . . . . . . . . . . . . . . . AR50220041 SPACER, 60 x 50 x 5.0 mm50220042 SPACER, 60 x 50 x 5.025 mm50220043 SPACER, 60 x 50 x 5.05 mm50220044 SPACER, 60 x 50 x 5.075 mm

29ac SPACER . . . . . . . . . . . . . . . . . . . . AR50220031 SPACER, 60 x 50 x 11.8 mm50220032 SPACER, 60 x 50 x 11.9 mm50220033 SPACER, 60 x 50 x 12.0 mm50220034 SPACER, 60 x 50 x 12.1 mm50220035 SPACER, 60 x 50 x 12.2 mm50220036 SPACER, 60 x 50 x 12.3 mm50220037 SPACER, 60 x 50 x 12.4 mm50220038 SPACER, 60 x 50 x 12.5 mm50220039 SPACER, 60 x 50 x 12.6 mm50220040 SPACER, 60 x 50 x 12.7 mm

30be NA PINION BEARING SPACER . . . . . . 0(49.14 mm—length)

31bd SHIM. . . . . . . . . . . . . . . . . . . . . . . AR106016 SHIM, 60 x 50 x 0.15 mm106017 SHIM, 60 x 50 x 0.20 mm106018 SHIM, 60 x 50 x 0.30 mm106019 SHIM, 60 x 50 x 0.40 mm106020 SHIM, 60 x 50 x 0.50 mm

RS10 and R

S12 Models O

nly

IMPORTANT: Before ordering replacement spacersor shims (items 27-31) be sure to measure the length

of the pinion bearing spacer; refer to the measurementsshown in Figure 1 on the facing page. The shims and spac-ers for the pinion bearing spacers are not interchangeable.

a Axle SN N-ITA-749223 and up *b Axle SN N-ITA-749222 and before *

c Use only with pinion bearing spacer item 27.

d Use only with pinion bearing spacer item 30.

e Early-style pinion bearing spacer—no longer available, replaced by item 27. If ordering item 27, it will also be necessary to order items 28 and 29 as needed to achieve proper spacing and bearing pre-load; refer to axle service manual for more information.

*Axle Serial

Number plateis shown onpage 122.

50960015/CP1213 142 PRINTED IN U.S.A.

Axle RS SeriesFront Axle - Hub Reduction - (RS10 and RS12 Models)

FRONT63

62

62

63

FRONT AXLE

RS1

0 an

d R

S12

Mod

els

Onl

y

69

PRINTED IN U.S.A. 143 50960015/CP1213

Telescopic Handler AxleFront Axle - Hub Reduction - (RS10 and RS12 Models)


01 AXLE CASE. . . . . . . . . . . . . . . . . . . 250220624 Note c106117 Note d

02 102581 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 203 L500483 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 204 102615 NUT . . . . . . . . . . . . . . . . . . . . . . . . 3205 L500487 WASHER . . . . . . . . . . . . . . . . . . . . 3206 106118 STUD. . . . . . . . . . . . . . . . . . . . . . . . 807 L98372 SNAP RING. . . . . . . . . . . . . . . . . . . 208 L98373 SNAP RING. . . . . . . . . . . . . . . . . . . 209 L98371 BALL BEARING. . . . . . . . . . . . . . . . 210 L500489 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 211 L500490 O-RING . . . . . . . . . . . . . . . . . . . . . . 212 L500488 REDUCTION BUSHING . . . . . . . . . 213 106119 DOUBLE UNIVERSAL JOINT . . . . . 214 102595 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 215 102588 THRUST BUSHING. . . . . . . . . . . . . 116 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 818 L98355 GREASE FITTING. . . . . . . . . . . . . . 419 102590 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 220 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

102610 SHIM102611 SHIM102612 SHIM

21 106043 DUST EXCLUDER . . . . . . . . . . . . . 223 102589 BUSHING . . . . . . . . . . . . . . . . . . . . 224 102593 BEARING. . . . . . . . . . . . . . . . . . . . . 225 102591 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 230 104569 MAGNETIC PLUG. . . . . . . . . . . . . . 231 104568 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 332 106120 STUD. . . . . . . . . . . . . . . . . . . . . . . 2433 104517 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 234 106045 TAPER ROLLER BEARING . . . . . . 435 106046 WHEEL HUB . . . . . . . . . . . . . . . . . . 236 102608 SNAP RING. . . . . . . . . . . . . . . . . . . 237 106105 RING GEAR . . . . . . . . . . . . . . . . . . 238 106106 RING GEAR SUPPORT . . . . . . . . . 239 106049 LOCKING PLATE . . . . . . . . . . . . . . 240 106107 SNAP RING. . . . . . . . . . . . . . . . . . . 841 106108 PLANET GEAR . . . . . . . . . . . . . . . . 8

43 106053 PLANET GEAR CARRIER . . . . . . . 246 104504 COUNTER-SUNK BOLT . . . . . . . . . 447 106121 NUT . . . . . . . . . . . . . . . . . . . . . . . . 1648 106055 STUD. . . . . . . . . . . . . . . . . . . . . . . 1649 102603 O-RING . . . . . . . . . . . . . . . . . . . . . . 251 102601 WHEEL STUD . . . . . . . . . . . . . . . . 2052 106122 PLANET GEAR CARRIER . . . . . . . 2

(includes items 36-38 & 40-43)53 106006 O-RING . . . . . . . . . . . . . . . . . . . . . . 256 50220056 STUD. . . . . . . . . . . . . . . . . . . . . . . . 857 102583 WASHER . . . . . . . . . . . . . . . . . . . . . 858 102587 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 862a 106110 STEERING CASE . . . . . . . . . . . . . . 1

(includes item 15)63a 106111 STEERING CASE . . . . . . . . . . . . . . 1

(includes item 15)64 104546 STEERING BOLT & NUT . . . . . . . . 466 106112 RING GEAR SUPPORT . . . . . . . . . 2

(includes items 36-38)67 106113 TAPER ROLLER BEARING . . . . . . 868 106114 ROLLER BEARING . . . . . . . . . . . . . 869b 50220030 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1

a When ordering, refer to inset illustration “Front Axle” on facing page to determine correct steering case (e.g., left-side or right-side).

b Used in only one axle case (as shown), and only on axles in the axle S/N range S-ITA-703391 and up; the other side (axle case) uses a plug (PN L98419)in place of this vent.

c Axle SN S-ITA-703391 and upd Axle SN S-ITA-703390 and before

RS10 and R

S12 Models O

nly


50960015/CP1213 144 PRINTED IN U.S.A.

Axle RS SeriesRear Axle - Differential - (RS10 and RS12 Models)

RS1

0 an

d R

S12

Mod

els

Onl

y

32.95 mm(1.297 in.)

49.14 mm(1.934 in.)

30 27

Figure 2.

30

31

2728

29

Early-Style Late-Style

Early-Style

Late-Style

PRINTED IN U.S.A. 145 50960015/CP1213

Telescopic Handler AxleRear Axle - Differential - (RS10 and RS12 Models)


01 106007 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 102 106008 COVER PLATE . . . . . . . . . . . . . . . . 103 106009 TAPER ROLLER BEARING . . . . . . 104 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR

106010 SHIM106011 SHIM106012 SHIM106013 SHIM

05 106259 BEVEL GEAR SET . . . . . . . . . . . . . 106 106015 TAPER ROLLER BEARING . . . . . . 109 106102 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 110 106023 FLANGE . . . . . . . . . . . . . . . . . . . . . 111 106024 O-RING . . . . . . . . . . . . . . . . . . . . . . 112 106025 TAPER ROLLER BEARING . . . . . . 213 106026 RING NUT . . . . . . . . . . . . . . . . . . . . 214 L500466 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 215 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1616 DIFFERENTIAL CARRIER . . . . . . . 1

50220048 Note a106083 Note b

17 FRICTION WASHER. . . . . . . . . . . . 250220052 Note a106084 Note b

18 DIFFERENTIAL SIDE GEAR . . . . . 250220053 Note a106085 Note b

19 FRICTION WASHER. . . . . . . . . . . . 450220054 Note a106034 Note b

20 106035 DIFFERENTIAL PINON. . . . . . . . . . 421 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2

50220055 Note a106036 Note b

22 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1550220029 Note a106086 Note b

23 DIFFERENTIAL . . . . . . . . . . . . . . . . 1(includes items 16-22)

50220050 Note a106087 Note b

27a 50220045 PINION BEARING SPACER . . . . . . 1(32.95 mm—length)

28ac SPACER . . . . . . . . . . . . . . . . . . . . AR50220041 SPACER, 60 x 50 x 5.0 mm50220042 SPACER, 60 x 50 x 5.025 mm50220043 SPACER, 60 x 50 x 5.05 mm50220044 SPACER, 60 x 50 x 5.075 mm

29ac SPACER . . . . . . . . . . . . . . . . . . . . AR50220031 SPACER, 60 x 50 x 11.8 mm50220032 SPACER, 60 x 50 x 11.9 mm50220033 SPACER, 60 x 50 x 12.0 mm50220034 SPACER, 60 x 50 x 12.1 mm50220035 SPACER, 60 x 50 x 12.2 mm50220036 SPACER, 60 x 50 x 12.3 mm50220037 SPACER, 60 x 50 x 12.4 mm50220038 SPACER, 60 x 50 x 12.5 mm50220039 SPACER, 60 x 50 x 12.6 mm50220040 SPACER, 60 x 50 x 12.7 mm

30be NA PINION BEARING SPACER . . . . . . 0(49.14 mm—length)

31bd SHIM. . . . . . . . . . . . . . . . . . . . . . . AR106016 SHIM, 60 x 50 x 0.15 mm106017 SHIM, 60 x 50 x 0.20 mm106018 SHIM, 60 x 50 x 0.30 mm106019 SHIM, 60 x 50 x 0.40 mm106020 SHIM, 60 x 50 x 0.50 mm

a Axle SN N-ITA-749220 and up *b Axle SN N-ITA-749219 and before *

RS10 and R

S12 Models O

nly

IMPORTANT: Before ordering replacement spacersor shims (items 27-31) be sure to measure the length

of the pinion bearing spacer; refer to the measurementsshown in Figure 2 on the facing page. The shims and spac-ers for the pinion bearing spacers are not interchangeable.

c Use only with pinion bearing spacer item 27.

d Use only with pinion bearing spacer item 30.

e Early-style pinion bearing spacer—no longer available, replaced by item 27. If ordering item 27, it will also be necessary to order items 28 and 29 as needed to achieve proper spacing and bearing pre-load; refer to axle service manual for more information.

*Axle SerialNumber plateis shown onpage 122.

50960015/CP1213 146 PRINTED IN U.S.A.

Axle RS SeriesRear Axle - Hub Reduction - (RS10 and RS12 Models)

FRONT

63

62

63

62

REAR AXLE

RS1

0 an

d R

S12

Mod

els

Onl

y

PRINTED IN U.S.A. 147 50960015/CP1213

Telescopic Handler AxleRear Axle - Hub Reduction - (RS10 and RS12 Models)


01 106103 AXLE CASE. . . . . . . . . . . . . . . . . . . 202 102581 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 203 L500483 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 206 106089 BOLT . . . . . . . . . . . . . . . . . . . . . . . 3207 L98372 SNAP RING. . . . . . . . . . . . . . . . . . . 208 L98373 SNAP RING. . . . . . . . . . . . . . . . . . . 209 L98371 BALL BEARING. . . . . . . . . . . . . . . . 210 L500489 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 211 L500490 O-RING . . . . . . . . . . . . . . . . . . . . . . 212 L500488 REDUCTION BUSHING . . . . . . . . . 213 106104 DOUBLE UNIVERSAL JOINT . . . . . 214 102595 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 215 102588 THRUST BUSHING. . . . . . . . . . . . . 116 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 818 L98355 GREASE FITTING. . . . . . . . . . . . . . 419 102590 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 220 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

102610 SHIM102611 SHIM102612 SHIM

21 106043 DUST EXCLUDER . . . . . . . . . . . . . 223 102589 BUSHING . . . . . . . . . . . . . . . . . . . . 224 102593 BEARING. . . . . . . . . . . . . . . . . . . . . 225 102591 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 230 104569 MAGNETIC PLUG. . . . . . . . . . . . . . 231 104568 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 333 104517 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 234 106045 TAPER ROLLER BEARING . . . . . . 435 106046 WHEEL HUB . . . . . . . . . . . . . . . . . . 236 102608 SNAP RING. . . . . . . . . . . . . . . . . . . 2

37 106105 RING GEAR . . . . . . . . . . . . . . . . . . 238 106106 RING GEAR SUPPORT . . . . . . . . . 239 106049 LOCKING PLATE . . . . . . . . . . . . . . 240 106107 SNAP RING. . . . . . . . . . . . . . . . . . . 841 106108 PLANET GEAR . . . . . . . . . . . . . . . . 843 106109 PLANET GEAR CARRIER . . . . . . . 246 104504 COUNTER-SUNK BOLT . . . . . . . . . 447 106054 NUT . . . . . . . . . . . . . . . . . . . . . . . . 1648 106055 STUD. . . . . . . . . . . . . . . . . . . . . . . 1649 102603 O-RING . . . . . . . . . . . . . . . . . . . . . . 251 102601 WHEEL STUD . . . . . . . . . . . . . . . . 2052 106056 PLANET GEAR CARRIER . . . . . . . 2

(includes items 36-38 & 40-43)56 50220056 STUD. . . . . . . . . . . . . . . . . . . . . . . . 857 102583 WASHER . . . . . . . . . . . . . . . . . . . . . 858 102587 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 862a 106110 STEERING CASE . . . . . . . . . . . . . . 1

(includes item 15)63a 106111 STEERING CASE . . . . . . . . . . . . . . 1

(includes item 15)64 104546 STEERING BOLT & NUT . . . . . . . . 466 106112 RING GEAR SUPPORT . . . . . . . . . 2

(includes items 36-38)67 106113 TAPER ROLLER BEARING . . . . . . 868 106114 ROLLER BEARING . . . . . . . . . . . . . 8

a When ordering, refer to inset illustration “Rear Axle” on facing page to determine correct steering case (e.g., left-side or right-side).

RS10 and R

S12 Models O

nly


50960015/CP1213 148 PRINTED IN U.S.A.


01 106061 SPRING. . . . . . . . . . . . . . . . . . . . . . 202 106006 O-RING . . . . . . . . . . . . . . . . . . . . . . 203 106062 PISTON . . . . . . . . . . . . . . . . . . . . . . 204 102622 BACK-UP RING. . . . . . . . . . . . . . . . 405 104655 BLEED SCREW . . . . . . . . . . . . . . . 406 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 407 50220068 PLUG ASSEMBLY (includes #8) . . . 208 NSS SEAL WASHER (included w/ #7) . . 209 104657 O-RING . . . . . . . . . . . . . . . . . . . . . . 210 104658 BACK-UP RING. . . . . . . . . . . . . . . . 211 106063 PISTON . . . . . . . . . . . . . . . . . . . . . . 212 102627 SPRING. . . . . . . . . . . . . . . . . . . . . . 613 102628 ADJUSTING BOLT . . . . . . . . . . . . . 614 106064 INTERMEDIATE BRAKE DISC . . . . 615 106065 BRAKE DISC. . . . . . . . . . . . . . . . . . 6

16 106066 REDUCTION BUSHING . . . . . . . . . 217 102631 ADJUSTING BOLT . . . . . . . . . . . . . 618 102632 SPRING. . . . . . . . . . . . . . . . . . . . . . 619 106067 INTERMEDIATE BRAKE DISC . . . . 220 106123 INTERMEDIATE COVER . . . . . . . . 221 102621 O-RING . . . . . . . . . . . . . . . . . . . . . . 423 106070 SPACER . . . . . . . . . . . . . . . . . . . . . 224 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

106071 SHIM106072 SHIM106073 SHIM

25 102634 LOCK WASHER . . . . . . . . . . . . . . . 426 102633 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 427 103391 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4R

S10

and

RS1

2 M

odel

s O

nly

Axle RS SeriesFront Axle - Brakes - (RS10 and RS12 Models)

PRINTED IN U.S.A. 149 50960015/CP1213

Telescopic Handler AxleRear Axle - Brakes - (RS10 and RS12 Models)


01 106091 BACK-UP RING. . . . . . . . . . . . . . . . 202 106092 O-RING . . . . . . . . . . . . . . . . . . . . . . 203 106093 BACK-UP RING. . . . . . . . . . . . . . . . 204 106094 O-RING . . . . . . . . . . . . . . . . . . . . . . 205 106095 PISTON . . . . . . . . . . . . . . . . . . . . . . 206 102632 SPRING. . . . . . . . . . . . . . . . . . . . . . 607 102897 ADJUSTING BOLT . . . . . . . . . . . . . 608 102627 SPRING. . . . . . . . . . . . . . . . . . . . . . 609 102628 ADJUSTING BOLT . . . . . . . . . . . . . 6

10 106064 INTERMEDIATE BRAKE DISC . . . . 611 106065 BRAKE DISC. . . . . . . . . . . . . . . . . . 612 106066 REDUCTION BUSHING . . . . . . . . . 213 106096 SPACER . . . . . . . . . . . . . . . . . . . . . 214 104655 BLEED SCREW . . . . . . . . . . . . . . . 215 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 216 50220068 PLUG ASSEMBLY (includes #17) . . 217 NSS SEAL WASHER (included w/ #16) . 218 106097 PILOT BOLT . . . . . . . . . . . . . . . . . . 2

RS10 and R

S12 Models O

nly

50960015/CP1213 150 PRINTED IN U.S.A.

1

20

21

22

32

24

19

15

14

16

16

17

18

21

23

20

16

78

1112

913

54

610

25

13

20

21

22

Boom RS Series3-Section Boom - Outer - Front

Boom Chainand Rollerson page 158items 1 and 2

PRINTED IN U.S.A. 151 50960015/CP1213


01 OUTER BOOM WELDMENT . . . . . 1210434 3-section 42’ boom 210123 3-section 44’ boom

02 L70242 5/16”-18 NUT INSERT. . . . . . . . . . . 203 L65640 BOOM ANGLE IND. PLATE . . . . . . 104 650810 5/16” FLAT WASHER . . . . . . . . . . . 205 L52048 5/16”-18X1” BUTTON HD BOLT . . . 206 651271 #8X3/8” RND HD MACH SCREW. . 207 L50136 #10 LOCK WASHER . . . . . . . . . . . . 208 L65638 INCLINOMETER - ANGLE IND. . . . 109 L520004 5/16”-18 NYLON INSERT NUT . . . . 210 090666 3/8”-16 FLARE NUT . . . . . . . . . . . . 211 651625 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 412 L70639 BOOM LIGHT BRACKET (left) . . . . 1

13 L70040 WORK LIGHT . . . . . . . . . . . . . . . . . 2L70462 LIGHT HARNESS (not shown)

14 L520005 3/8”-16 NYLON INSERT NUT . . . . . 415 L50835 5/16”-18X2” BOLT . . . . . . . . . . . . . . 216 650488 3/8”-16X3/4” BOLT . . . . . . . . . . . . 1617 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . . 418 L71020 SLIDE PAD 4" x 6" . . . . . . . . . . . . . 219 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 620 654026 3/8” LOCK WASHER. . . . . . . . . . . 1221 L62733 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 622 L62734 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 423 L64132 3/8” PAD SPACER. . . . . . . . . . . . . . 224 650491 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 425 L70635 BOOM LIGHT BRACKET (right) . . . 1

Telescopic Handler Boom3-Section Boom - Outer - Front

50960015/CP1213 152 PRINTED IN U.S.A.


01 102335 EXTEND CYLINDER, WELDMENT 102 650711 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 803 L530004 5/16” FASTENER, RETAINED . . . . 404 102710 COVER, REAR BOOM . . . . . . . . . . 105 650486 5/16”-18x3/4” BOLT . . . . . . . . . . . . . 406 L50608 PIN, COTTER 3/16”X4” . . . . . . . . . . 207 L400207 WASHER, THRUST . . . . . . . . . . . . 208 L69994 PIN, ROD END . . . . . . . . . . . . . . . . 109 L50519 3/4”-10 NYLON INSERT NUTS. . . . 8

10 L70420 SHIM, TRUNNION. . . . . . . . . . . . . . 111 L71165 SWITCH, PROXIMITY. . . . . . . . . . . 112 L520019 1/2”-13 NYLON INSERT NUT . . . . . 213 210291 PIN, BOOM . . . . . . . . . . . . . . . . . . . 214 650744 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 2

-- ITEMS NOT SHOWN ---- 270192 CLIP, SMALL WIRE. . . . . . . . . . . . . 4

(used with proximity switch wire)

13

543

2

1

67

8

10

2

11

12

14

9

Boom RS Series3-Section Boom - Outer - Rear

13

12

14

PRINTED IN U.S.A. 153 50960015/CP1213

5

1

4

3

6

4

2

Telescopic Handler Boom3-Section Boom - Outer Side Cover

01 OUTER BOOM WELDMENT . . . . . 1210434 3-section 42’ boom210123 3-section 44’ boom

02 L79167 CLAMP ASSEMBLY . . . . . . . . . . . . 103 L50056 5/16”-18 WHIZ LOCK NUT . . . . . . . 504 650485 5/16”-18X5/8” BOLT . . . . . . . . . . . . 9

05 COVER, BOOM SIDE . . . . . . . . . . . 1105230 3-section 44’ boom 210459 3-section 42’ boom

06 L530004 5/16” FASTENER, RETAINED . . . . 4


50960015/CP1213 154 PRINTED IN U.S.A.


1

784

9

11

2

10

9

7

8

4

5

4 2

3

06 L64143 1/2”X3”X4” SHIM . . . . . . . . . . . . . . . 207 650490 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 808 654026 3/8” LOCK WASHER. . . . . . . . . . . . 809 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 610 L71020 SLIDE PAD 4" x 6" . . . . . . . . . . . . . 211 650488 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 8

01 INTERMEDIATE BOOM . . . . . . . . . 1102282 3-section 42’ boom 102285 3-section 44’ boom

02 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . . 603 650488 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 404 L62733 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 605 L62734 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2

6

Boom RS Series3-Section Boom - Intermediate - Front

Boom Chainand Rollers

are on pages158-160.

PRINTED IN U.S.A. 155 50960015/CP1213

Telescopic Handler Boom3-Section Boom - Intermediate - Rear

9

4

4

2,3

1

46

78

6

8746

5

9

9

01 L71020 SLIDE PAD 4" x 6" . . . . . . . . . . . . . 202 L62731 1/16”X4”X6” SHIM . . . . . . . . . . . . AR03 L62732 1/8”X4”X6” SHIM . . . . . . . . . . . . . AR04 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . 1005 650491 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 8

06 650488 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 807 L62733 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 208 L62734 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 209 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 4


Boom Chainand Rollers

are on pages158-160.

50960015/CP1213 156 PRINTED IN U.S.A.

98

7

65

2

1

10

Boom RS Series3-Section Boom - Intermediate Hose Tray

Weldedto Boom

Inner boomhose tray is

on page 178.

PRINTED IN U.S.A. 157 50960015/CP1213

01 INTERMEDIATE BOOM . . . . . . . . . 1102282 3-section 42’ boom102285 3-section 44’ boom

02 L520004 5/16”-18 NYLON INSERT NUT . . . . 205 650485 5/16”-18X5/8” BOLT . . . . . . . . . . . . 406 TRAY WELDMENT . . . . . . . . . . . . . 1

210435 3-section 42’ boom105227 3-section 44’ boom

07 L61699 2”X3”X1” SLIDE PAD. . . . . . . . . . . . 108 654026 3/8” LOCK WASHER. . . . . . . . . . . . 109 650488 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 110 L50056 5/16”-18 FLARE NUT . . . . . . . . . . . 1

Telescopic Handler Boom3-Section Boom - Intermediate Hose Tray


50960015/CP1213 158 PRINTED IN U.S.A.

Boom RS Series3-Section Boom - Chain and Rollers - Front

9

713

613

543

1318

10

8

1

16

17

1

11

12

2

1415

OuterBoom

IntermediateBoom

Attaches to inner boom;

page 162item 1.


page 162item2.

PRINTED IN U.S.A. 159 50960015/CP1213

Telescopic Handler Boom3-Section Boom - Chain and Rollers - Front


01a LEAF CHAIN, BOOM . . . . . . . . . . . 2102245 3-section 42’ boom102246 3-section 44’ boom


03 L49619 INNER RING . . . . . . . . . . . . . . . . . . 204 L49618 ROLLER BEARING . . . . . . . . . . . . . 205 L64360 CHAIN SHEAVE . . . . . . . . . . . . . . . 206 NSS CHAIN SHEAVE ASSEMBLY . . . . NA

(order one of each: items 3-5)07 L520005 3/8” NYLON INSERT NUT . . . . . . . 108 L64466 PIN, ADJUSTABLE CLEVIS . . . . . . 2

L560003 3/32”X1-1/4” COTTER PIN . . . . . . . 409 L64359 CLEVIS, ADJUSTABLE . . . . . . . . . . 2

10 L50092 1” NUT . . . . . . . . . . . . . . . . . . . . . . . 411 L50380 1/2” X 1-1/4” BOLT GR8 . . . . . . . . . 312 L50152 1/2” LOCK WASHER. . . . . . . . . . . . 313 L71205 CHAIN SHEAVE WASHER . . . . . . . 414 L64468 PIN, LEAF CHAIN . . . . . . . . . . . . . . 1

L560003 3/32”X1-1/4” COTTER PIN . . . . . . . 215 L64384 CLEVIS, REMOVABLE . . . . . . . . . . 116 L71204 PIN, CHAIN SHEAVE . . . . . . . . . . . 117 650818 3/8” X 3” BOLT . . . . . . . . . . . . . . . . 118 L10465 GREASE ZERK . . . . . . . . . . . . . . . . 1

a The three-section boom uses a total of three chains;for illustrative purposes the same chains are shownon this page and the next page. When ordering,be careful not to order duplicate quantities.

OuterBoom

1 2

2

1

InnerBoom

InnerBoom

IntermediateBoom

OuterBoom

IntermediateBoom

Three-Section Boom

50960015/CP1213 160 PRINTED IN U.S.A.

Boom RS Series3-Section Boom - Chain and Rollers - Rear

InnerBoomIntermediate

Boom

5

1514

13

2

7891011

87

3

4

6

121

REAR


page 158item2.


page 158item1.

PRINTED IN U.S.A. 161 50960015/CP1213

Telescopic Handler Boom3-Section Boom - Chain and Rollers - Rear



03 L10465 1/4-28 ZERK, STR. . . . . . . . . . . . . . 104 L520005 3/8”-16 NYLON INSERT NUT . . . . . 105 L71206 PIN, SHEAVE . . . . . . . . . . . . . . . . . 106 650818 3/8”-16X3 BOLT . . . . . . . . . . . . . . . 107 L400207 THRUST WASHER . . . . . . . . . . . . . 308 L71205 CHAIN SHEAVE WASHER . . . . . . . 2

09 L49619 INNER RING . . . . . . . . . . . . . . . . . . 110 L49618 ROLLER BEARING . . . . . . . . . . . . . 111 L64360 CHAIN SHEAVE . . . . . . . . . . . . . . . 112 L64467 PIN, FIXED CLEVIS . . . . . . . . . . . . 1

L560003 3/32X1-1/4 COTTER PIN . . . . . . . . 213 L64466 CLEVIS PIN. . . . . . . . . . . . . . . . . . . 114 L64359 ADJUSTABLE CLEVIS . . . . . . . . . . 115 L50092 1”-8 NUT . . . . . . . . . . . . . . . . . . . . . 2

a The three-section boom uses a total of three chains;for illustrative purposes the same chains are shownon this page and the previous page. When ordering,be careful not to order duplicate quantities.


OuterBoom

1 2

2

1

InnerBoom

InnerBoom

IntermediateBoom

OuterBoom

IntermediateBoom

Three-Section Boom

50960015/CP1213 162 PRINTED IN U.S.A.

Boom RS Series3-Section Inner Boom - Rear

2

1

4

3

56

1

3

11

1

2

3

4

10

3

9

8

7

12

Boom Chainand Rollersare on page158 item #1.

Inner BoomFront Section

is on page 178.

PRINTED IN U.S.A. 163 50960015/CP1213

Telescopic Handler Boom3-Section Inner Boom - Rear


01 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 402 L62733 0.06”X3X4” SHIM . . . . . . . . . . . . . . 203 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . . 804 L50367 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 405 L64467 PIN, CHAIN REAR LOW INNER. . . 106 L560003 3/32”X1-1/4” COTTER PIN . . . . . . . 2

07 L66780 SLIDE PAD . . . . . . . . . . . . . . . . . . . 208 L66782 0.06”X3”X8” SHIM . . . . . . . . . . . . . . 409 L66783 0.105”X3”X8” SHIM . . . . . . . . . . . . . 210 L50261 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 811 L50251 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 412 INNER BOOM WELDMENT . . . . . . 1

102283 3-section 42’ boom102286 3-section 44’ boom

50960015/CP1213 164 PRINTED IN U.S.A.

Boom RS Series4-Section Boom - Outer - Front

(2x)

20

(4x)

(2x)

1

16

14

21

18

28 26

32

34

33

31

30

29

16

17

18

19

24

23

22

25

9

27

2

9

1011

12131415

78

54

3

6

Additionalinformation is

shown onpage 174.


shown onpage 174.

PRINTED IN U.S.A. 165 50960015/CP1213


01 210522 OUTER BOOM WELDMENT . . . . . 102 L70242 5/16”-18 NUT INSERT. . . . . . . . . . . 203 L65640 BOOM ANGLE IND. PLATE . . . . . . 104 650810 5/16” FLAT WASHER . . . . . . . . . . . 205 L52048 5/16”-18X1” BUTTON HD BOLT . . . 206 651271 #8X3/8” RND HD MACH SCREW. . 207 L50136 #10 LOCK WASHER . . . . . . . . . . . . 208 L65638 INCLINOMETER - ANGLE IND. . . . 109 L70040 WORK LIGHT . . . . . . . . . . . . . . . . . 210 650491 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 411 L70639 BOOM LIGHT BRACKET (left) . . . . 112 L520005 3/8”-16 NYLON INSERT NUT . . . . . 413 650488 3/8”-16X3/4” BOLT . . . . . . . . . . . . 1614 L62734 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 615 L62733 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 416 L61709 SLIDE PAD, 3”X4” . . . . . . . . . . . . . . 617 L510007 3/8”X7/8” BOLT . . . . . . . . . . . . . . . . 818 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . . 619 L71020 SLIDE PAD, 4”X6” . . . . . . . . . . . . . . 2

20 L70635 BOOM LIGHT BRACKET (right) . . . 121 L64143 SPACER, 1/2”X3”X4”. . . . . . . . . . . . 222 L71004 CLEVIS, FIXED . . . . . . . . . . . . . . . . 123 L71005 PIN, FIXED CLEVIS CHAIN . . . . . . 124 L71021 #10-24X3/4” SET SCREW . . . . . . . 225a L71001 CHAIN, LEAF (retract). . . . . . . . . . . 126 654030 1/2” LOCK WASHER. . . . . . . . . . . . 327 L50380 1/2-20X1-1/4” GRD 8 BOLT . . . . . . 328 650533 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 429a L71000 CHAIN, LEAF (extend) . . . . . . . . . . 230 L71007 PIN, ADJUSTABLE CLEVIS . . . . . . 231 L560003 3/32X1-1/4” COTTER PIN. . . . . . . . 232 L71006 CLEVIS, ADJUSTABLE . . . . . . . . . . 233 L70972 RETAINER, EXTEND CYL. . . . . . . . 134 L50092 NUT, ADJUSTABLE CLEVIS . . . . AR

a

Telescopic Handler Boom4-Section Boom - Outer - Front

InnerBoom

2ndIntermediate

Boom

1stIntermediate

BoomOuterBoom

25

2925

29

OuterBoom

1stIntermediate

Boom

2ndIntermediate

Boom

InnerBoom

FRONT

Four-Section Boom

NOTE: This parts manual shows the samechain(s) on multiple pages. Before orderingchains, refer to the illustration below to avoidordering the incorrect chain(s) or the incorrectquantities.

50960015/CP1213 166 PRINTED IN U.S.A.


Boom RS Series4-Section Boom - Outer - Rear

01 210522 OUTER BOOM . . . . . . . . . . . . . . . . 102 L530004 5/16” RETAINER CLIP . . . . . . . . . . 403 210352 COVER, REAR BOOM . . . . . . . . . . 104 650486 5/16”-18x3/4” BOLT . . . . . . . . . . . . . 4

05 650744 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 206 210291 PIN, BOOM . . . . . . . . . . . . . . . . . . . 207 L520019 1/2”-13 NYLON INSERT NUT . . . . . 208 L71165 SWITCH, PROXIMITY. . . . . . . . . . . 1

3

8

7

6

5

7

6

5

2

41

PRINTED IN U.S.A. 167 50960015/CP1213

Telescopic Handler Boom4-Section Boom - Outer Side Cover

5

1

4

3

6

4

2

01 210522 OUTER BOOM WELDMENT . . . . . 102 L79167 CLAMP ASSEMBLY . . . . . . . . . . . . 103 L50056 5/16”-18 WHIZ LOCK NUT . . . . . . . 4

04 650485 5/16”-18X5/8” BOLT . . . . . . . . . . . . 805 105230 COVER, BOOM SIDE . . . . . . . . . . . 106 L530004 5/16” FASTENER, RETAINED . . . . 4


50960015/CP1213 168 PRINTED IN U.S.A.

Boom RS Series4-Section Boom - 1st Intermediate - Front

(4x)

15

(2x)

6

3

17

16

10

11

10

9

81213

14

11

242527

27

262524

2322

212019

18

7

2

26

18

2019

212223

4

32

31

29

30

28

1

5

(1x)

Boom Chainis also on page 176 item # 28.

Boom Chainis also on page 176 item # 2.

Boom Chains are on pages 164 and 174

item # 29

PRINTED IN U.S.A. 169 50960015/CP1213


Telescopic Handler Boom4-Section Boom - 1st Intermediate - Front

01 L70895 1ST-INTERMEDIATE BOOM. . . . . . 102ab L71001 LEAF CHAIN (retract) . . . . . . . . . . . 103 L71005 FIXED CHAIN PIN. . . . . . . . . . . . . . 104 L71021 #10-24X3/4” SET SCREW . . . . . . . 205 101028 FIXED CLEVIS . . . . . . . . . . . . . . . . 106 654030 1/2” LOCK WASHER. . . . . . . . . . . . 307 L50380 1/2”-20X1-1/4” BOLT GR8. . . . . . . . 308 210760 SLIDE PAD W/CLAMP . . . . . . . . . . 209 210759 SPACER PAD W/CLAMP . . . . . . . . 210 L62715 BOLT FLAT LOCK . . . . . . . . . . . . . . 611 650533 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . 1212 L61709 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 413 L62734 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 414 L62733 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 415 650488 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 816 L71020 TOP SLIDE PAD 4X6 . . . . . . . . . . . 117 L64133 SPACER 3/8”X4”X6” . . . . . . . . . . . . 118 650818 3/8”-16X3” BOLT . . . . . . . . . . . . . . 219 L71212 SHEAVE PIN . . . . . . . . . . . . . . . . . . 2

20 L520005 3/8” NYLON INSERT NUT . . . . . . . 221 L71017 SHEAVE SPACER. . . . . . . . . . . . . . 222 L71008 CHAIN SHEAVE . . . . . . . . . . . . . . . 223 L49618 ROLLER BEARING . . . . . . . . . . . . . 224 L49619 INNER RING . . . . . . . . . . . . . . . . . . 225 L71245 SPACER . . . . . . . . . . . . . . . . . . . . . 226 L71214 THRUST WASHER . . . . . . . . . . . . . 227 570019 GREASE ZERK, STR. 1/4”-28 . . . . 228a 101212 LEAF CHAIN (extend) . . . . . . . . . . . 129 L560003 3/32”X1-1/4” COTTER PIN . . . . . . . 230 L71006 ADJUSTABLE CLEVIS . . . . . . . . . . 131 L71007 CHAIN PIN . . . . . . . . . . . . . . . . . . . 132 L50092 HEX NUT 1”-8 . . . . . . . . . . . . . . . . 2

a

InnerBoom

2ndIntermediate

Boom

1stIntermediate

BoomOuterBoom28

2

228

OuterBoom

1stIntermediate

Boom

2ndIntermediate

Boom

InnerBoomFRONT

Four-Section Boom


50960015/CP1213 170 PRINTED IN U.S.A.


Boom RS Series4-Section Boom - 1st Intermediate - Rear

(2x)

1110986

7

5

4

3

2

1

138912

16317

14

3

18 1415

(4x)

(2x)

01 L71020 TOP SLIDE PAD 4”X6” . . . . . . . . . . 102 L62732 SHIM 1/8”X4”X6” . . . . . . . . . . . . . . . 103 L62715 BOLT FLAT LOCK . . . . . . . . . . . . . 1004 650533 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . . 805 L520005 3/8” NYLON INSERT NUT . . . . . . . 206 L71206 SHEAVE PIN, REAR . . . . . . . . . . . . 107 650818 3/8”-16X3” BOLT . . . . . . . . . . . . . . 208 L71214 THRUST WASHER . . . . . . . . . . . . . 209 L71245 SPACER . . . . . . . . . . . . . . . . . . . . . 210 L49619 INNER RING . . . . . . . . . . . . . . . . . . 1

11 L49618 ROLLER BEARING . . . . . . . . . . . . . 112 L71008 CHAIN SHEAVE . . . . . . . . . . . . . . . 113 076002 GREASE ZERK 90º. . . . . . . . . . . . . 114 L61709 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 615 L62733 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 416 L62734 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 417 650488 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 818 L510007 3/8”X7/8” BOLT . . . . . . . . . . . . . . . . 419 L70895 1ST-INTERMEDIATE BOOM. . . . . . 1

19

Boom Chainsare on pages164 and 174

item # 25.

PRINTED IN U.S.A. 171 50960015/CP1213

Telescopic Handler Boom4-Section Boom - 1st Intermediate - Hose Tray


01 L70963 HOSE TRAY, INTERMEDIATE . . . . 102 650485 CS 5/16x5/8" C5ZY . . . . . . . . . . . . . 403 L69524 BRACKET, INTERMEDIATE TRAY . 104 L520004 LN INST 5/16-18 . . . . . . . . . . . . . . . 205 654024 LW 5/16" . . . . . . . . . . . . . . . . . . . . . 206 L79167 HOSE RETAINER ASSEMBLY . . . . 1

(includes items 7-11)07 L50056 FL LN 5/16"-18 . . . . . . . . . . . . . . . . 1

08 L71747 CLAMP W/INSERT . . . . . . . . . . . . . 109 L71705 CLAMP . . . . . . . . . . . . . . . . . . . . . . 110 L71748 PLATE, CLAMP TOP. . . . . . . . . . . . 111 L51035 CS 5/16"-18x2" C5ZY . . . . . . . . . . . 112 L61699 PAD, SLIDE . . . . . . . . . . . . . . . . . . . 113 654026 LW 3/8" RZY . . . . . . . . . . . . . . . . . . 114 650488 CS 3/8"x3/4" C5ZY . . . . . . . . . . . . . 1

1

11

109

8

7

12

13

14

5 2 4

2

3

6Inner boomhose tray is

on page 178.

50960015/CP1213 172 PRINTED IN U.S.A.

Boom RS Series4-Section Boom - 2nd Intermediate - Front

(2x)

(2x)

(2x)

13

7

9

3

10

19

18171216

15141312

11

4

5678

5

2

3

1

Boom Chainsare on pages168 and 176

item# 28

PRINTED IN U.S.A. 173 50960015/CP1213


Telescopic Handler Boom4-Section Boom - 2nd Intermediate - Front

01 L70912 2ND-INTERMEDIATE BOOM.. . . . . 102 L510007 3/8”X7/8” BOLT . . . . . . . . . . . . . . . . 403 L62715 BOLT FLAT LOCK . . . . . . . . . . . . . . 604 L71020 SLIDE PAD 4”X6” . . . . . . . . . . . . . . 205 L61709 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 606 L62733 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 407 L62734 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 608 650490 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 409 L64143 SPACER 1/2”X3”X4. . . . . . . . . . . . . 210 650533 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . . 4

11 570019 GREASE ZERK . . . . . . . . . . . . . . . . 112 L71214 THRUST WASHER . . . . . . . . . . . . . 213 L71245 SPACER . . . . . . . . . . . . . . . . . . . . . 214 L71008 CHAIN SHEAVE . . . . . . . . . . . . . . . 115 L49618 ROLLER BEARING . . . . . . . . . . . . . 116 L49619 INNER RING . . . . . . . . . . . . . . . . . . 117 L71206 SHEAVE PIN, REAR . . . . . . . . . . . . 118 L520005 3/8” NYLON INSERT NUT . . . . . . . 119 650818 3/8”-16X3” BOLT . . . . . . . . . . . . . . 1

50960015/CP1213 174 PRINTED IN U.S.A.

Boom RS Series4-Section Boom - 2nd Intermediate - Rear

(2x)

(4x)

(2x)

(2x)

1

13 1211

109

8

25

76

5

4

3

2

8

729

21 22 23

3

24

4

3

20

17181916152713

1411109

1011

14131516

9

26


shown onpage 164.


shown onpage 164.

PRINTED IN U.S.A. 175 50960015/CP1213


Telescopic Handler Boom4-Section Boom - 2nd Intermediate - Rear

InnerBoom

2ndIntermediate

Boom

1stIntermediate

BoomOuterBoom

25

2925

29

OuterBoom

1stIntermediate

Boom

2ndIntermediate

Boom

InnerBoom

FRONT

Four-Section Boom

01 L71011 SLIDE PAD 3”X8” . . . . . . . . . . . . . . 202 L66783 SHIM 0.125”X3”X8” . . . . . . . . . . . . . 203 L62715 BOLT FLAT LOCK . . . . . . . . . . . . . 1004 650533 3/8”X1-1/2” BOLT . . . . . . . . . . . . . 1205 L50092 NUT, ADJUSTABLE CLEVIS . . . . AR06 L71006 CLEVIS, ADJUSTABLE . . . . . . . . . . 207 L560003 3/32”X1-1/4” COTTER PIN . . . . . . . 408 L71007 PIN, ADJUSTABLE CLEVIS . . . . . . 409 L71016 BOLT, HOSE RETAINER. . . . . . . . . 410 654014 3/4” WASHER . . . . . . . . . . . . . . . . . 411 L71389 SPACER . . . . . . . . . . . . . . . . . . . . . 412 L71010 HOSE GUIDE (upper) . . . . . . . . . . . 213 L71014 WASHER, SHEAVE PIN . . . . . . . . . 414 L71347 HOSE GUIDE (lower) . . . . . . . . . . . 215 L71214 THRUST WASHER . . . . . . . . . . . . . 216 L71245 SPACER . . . . . . . . . . . . . . . . . . . . . 217 L71008 CHAIN SHEAVE . . . . . . . . . . . . . . . 1

18 L49618 ROLLER BEARING . . . . . . . . . . . . . 119 L49619 INNER RING . . . . . . . . . . . . . . . . . . 120 L71003 SLIDE PAD 1-1/2”x4”. . . . . . . . . . . . 221 L61709 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 422 L62733 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 423 L62734 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 424 650488 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 825a L71001 CHAIN, LEAF (retract). . . . . . . . . . . 126 L70912 2ND-INTERMEDIATE BOOM.. . . . . 127 L71213 PIN, SHEAVE . . . . . . . . . . . . . . . . . 129a L71000 CHAIN, LEAF (extend) . . . . . . . . . . 2

aNOTE: This parts manual shows the samechain(s) on multiple pages. Before orderingchains, refer to the illustration below to avoidordering the incorrect chain(s) or the incorrectquantities.

50960015/CP1213 176 PRINTED IN U.S.A.

Boom RS Series4-Section Boom - Inner - Rear

(2x)

(2x)

(2x)

1

8

9

28

5

4

3

7

4

6

89

1011

2

412

1314

15

16


shown onpage 168.


shown onpage 168.

Inner BoomFront Section

is on page 178.

PRINTED IN U.S.A. 177 50960015/CP1213


Telescopic Handler Boom4-Section Boom - Inner - Rear

01 L71011 SLIDE PAD 3”X8” . . . . . . . . . . . . . . 202a L71001 LEAF CHAIN (retract) . . . . . . . . . . . 103 L66783 SHIM 0.125”X3”X8” . . . . . . . . . . . . . 204 L62715 BOLT FLAT LOCK . . . . . . . . . . . . . . 805 650533 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . . 806 L510007 3/8”-16X7/8” BOLT . . . . . . . . . . . . . 407 L71003 SLIDE PAD 1-1/2”X4” . . . . . . . . . . . 208 L560003 3/32”X1-1/4” COTTER PIN . . . . . . . 209 L71007 CHAIN PIN . . . . . . . . . . . . . . . . . . . 110 L71006 ADJUSTABLE CLEVIS . . . . . . . . . . 111 L50092 HEX NUT 1”-8 . . . . . . . . . . . . . . . . . 212 650490 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 4

13 L62733 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 414 L62734 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 415 L61709 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 416 100119 INNER BOOM. . . . . . . . . . . . . . . . . 128a 101212 LEAF CHAIN (extend) . . . . . . . . . . . 1

a

InnerBoom

2ndIntermediate

Boom

1stIntermediate

BoomOuterBoom28

2

228

OuterBoom

1stIntermediate

Boom

2ndIntermediate

Boom

InnerBoomFRONT

Four-Section Boom


50960015/CP1213 178 PRINTED IN U.S.A.

2

3

4

5

6

9

8

7

1

Attachment Pivot

Boom RS Series3- and 4-Section Boom - Inner - Front

Welded to 3-SectionInner Boom

3-SectionIntermediateboom hosetray is onpage 156.

4-Section - 1stIntermediateboom hosetray is onpage 171.

PRINTED IN U.S.A. 179 50960015/CP1213

01 INNER BOOM WELDMENT . . . . . . 1102283 3-Section 42’ boom102286 3-Section 44’ boom100119 4-Section 55’ boom

02 L520004 5/16”-18 NYLON INSERT NUT . . . . 203 650485 5/16”-18X5/8” BOLT . . . . . . . . . . . . 4

04a INNER BOOM HOSE TRAY . . . . . . 1210438 3-Section 42’ boom105229 3-Section 44’ boom

05 654026 3/8” LOCK WASHER. . . . . . . . . . . . 106 650488 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 107 L79167 HOSE CLAMP ASSEMBLY . . . . . . . 108 L50056 5/16”-18 FLARE NUT . . . . . . . . . . . 109 L61699 SLIDE PAD, 1”X2”X3” . . . . . . . . . . 1

a The 4-section boom does not have an inner boomhose tray.

Telescopic Handler Boom3- and 4-Section Boom - Inner - Front


50960015/CP1213 180 PRINTED IN U.S.A.

1

16

15

14

12

11

10

7

6

8 95

5

43

2

2 17

13

18

Boom RS SeriesDynattach® Assembly

19

PRINTED IN U.S.A. 181 50960015/CP1213

01 101055 DYNATTACH® WELDMENT . . . . . 1(includes item 5 and 13)

02 L10465 1/4” -28 STR GREASE ZERK . . . . . 203 L65097 LOCK SPRING . . . . . . . . . . . . . . . . 104 L65098 SPRING MOUNT. . . . . . . . . . . . . . . 105 L66456 BUSHING . . . . . . . . . . . . . . . . . . . . 206 L50646 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 107 L66613 DECAL, DYNATTACH UNLOCKED 108a NSS LOCK WELDMENT . . . . . . . . . . . . . 109a NSS PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 110 L69727 PIN, TILT CYLINDER . . . . . . . . . . . 111 L69724 PIN CAP . . . . . . . . . . . . . . . . . . . . . 112 650486 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 213 101351 BUSHING . . . . . . . . . . . . . . . . . . . . 114 L99889 BUSHING, TILT CYL. (rod end). . . . 1

15 PIN, DYNATTACH PIVOT . . . . . . . 1102371 For 42' and 44' Booms100118 For 55' Boom

16 L520019 1/2”-13 NYLON INSERT NUT . . . . . 117 L50986 1/2”-13X4-1/2” BOLT GR8. . . . . . . . 118 L66453 LOCK AND PIN ASSEMBLY . . . . . . 1

(includes items 8 and 9)

19 KIT, LIFTING HOOK (option). . . . . . 150381196 For 42' and 44' booms50381154 For 55' boom

a Not sold separately; order item #18P/N L66453 Lock and Pin Assembly.


Telescopic Handler BoomDynattach® Assembly

50960015/CP1213 182 PRINTED IN U.S.A.

Boom Hydraulics RS Series3-Section Boom - Boom Extend/Retract

1

25

24

23

22

12

13

6

14

1518

20

18

3

2

11

1098

5 6

7

18

4

26

28

27

MAIN VALVE2nd Section

(Boom Extend)

1 2 53 4Valve Work Sections

ExtendCylinderparts are

on page 242.

PRINTED IN U.S.A. 183 50960015/CP1213


01 EXTEND CYLINDER. . . . . . . . . . . . 1102543 3-Section 42’ boom102544 3-Section 44’ boom

02 L64661 TRUNNION MOUNT (RH). . . . . . . . 1(includes item 5)

03 L50156 5/8” LOCK WASHER. . . . . . . . . . . 1004 L50313 5/8-11x1-1/2” BOLT . . . . . . . . . . . . 1005 L48805 BUSHING 2.O” ID X 1.0” LENGTH . 206 055005 ADAP., -12ORM -12JICM 90º . . . . . 207 102541 EXTEND CYLINDER TUBE (RH) . . 108 L50608 3/16X4” COTTER PIN . . . . . . . . . . . 209 L69994 EXTEND CYLINDER PIN . . . . . . . . 110 L400207 THRUST WASHER . . . . . . . . . . . . . 211 650711 3/4-10X3” BOLT. . . . . . . . . . . . . . . . 8

12 102335 WELDMENT, EXTEND CYL MNT. . 1L70420 TRUNNION SHIM (not shown). . . . 1

13 L50519 3/4-10 NYLON INSERT NUT . . . . . 814 L64443 TRUNNION MOUNT (LH) . . . . . . . . 1

(includes item 5)15 102540 EXTEND CYLINDER TUBE (LH) . . 118 210429 HOSE, -12 H12/DS12 50” . . . . . . . . 220 188973 ADAP., -12ORM -12JICM STR LNG.222 L50835 5/16”-18X2 GR5 BOLT . . . . . . . . . . 123 654024 5/16” FLAT WASHER . . . . . . . . . . . 124 102517 PLATE, TOP CLAMP. . . . . . . . . . . . 125 102516 CLAMP BODY TWIN CUSHION . . . 126 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 127 654026 3/8” LOCK WASHER. . . . . . . . . . . . 228 650488 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 2

Telescopic Handler Boom Hydraulics3-Section Boom - Boom Extend/Retract

50960015/CP1213 184 PRINTED IN U.S.A.

Boom Hydraulics RS Series4-Section Boom - Boom Extend/Retract

(6x)7

6

11

9

8

13

12

15

14

1

2

10

1

5 17

3

4

5

3

18 1110

2

16

11

11

MAIN VALVE2nd Section

(Boom Extend)


ExtendCylinderparts are

on page 244.

PRINTED IN U.S.A. 185 50960015/CP1213


01 055005 ADAP., -12ORM -12JICM 90º . . . . . 202 210327 EXTEND CYLINDER TUBE (right) . 103 L520005 3/8” NYLON INSERT NUT . . . . . . . 204 L70964 PIN, EXTEND CYL . (base end) . . . 105 650818 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 206 L520004 5/16” NYLON INSERT NUT . . . . . 1207 L50877 5/16”X2-1/4” STUD . . . . . . . . . . . . 1208 L67446 PLATE . . . . . . . . . . . . . . . . . . . . . . . 609 L70270 TUBE CUSHION . . . . . . . . . . . . . . . 6

10 210348 EXTEND CYLINDER TUBE (left) . . 111 210429 HOSE, -12 H12/DS12 50” . . . . . . . . 212 102516 CLAMP BODY TWIN CUSHION . . . 113 102517 PLATE, TOP CLAMP. . . . . . . . . . . . 114 654024 5/16” FLAT WASHER . . . . . . . . . . . 115 L50835 5/16”-18X2 GR5 BOLT . . . . . . . . . . 116 188973 ADAP., -12ORM -12JICM STR LNG.217 L64559 PIN, EXTEND CYL. (rod end) . . . . . 118 L71024 EXTEND CYLINDER (RS10-55) . . . 1

Telescopic Handler Boom Hydraulics4-Section Boom - Boom Extend/Retract

50960015/CP1213 186 PRINTED IN U.S.A.

Boom Hydraulics RS Series3-Section Boom -Tilt

11

715

16

5

17

18

123

4

27

28

4321

6

11

20

2122

19

2324

25

26

5

141312

MAIN VALVE4th Section

(Tilt)

4

1 4 532Valve Work Sections

TiltCylinderparts are

on page 247.

PRINTED IN U.S.A. 187 50960015/CP1213

01 L50561 5/16”-18X1-3/4” BOLT . . . . . . . . . AR02 654024 5/16” FLAT WASHER . . . . . . . . . . AR03 L63715 HOSE CUSHION TOP PLATE . . . . 204 L68039 TUBE CUSHION DBL 5/8” . . . . . . . 405 L79167 HOSE CLAMP ASSEMBLY . . . . . . . 206 Note a BOOM HOSES. . . (see note for qty.)07 210428 HOSE, -10 H10/DS10 52” . . . . . . . . 211b 210292 TILT CYLINDER TUBE . . . . . . . . . . 212 L69832 CLAMP, DBL TUBE .62” . . . . . . . . . 613 L69833 PLATE, TOP DBL CUSHION. . . . . . 614 654024 5/16” FLAT WASHER . . . . . . . . . . . 615 L50842 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 616 L520005 3/8” NYLON INSERT NUT . . . . . . . 117 L69601 PIN, TILT CYL BASE END . . . . . . . 118 650818 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 119 L69144 TILT CYLINDER . . . . . . . . . . . . . . . 120 650486 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2

21 L69724 PIVOT PIN CAP . . . . . . . . . . . . . . . 122 L69727 PIN, TILT CYL ROD END . . . . . . . . 123 072580 ADAP., -10ORM -10JICM STR.. . . . 124 065415 ADAP., -10JICFS -10JICM 90º . . . . 125 067761 ADAP., -10ORM -10JICM 90º . . . . . 126 L70088 HOSE, -8 A10/H10 20” . . . . . . . . . . 227 L69449 TILT CYLINDER TUBE . . . . . . . . . . 128 L69450 TILT CYLINDER TUBE . . . . . . . . . . 1

a (42’ boom); Uses (1) L500784 protective sleeve and (2) 210502 Hose, -8 H10/H10 350”.

a (44’ boom); Uses (1) L500784 protective sleeve and (2) 210503 Hose, -8 H10/H10 370”.

b Located on the bottom side of the boom.


Telescopic Handler Boom Hydraulics3-Section Boom - Tilt

50960015/CP1213 188 PRINTED IN U.S.A.

Boom Hydraulics RS Series4-Section Boom -Tilt

Tubes attachto left-side ofinner boom

Tubes attach tounder-side ofouter boom

1


(Tilt)

2

26

3

4

5

6

10 109

8 7

24

23

26 25

27

28

29

30

30

25

11

13

122221

2019

15

18 17 16

14

(5x)

(10x)

(2x)


TiltCylinderparts are

on page 247.

3433

32

31

Hose cushionsfasten to theside of the

1st-IntermediateBoom

PRINTED IN U.S.A. 189 50960015/CP1213


Telescopic Handler Boom Hydraulics4-Section Boom - Tilt

01 210888 HOSE, -8 A10/H10 254” (twin line) . 102 230-21555 ADAP., -8ORB -8JICM 90º BLKHD . 203 L71037 TUBE, TILT CYLINDER. . . . . . . . . . 104 L71036 TUBE, TILT CYLINDER. . . . . . . . . . 105 L71042 CLAMP, VINYL . . . . . . . . . . . . . . . 1006 650663 1/4”X5/8” BOLT . . . . . . . . . . . . . . . . 507 L520004 5/16” NYLON INSERT NUT . . . . . . 408 L50877 5/16”X2-1/4” STUD . . . . . . . . . . . . . 409 L63715 PLATE, CUSHION. . . . . . . . . . . . . . 210 L63717 CLAMP, DBL. TUBE . . . . . . . . . . . . 411 L71038 TUBE, TILT CYLINDER. . . . . . . . . . 112 L71039 TUBE, TILT CYLINDER. . . . . . . . . . 113 L71043 HOSE, -8 A10/H8 20” . . . . . . . . . . . 214 NSS TUBE CLAMP ASSEMBLY . . . . . . . 1

(includes items 7-10)15 067761 ADAP., -10ORM -10JICM 90º . . . . . 116 065415 ADAP., -10JICFS -10JICM 90º . . . . 117 072580 ADAP., -10ORM -10JICM . . . . . . . . 1

18 L69144 CYLINDER, TILT . . . . . . . . . . . . . . . 119 650818 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 120 L69601 PIN, TILT CYLINDER (base end) . . 121 570019 1/4” GREASE ZERK . . . . . . . . . . . . 122 L520005 3/8” NYLON INSERT NUT . . . . . . . 123 210330 TUBE, BOOM TILT/AUX. . . . . . . . . 224 L71055 HOSE, -8 A10/H10 268” . . . . . . . . . 2

L99134 HOSE SLEEVE (not shown) . . . . . . 125 210337 TUBE, TILT CYLINDER. . . . . . . . . . 126 210332 TUBE, TILT CYLINDER. . . . . . . . . . 127 650545 5/16”X1-1/4” BOLT . . . . . . . . . . . . 1028 L69833 PLATE, CUSHION. . . . . . . . . . . . . 1029 L69832 CLAMP, DBL. TUBE 5/8”. . . . . . . . 1030 210428 HOSE, -10 H10/DS10 52” . . . . . . . . 231 L520004 NIN 5/16" . . . . . . . . . . . . . . . . . . . . . 232 L71104 STUD 1/4" x 2-1/4" . . . . . . . . . . . . . 233 L63719 PLATE, HOSE CUSHION . . . . . . . . 134 L63720 CUSHION, HOSE . . . . . . . . . . . . . . 4

50960015/CP1213 190 PRINTED IN U.S.A.

Boom Hydraulics RS Series3-Section Boom - Auxiliary Hydraulics Circuit

11

8

15

16

5

17

43

21

6

11

9

5

14

1312

4

18


(Auxiliary Option)

31 2Valve Work Sections

4 5

PRINTED IN U.S.A. 191 50960015/CP1213

01 L50884 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 202 654024 5/16” FLAT WASHER . . . . . . . . . . . 203 L63719 HOSE CUSHION TOP PLATE . . . . 204 L63720 TUBE CUSHION DBL .88” . . . . . . . 405 L79167 HOSE CLAMP ASSEMBLY . . . . . . . 206 Note a AUXILIARY HYD. HOSES08 210428 HOSE, -10 H10/DS10 52” . . . . . . . . 209 210385 ADAP., -12ORM -10JICM LONG. . . 211 210297 AUX. HYD. TUBE . . . . . . . . . . . . . . 212 L69832 CLAMP, DBL TUBE .62” . . . . . . . . . 613 L69833 PLATE, TOP DBL CUSHION. . . . . . 614 654024 5/16” FLAT WASHER . . . . . . . . . . . 615 L50842 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6

16 137542 ADAP., -8ORM -10JICM STR . . . . . 217 L65273 QUICK COUPLER SET. . . . . . . . . . 118 105165 KIT, AUX. HYD. SECTION . . . . . . . 1

(Does not include tie bolt kits 102807;order separately, requires four kits.)

102807 KIT, FIVE SECTION TIE BOLT . . . . 4(Each kit contains one bolt, two washers and two nuts.)

-- ITEMS NOT SHOWN ---- 102718 DECAL, AUXILIARY CONTROL . . 1

a (42’ boom); Use (1) L500784 protective sleeve and (2) 210504 Hose, -8 A10/H10 370”.

(44’ boom); Use (1) L500784 protective sleeve and (2) 210505 Hose, -8 A10/H10 390”.


Telescopic Handler Boom Hydraulics3-Section Boom - Auxiliary Hydraulics Circuit

50960015/CP1213 192 PRINTED IN U.S.A.

Boom Hydraulics RS Series4-Section Boom - Auxiliary Hydraulics Circuit

Tubes attachto right-side of

inner boom

Tubes attach tounder-side ofouter boom

1

2

21

3

4

19

18

2120

22

23

24

25

25

20

(10x) 5

6(5x)

10 109

87

5

17

16

16

1212

14

13

15

11

4 3


(Auxiliary Option)

26

27


3433

32

31

Hose cushionsfasten to theside of the

1st-IntermediateBoom

PRINTED IN U.S.A. 193 50960015/CP1213


Telescopic Handler Boom Hydraulics4-Section Boom - Auxiliary Hydraulics Circuit

01 210887 HOSE, -8 A10/H10 248” (twin line) . 102 230-21555 ADAP., -8ORB -8JICM 90º BLKHD . 203 L71041 TUBE, AUXILIARY . . . . . . . . . . . . . 104 L71040 TUBE, AUXILIARY . . . . . . . . . . . . . 105 L71042 CLAMP, VINYL . . . . . . . . . . . . . . . 1006 650663 1/4”X5/8” BOLT . . . . . . . . . . . . . . . . 507 L520004 5/16” NYLON INSERT NUT . . . . . . 208 L50877 5/16”X2-1/4” STUD . . . . . . . . . . . . . 209 L63715 PLATE, CUSHION. . . . . . . . . . . . . . 110 L63717 CLAMP, DBL. TUBE . . . . . . . . . . . . 211 L71043 HOSE, -8 A10/H8 20” . . . . . . . . . . . 212 L63720 CLAMP, DBL. TUBE . . . . . . . . . . . . 213 L63719 PLATE, DBL. TUBE. . . . . . . . . . . . . 114 654024 5/16” LOCK WASHER. . . . . . . . . . . 215 650725 5/16”X2-1/4” BOLT . . . . . . . . . . . . . 216 137542 ADAP., -8ORM -10JICM . . . . . . . . . 217 L65273 QUICK COUPLER SET. . . . . . . . . . 118 210330 TUBE, BOOM TILT/AUX. . . . . . . . . 219 L71055 HOSE, -8 A10/H10 268” . . . . . . . . . 2

L99134 HOSE SLEEVE (not shown) . . . . . . 120 210335 TUBE, AUXILIARY . . . . . . . . . . . . . 1

21 210331 TUBE, AUXILIARY . . . . . . . . . . . . . 122 650545 5/16”X1-1/4” BOLT . . . . . . . . . . . . 1023 L69833 PLATE, CUSHION. . . . . . . . . . . . . 1024 L69832 CLAMP, DBL. TUBE 5/8”. . . . . . . . 1025 210428 HOSE, -10 H10/DS10 52” . . . . . . . . 226 210385 ADAP., -12ORM -10JICM LONG. . . 227 105165 KIT, AUX. HYD. SECTION . . . . . . . 1

(Does not include tie bolt kits 102807;order separately, requires four kits.)

102807 KIT, FIVE SECTION TIE BOLT . . . . 4(Each kit contains one bolt, two washers and two nuts.)

31 L520004 NIN 5/16" . . . . . . . . . . . . . . . . . . . . . 232 L71104 STUD 1/4" x 2-1/4" . . . . . . . . . . . . . 233 L63719 PLATE, HOSE CUSHION . . . . . . . . 134 L63720 CUSHION, HOSE . . . . . . . . . . . . . . 4

-- ITEMS NOT SHOWN ---- 102718 DECAL, AUXILIARY CONTROL . . 1

50960015/CP1213 194 PRINTED IN U.S.A.

LEFT

RIGHT

Boom Hydraulics RS SeriesSlave Cylinder Circuit

3

1 4

5

8

9

1115

1213

14

10

26

6

7

8

11

5

6

6

29

10

7

Standard Four-Section Valve(Does not include auxiliary hydraulics section)

SlaveCylinderparts are

on page 246.

PRINTED IN U.S.A. 195 50960015/CP1213


Telescopic Handler Boom HydraulicsSlave Cylinder Circuit

01 650493 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 202 L520005 3/8” NYLON LOCK NUT . . . . . . . . . 403 102445 PIN, SLAVE CYL. ROD END . . . . . 204 L63018 BUSHING (included with item #5) . . 205 L69149 CYLINDER (inclds. items 4 & 13) . . 206 054816 ADAP., -8ORM -8JICM 90º . . . . . . 407 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 108 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1

09 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 110 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 111 058610 ADAP., -10 SWVL RUN TEE . . . . . . 412 072602 ADAP., -12ORM -10JICM . . . . . . . . 213 L63017 BUSHING (included with item #5) . . 214 210293 PIN, SLAVE CYL. BASE END. . . . . 215 650731 3/8”X3-1/2” BOLT . . . . . . . . . . . . . . 2

Tilt/Slave Circuit(Valve's 4th Section)

21

34


50960015/CP1213 196 PRINTED IN U.S.A.

Boom Hydraulics RS SeriesBoom Lift Circuit

RIGHT

32

6

5

1

4

142

1

10

1113

11 12

9

8

7

LEFT

HoseClamp

HoseClamp

5

6

Standard Four-Section Valve(Does not include auxiliary hydraulics section)

1817

1615

Boom Lift CylinderHose Clamps

(attaches to the sidesof the rear hood)

10

8

9

7

Lift Cylinderparts are

on page 240.

PRINTED IN U.S.A. 197 50960015/CP1213


01 L520005 3/8” NYLON LOCK NUT . . . . . . . . . 402 650818 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 403 L69600 PIN, LIFT CYLINDER ROD END . . 204 L69142 BUSHING (included with item 5) . . . 205a L69135 CYLINDER, LIFT . . . . . . . . . . . . . . 206 072580 ADAP., -10ORM -10JICM ST. . . . . . 407 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 108 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 109 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 110 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 111 056089 TEE MJ12-FJS12-MJ12 . . . . . . . . . 212 055005 90 MJ12-MAORB12 . . . . . . . . . . . . 213 L69599 PIN, LIFT CYL. BASE END. . . . . . . 2

14 L69138 BUSHING (included with item 14) . . 2 15 650725 CS 5/16” x 2-1/4” C5ZY. . . . . . . . . . 416b L63719 PLATE, TWIN-WIDE TOP . . . . . . . . 217b L63720 CUSHION, HOSE 7/8” TWIN . . . . . 418 L50056 5/16” FLANGE LOCK NUT. . . . . . AR

a Bushings are included with the lift cylinder.

b Refer to page 46; items 13, 18-20 for lift cylinderhose clamp locations on the chassis cover.

Telescopic Handler Boom HydraulicsBoom Lift Circuit

Lift Circuit(Valve's 3rd Section)

21

43


50960015/CP1213 198 PRINTED IN U.S.A.

Chassis Hydraulics RS SeriesFrame Level

FRONT AXLE

LEFTRIGHT

EXTEND

RETRACT

8

9

67

17

1615

14

13

1112

10

1

2

3

45

TO STABILIZINGCYLINDER MANIFOLD

"TOP PORT"(SEE NEXT PAGE)

TO MAIN HYDRAULICVALVE

(SEE NEXT PAGE)

Frame LevelCylinderparts are

on page 238.

PRINTED IN U.S.A. 199 50960015/CP1213


01 102876 LEVEL CYLINDER . . . . . . . . . . . . . 102 L64367 BRONZE BEARING . . . . . . . . . . . . 103 L50277 3/8”-16X3-1/2” BOLT . . . . . . . . . . . . 104 L520005 3/8”-16 NYLON INSERT NUT . . . . . 105 L63276 PIN, CYLINDER (base end) . . . . . . 106 L66017 ADAP., W/ORIFICE -8ORM -8JICM 107 054816 ADAP., -8ORM -8JICM 90º . . . . . . . 108 HOSE, -8 A8/A8. . . . . . . . . . . . . . . . 1

102860 Note x (168" long)102873 Note y (190" long)

09 102873 HOSE, -8 A8/A8 190” . . . . . . . . . . . 110 L63016 BRONZE BEARING . . . . . . . . . . . . 111 L63715 PLATE . . . . . . . . . . . . . . . . . . . . . . . 1

12 650487 5/16” X 1-1/4” BOLT . . . . . . . . . . . . 213 210447 PIVOT PIN (rod end) . . . . . . . . . . . . 114 FRAME LEVEL MNT (front axle). . . 1

210558 Note x210173 Note y

15 PLATE, MOUNT . . . . . . . . . . . . . . . 1210572 Note x210421 Note y

16 L50084 3/4”-10 STOVER NUT . . . . . . . . . . . 417 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

L50712 (Note x)—3/4"-10X9" GR8 651567 (Note y)—3/4”-10X10” GR8


Telescopic Handler Chassis HydraulicsFrame Level

50960015/CP1213 200 PRINTED IN U.S.A.

Chassis Hydraulics RS SeriesFrame Stabilizing

21

2019

REAR AXLE

18

15

14

12

TO FRAME LEVELCYLINDER(RETRACT)

-- FRONT AXLE --

11

24

23

23

6

11

16

22

2

7810 9

5

109

87

2227

26

25

65

4

29

Main Valve(shown with optional

auxiliary hydraulics section)

23

3

1

TO FRAME LEVELCYLINDER(EXTEND)

-- FRONT AXLE --

1st Section(Frame Level)

28

54321

54321Valve Work Sections

StabilizerCylinderparts are

on page 239.

PRINTED IN U.S.A. 201 50960015/CP1213


01 102873 HOSE, -8 A8/A8 190” . . . . . . . . . . . 102 L68817 HOSE, -6 A8/A8 28” . . . . . . . . . . . . 103 121775 ADAP., -12ORM -8JICM 90º . . . . . . 204 102247 FRAME STABILIZING CYLINDER . 105 054626 ADAP., -8ORM -8JICM STR . . . . . . 206 102858 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 107 650486 5/16”-18X3/4” BOLT . . . . . . . . . . . . 408 654024 5/16” LOCK WASHER. . . . . . . . . . . 409 L69776 TRUNNION PIVOT PIN. . . . . . . . . . 210 L69774 BUSHING . . . . . . . . . . . . . . . . . . . . 211 102858 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 112 650487 5/16” X 1-1/4” BOLT . . . . . . . . . . . . 214 L63715 LOCK, PIVOT PIN . . . . . . . . . . . . . . 115 210447 LEVEL CYL. PIN (rod end) . . . . . . . 116 L10057 1/4”-28 ZERK 90º (not shown) . . . . 117 L69138 BUSHING (rod end). . . . . . . . . . . . . 118 STABILIZING MOUNT (rear axle) . . 1

210168 Note x210198 Note y

19 PLATE, MOUNT . . . . . . . . . . . . . . . 1210572 Note x210421 Note y

20 L50084 3/4”-10 NUT GR8 . . . . . . . . . . . . . . 421 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

L50712 (Note x)—3/4"-10X9" GR8 651567 (Note y)—3/4”-10X10” GR8

22 114824 ADAP., -6ORM -8JICM 90º . . . . . . . 223 054816 ADAP., -8ORM -8JICM 90º . . . . . . . 224 102774 1/4”-20X4” BOLT GR5 . . . . . . . . . . . 225 L50139 1/4” LOCK WASHER. . . . . . . . . . . . 226 654002 FW 1/4" AWZY. . . . . . . . . . . . . . . . . 227 HOSE, -8 A8/A8. . . . . . . . . . . . . . . . 1

102860 Note x (168" long)102873 Note y (190" long)

28 L10465 1/4”-28 ZERK STR (not shown) . . . 129 102877 MANIFOLD, STABILIZING CYL. . . . 1

50380318 WIRE HARNESS, STABILIZER . . . 1(not shown)


Telescopic Handler Chassis HydraulicsFrame Stabilizing

50960015/CP1213 202 PRINTED IN U.S.A.

1

PRIORITYVALVE

FLOWDIVIDER

EP

Hydraulics RS SeriesHydraulic Pump and Flow Divider Circuit

2

3

4

5

6

7

8

8

18

1617

25

19

26

1413

9

810

11

12

20

22

2423

20

21

22

P

CF EF

S

15

Joysticks

Front AxlePark Brake

HydraulicTank

Return

PB

J

T

HydraulicMain Valve

"IN"

Steer Motor"P" Port

Hydraulic Tank(Bottom)

HYDRAULICPUMP

IN

HydraulicPump

parts areon page 254.

Flow-DividerValve


PriorityValve


PRINTED IN U.S.A. 203 50960015/CP1213


01 L63309 HOSE, -24 A24/A24 35” . . . . . . . . . 102 L445010 ADAP., -24ORM -24JICM 90º . . . . . 103 650453 CS 1/2"x1-1/2" C5ZY. . . . . . . . . . . . 204 L46865 GASKET . . . . . . . . . . . . . . . . . . . . . 105 102498 HYDRAULIC PUMP . . . . . . . . . . . . 106 121774 ST MJ12-MORB16 . . . . . . . . . . . . . 107 104092 HOSE, -12 A12/DM12 23" . . . . . . . . 108 055005 ADAP., -12ORM -12JICM . . . . . . . . 309 104132 PRIORITY VALVE . . . . . . . . . . . . . . 110 102835 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 111 114742 ADAP., -8ORM -8JICM TEE . . . . . . 112 102836 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 113 654024 LW 5/16 RZY . . . . . . . . . . . . . . . . . . 214 650833 CS 5/16"x3" C5ZY. . . . . . . . . . . . . . 215 L64311 HOSE, -12 A12/A12 21” . . . . . . . . . 116 L50217 CS 1/4-20x3-1/2" C5ZY. . . . . . . . . . 217 L50139 LW 1/4" . . . . . . . . . . . . . . . . . . . . . . 218 654002 FW 1/4" AWZY. . . . . . . . . . . . . . . . . 219 102313 FLOW DIVIDER VALVE . . . . . . . . . 120 054994 ADAP., -6ORM -6JICM . . . . . . . . . . 221c 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

22 068938 90 MJ06-MAORB06 . . . . . . . . . . . . 223 102839 HOSE, -6 A6/A6 57" . . . . . . . . . . . . 124b HOSE, -4 A6/A6 . . . . . . . . . . . . . . . 1

102786 Standard Equipped—54" longL63381 PWP/WPS Equipped—15" long

25a 072587 ADAP., -12ORM -12JICM . . . . . . . . 126a L63406 HOSE, -12 A12/DS12 114” . . . . . . . 1

a If the unit is equipped with the outrigger option, therewill be two additional hoses: hose P/N 102814(-12 A12/DS12 74” ) attaches to fitting (item #10)and the outrigger valve; hose P/N 210799 (-12 H12/A12 41”) returns from the outrigger valve and connects to the existing hose—item 11.For more outrigger information refer to pages 52-55.

b If the unit is equipped with the PWP/WPS option, use hose L63381 (15" long) to connect to the "P" port on the PWP/WPS valve. Also, units with the single (Tri-Function) joystick have a tee fitting between the 90º fitting and the hose, refer to page 232; item 8.

c Units with the single (Tri-Function) joystick will have tee fitting between this hose and the straight fitting shown here. Refer to page 210 items 4, 10, and 11for more information.

HOSE LOCATOR

01 HYDRAULIC PUMP “IN” HYDRAULIC TANK “BOTTOM - OUT”07 HYDRAULIC PUMP “OUT” PRIORITY VALVE “P” (top of valve)10 PRIORITY VALVE “CF” (bottom of valve - tee) STEER MOTOR “P” 12 PRIORITY VALVE “CF” (bottom of valve - tee) FLOW DIVIDER “S” (bottom of valve)15 PRIORITY VALVE “EF” (bottom of valve) FLOW DIVIDER “IN” (side)21 FLOW DIVIDER “T” (front of valve) HYDRAULIC TANK RETURN (return manifold)23 FLOW DIVIDER “PB” (front of valve) FRONT AXLE (park brake port)24b FLOW DIVIDER “J” (front of valve) JOYSTICK POWER ("P" on joystick)24b FLOW DIVIDER “J” (front of valve) PWP/WPS VALVE ("P")26a FLOW DIVIDER “EP” (front of valve) (STANDARD) MAIN VALVE “IN” 26a OUTRIGGER VALVE/HOSE (OUTRIGGER OPTION) MAIN VALVE “IN”

Telescopic Handler HydraulicsHydraulic Pump and Flow Divider Circuit

OutriggerInformation

refer topages 52-55.

PWP/WPSoption refer to

page 232item8.

Tri-FunctionJoystick page210 items 4,10 and 11

a b c

50960015/CP1213 204 PRINTED IN U.S.A.

LS

HYDRAULICTANK

HYDRAULICTANK

A

B

T

LS

T

CF

3

18

22

19

20

21 13

12

12

11

10

5

6

7

8

9

3

4

2

1

9

1514

16

176

7

23

STEERSELECTVALVE

PRIORITYVALVE

24

FLOW DIVIDER

LEFT

Hydraulics RS SeriesSteering

P

FRONT AXLESTEER CYLINDER

(RIGHT SIDE)

FRONT AXLESTEER CYLINDER

(LEFT SIDE)

REAR AXLESTEER CYLINDER

(RIGHT SIDE)

REAR AXLESTEER CYLINDER

(LEFT SIDE)

T

RLP

Steer Motorparts are

on page 256.

Steer-SelectValve


PriorityValve


PRINTED IN U.S.A. 205 50960015/CP1213


01 101880 STEER MOTOR . . . . . . . . . . . . . . . 102 095601 ADAP., -4ORM -4JICM 90º . . . . . . . 103 054626 ADAP., -8ORM -8JICM STR . . . . . . 304 L64524 VALVE, CHECK. . . . . . . . . . . . . . . . 105 L63383 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 106 102835 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 107 102846 HOSE, -6 A6/DS8 58” . . . . . . . . . . . 108 HOSE, -6 A8/DS8 . . . . . . . . . . . . . . 1

102847 (Note x)—82" long210460 (Note y)—98” long

09 102837 HOSE, -4 A4/A4 52” . . . . . . . . . . . . 110 L50051 1/4”-20 WHIZ LOCK NUT . . . . . . . . 211 L69747 VALVE, STEER SELECT . . . . . . . . 112 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 213 054994 ADAP., -6ORM -6JICM STR . . . . . . 214 L50535 1/4”-20X3” BOLT . . . . . . . . . . . . . . . 2

15 HOSE, -6 A6/A8. . . . . . . . . . . . . . . . 1102848 (Note x)—48" longL69933 (Note y)—56” long

16 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 117 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 118 114742 ADAP., -8ORM -8JICM TEE . . . . . . 119 095601 ADAP., -4ORM -4JICM 90º . . . . . . . 120 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 121 129124 ADAP., -6ORM -4JICM STR . . . . . . 122 104132 PRIORITY VALVE . . . . . . . . . . . . . . 123 L50056 5/16”-18 WHIZ LOCK NUT . . . . . . . 224 102836 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 125 50380338 WIRE HARNESS, JUMPER . . . . . . 2

(steer select valve)


Telescopic Handler HydraulicsSteering

25

STEER SELECT VALVE JUMPER WIRE

50960015/CP1213 206 PRINTED IN U.S.A.

Hydraulics RS SeriesMain Valve

STABILIZERMANIFOLD

FRAMELEVEL

CYLINDER(EXTEND)

34

5

6

BOOM(EXTEND)

27

BOOM(RETRACT)

FLOWDIVIDER

12

7

7

9

108

11

LEFT LIFTCYLINDER(RETRACT)

RIGHT LIFTCYLINDER(RETRACT)

LEFT LIFTCYLINDER(EXTEND)

RIGHT LIFTCYLINDER(EXTEND)

25

26

9

8

HYDRAULICCOOLER

2019

14

14

TILT(EXTEND)

AUX.(RETRACT)

AUX.(EXTEND)

TILT(RETRACT)

LEFT SLAVECYLINDER(RETRACT)

RIGHT SLAVECYLINDER(EXTEND)

LEFT SLAVECYLINDER(EXTEND)

13

15

16

13

18

17

18

21

22

23

13

24

13

12

Main Valve shown withAuxiliary Hydraulics Option

28

RIGHT SLAVECYLINDER(RETRACT)

5


3

HydraulicMain Valveparts are

on page 264.

PRINTED IN U.S.A. 207 50960015/CP1213


01 L63406 HOSE, -12 A12//DS12 114” . . . . . . 102 121684 ADAP., -16ORM -12JICM 90º . . . . . 103 102873 HOSE, -8 A8/A8 190” . . . . . . . . . . . 104 L68817 HOSE, -8 A8/A8 28” . . . . . . . . . . . . 105 121775 ADAP., -12ORM -8JICM 90º . . . . . . 206 210429 HOSE, -12 H12/DS12 50” . . . . . . . . 107 188973 ADAP., -12ORM -12JICM LNG . . . . 208 055005 ADAP., -12ORM -12JICM . . . . . . . . 209 056089 ADAP., -12 SWVL RUN TEE . . . . . . 210 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 111 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 112 210428 HOSE, -10 H10/DS10 52” . . . . . . . . 113 058610 ADAP., -10 SWVL RUN TEE . . . . . 414 072602 ADAP., -12ORM -10JICM . . . . . . . . 215 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1

16 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 117 210428 HOSE, -10 H10/DS10 52” . . . . . . . . 118 210385 ADAP., -12ORM -10JICM LNG . . . . 219 077965 ADAP., -16ORM -16JICM . . . . . . . . 120 102849 HOSE, -16 A16/A16 42" . . . . . . . . .121 210428 HOSE, -10 H10/DS10 52” . . . . . . . .122 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 123 187351 HOSE, -8 A8/DS10 62” . . . . . . . . . . 124 210428 HOSE, -10 H10/DS10 52” . . . . . . . . 125 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 126 50380310 HOSE, -10 A12/DS10 60” . . . . . . . . 127 210429 HOSE, -12 H12/DS12 50” . . . . . . . . 128 MAIN VALVE . . . . . . . . . . . . . . . . . . 1

102356 Without Aux. Hydraulics (4-sections)210320 With Aux. Hydraulics (5-sections)

Telescopic Handler HydraulicsMain Valve

27

25

1

611

12 3

4

1710

22

15

16 20

23

26

24

21

Joystickhoses are

shown on thenext page

50960015/CP1213 208 PRINTED IN U.S.A.

EXTEND

RETRACT

LEVEL (LEFT)BOOM (IN)BOOM (UP)TILT (FORWARD)HYDRAULIC OPTION

TILT (BACK)HYDRAULIC OPTION

BOOM (DOWN)

BOOM (OUT)

LEVEL (RIGHT)

7 7

5

6

3

2

1

8

8

4

(R) = retract(E) = extend

TILTLEVEL

LIFTEXTEND

HYDRAULICOPTION

Main Valve shown withAuxiliary Hydraulics Option

OUT

DOWN

UP

IN

RIGHT

LEFT

FORWARDBACK

Hydraulics RS SeriesMain Valve - Dual Controllers

Controllerparts areon pages270-276.

PRINTED IN U.S.A. 209 50960015/CP1213


01 102435 CONTROLLER, AUX. HYD . . . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 102784 CONTROLLER, TILT/LEVEL. . . . . . 104 054994 ADAP., -6ORM -6JICM STR. . . . . AR

05 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 406 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 407 102831 HOSE, -4 A6/DS6 102” . . . . . . . . . . 208 103194 ADAP., 1/4BSP -6JICM STR . . . . AR

Telescopic Handler HydraulicsMain Valve - Dual Controllers

50960015/CP1213 210 PRINTED IN U.S.A.

POWER

RIGHT

LEFT

OUT

DOWN

TANK

FORWARD

BACK

UP

RIGHT

OUT

UPDOWN

IN

FORWARD

TANKPOWERBACK

2

1011

4

7

11

6

16

17

19

15

12

13

8

12

1710

15

8

203

4

5 6

10

9

18

16

18

13

1

5

10

LEFT

IN

TILT (FORWARD)

TILT (BACK)

UPIN

LEVEL

(LEFT)

DOWNOUT

(RIGHT)LEVEL

T

J

Hydraulics RS SeriesMain Valve - Tri-Function Controller

20 21


Pilot ApplyManifold


Flow DividerValve


PRINTED IN U.S.A. 211 50960015/CP1213


01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 106898 PILOT APPLY MANIFOLD. . . . . . . . 104 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 108 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 FLOW DIVIDER VALVE . . . . . . . . . 110 054994 ADAP., -6ORM -6JICM STR. . . . . AR11 072806 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1

13 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 115 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 116 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 103194 ADAP., 1/4BSP -6JICM STR . . . . AR20 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 221 091039 ADAP., 90 MJ06-FJS06. . . . . . . . . . 1

-- ITEMS NOT SHOWN---- 104216 HARNESS, TRI-FUNCTION CTRL . 1

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller

50960015/CP1213 212 PRINTED IN U.S.A.

AUX. HYD.

AUX. HYD.

TILT (FORWARD)

TILT (BACK)

UP

DOWNOUT

IN

LEVEL

(RIGHT)

(LEFT)

LEVEL

FORWARD

BACK

UP

IN

DOWNOUT

POWER

TANK

POWER

TANK

12

3

18

19

54

11

8

6

1920

21

24

23

3

2

1

16 17

15

1213

5

611

7

9

4

15

1710

16

13

18

8

21

20

1010

11

AUXILIARYHYDRAULICS

WORK SECTION

T

J

22

Hydraulics RS SeriesMain Valve - Tri-Function Controller - w/Auxiliary Hydraulics

23

23

11

23

10

10

25


Pilot ApplyManifold


Flow DividerValve


PRINTED IN U.S.A. 213 50960015/CP1213


01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 106898 PILOT APPLY MANIFOLD. . . . . . . . 204 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 068938 ADAP., -6ORM -6JICM 90º. . . . . . AR08 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 FLOW DIVIDER VALVE . . . . . . . . . 110 054994 ADAP., -6ORM -6JICM STR. . . . . AR11 072806 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 113 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 115 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1

16 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 220 104221 HOSE, -4 A6/DS6 165” . . . . . . . . . . 121 104220 HOSE, -4 A6/DS6 156” . . . . . . . . . . 122 103194 ADAP., 1/4BSP -6JICM STR . . . . AR23 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 424 091039 ADAP., 90 MJ06-FJS06. . . . . . . . . . 125 079026 ADAP., 45 MJ06-MAORB06 . . . . . . 1

-- ITEMS NOT SHOWN---- 104216 HARNESS, TRI-FUNCTION CNTL . 1

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller - w/Auxiliary Hydraulics

50960015/CP1213 214 PRINTED IN U.S.A.

POWER

RIGHT

LEFT

OUT

DOWN

TANK

FORWARD

BACK

UP

RIGHT

OUT

UPDOWN

IN

FORWARD

TANKPOWERBACK

2

1011

4

20

11

6

16

17

19

15

12 13

8

12

1710

15

8

213

4

5 6

7

9

18

16

18

13

1

5

10

LEFT

IN

TILT (FORWARD)

TILT (BACK)

UPIN

LEVEL

(LEFT)

DOWNOUT

(RIGHT)LEVEL

T

J2

Hydraulics RS SeriesMain Valve - Tri-Function Controller - w/PWP

21

10

PRINTED IN U.S.A. 215 50960015/CP1213


01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 106898 PILOT APPLY MANIFOLD. . . . . . . . 104 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 091039 ADAP., 90 MJ06-FJS06. . . . . . . . . . 108 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 FLOW DIVIDER VALVE . . . . . . . . . 110 054994 ADAP., -6ORM -6JICM STR. . . . . AR11 072806 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1

13 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 115 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 116 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 103194 ADAP., 1/4BSP -6JICM STR . . . . AR20 102321 PWP/WPS VALVE . . . . . . . . . . . . . . 121 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 2

-- ITEMS NOT SHOWN---- 104216 HARNESS, TRI-FUNCTION CTRL . 1

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller - w/PWP


Pilot ApplyManifold


Flow DividerValve


PWP/WPSValve


50960015/CP1213 216 PRINTED IN U.S.A.

AUX. HYD.

AUX. HYD.

TILT

TILT

UP

DOWNOUT

IN

LEVEL

(RIGHT)

(LEFT)

LEVEL

UP

IN

DOWNOUT

POWER

TANK

POWER

TANK

12

3

18

19

54

11

8

6

1920

21

25

24

3

2

1

16 17

15

1213

5

6

11

23

9

4

15

1710

16

13

18

8

21

20

1010

11

AUXILIARYHYDRAULICS

WORK SECTION

T

J2

22

Hydraulics RS SeriesMain Valve - Tri-Function Controller - w/PWP and Auxiliary Hydraulics

11

24

24

24

10

10

7

PRINTED IN U.S.A. 217 50960015/CP1213


01 104083 CONTROL, TRI-FUNCTION . . . . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 106898 PILOT APPLY MANIFOLD. . . . . . . . 204 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 079026 ADAP., 45 MJ06-MAORB06 . . . . . . 108 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 FLOW DIVIDER VALVE . . . . . . . . . 110 054994 ADAP., -6ORM -6JICM STR. . . . . AR11 072806 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 113 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 115 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1

16 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 220 104221 HOSE, -4 A6/DS6 165” . . . . . . . . . . 121 104220 HOSE, -4 A6/DS6 156” . . . . . . . . . . 122 103194 ADAP., 1/4BSP -6JICM STR . . . . AR23 102321 MANIFOLD, PWP/WPS . . . . . . . . . 124 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 425 091039 ADAP., 90 MJ06-FJS06. . . . . . . . . . 1

-- ITEMS NOT SHOWN---- 104216 WIRE HARNESS, TRI-FUNCTION . 1

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller - w/PWP and Auxiliary Hydraulics


Pilot ApplyManifold


Flow DividerValve


PWP/WPSValve


50960015/CP1213 218 PRINTED IN U.S.A.

P1

T

J1

J2

P

JS

E1

E2

E3

E4

J4

J3

P4

P2

P3Main ValveBOOM IN/OUT

BOOM UP/DOWN

11

17 18

109

15

16

1

3

2

8

7

4

6

5

12

1413

DOWN

UP

EXTEND RETRACT

“T” PORTFLOWDIVIDER

“J1” PORTPWP/WPS

VALVE

“P” PORT(BOOM)

JOYSTICK

Hydraulics RS SeriesMain Valve - Radio Remote Control Option

Radio RemoteManifold


PRINTED IN U.S.A. 219 50960015/CP1213


Telescopic Handler HydraulicsMain Valve - Radio Remote Option

01 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 02 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 103 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 104 129124 ADAP., -4ORM -6JICM STR . . . . . . 505 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 106 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 107 137784 ADAP., -4ORM -6JICM 90º . . . . . . . 608 103413 MANIFOLD, RADIO REMOTE . . . . 109 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1

10 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 11 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 412 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 413 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 414 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 415 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 16 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 17 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 118 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

50960015/CP1213 220 PRINTED IN U.S.A.

P

P

T

T

J

HYDRAULICTANK

FRONT

LIFT /EXTEND

9

8

7

5

6

4

3

10

5

10

2

1

Hydraulics RS SeriesDual Controllers

4

330

Brake Valve(Under Cab)

TILT /LEVEL

FLOWDIVIDER

9

OUTRIGGERVALVE

PORT “RP”(Front of Machine)

40

When equippedwith outrigger

option.


Flow DividerValve


PRINTED IN U.S.A. 221 50960015/CP1213

01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 054994 ADAP., -6ORM -6JICM STR . . . . . . 404 072806 ADAP., -6 SWIVEL RUN TEE. . . . AR05 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 106 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1

07 102313 FLOW DIVIDER VALVE . . . . . . . . . 108 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 109 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1

a When equipped with outrigger option.


Telescopic Handler HydraulicsDual Controllers

50960015/CP1213 222 PRINTED IN U.S.A.

J

11

6

Hydraulics RS SeriesDual Controllers - with Auxiliary Hydraulics

P

P

T

T

LIFT /EXTEND

4

3

8

2

1

4

3

30


TILT /LEVEL

OUTRIGGERVALVE


40


option.

FRONT

13

T

P

AUXILIARYHYDRAULICS

14

4

11

10

7

9

12

53

69

7

HYDRAULICTANK

FLOWDIVIDER


Flow DividerValve


PRINTED IN U.S.A. 223 50960015/CP1213


Telescopic Handler HydraulicsDual Controllers - with Auxiliary Hydraulics

01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 054994 ADAP, -6ORM -6JICM STR . . . . . AR04 072806 ADAP, -6 SWIVEL RUN TEE . . . . AR05 091039 ADAP, -6JICM -6JICFS 90º . . . . . AR06 068938 ADAP, -6ORM -6JICM 90º . . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 108 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

09 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 FLOW DIVIDER VALVE . . . . . . . . . 114 102435 CONTROLLER, AUX. HYD . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1


50960015/CP1213 224 PRINTED IN U.S.A.

J2J1

J

FRONT

PWP VALVE

8

5

3

1112

10

P

T

11

Hydraulics RS SeriesDual Controllers - with PWP

P

P

T

T

LIFT /EXTEND

7

6

4

37

8

2

1

4

330


TILT /LEVEL

5

OUTRIGGERVALVE


40


option.

HYDRAULICTANK

9T

3413

FLOWDIVIDER

PRINTED IN U.S.A. 225 50960015/CP1213


Telescopic Handler HydraulicsDual Controllers - with PWP

01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 054994 ADAP, -6ORM -6JICM STR . . . . . AR04 072806 ADAP, -6 SWIVEL RUN TEE . . . . AR05 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 106 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 107 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1

09 102313 FLOW DIVIDER VALVE . . . . . . . . . 110 102321 PWP/WPS VALVE . . . . . . . . . . . . . . 111 068938 ADAP, -6ORM -6JICM 90º. . . . . . . . 212 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 213 102946 HOSE, -6AS/DS6 18” . . . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1



Flow DividerValve


PWP/WPSValve


50960015/CP1213 226 PRINTED IN U.S.A.

J2J1

J

FRONT

PWP VALVE

811

3

615

14

P

T

6

13T

3417

P

P

T

T

LIFT /EXTEND

4

3

8

2

1

4

3

30


TILT /LEVEL

OUTRIGGERVALVE


40


option.

T

P

AUXILIARYHYDRAULICS

16

4

11

10

7

9

12

53

69

7

Hydraulics RS SeriesDual Controllers - with PWP/Auxiliary Hydraulics

10

FLOWDIVIDER

HYDRAULICTANK

PRINTED IN U.S.A. 227 50960015/CP1213


Telescopic Handler HydraulicsDual Controllers - with PWP/Auxiliary Hydraulics

01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 054994 ADAP, -6ORM -6JICM STR . . . . . AR04 072806 ADAP, -6 SWIVEL RUN TEE . . . . AR05 091039 ADAP, -6JICM -6JICFS 90º . . . . . AR06 068938 ADAP, -6ORM -6JICM 90º . . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1

12 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 FLOW DIVIDER VALVE . . . . . . . . . 114 102321 PWP/WPS VALVE . . . . . . . . . . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 116 102435 CONTROLLER, AUX. HYD . . . . . . . 117 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1



Flow DividerValve


PWP/WPSValve


50960015/CP1213 228 PRINTED IN U.S.A.

Hydraulics RS SeriesDual Controllers - Radio Remote

J2J1

J

FRONT

PWP VALVE

6

14

3

17

12

16

P

T

17

3410

119

8

P

P

T

T

LIFT /EXTEND

5

7

4

35

6

2

1

4

330


TILT /LEVEL

8

OUTRIGGERVALVE


40


option.

18T

HYDRAULICTANK

FLOWDIVIDER

JS T p

13

RADIO REMOTE MANIFOLD(Under Rear Hood)

PRINTED IN U.S.A. 229 50960015/CP1213


Telescopic Handler HydraulicsDual Controllers - Radio Remote

01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 054994 ADAP, -6ORM -6JICM STR . . . . . AR04 072806 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 106 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 107 102843 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 110 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

11 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 12 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 113 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 114 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 116 102321 PWP/WPS VALVE . . . . . . . . . . . . . . 117 068938 ADAP, -6ORM -6JICM 90º . . . . . . AR18 102313 FLOW DIVIDER VALVE . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1


HOSE LOCATOR

09 CONNECTS TO LIFT/EXTEND “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT11 TEE ON FLOW DIVER “T” PORT RADIO REMOTE MANIFOLD “T” PORT14 PWP/WPS VALVE “JI” PORT RADIO REMOTE MANIFOLD “P” PORT


Flow DividerValve


PWP/WPSValve


50960015/CP1213 230 PRINTED IN U.S.A.

Hydraulics RS SeriesDual Controllers - Radio Remote - with Auxiliary Hydraulics

J2J1

J

FRONT

PWP VALVE

18

19

3

6

15

14

P

T

6

34

1711

P

P

T

T

LIFT /EXTEND

5

7

4

3

4

6

2

1

43

30


TILT /LEVEL

8

OUTRIGGERVALVE


40


option.

13T

HYDRAULICTANK

FLOWDIVIDER

JS T P

RADIO REMOTE MANIFOLD(Under Rear Hood)

9

8

9

1110

10

7

20

16

3

12

AUXILIARYHYDRAULICS

PRINTED IN U.S.A. 231 50960015/CP1213

01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 054994 ADAP., -6ORM -6JICM STR. . . . . AR04 072806 ADAP., -6 SWIVEL RUN TEE. . . . AR05 091039 ADAP., -6JICM -6JICFS 90º . . . . . AR06 068938 ADAP., -6ORM -6JICM 90º. . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1

13 102313 FLOW DIVIDER VALVE . . . . . . . . . 114 102321 PWP/WPS VALVE . . . . . . . . . . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 116 102435 CONTROLLER, AUX. HYD . . . . . . . 117 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 118 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 19 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 120 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1



HOSE LOCATOR

18 TEE ON FLOW DIVER “T” PORT RADIO REMOTE MANIFOLD “T” PORT19 PWP/WPS VALVE “JI” PORT RADIO REMOTE MANIFOLD “P” PORT20 CONNECTS TO LIFT/EXTEND “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT

Telescopic Handler HydraulicsDual Controllers - Radio Remote - with Auxiliary Hydraulics


Flow DividerValve


PWP/WPSValve


50960015/CP1213 232 PRINTED IN U.S.A.

J

FRONT

8

6

7

T

P

2

6

9

4

10

3

5

4 3

1

5

Hydraulics RS SeriesTri-Function Controller

30


option.

OUTRIGGERVALVE



FRAMELEVEL

PT

8 40

10

FLOWDIVIDER

HYDRAULICTANK

10

PILOT APPLYMANIFOLD

"P"

11


Flow DividerValve


PRINTED IN U.S.A. 233 50960015/CP1213

01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 054994 ADAP., -6ORM -6JICM STR . . . . . . 304 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 105 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 106 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 207 102313 FLOW DIVIDER VALVE . . . . . . . . . 1

08 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 110 072806 ADAP., -6JIC SWIVEL . . . . . . . . . . . 311b 103318 HOSE, -4 A6/DS6 52" . . . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1



Telescopic Handler HydraulicsTri-Function Controller

Hose shownon page 210;

item#6.

b

50960015/CP1213 234 PRINTED IN U.S.A.

Hydraulics RS SeriesTri-Function Controller - with PWP

JT

FRONT10

3

T

1

3

5

2

3

4

10

40

4

P

PT

30T P

J1

3

OUTRIGGERVALVE




option.

FRAMELEVEL

FLOWDIVIDER

PWPVALVE

HYDRAULICTANK

PILOT APPLYMANIFOLD

5

10

8

7

5

11

12

1214

6

13

12

9

12

13

9

6

J2

10

12

3

3

PRINTED IN U.S.A. 235 50960015/CP1213


01 104083 CONTROL, TRI-FUNCTION . . . . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 054994 ADAP., -6ORM -6JICM STR. . . . . AR04 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 105 068938 ADAP., -6ORM -6JICM 90º. . . . . . AR06 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 107 102313 FLOW DIVIDER VALVE . . . . . . . . . 108 102321 MANIFOLD, PWP . . . . . . . . . . . . . . 109 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 110 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 311 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

12 072806 ADAP., -6JIC SWIVEL . . . . . . . . . AR13 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 114b 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1

a When equipped with outrigger option.b Attaches to “P” (power) on the pilot apply manifold;

refer to page 210; item 6.

Telescopic Handler HydraulicsTri-Function Controller - with PWP


Flow DividerValve


PWP/WPSValve


50960015/CP1213 236 PRINTED IN U.S.A.

J2

JT

FRONT

16

14

13

17

12

10

15

11

3

18

T

1

6

3

5

2

3

4

15

78

4

PT

P

PTJS

12 7

20

19

Hydraulics RS SeriesTri-Function Controller - Radio Remote

30T P

7

7

9

6

J1

7

3

8

OUTRIGGERVALVE




option.

FRAMELEVEL

FLOWDIVIDER

PWPVALVE

HYDRAULICTANK

PILOT APPLYMANIFOLD RADIO REMOTE

MANIFOLD(REAR OF UNIT)

PRINTED IN U.S.A. 237 50960015/CP1213

01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 054994 ADAP., -6ORM -6JICM STR. . . . . AR04 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 105 068938 ADAP., -6ORM -6JICM 90º. . . . . . AR06 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 107 072806 ADAP., -6 SWIVEL RUN TEE. . . . AR08 102843 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 109 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 110 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 111 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 12 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1

13 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 114 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 115 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 116 102321 PWP/WPS VALVE . . . . . . . . . . . . . . 117 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 218 102313 FLOW DIVIDER VALVE . . . . . . . . . 119 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 120 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 130 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 140a L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1



HOSE LOCATOR

09 CONNECTS TO “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT11 TEE ON PWP/WPS “T” PORT RADIO REMOTE MANIFOLD “T” PORT14 PWP/WPS VALVE “J1” PORT RADIO REMOTE MANIFOLD “P” PORT19 TEE ON FLOWDIVIDER “T” PORT PILOT APPLY MANIFOLD “T” PORT20 TEE ON PWP/WPS “J2” PORT PILOT APPLY MANIFOLD “P” PORT

Telescopic Handler HydraulicsTri-Function Controller - Radio Remote

NOTE: Refer to the section Main Valve - Radio Remote Option for more information.


Flow DividerValve


PWP/WPSValve


50960015/CP1213 238 PRINTED IN U.S.A.

10

9

11

8

4

3

5

67

2

1

12


00 102876 FRAME LEVEL CYLINDER. . . . . . . 101 L98503 ROD (includes item #2) . . . . . . . . . . 102 L63016 BUSHING . . . . . . . . . . . . . . . . . . . . 103 L98547 HEAD GLAND CAP. . . . . . . . . . . . . 104 L99857 5/16”-18x1/4” SET SCREW. . . . . . . 105 L98507 HEAD GLAND . . . . . . . . . . . . . . . . . 106 L98550 PISTON . . . . . . . . . . . . . . . . . . . . . . 107 L99405 1-1/4”-12 UNF LOCKNUT . . . . . . . . 108 L64367 BUSHING 2.0X2.25X2.0” . . . . . . . . 1

09 NSS TUBE WELDMENT . . . . . . . . . . . . . 110 L98509 OIL LINE TUBE ASSEMBLY . . . . . . 111 102878 COUNTER BALANCE VALVE. . . . . 2

104820 SEAL KIT (CBV) . . . . . . . . . . . . . . . 112a L98506 CYLINDER SEAL KIT . . . . . . . . . . . 1

a Items included with seal kit are not shown.

CylinderPart Number

Stamped Here

ExternalThreads

Hydraulic Cylinders RS SeriesFrame Level

00

IMPORTANT: Before ordering any replacement parts,verify the part number stamped on the cylinder.

PRINTED IN U.S.A. 239 50960015/CP1213

Telescopic Handler Hydraulic CylindersFrame Stabilizing


00 102247 STABILIZING CYLINDER . . . . . . . . 101 103011 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #2)02 L69138 BUSHING . . . . . . . . . . . . . . . . . . . . 103 L99937 HEAD GLAND . . . . . . . . . . . . . . . . . 204 L99938 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 L69774 BUSHING . . . . . . . . . . . . . . . . . . . . 2

06 NSS TUBE WELDMENT . . . . . . . . . . . . . 107 L99935 CYLINDER ROD . . . . . . . . . . . . . . . 108a L99942 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

a Items included with seal kit are not shown.

8

73

56

5

4

3

2

1

CylinderPart Number

Stamped Here

NotMachinedGroove

00


50960015/CP1213 240 PRINTED IN U.S.A.

Hydraulic Cylinders RS SeriesBoom Lift

2

12

13

11

9

10

8

4

5

7

63

1

00

PRINTED IN U.S.A. 241 50960015/CP1213

Telescopic Handler Hydraulic CylindersBoom Lift


00 L69135 BOOM LIFT CYLINDER . . . . . . . . . 201 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 102 L99853 ROD WELDMENT (inclds. item #3) 103 L69142 BUSHING (rod end). . . . . . . . . . . . . 104 L99856 HEAD GLAND CAP. . . . . . . . . . . . . . 05 L99854 HEAD GLAND . . . . . . . . . . . . . . . . . 106 L99851 PISTON . . . . . . . . . . . . . . . . . . . . . . 107 L99122 1-3/4”-12 UNF LOCKNUT . . . . . . . . 108 L99857 5/16”-18X1/4” SET SCREW . . . . . . 1

09 L70502 CBAL VALVE . . . . . . . . . . . . . . . . . . 1L96838 CB VALVE SEAL KIT. . . . . . . . . . . . 1

10 L69138 BUSHING (base end) . . . . . . . . . . . 111a L99849 CYLINDER SEAL KIT . . . . . . . . . . . 112 L99917 PLUG -4 . . . . . . . . . . . . . . . . . . . . . 113 NSS CYLINDER TUBE WELDMENT . . . 1

a Items included in the seal kit are not shown.

50960015/CP1213 242 PRINTED IN U.S.A.

9

1

10

7

6

4

5

3

2

11 12

8

CylinderPart Number

Stamped Here

ExternalThreads

(Cylinder is stamped with P/N 102543 or 102544)

Hydraulic Cylinders RS SeriesBoom Extend - 3-Section Boom

00

PRINTED IN U.S.A. 243 50960015/CP1213


00 BOOM EXTEND CYLINDER. . . . . . 1102543 42’ 3-Section Boom102544 44’ 3-Section Boom

01 L64367 BUSHING (rod end). . . . . . . . . . . . . 102 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 103 L70274 COUNTER BALANCE VALVE. . . . . 1

L99943 CBAL VALVE SEAL KIT . . . . . . . . . 104 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #1)L99881 42’ 3-Section Boom102889 44’ 3-Section Boom

05 L500582 HEAD GLAND CAP. . . . . . . . . . . . . 106 137220 5/16”-18X5/16” SET SCREW . . . . . 107 L99053 HEAD GLAND . . . . . . . . . . . . . . . . . 1

08 102890 ROD SPACER . . . . . . . . . . . . . . . . . 109 L99875 5/16”-18X5/8” SET SCREW . . . . . . 110 L99874 PISTON . . . . . . . . . . . . . . . . . . . . . . 111 NSS CYLINDER TUBE WELDMENT . . . 112a L99873 CYLINDER SEAL KIT . . . . . . . . . . . 1


Telescopic Handler Hydraulic CylindersBoom Extend - 3-Section Boom


50960015/CP1213 244 PRINTED IN U.S.A.

1

8

10

9

76

4

5

2

3

11

Hydraulic Cylinders RS SeriesBoom Extend - 4-Section Boom

(Cylinder is stamped with P/N L71024)

00

PRINTED IN U.S.A. 245 50960015/CP1213


Telescopic Handler Hydraulic CylindersBoom Extend - 4-Section Boom

00 L71024 BOOM EXTEND CYLINDER. . . . . . 101 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 202 L67119 BUSHING (rod end). . . . . . . . . . . . . 103 L500753 ROD WELDMENT (inclds. item 2) . 104 L500758 HEAD GLAND . . . . . . . . . . . . . . . . . 105 L500755 ROD SPACER . . . . . . . . . . . . . . . . . 106 L500757 PISTON . . . . . . . . . . . . . . . . . . . . . . 107 L99122 1-3/4”-12 UNF LOCKNUT . . . . . . . . 1

08 L67120 BUSHING (base end) . . . . . . . . . . . 109 L70274 COUNTER BALANCE VALVE. . . . . 1

L99943 CBAL VALVE SEAL KIT . . . . . . . . . 110 NSS CYLINDER TUBE WELDMENT . . . 111a L500262 CYLINDER SEAL KIT . . . . . . . . . . . 1


50960015/CP1213 246 PRINTED IN U.S.A.

1

11

12

10

9

7 8

6

54

3

2


00 L69149 SLAVE CYLINDER . . . . . . . . . . . . . 101 L10465 1/4”-28 GREASE ZERK STR . . . . . 102 L99865 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #2)03 L63018 BUSHING (ROD END) . . . . . . . . . . 104 L98547 HEAD GLAND CAP. . . . . . . . . . . . . 105 L99866 HEAD GLAND . . . . . . . . . . . . . . . . . 106 L99857 5/16”-18X1/4” SET SCREW . . . . . . 107 L99864 PISTON . . . . . . . . . . . . . . . . . . . . . . 108 137221 1-3/8”-12 UNF LOCKNUT . . . . . . . . 1

09 L10057 1/4”-28 GREASE ZERK 90º . . . . . . 110 L68003 BUSHING (BASE END). . . . . . . . . . 111a L99868 CYLINDER SEAL KIT . . . . . . . . . . . 112 NSS CYLINDER TUBE WELDMENT . . . 1


CylinderPart Number

Stamped HereExternalThreads

Hydraulic Cylinders RS SeriesSlave — (Compensation)

00


PRINTED IN U.S.A. 247 50960015/CP1213

Telescopic Handler Hydraulic CylindersTilt

1

13

1112

10

14

94

87

5

3

2

6

CylinderPart Number

Stamped HereExternalThreads


00 L69144 TILT CYLINDER . . . . . . . . . . . . . . . 101 L99889 BUSHING . . . . . . . . . . . . . . . . . . . . 102 L99886 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #1)03 L99856 HEAD GLAND CAP. . . . . . . . . . . . . 104 137220 5/16”-18X5/16” SET SCREW . . . . . 105 L99888 HEAD GLAND . . . . . . . . . . . . . . . . . 106 L99852 THRUST WASHER . . . . . . . . . . . . . 107 L99885 PISTON . . . . . . . . . . . . . . . . . . . . . . 108 L99122 1-3/4” UNF LOCKNUT. . . . . . . . . . . 109 L69127 BUSHING (BASE END). . . . . . . . . . 1

10 L70502 COUNTER BALANCE VALVE. . . . . 1L96838 CB VALVE SEAL KIT. . . . . . . . . . . . 1

11 NSS CYLINDER TUBE WELDMENT . . . 112 L99917 PLUG -4. . . . . . . . . . . . . . . . . . . . . . 113a L99883 CYLINDER SEAL KIT . . . . . . . . . . . 114 L10465 1/4”-28 GREASE ZERK STR . . . . . 1


00


50960015/CP1213 248 PRINTED IN U.S.A.

321

6 5

7

8

9

114

9 10


00 L70616 OUTRIGGER CYLINDER . . . . . . . . 101 L99989 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item 3)02 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 203 L70618 BUSHING (ROD END) . . . . . . . . . . 104 L99991 HEAD GLAND . . . . . . . . . . . . . . . . . 105 L99864 PISTON . . . . . . . . . . . . . . . . . . . . . . 106 137221 1-3/8”-12 UNF LOCKNUT . . . . . . . . 107 L69138 BUSHING (BASE END). . . . . . . . . . 1

08 L99917 PLUG, -40RM . . . . . . . . . . . . . . . . . 109 L99987 PO CHECK VALVE . . . . . . . . . . . . . 210 NSS CYLINDER TUBE WELDMENT . . . 111a L99988 CYLINDER SEAL KIT . . . . . . . . . . . 1


CylinderPart Number

Stamped Here

Hydraulic Cylinders RS SeriesOutrigger

00


PRINTED IN U.S.A. 249 50960015/CP1213

Telescopic Handler Hydraulic CylindersGrapple Cylinder


00 L67248 GRAPPLE CYL. (complete). . . . . . . 101 L98923 ROD WELDMENT . . . . . . . . . . . . . . 102 L63593 BUSHING 1” x 1.25” x 1.5” . . . . . . . 203 L98919 HEAD GLAND . . . . . . . . . . . . . . . . . 1

04 121552 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 080319 3/4”-16 UNF LOCKNUT. . . . . . . . . . 106 L98922 SEAL KIT (not all items shown). . . . 107 NSS CYLINDER TUBE WELDMENT . . . 1

4

6

5

3

2

1

2

7

00


50960015/CP1213 250 PRINTED IN U.S.A.


1

8

2

7

6

5

4

3

2

9

00 L70655 ROTATING-CARRIAGE CYL. . . . . . 101 L500242 ROD WELDMENT . . . . . . . . . . . . . . 102 L64122 SPHERICAL BEARING . . . . . . . . . . 203 L99074 HEAD GLAND . . . . . . . . . . . . . . . . . 104 L97839 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 080313 1”-14 UNS THIN COL. LOCKNUT . 106 NSS TUBE WELDMENT . . . . . . . . . . . . . 107a L97769 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

08 L48868A CB VALVE (3000 psi) . . . . . . . . . . . 2L96838 CB VALVE SEAL KIT . . . . . . . . . . . 1

09 L500241 HYDRAULIC LINE ASSEMBLY. . . . 1


Hydraulic Cylinders RS SeriesRotating-Carriage

00


PRINTED IN U.S.A. 251 50960015/CP1213

4

1

2

3

7

8

2

6

5


00 L63970 SWING-CARRIAGE CYLINDER . . . 101 L500364 ROD WELDMENT . . . . . . . . . . . . . . 102 L63593 BUSHING . . . . . . . . . . . . . . . . . . . . 203 L500365 HEAD GLAND . . . . . . . . . . . . . . . . . 104 L98662 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 080319 3/4”-16 LOCKNUT . . . . . . . . . . . . . . 106 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 2

07a L99944 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 108 NSS TUBE WELDMENT . . . . . . . . . . . . . 1


Telescopic Handler Hydraulic CylindersSwing-Carriage

00

6


50960015/CP1213 252 PRINTED IN U.S.A.

Hydraulic Cylinders RS Series48" and 72" Fork-Shift


01 FORK-SHIFT CYLINDER . . . . . . . . 1210932 48” Fork-Shift Carriage210901 72” Fork-Shift Carriage

02 CYLINDER ROD . . . . . . . . . . . . . . . 1106959 Note a106961 Note b

03 HEAD GLAND . . . . . . . . . . . . . . . . . 1L500762 Note a121565 Note b

04c 106960 ROD SPACER (72” cylinder only) . . 105 L500761 PISTON . . . . . . . . . . . . . . . . . . . . . . 106 080319 LN 0.75”-16 UNF . . . . . . . . . . . . . . . 1

07 NSS TUBE WELDMENT . . . . . . . . . . . . . 108 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

L500370 Note a106962 Note b

a Used with 48” fork-shift carriage cylinder (210932)b Used with 72” fork-shift carriage cylinder (210901)c Rod spacer is only used with the 72” fork-shift

cylinder (210901).

2

3

4

5

6

7

1

48” Fork-Shift Cylinder(shown)

8

NOTE: Items in seal kits are not shown.


PRINTED IN U.S.A. 253 50960015/CP1213


1

5

43

2

6

00 L68337 FORK-SHIFT CYLINDER . . . . . . . . 101 L500763 ROD WELDMENT . . . . . . . . . . . . . . 102 L500762 HEAD GLAND . . . . . . . . . . . . . . . . . 103 L500761 PISTON . . . . . . . . . . . . . . . . . . . . . . 104 080319 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1

05 NSS TUBE WELDMENT . . . . . . . . . . . . . 106a L500370 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1


Telescopic Handler Hydraulic Cylinders50" Fork-Shift

00


50960015/CP1213 254 PRINTED IN U.S.A.


2

1

01 102498 HYDRAULIC PUMP . . . . . . . . . . . . .1L46865 GASKET, PUMP . . . . . . . . . . . . . . .1

(between pump and transmission)

02a 103018 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

a Individual seals are not shown.

Hydraulic Components RS SeriesHydraulic Pump

NOTE: Field service is limited to thereplacement of seals only.

PRINTED IN U.S.A. 255 50960015/CP1213

Telescopic Handler Hydraulic ComponentsBrake Cylinder with Booster

Ref. Part Description Qty. .No. No. Req.

01 210253 BRAKE CYLINDER, BOOSTER . . .1

1

50960015/CP1213 256 PRINTED IN U.S.A.

1

T

R

L

P

LS

2

01 101880 STEERING CONTROL UNIT . . . . . 1


02 L500968 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1(Items included are not shown.)

Hydraulic Components RS SeriesSteer Motor

NOTE: Field service is limited to thereplacement of seals only.

PRINTED IN U.S.A. 257 50960015/CP1213

Telescopic Handler Hydraulic ComponentsSteer Select Valve


01 L69747 STEER SELECT VALVE.. . . . . . . . . 1(Includes items 1-5)

02 210018 WEATHER PAK VALVE. . . . . . . . . . 103 NSS SHCS #10-24 x 1-3/4" . . . . . . . . . . . 4

(included with item #1)04 107000 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1

(consists of the o-rings shown)

05 NSS MANIFOLD . . . . . . . . . . . . . . . . . . . 106 50380338 WIRE HARNESS, JUMPER . . . . . . 2

-- ITEMS NOT SHOWN --00 L68711 WIRE HARNESS . . . . . . . . . . . . . . 2

(Connects wire leads to frame wiring.)

1

4

3

2

5

6

50960015/CP1213 258 PRINTED IN U.S.A.


00 104132 PRIORITY VALVE . . . . . . . . . . . . . .1(includes all items shown)

01 104133 RELIEF CARTRIDGE ASY. . . . . . . 102 NSS PLUG ASY . . . . . . . . . . . . . . . . . . . .103 NSS SPRING . . . . . . . . . . . . . . . . . . . . .1

04 NSS SPOOL . . . . . . . . . . . . . . . . . . . . . .105 NSS PLUG . . . . . . . . . . . . . . . . . . . . . . . .106a L97655 SEAL KIT . . . . . . . . . . . . . . . . . . . .1

a Items in seal kit are not shown.

CF

P

EF

LS

TPP

1

23

4

5

6

00

Hydraulic Components RS SeriesPriority Valve

PRINTED IN U.S.A. 259 50960015/CP1213

8

4

5

3

6

2

10

7

9


01 102313 FLOW DIVIDER VALVE . . . . . . . . . .1(includes items 1-7)

02 103017 PILOTED SPOOL LOGIC ELEM. . .103 L99927 RELIEF VALVE . . . . . . . . . . . . . . . .1

L99925 SEAL KIT . . . . . . . . . . . . . . . . . . . . .104 NSS NUT, SOLENOID VALVE . . . . . . . . .1

(included with item 5)05 L99908 12 VDC WEATHER PACK COIL . . .1

(includes item 4)06 L99910 SOLENOID VALVE . . . . . . . . . . . . .1

L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

07 P471997 TEST PORT . . . . . . . . . . . . . . . . . . .3L62840 CAP, DUST COVER (not shown) . .3L62933 FEMALE COUPLER (optional)

08 L50217 1/4”-20X3-1/2” BOLT . . . . . . . . . . . .209 L50139 1/4” LOCK WASHER . . . . . . . . . . . .210 L50137 1/4” FLAT WASHER . . . . . . . . . . . .211 105087 SCREEN . . . . . . . . . . . . . . . . . . . . .1

11

Telescopic Handler Hydraulic ComponentsFlow Divider Valve

1

NOTE: Items 5 and 6 arecomponents used for thepark brake circuit.

NOTE: Individual items included in the seal kitsare not shown.

50960015/CP1213 260 PRINTED IN U.S.A.


Hydraulic Components RS SeriesPilot Apply Valve - Tri-Function Controller

01a 106898 PILOT APPLY MANIFOLD. . . . . . . . a(includes all items except item 9)

02 L500745 PRESSURE CONTROL . . . . . . . . . 2L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 2

03 244655 CARTRIDGE, 3-WAY/2-POSITION . 2240202 SEAL KIT (for one cartridge) . . . . AR

04 240197 SCHS M5-0.08X10MM . . . . . . . . . . 405 NSS COIL NUT (included with item 7). . . 106 104736 COIL, 12VDC. . . . . . . . . . . . . . . . . . 1

07 L500746 VALVE, 2-WAY . . . . . . . . . . . . . . . . 1(includes item 5)

L99924 SEAL KIT, 2-WAY VALVE . . . . . . . . 108 L99917 PLUG -4 NWD STYLE . . . . . . . . . . 109 211161 WIRE HARNESS, TILT CONTROL . 1

a Units equipped with Auxiliary Hydraulics use(2) 106898 Pilot Apply Manifolds.

B

6

2

T

3

7

8

54

1

9

PRINTED IN U.S.A. 261 50960015/CP1213


00 102321 PWP/WPS VALVE . . . . . . . . . . . . . 101 NSS NUT, SOLENOID VALVE. . . . . . . . . 2

(included with item 3 and 4)02 L99908 12 VDC WEATHER PACK COIL . . . 203 L99909 SOLENOID VALVE . . . . . . . . . . . . . 1

L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1(Items included are not shown.)

04 L99910 SOLENOID VALVE . . . . . . . . . . . . . 1L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1

(Items included are not shown.)05 NSS MANIFOLD . . . . . . . . . . . . . . . . . . . 1

5

2

3

4

1

Telescopic Handler Hydraulic ComponentsPWP/WPS Valve

00

50960015/CP1213 262 PRINTED IN U.S.A.

3 4

5

2

3

45

6

2


01 102877 FRAME STABILIZING VALVE . . . . . 1(includes all items shown)

02 102878 COUNTER BAL. VALVE 3700PSI . . 2104820 CBV SEAL KIT . . . . . . . . . . . . . . . . 2

03 NSS NUT (included with item 5) . . . . . . . 204 103151 E-COIL 12VDC . . . . . . . . . . . . . . . . 2

05 103152 CARTRIDGE (only) . . . . . . . . . . . . . 2L99916 SEAL KIT (included with cartridge) 2

06 L99917 PLUG -4ORM . . . . . . . . . . . . . . . . . 207 50380318 WIRE HARNESS, STABILIZER . . . 1

Hydraulic Components RS SeriesFrame Stabilizing Valve

1

7

NOTE: Individual items included in the seal kitsare not shown.

PRINTED IN U.S.A. 263 50960015/CP1213

Telescopic Handler Hydraulic ComponentsRadio Remote Valve

01 103413 RADIO REMOTE MANIFOLD . . . . . 1(includes all items shown and listed)

02 103508 2/4 WAY SOLENOID VALVE . . . . . . 1103511 SEAL KIT FOR VALVE . . . . . . . . . . 1

03 103510 12 VDC COIL (DIN CONN.) . . . . . . 504 103509 PROPORTIONAL PRESS. VALVE . 4

103512 SEAL KIT FOR VALVE . . . . . . . . . AR05 NSS MANIFOLD . . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN ---- 103514 SHUTTLE VALVE . . . . . . . . . . . . . . 4-- 103513 SEAL KIT FOR VALVE . . . . . . . . . AR

5

3 4

2

3


1

06 50380273 COMPLETE VALVE. . . . . . . . . . . . . 1(includes all items shown and listed)

07 50220634 2/4 WAY SOLENOID VALVE . . . . . . 150220635 SEAL KIT FOR VALVE . . . . . . . . . . 1

08 104736 12 VDC COIL (WEATHERPAK). . . . 109 50220631 PROPORTIONAL PRESS. VALVE . 4

50220632 SEAL KIT (one per valve) . . . . . . . . 450220633 SCREWS, M4-0.7x12mm . . . . . . . . 8

(not shown)10 NSS MANIFOLD . . . . . . . . . . . . . . . . . . . 1

78

9

6

10

Late-Style Early-Style

NOTE: Before ordering,verify the manifold on themachine matches with theone in the illustration.

50960015/CP1213 264 PRINTED IN U.S.A.

14

6 5

98

12

1413

17

19

22

24

2524

21

20

19

16

15

11

10

9

76

3

2

25

1 4

18

23

26

Hydraulic Components RS SeriesMain Valve

00

PRINTED IN U.S.A. 265 50960015/CP1213


00 MAIN HYDRAULIC VALVE . . . . . . . 1102356 Note x - (4-section valve)210320 Note y - (5-section valve—shown)

01a 103054 INLET SECTION . . . . . . . . . . . . . . .1(includes items 1-4)

02h 103051 PLUG KIT 1-5/16” UNF . . . . . . . . . .103h 103050 PLUG KIT . . . . . . . . . . . . . . . . . . . .104 103049 PILOT OPERATED RELIEF VLV . . .1

(with copper washer—seal)05b 103055 WORK SECTION (Frame Level) . . .1

(includes items 5-7)06g 103053 HYD. CONTROL KIT (actuator) . . . .107h 103052 CHECK VALVE . . . . . . . . . . . . . . . .108c 103056 WORK SECTION (Boom In/out) . . .1

(includes items 8-12)09g 103053 HYD. CONTROL KIT (actuator) . . . .110h 103048 ANTI-SHOCK VALVE (140 BAR) . .111h 103052 CHECK VALVE . . . . . . . . . . . . . . . .112h 103046 ANTI-CAVITATION VALVE . . . . . . .113d 103057 WORK SECTION (Boom Up/Down) 1

(includes items 13-17)14g 103053 HYD. CONTROL KIT (actuator) . . . .115h 103046 ANTI-CAVITATION VALVE . . . . . . .116h 103052 CHECK VALVE . . . . . . . . . . . . . . . .117h 103047 KIT PLUG . . . . . . . . . . . . . . . . . . . .118e 103058 WORK SECTION (Tilt) . . . . . . . . . .1

(includes items 18-22)19g 103053 HYD. CONTROL KIT (actuator) . . . .120h 50380891 VALVE/COMB-ANTI-CAV. . . . . . . . .121h 103052 CHECK VALVE . . . . . . . . . . . . . . . .122h 50380891 VALVE/COMB-ANTI-CAV. . . . . . . . .123 103061 OUTLET SECTION . . . . . . . . . . . . .1

(includes item 24)

24h 103068 PLUG . . . . . . . . . . . . . . . . . . . . . .AR25i TIE ROD KIT . . . . . . . . . . . . . . . . . .4

(includes 1 bolt, 2 nuts & 2 washers)103059 FOUR-SECTION VALVE102807 FIVE-SECTION VALVE

26f 103062 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

a Use seal kit #103063 for all related seals.

b Use seal kit #103075 for all related seals.

c Use seal kit #103065 for all related seals.

d Use seal kit #103066 for all related seals.

e Use seal kit #103067 for all related seals.

f Items included with seal kit are not shown in detail.For five-section valves, order seal kits: (1)103062 main valve seal kit and (1) 103087 auxiliary section seal kit.

g Includes outer caps, o-rings, bolts, plug andinternal spool spring for this work section; doesnot include o-rings for valves/plugs or the spool.

h Includes required seals/o-rings for this valve/plug.Seals/o-rings for this valve are not sold individually,however they are included with the work section seal kit where this valve is used.

i Order four kits to replace all four studs, eight nuts and eight washers.

x Does not include auxiliary hydraulics valve section.

y Includes auxiliary hydraulics valve section (notshown) refer to next page for information regardingauxiliary hydraulics work section.

Telescopic Handler Hydraulic ComponentsMain Valve

50960015/CP1213 266 PRINTED IN U.S.A.

Hydraulic Components RS SeriesMain Valve - Auxiliary Hydraulics Work Section

6

4

3

2

2

3

1

5

PRINTED IN U.S.A. 267 50960015/CP1213

Telescopic Handler Hydraulic ComponentsMain Valve - Auxiliary Hydraulics Work Section


01 102420 AUXILIARY HYD WORK SECT. . . .1(includes items 2-5)

02a 103053 HYDRAULIC CONTROL KIT . . . . . .103c 103086 ANTI-SHOCK VALVE . . . . . . . . . . .104c 103052 CHECK VALVE . . . . . . . . . . . . . . . .1

05 NSS VALVE BODY . . . . . . . . . . . . . . . . .106b 103087 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

-- ITEMS NOT SHOWN --00 102807 KIT, FIVE SECTION TIE BOLT . . . . 4

(includes one bolt, two nuts,and two washers)

a Includes outer caps, o-rings, bolts, plug, andinternal spool spring for this work section; doesnot include o-rings for valves, plugs, or the spool.

b Items included with seal kit are not shown in detail.

c Seals/O-rings for this valve are not sold individually;however, they are included with the work section seal kit where this valve is used.

d Order four kits to replace all four studs: eight nuts and eight washers.

50960015/CP1213 268 PRINTED IN U.S.A.

Hydraulic Components RS SeriesOutrigger Valve

9

1

6

5

4

3

2

3

8

7

7

6

PRINTED IN U.S.A. 269 50960015/CP1213


01 210716 OUTRIGGER VALVE . . . . . . . . . . . .102 L99927 DIFFERENTIAL RELIEF VALVE . . .1

L99925 SEAL KIT . . . . . . . . . . . . . . . . . . . . .103 230-32364 ADAP., -4 ORM SAE PLUG . . . . . .204 106878 PILOTED SPOOL . . . . . . . . . . . . . .1

190-32851 SEAL KIT . . . . . . . . . . . . . . . . . . . . .105a P471997 TEST PORT . . . . . . . . . . . . . . . . . . .106 50280198 4-WAY/3-POS. VALVE . . . . . . . . . . .2

106883 SEAL KIT (1 per valve) . . . . . . . . .AR

07 104736 E-COIL . . . . . . . . . . . . . . . . . . . . . . .408 NSS COIL NUT (included with item 6) . . .209 106880 PROPORTIONAL VALVE . . . . . . . .2

-- (ITEMS NOT SHOWN) --25 210723 WIRE HARNESS, OUTRIGGERS. . 1

a Optional parts (not included or shown): L62840 DUST CAP . . . . . . . . . . . . . . . . . . . .1L62933 FEMALE COUPLER . . . . . . . . . . . .1

Telescopic Handler Hydraulic ComponentsOutrigger Valve

50960015/CP1213 270 PRINTED IN U.S.A.

10

8

6

5

4

3

2

9

7

1

Hydraulic Components RS SeriesController - Tilt/Frame Level

00

PRINTED IN U.S.A. 271 50960015/CP1213


00 102784 HYDRAULIC CONTROLLER . . . . . 101 103122 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 102 103112 LEVER ROD (as shown) . . . . . . . . . 103 103113 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 104 102674 LOCK GATE . . . . . . . . . . . . . . . . . . 105 103114 SELECTOR DISC . . . . . . . . . . . . . . 106 103115 PIVOT, BALL JOINT . . . . . . . . . . . . 1

07 103116 PLATE, BOOT MOUNT . . . . . . . . . 108 103079 METERING CURVE (as shown) . . . 409 103080 RETURN SPRING. . . . . . . . . . . . . . 410a 103117 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

a Items included in seal kit are not shown.

Telescopic Handler Hydraulic ComponentsController - Tilt/Frame Level

50960015/CP1213 272 PRINTED IN U.S.A.

9

7

5

4

3

2

8

6

1

Hydraulic Components RS SeriesController - Boom Lift/Extend

00

PRINTED IN U.S.A. 273 50960015/CP1213


00 102434 HYDRAULIC CONTROLLER . . . . . 101 103122 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 102 103112 LEVER ROD (as shown) . . . . . . . . . 103 103113 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 104 103114 SELECTOR DISC . . . . . . . . . . . . . . 105 103115 PIVOT, BALL JOINT . . . . . . . . . . . . 1

06 103116 PLATE /BOOT MOUNT . . . . . . . . . . 107 103079 METERING CURVE (as shown) . . . 408 103080 RETURN SPRING. . . . . . . . . . . . . . 409a 103117 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1


Telescopic Handler Hydraulic ComponentsController - Boom Lift/Extend

50960015/CP1213 274 PRINTED IN U.S.A.

6

5

4

3

2

1

Hydraulic Components RS SeriesController - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function)

00

PRINTED IN U.S.A. 275 50960015/CP1213


00 102435 HYDRAULIC CONTROLLER . . . . . 101 103077 LEVER ROD (as shown) . . . . . . . . . 102 103084 BOOT (included with item 3) . . . . . . 103 103078 CONTROL KIT. . . . . . . . . . . . . . . . . 1

(includes item 2)

04 103079 METERING CURVE (as shown) . . . 205 103080 RETURN SPRING. . . . . . . . . . . . . . 206a 103083 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1


Telescopic Handler Hydraulic ComponentsController - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function)

50960015/CP1213 276 PRINTED IN U.S.A.

11

10

6

9

7

4

5

3

2

1

3

8

12

Hydraulic Components RS SeriesController - Tri-Function

00

PRINTED IN U.S.A. 277 50960015/CP1213

00 104083 JOYSTICK, 4-BUTTON/TRIGGER . 101 L500371 HANDLE W/4-BUTTONS . . . . . . . . 102 L62761 WIRE CONNECTOR . . . . . . . . . . . . 803 L500688 NUT M10 UNI . . . . . . . . . . . . . . . . . 204 L500656 RUBBER BOOT . . . . . . . . . . . . . . . 105 L500689 SELECTOR DISC . . . . . . . . . . . . . . 106 L500652 UNIVERSAL JOINT. . . . . . . . . . . . . 107 L500692 SPINDLE GUIDE ASSEMBLY. . . . . 4

08 L500690 HPV SPINDLE 10mm . . . . . . . . . . . 409 104223 PILOT SPRING PACK C059 . . . . . . 410 NSS BODY ASSEMBLY. . . . . . . . . . . . . . 111a L500653 SEAL REPAIR KIT . . . . . . . . . . . . . 112 104304 BEZEL, JOYSTICK . . . . . . . . . . . . . 1



Telescopic Handler Hydraulic ComponentsController - Tri-Function

50960015/CP1213 278 PRINTED IN U.S.A.

Attachments RS SeriesCarriage Forks

Forks with 2”Shaft Bore

Forks with 2-1/2”Shaft Bore

53

1

17

18

19

72” Long

72” Long

42” Long

60” Long

48” Long

48” Long

60” Long

20

96” Long

102

114

126

15

14137

8

9

16

PRINTED IN U.S.A. 279 50960015/CP1213


Telescopic Handler AttachmentsCarriage Forks

WARNINGWhen ordering forks, select forks with a rating capacity that meets or exceeds the liftingcapacity of the machine; failure to use the correct forks could result in injury or death. Formore information contact your dealer (or manufacturer).

-- 2” FORK SHAFT DIAMETER --

(48” long)10bc L61001 FORK, 48”X2”X2” (4,200 lbs.) . . . . . 611 L66406 FORK, 48”X4”X2-1/4” (12,000 lbs.) . 212 L47263 FORK, 48”X5”X2” (10,500 lbs.) . . . . 2

(60” long)13 L47265 FORK, 60”X5”X2” (10,500 lbs.) . . . . 214 L60961 FORK, 60”X6”X2-1/4” (12,000 lbs.) . 2

(72” long)15 L68331 FORK, 72”X5”X2” (10,500 lbs.) . . . . 2

-- 2-1/2” FORK SHAFT DIAMETER --(48” long)

16d L61001 FORK, 48”X2”X2” (4,200 lbs.) . . . . . 617d L71159 FORK, 48”X6”X2” (12,600 lbs.) . . . . 2

(60” long)18d L71160 FORK, 60”X6”X2” (12,600 lbs.) . . . . 2

(72” long)19d L71161 FORK, 72”X6”X2” (12,600 lbs.) . . . . 2

(96” long)20d 210736 FORK, 96”x5”x2-1/4” (12,000 lbs.) . 2

b Requires three sets (6 forks).c Used ONLY on RS10-44 and RS10-55 models.d Used ONLY on RS12-42 model.

-- 2” FORK SHAFT DIAMETER --

(42” long)01 L71350 FORK, 42”X4”X2” (8,400 lbs.) . . . . . 2

(48” long)02a L61001 FORK, 48”X2”X2” (4,200 lbs.) . . . . . 403 L61017 FORK, 48”X4”X2” (8,400 lbs.) . . . . . 204 L66406 FORK, 48”X4”X2-1/4” (12,000 lbs.) . 205 L400929 FORK, 48”X5”X1-3/4” (8,500 lbs.) . . 206 L47263 FORK, 48”X5”X2” (10,500 lbs.) . . . . 2

(60” long)07 L47265 FORK, 60”X5”X2” (10,500 lbs.) . . . . 208 L60961 FORK, 60”X6”X2-1/4” (12,500 lbs.) . 2

(72” long)09 L68331 FORK, 72”X5”X2” (10,500 lbs.) . . . . 2

a Requires 2 sets (4 forks).

RS6 and RS8 Models Only RS10 and RS12 Models Only

NOTE: Ratings for forks listed in the RS10 andRS12 Models Only column are based on twoforks with a load center of 24”; except for items#10 and #16 where six forks are required.

NOTE: Ratings for forks listed in the RS6 andRS8 Models Only column are based on twoforks with a load center of 24”; except for item#2 where four forks are required.

50960015/CP1213 280 PRINTED IN U.S.A.

3

4

5 3

2

4

1

5


Attachments RS SeriesStandard Carriage

03 FORK SHAFT WASHER . . . . . . . . . 2L400425 Note a100369 Note b

04 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2L510003 1/2”X2-3/4” - (Note a ) . . . . . . . . . . . 2L50294 1/2”-13”X3-1/2” - (Note b) . . . . . . . . 2

05 L520019 1/2”-13 NYLON INSERT NUT . . . . . 2

a Used with 2” diameter fork shaft bar.b Used with 2-1/2” diameter fork shaft bar.

01 CARRIAGE WELDMENT . . . . . . . . 1L99190 48” (uses 2” pin) . . . . . . . . . . . . . . . 1430171 48” (uses 2-1/2” pin) . . . . . . . . . . . . 1L99191 66” (uses 2” pin) . . . . . . . . . . . . . . . 1430173 66” (uses 2-1/2” pin) . . . . . . . . . . . . 1210407 72” (uses 2” pin) . . . . . . . . . . . . . . . 1104870 72” (uses 2-1/2” pin) . . . . . . . . . . . . 1

02 FORK SHAFT BAR . . . . . . . . . . . . 1L65223 (2”X51-1/2”) . . . . . . . . . . . . . . . . . . . 1L64561 (2”X69-1/2”) . . . . . . . . . . . . . . . . . . . 1L68493 (2”X75-1/2”) . . . . . . . . . . . . . . . . . . . 1101625 (2-1/2”X51-1/2”) . . . . . . . . . . . . . . . . 1101624 (2-1/2”X69-1/2”) . . . . . . . . . . . . . . . . 1104844 (2-1/2”X74-3/4”) . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 281 50960015/CP1213

Telescopic Handler AttachmentsDynattach® 72” Fork-Shift Carriage

2

3

43

4

9

7

5

5

68

13

10

11

12

10

1415

7

1

9

Fork-shiftCylinder is on

page 252


01a 210926 72” FORK-SHIFT CARRIAGE . . . . . 1(Dynattach® Carriage) (frame)

02 L65273 COUPLER SET . . . . . . . . . . . . . . . . 103 L63143 ADAP -8ORM -6JICM W/.06 ORF . 204 175720 HOSE -6 A6/A6 51” . . . . . . . . . . . . . 205 210898 CLAMP, CYLINDER MOUNT . . . . . 206 L50562 3/4”-10 x 4” BOLT . . . . . . . . . . . . . . 207 079209 3/4”-10 NYLON INSERT NUT . . . . . 308 210901 FORK-SHIFT CYLINDER . . . . . . . . 1

09 054994 ADAP., -6ORM -6JICM . . . . . . . . . . 210 210904 FORK SLIDE PLATE . . . . . . . . . . . . 211 210905 COUPLER, 6” . . . . . . . . . . . . . . . . . 112 650500 3/4” x 1-1/2” BOLT. . . . . . . . . . . . . . 113 210906 SHAFT, 2-1/2” x 77-5/8” . . . . . . . . . 114 650173 3/4”-10 x 3-1/2” BOLT . . . . . . . . . . . 115 100369 FORK SHAFT WASHER . . . . . . . . . 1

a Fork-shift carriage weldment only; items 2-20 will need to be ordered separately.

50960015/CP1213 282 PRINTED IN U.S.A.

Attachments RS Series Dynattach® 48” Fork-Shift Carriage

1

5

7

12

13

14

611

4

10

1110

9

8

4 32

6


01a 50220665 48” FORK-SHIFT FRAME . . . . . . . . 102 L50333 3/4”-10x3” BOLT . . . . . . . . . . . . . . . 103 L400425 FORK SHAFT WASHER . . . . . . . . . 104 079209 3/4”-10 NYLON INSERT NUT . . . . . 305 650500 3/4”-10x1-1/2” BOLT . . . . . . . . . . . . 106 L66931 FORK SLIDE PLATE . . . . . . . . . . . . 207 FORK SLIDE COUPLER. . . . . . . . . 1

L66921 4” wide forksL66948 5” wide forks

08 210934 FORK SHAFT (2" x 53-1/8") . . . . . . 1

09 L50562 3/4”-10x4” BOLT . . . . . . . . . . . . . . . 210 L66918 CYLINDER MOUNT . . . . . . . . . . . . 211 210932 FORK SHIFT CYLINDER . . . . . . . . 112 175720 HOSE, -6 A6/A6 51" . . . . . . . . . . . . 213 L63143 ST MJ06-MORB08 ORIFICE. . . . . . 214 L65273 COUPLER SET . . . . . . . . . . . . . . . . 1

a Fork-shift carriage weldment only; items 2-14 areseparate parts and can be order individually.

Fork-shiftCylinder is on

page 252

32

67

8

910

16

152

11 9 12

1

13

18

20

19

1715

5

4

PRINTED IN U.S.A. 283 50960015/CP1213


01 L500213 FORK-SHIFT CARRIAGE . . . . . . . . 102 L50519 3/4”-10 NYLON INSERT NUT . . . . . 303 L400425 FORK SHAFT WASHER . . . . . . . . . 104 L50333 3/4”-10X3” BOLT . . . . . . . . . . . . . . 105 L66919 FORK SHAFT, 50” . . . . . . . . . . . . . . 106 L66931 FORK SLIDE PLATE . . . . . . . . . . . . 207 650500 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 108 Note a FORK SLIDE COUPLER. . . . . . . . . 109 L63715 TWIN CUSHION TOP PLATE . . . . . 210 L50242 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 211 L63716 TWIN HOSE CUSHION. . . . . . . . . . 1

12 L520004 5/16”-18 NYLON INSERT NUT . . . . 213 L65273 QUICK-COUPLER SET. . . . . . . . . . 115 L66918 CYLINDER MOUNT . . . . . . . . . . . . 216 L68337 FORK-SHIFT CYLINDER . . . . . . . . 117 L50562 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 218 L63143 ADAP., -8ORM -6JICM W/.06 ORF. 219 L66950 HOSE, -6 A6/A6 59” . . . . . . . . . . . . 120 L66949 HOSE, -6 A6/A6 56” . . . . . . . . . . . . 1

a For 4” wide forks use P/N L66921.For 5” wide forks use P/N L66948.

Telescopic Handler AttachmentsDynattach® 50” Fork-Shift Carriage

Fork-shiftCylinder


50960015/CP1213 284 PRINTED IN U.S.A.

7

14

11

13

823

9

12

7

5

6

43

18

2

1

23

21

22

19

1716

915

9

8

1024

25

26

48” Carriage (shown)

Attachments RS SeriesRotating Carriage

20

RotateCylinder


2827

PRINTED IN U.S.A. 285 50960015/CP1213


Telescopic Handler AttachmentsRotating Carriage

01 CARRIAGE, ROTATING . . . . . . . . . 1103517 (48” Carriage) 2” dia. fork shaft103518 (66” Carriage) 2” dia. fork shaft103519 (48” Carriage) 2-1/2” dia. fork shaft103520 (66” Carriage) 2-1/2” dia. fork shaft

02 L50982 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 103 L65181 PIN, ROTATOR ROD END . . . . . . . 104 L61307 SPACER . . . . . . . . . . . . . . . . . . . . . 405 L65273 QUICK COUPLER SET. . . . . . . . . . 106 054626 ADAP., -8ORM -8JICM STR . . . . . . 207 L64294 HOSE, -8 A8/A8 53” . . . . . . . . . . . . 208 L50273 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 309 L520005 3/8”-16 NYLON INSERT NUT . . . AR10 L62026 LOCK COLLAR 1.5” OD . . . . . . . . . 211 L66017 ADAP., -8ORM -8JICM 90º w/ORF.. 212 L70655 ROTATE CYLINDER . . . . . . . . . . . . 113 L66017 ADAP., -8ORM -8JICM 90º w/ORF.. 214 L65180 PIN, ROTATOR BASE END . . . . . . 115 L50145 3/8” FLAT WASHER . . . . . . . . . . . AR16 101003 ROTATOR PIN. . . . . . . . . . . . . . . . . 117 L50801 3/8”X4” BOLT. . . . . . . . . . . . . . . . . . 1

18 101999 ROTATOR PLATE WELDMENT . . . 119 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 320 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 621 L50261 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 622 L50718 2-1/2”-12 CASTLE NUT. . . . . . . . . . 123 L520019 1/2”-13 NYLON INSERT NUT . . . . . 424 FORK SHAFT WASHER . . . . . . . . . 2

L400425 2” ID100369 2-1/2” ID

25 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2L510003 1/2”X2-3/4” BOLT (2” dia. shaft)L50294 1/2”X2-3/4” BOLT (2-1/2” dia.shaft)

26 FORK SHAFT BAR . . . . . . . . . . . . . 1L65223 (48” Carriage) 2” dia. fork shaftL64561 (66” Carriage) 2” dia. fork shaft101625 (48” Carriage) 2-1/2” dia. fork shaft101624 (66” Carriage) 2-1/2” dia. fork shaft

27 100990 BEARING . . . . . . . . . . . . . . . . . . . . 128 L61287 WASHER (not shown) . . . . . . . . . AR

50960015/CP1213 286 PRINTED IN U.S.A.

2

1

15

16 17

1819

10

11

12

2018

31

103026

27

2829

32

33

34

25 24

23 22 21

13 14

4

56

7

8

3

35

Attachments RS Series90º Swing Carriage

SwingCylinder


PRINTED IN U.S.A. 287 50960015/CP1213


01 L520019 1/2”-13 NYLON INSERT NUT . . . . . 202 L400425 FORK SHAFT WASHER . . . . . . . . . 203 L510003 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 204 L64561 FORK SHAFT BAR (66” Carriage) . 105 L500216 66” CARRIAGE, SWING . . . . . . . . . 106 L65273 COUPLER, FEMALE. . . . . . . . . . . . 107 L63143 ADAP., -8ORM -6JICM STR W.06 . 208 L66958 HOSE, -6 A6/A6 89” . . . . . . . . . . . . 210 L63984 HOSE, -4 DS6/A6 22” . . . . . . . . . . . 211 650833 5/16”X3” BOLT. . . . . . . . . . . . . . . . . 112 L50835 5/16”X2” BOLT. . . . . . . . . . . . . . . . . 113 L520003 1/4” NYLON INSERT NUT . . . . . . . 414 L50452 1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 415 L63995 PIN, SWING CYLINDER . . . . . . . . . 416 L63593 BUSHING . . . . . . . . . . . . . . . . . . . . 417 L63970 SWING CYLINDER . . . . . . . . . . . . . 218 L445004 ADAP., -6ORM -6JICM 45. . . . . . . . 419 100631 HOSE, -4 A6/A6 36” . . . . . . . . . . . . 2

20 072806 ADAP., -6JICFS -6JICM TEE . . . . . 221 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 222 L50561 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 223 654024 5/16” LOCK WASHER. . . . . . . . . . . 224 L63715 TWIN CUSH. TOP PLATE. . . . . . . . 125 L63716 TWIN HOSE CUSHION. . . . . . . . . . 226 L71651 VALVE, DUAL PO . . . . . . . . . . . . . . 127 L63233 HOSE CUSH. TOP PLATE . . . . . . . 128 L50056 5/16” FLARE NUT . . . . . . . . . . . . . . 229 NSS NAME PLATE . . . . . . . . . . . . . . . . . 130 L63994 PIN, CARRIAGE PIVOT . . . . . . . . . 231 L70719 SWING PIVOT WELDMENT . . . . . . 132 L520005 3/8”-16 NYLON INSERT NUT . . . . . 233 650493 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 234 L63951 THRUST WASHER . . . . . . . . . . . . . 635 L63468 BUSHING, CARRIAGE PIVOT . . . . 2

(not shown)

Telescopic Handler Attachments90º Swing Carriage

50960015/CP1213 288 PRINTED IN U.S.A.

Attachments RS Series180º Swing Carriage

1

2

3

4

5

6

5

23

78 10

9

6

22

19

18

17 16

15

24

20

21

11

12 13

14

PRINTED IN U.S.A. 289 50960015/CP1213

Telescopic Handler Attachments180º Swing Carriage

01 50860041 CARRIAGE, 180º SWING . . . . . . . . 102 50220297 CARRIAGE WELDMENT . . . . . . . . 103 50220305 FORK SHAFT BAR . . . . . . . . . . . . . 104 L66950 HOSE, -6 A6/A6 59" . . . . . . . . . . . . 105 50380600 ST MJ06-MORB08 (w/orifice) . . . . . 206 L65273 COUPLER SET . . . . . . . . . . . . . . . . 107 079026 45 MJ06-MAORB06 . . . . . . . . . . . . 108 105182 PILOT CHECK VALVE. . . . . . . . . . . 2

105190 SEAL KIT . . . . . . . . . . . . . . . . . . . AR09 NSS SHCS 7/8" . . . . . . . . . . . . . . . . . . 1210 650652 LW 7/8 RZY . . . . . . . . . . . . . . . . . . 1211 50220290 DYNATTACH ATTACHMENT . . . . . 112 NSS LW 1" GR8. . . . . . . . . . . . . . . . . . . . 4


13 NSS NUT 1"-8 GR8 . . . . . . . . . . . . . . . . . 414 50220296 PLATE, CROSS SUPPORT . . . . . . 215 654034 LW 3/4" RZY . . . . . . . . . . . . . . . . . 1216 NSS SHCS 3/4" . . . . . . . . . . . . . . . . . . 1217 081374 HN FL SLOC 1/2 CZY . . . . . . . . . . . 118 50220306 COLLAR, FORK SHAFT BAR. . . . . 119 650650 CS 1/2" x 3-1/2" CZY. . . . . . . . . . . . 120 NSS CS 1"-8 x 6-1/2" GR8 . . . . . . . . . . . 421 091039 90 MJ06-FJS06 . . . . . . . . . . . . . . . . 122 054994 ST MJ06-MORB06 . . . . . . . . . . . . . 123 50380646 HOSE, -6 AS/DL6 64" . . . . . . . . . . . 124 50220307 ACTUATOR . . . . . . . . . . . . . . . . . . . 1

50960015/CP1213 290 PRINTED IN U.S.A.

3

13

18

12

11

159

8

1075

4

2

1

17

19

24

2526

3

27

14

6

22 21

1623

11

Attachments RS SeriesLog/Pipe Carriage

GrappleCylinder


PRINTED IN U.S.A. 291 50960015/CP1213


01 L67347 LOG GRAPPLE WELDMENT . . . . . 102 L50371 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 203 L520005 3/8”-16 NYLON INSERT NUT . . . . . 604 L67246 LOG GRAPPLE PIVOT PIN . . . . . . 205 L61866 BUSHING . . . . . . . . . . . . . . . . . . . . 206 L10057 1/4-28 GREASE ZERK 90º . . . . . . . 207 L520003 1/4” NYLON INSERT NUT . . . . . . . 208 L66811 GRAPPLE CYLINDER PIN . . . . . . . 209 L63593 BUSHING . . . . . . . . . . . . . . . . . . . . 210 L50452 1/4X2-1/4” BOLT . . . . . . . . . . . . . . . 211 068938 ADAP., -6ORM -6JICM 90º . . . . . . . 412 L67495 CYLINDER COVER. . . . . . . . . . . . . 113 L67598 HOSE, -4 A6/A6 32” . . . . . . . . . . . . 114 L67599 HOSE, -4 A6/A6 20” . . . . . . . . . . . . 1

15 L67248 LOG GRAPPLE CYLINDER . . . . . . 1L98922 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

16 L50561 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 217 L66831 HOSE, -6 A6/A6 52” . . . . . . . . . . . . 218 L63143 ADAP., -8ORM -6JICM w/ORF . . . . 219 L65273 QUICK-COUPLER, SET . . . . . . . . . 121 654024 5/16” LOCKWASHER . . . . . . . . . . . 222 054994 ADAP., -6ORM -6JICM . . . . . . . . . . 223 L71651 VALVE, DOUBLE PORT CHECK . . 124 L500220 LOG CARRIAGE WELDMENT . . . . 125 650818 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 426 L66809 LOG FORK SHAFT . . . . . . . . . . . . . 227 LOG FORK WELDMENT . . . . . . . . 2

L66805 2”x5”x48”100547 2”x5”x60”

Telescopic Handler AttachmentsLog/Pipe Carriage

50960015/CP1213 292 PRINTED IN U.S.A.

17 16

15

1

2524

23

22

2120 19

18

15’TRUSS BOOM

14

26

13

10

12

11

89

3

8

4

5

2

6

Attachments RS SeriesTruss Booms and Winch

27

5’ TRUSS BOOM

28

23 29

PRINTED IN U.S.A. 293 50960015/CP1213


01 L99235 15’ TRUSS WELDMENT . . . . . . . . . 102 L64294 HOSE, -8 A8/A8 53” . . . . . . . . . . . . 203 114742 ADAP., -8ORM -8JICM RUN TEE . . 104 L50841 1/4-20”X2” BOLT . . . . . . . . . . . . . . . 2

L520003 1/4”-20 NYLON INSERT NUT . . . . 205 054626 ADAP., -8ORM -8JICM STR . . . . . . 206 L65273 QUICK-COUPLER SET. . . . . . . . . . 108 054816 ADAP., -8ORM -8JICM 90º . . . . . . . 209 L82358 RELIEF VALVE . . . . . . . . . . . . . . . . 110 100963 HYDRAULIC WINCH. . . . . . . . . . . . 111 L50286 1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 612 L520019 1/2-13 NYLON INSERT NUT . . . . . 613 089099 ADAP., -10ORM -8JICM . . . . . . . . . 214 L400398 HOSE, -6 A8/A8 18.5” . . . . . . . . . . . 215 650733 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 216 100076 PIN, TRUSS WINCH . . . . . . . . . . . . 117 L520004 5/16”-18 NYLON INSERT NUT . . . . 218 L65338 WINCH SHEAVE . . . . . . . . . . . . . . . 119a L71266 3/8”X100’ WINCH CABLE . . . . . . . . 1

(includes hook and swivel)19b L66946 3/8”X60’ WINCH CABLE . . . . . . . . . 1

(includes hook and swivel)20 L50371 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2

21 654026 3/8” LOCK WASHER. . . . . . . . . . . . 222 L60451 WINCH BALL. . . . . . . . . . . . . . . . . . 123 L61411 PINTLE HOOK . . . . . . . . . . . . . . . . 124 L50380 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 425 654030 1/2” LOCK WASHER. . . . . . . . . . . . 426c 088442 ADAP., -8JICFS -8JICM 90º . . . . . . 227 430497 5’ TRUSS W/PINTLE HOOK . . . . . 1

(includes items 23, 30, and 31)28 651358 CS 1/2" x 2" GR8Z . . . . . . . . . . . . . 429 210-19532 HN FL CLOC 1/2" CZY . . . . . . . . . . 4

-- ITEMS NOT SHOWN---- L500223 PLATE, AUGER ADAPTER. . . . . . . 1

(used with auger)

a Used with 15’ truss booms with winch.

b Used with 5’ truss booms with winch.

c Not used on all attachments.

Telescopic Handler AttachmentsTruss Booms and Winch

50960015/CP1213 294 PRINTED IN U.S.A.

1

01 L500374 1.3 CU. YD. BUCKET WELDMNT . 1L68831 CUTTING EDGE 98” (weld-on) . . . 1

Ref. Part Description Qty.No. No. Req.

Attachments RS SeriesBucket

PRINTED IN U.S.A. 295 50960015/CP1213

GENERAL INFORMATION

Decal locations information is provided to assistin the proper selection and application of newdecals, in the event the original decals becomedamaged or the machine is repainted.

For correct replacement of decals, compare thelocation illustrations to your machine beforestarting to refinish the unit. Check off eachrequired decal using the illustration referencenumber to find the part number, description andquantity in the list. Refer to the appropriate illus-trations for replacement locations.

If there is a decal on a part that is to bereplaced, be sure to order and affixthe decal to the replacement part.

CAUTIONALWAYS read and follow the safety precau-tions on decals. Replace decals if they aredamaged, or if the unit is repainted. If repaint-ing, BE SURE that all applicable decals areaffixed in their proper locations.

Boom Attachment Decals

L65927 WARNING - PINCH POINTL65348 WARNING - WINCHL66042 WARNING - TRUSS BOOM TILT

Telescopic Handler DecalsGeneral Information and Application

PAINT FINISH

Use this list to order paint for refinishing:

167788 One Gallon Yellow167789 6 (12 oz. Spray Cans) Yellow167754 One Gallon Gun-Metal Gray167755 6 (12 oz. Spray Cans) Gun-Metal Gray

Decal Kits

50220194 RS6-42 Telescopic Handler without PWP50220195 RS6-42 Telescopic Handler with PWP






NOTE: Decals may be purchased in kits or individually.

NEW DECAL APPLICATIONBefore applying the new decals, surfaces mustbe free from dirt, dust, grease and other foreignmaterial. To apply a solid-formed decal, removethe smaller portion of the decal backing paperand apply this part of the exposed adhesivebacking to the clean surface while maintainingproper position and alignment. Slowly peel offthe other portion of the backing paper whileapplying hand pressure to smooth out decal sur-face. To apply a masked decal, first remove thebacking paper. Then, properly orient and positionthe decal onto the clean mounting surface. Afterthe decal is firmly applied and smoothly presseddown, remove the front covering paper.

50960015/CP1213 296 PRINTED IN U.S.A.

Decals RS SeriesVarious Locations

5

2

10

7


01 L70305 DANGER; HANDS OUT. . . . . . . . AR02 L65927 WARNING; PINCH POINT . . . . . . AR03 L65933 WARNING; JUMP-START . . . . . . AR04 102027 GEHL, 5.00” . . . . . . . . . . . . . . . . . AR05 L65937 QUICK-ATTACH DIAGRAM . . . . . . 106 102025 GEHL, 8.00” . . . . . . . . . . . . . . . . . AR07 056859 ANTI-FREEZE . . . . . . . . . . . . . . . . . 108 L62583 HALF-ZONE MARKER (5 pieces). . 109 EXTENSION MARKERS

L67719 NO. “1” EXTENSION MARKER . . . 1L67720 NO. “2” EXTENSION MARKER . . . 1L67721 NO. “3” EXTENSION MARKER . . . 1L67722 NO. “4” EXTENSION MARKER . . . 1L67723 NO. “5” EXTENSION MARKER . . . 1

10 072798 COOLANT UNDER PRESSURE. . . 1

11 L65932 WARNING; NO RIDERS . . . . . . . . . 112 100359 WARNING; OPERATOR’S MAN. . . 113 L65928 DANGER; PERSONAL INJURY . . . 1

(units without PWP)14 L65926 WARNING; CARRY LOAD LOW. . . 115 50380361 MAINTENANCE CHART . . . . . . . . . 116 MODEL DESIGNATION DECAL

102802 RS6-42, LEFT SIDE . . . . . . . . . . . . 1102916 RS8-42, LEFT SIDE . . . . . . . . . . . . 1102804 RS8-44, LEFT SIDE . . . . . . . . . . . . 1210520 RS10-44, LEFT SIDE . . . . . . . . . . . 1210775 RS10-55, LEFT SIDE . . . . . . . . . . . 1210803 RS12-42, LEFT SIDE . . . . . . . . . . . 1

4

14 6898

16

11

12

15

13

2

3

1

2

PRINTED IN U.S.A. 297 50960015/CP1213

Telescopic Handler DecalsVarious Locations

10


01 L70305 DANGER; HANDS OUT. . . . . . . . AR02 L65927 WARNING; PINCH POINT . . . . . . AR03 102025 GEHL, 8.00” . . . . . . . . . . . . . . . . . AR04 137632 HYDRAULIC OIL FILL. . . . . . . . . . . 105 L65932 WARNING; NO RIDERS . . . . . . . . . 106 102026 GEHL, 2.00”. . . . . . . . . . . . . . . . . . . 107 L65928 DANGER; PERSONAL INJURY . . . 1

(units without PWP)08 L66613 QUICK-ATTACH UNLOCKED . . . . . 109 50301416 DIESEL FUEL (ULSD). . . . . . . . . . . 1

10 MODEL DESIGNATION DECAL102803 RS6-42, RIGHT SIDE . . . . . . . . . . . 1102917 RS8-42, RIGHT SIDE . . . . . . . . . . . 1102805 RS8-44, RIGHT SIDE . . . . . . . . . . . 1210521 RS10-44, RIGHT SIDE . . . . . . . . . . 1210773 RS10-55, RIGHT SIDE . . . . . . . . . . 1210802 RS12-42, RIGHT SIDE . . . . . . . . . . 1

11 184043 GEHL, 3.75”. . . . . . . . . . . . . . . . . . . 1

9

5

24

2

2

1

8

2

112

7

63

50960015/CP1213 298 PRINTED IN U.S.A.

Decals RS SeriesVarious Locations

Tri-function Joystick Control

Dual Joystick Control


01 L70306 WARNING; TILT HAZARD/GEN. . AR02 L65926 WARNING; CARRY LOAD LOW . AR03 L68295 F-N-R SHIFT . . . . . . . . . . . . . . . . . . 104 140516 MADE IN U.S.A. . . . . . . . . . . . . . . . 105 101506 WARNING; PARK BRAKE/SEAT . . 106 Note a LOAD ZONE CHARTS . . . . . . . . . AR07b L63632 ATTACHMENT TILT/FRAME LVL.. . 108b L63631 BOOM CONTROL . . . . . . . . . . . . . . 109b 102718 AUX. HYD. CONTROL OPTION . . . 110 102717 IGNITION/START/HORN. . . . . . . . . 111 L70307 DANGER; HIGH VOLTAGE/

MOVING PARTS . . . . . . . . . . . . . . . 1

12c 104215 JOYSTICK CONTROL . . . . . . . . . . 113c L63311 FRAME LEVEL . . . . . . . . . . . . . . . . 1

a To order load charts, please refer to the Load Zone Charts section in the Operator’s Manual (913328).

b Used exclusively on machines equipped with the dual-control joystick option (two joysticks).

c Used exclusively on machines equipped with thetri-function joystick option (one joystick).

211

51

6 879

12

13

3

10

4

PRINTED IN U.S.A. 299 50960015/CP1213

Telescopic Handler DecalsVarious Locations

4

DECAL LOCATIONS - PWP EQUIPPED UNITS


01 L71554 WARNING; PERSONNEL LIFT . . AR02 L71555 WARNING; PLATFORM RULES . AR03 L71700 RULES, PERSONNEL LIFT . . . . . AR04 210597 PWP LOAD CHART . . . . . . . . . . . . 105 102969 PWP SWITCH DECAL . . . . . . . . . . 1

06 103028 PWP SYSTEM. . . . . . . . . . . . . . . . . 107 103453 RADIO CONTROL. . . . . . . . . . . . . . 1

(Only for units with remote boom control, not included in the decal kit.)

5 12

6

7

1

3

50960015/CP1213 300 PRINTED IN U.S.A.

Part Page Ref.No. No. No.




054626 201 05054626 205 03054816 195 06054816 199 07054816 201 23054816 293 08054816 55 05054819 77 23054994 203 20054994 221 03054994 223 03054994 225 03054994 231 03054994 281 09054994 289 22054994 291 22055005 183 06055005 185 01055005 197 12055005 203 08055005 207 08056089 197 11056089 207 09056859 296 07058610 195 11058610 207 13061946 71 22061946 75 07062023 71 17065415 187 24065415 189 16067761 187 25067761 189 15067823 63 16067847 17 14067847 71 08068938 203 22068938 223 06068938 227 06068938 231 06068938 235 05068938 237 05070648 31 13071043 63 30072580 187 23072580 189 17072580 197 06072587 203 25072587 77 03072602 195 12072602 207 14072798 296 10072806 125 02072806 221 04072806 223 04072806 225 04072806 231 04072806 287 20072916 63 25075235 77 04076002 170 13076589 71 10076589 75 09076880 125 07076880 127 08

077965 207 19079026 213 25079026 217 07079026 289 07079029 75 20079038 51 26079209 281 07079209 282 04079209 47 —079769 67 03080313 250 05080319 249 05080319 251 05080319 252 06080319 253 04081374 289 17081379 49 21084175 69 24087850 75 21088442 125 12088442 127 10088442 293 26089001 71 28089069 19 17089070 19 17089099 293 13089888 31 03090666 121 05090666 123 05090666 27 22090666 29 09090666 51 31090666 71 12090666 75 10091039 125 01091039 127 03091039 211 21091039 213 24091039 215 07091039 217 25091039 223 05091039 227 05091039 231 05091039 289 21095601 205 02095601 205 19095955 29 03100011 125 11100011 127 09100071 35 10100076 293 16100102 23 10100118 181 15100119 177 16100119 179 01100359 296 12100369 280 03100369 281 15100369 285 24100547 291 27100631 287 19100963 293 10100990 285 27101003 285 16101028 169 05

101055 181 01101212 169 28101212 177 28101278 19 14101351 181 13101436 17 22101463 49 27101495 13 24101506 298 05101550 09 21101550 09 24101567 49 02101624 280 02101624 285 26101625 280 02101625 285 26101667 43 05101712 23 04101717 13 11101719 17 19101727 11 13101746 17 32101792 17 20101877 20 13101877 21 02101877 33 10101879 51 24101880 205 01101880 256 01101880 33 09101954 49 22101960 49 23101961 49 22101962 49 22101963 49 23101999 285 18102025 296 06102025 297 03102026 297 06102027 296 04102122 121 23102123 121 23102173 07 01102211 77 30102212 77 28102245 159 01102245 159 02102245 161 01102245 161 02102246 159 01102246 159 02102246 161 01102246 161 02102247 201 04102247 239 00102262 71 25102282 154 01102282 157 01102283 163 12102283 179 01102285 154 01102285 157 01102286 163 12102286 179 01102313 203 19

102313 211 09102313 213 09102321 215 20102321 217 23102321 225 10102321 227 14102335 152 01102335 183 12102356 207 28102356 265 00102371 181 15102408 58 01102420 267 01102423 45 12102434 209 02102434 221 02102434 223 02102434 225 02102434 227 02102434 229 02102434 231 02102434 273 00102435 209 01102435 211 02102445 195 03102491 09 28102498 203 05102498 254 01102516 183 25102516 185 12102517 183 24102517 185 13102529 39 08102540 183 15102541 183 07102543 183 01102543 243 00102544 183 01102544 243 00102566 53 08102569 121 08102569 123 08102570 121 08102570 123 08102572 20 —102572 23 00102573 129 03102575 129 06102575 133 25102576 129 07102576 133 24102577 129 10102578 129 11102579 131 03102580 131 03102581 133 02102581 143 02102581 147 02102582 133 03102582 133 03102583 133 50102583 143 57102583 147 57102584 133 04102584 133 04

Numerical Index RS Series

PRINTED IN U.S.A. 301 50960015/CP1213





102586 133 11102586 133 11102587 121 07102587 123 07102587 133 51102587 143 58102587 147 58102588 133 12102588 143 15102588 147 15102589 133 13102589 143 23102589 147 23102590 133 18102590 143 19102590 147 19102591 133 19102591 143 25102591 147 25102592 133 20102593 133 21102593 143 24102593 147 24102594 133 22102595 133 23102595 143 14102595 147 14102598 133 26102599 133 27102600 133 28102601 133 29102601 143 51102601 147 51102602 133 30102603 133 31102603 143 49102603 147 49102604 133 32102604 133 32102605 133 33102606 133 34102607 133 35102608 133 40102608 143 36102608 147 36102609 133 41102610 133 43102610 143 20102610 147 20102611 133 43102611 143 20102611 147 20102612 133 43102612 143 20102612 147 20102614 133 45102615 133 46102615 143 04102616 133 48102617 135 01102618 135 02102619 135 03102620 135 04102621 135 05102621 137 19

102621 148 21102622 135 06102622 137 02102622 148 04102623 135 07102624 135 09102624 137 16102625 135 10102626 135 11102626 137 15102627 135 12102627 136 05102628 135 13102628 149 09102629 135 16102629 137 11102630 135 17102631 135 18102631 148 17102632 135 19102632 136 03102632 137 08102632 148 18102632 149 06102633 135 20102633 148 26102634 135 21102634 148 25102635 135 24102636 135 24102637 135 24102642 137 07102644 137 01102647 23 00102654 77 01102655 59 —102657 09 21102674 271 04102680 17 03102681 17 04102682 11 12102683 09 03102684 09 12102684 11 09102685 15 07102686 15 01102692 09 24102705 17 02102706 11 11102707 09 02102708 09 16102708 11 10102709 15 06102710 152 04102711 15 03102712 15 10102717 298 10102718 191 —102718 193 —102718 298 09102727 09 18102728 09 17102741 43 03102742 07 01102774 201 24

102778 09 20102779 123 15102779 43 01102781 123 09102781 43 04102783 33 05102784 209 03102784 221 01102786 203 24102786 211 04102786 235 06102786 235 09102786 237 06102786 237 15102786 237 19102802 296 16102803 297 10102804 296 16102805 297 10102807 191 18102807 193 27102807 265 25102807 267 00102814 55 07102831 209 07102835 203 10102835 205 06102836 203 12102836 205 24102837 205 09102839 125 04102839 203 23102840 127 01102840 41 12102842 125 03102842 41 07102843 221 06102843 221 30102844 209 06102844 211 15102844 211 17102845 209 05102845 211 08102845 211 12102846 205 07102847 125 09102847 205 08102848 125 08102848 205 15102849 207 20102849 75 19102858 201 06102858 201 11102860 199 08102860 201 27102863 131 22102873 199 08102873 199 09102873 201 01102873 201 27102873 207 03102874 17 01102876 199 01102876 238 00102877 201 29

102877 262 01102878 238 11102878 262 02102880 09 09102881 09 13102883 43 07102886 17 21102889 243 04102890 243 08102897 136 02102897 137 09102897 149 07102898 137 18102899 133 53102900 133 37102901 17 12102907 24 01102907 29 16102913 13 07102916 296 16102917 297 10102925 13 00102928 17 15102944 24 03102945 24 04102946 203 21102946 225 13102946 227 17102946 229 10102946 231 17102946 235 11102946 237 10102946 51 38102948 17 20102949 81 10102950 117 01102950 97 01102951 117 02102951 97 02102952 117 03102952 97 03102952 97 08102953 117 04102953 97 04102954 117 05102954 97 05102954 97 09102955 97 06102956 97 07102957 117 06102957 97 10102959 97 12102968 61 12102969 299 05103011 239 01103013 13 00103014 17 00103017 259 02103018 254 02103028 299 06103033 24 11103046 265 12103046 265 15103047 265 17103048 265 10

Telescopic Handler Numerical Index

50960015/CP1213 302 PRINTED IN U.S.A.





103049 265 04103050 265 03103051 265 02103052 265 07103052 265 11103052 265 16103052 265 21103052 267 04103053 265 06103053 265 09103053 265 14103053 265 19103053 267 02103054 265 01103055 265 05103056 265 08103057 265 13103058 265 18103059 265 25103061 265 23103062 265 26103068 265 24103077 275 01103078 275 03103079 271 08103079 273 07103079 275 04103080 271 09103080 273 08103080 275 05103083 275 06103084 275 02103086 267 03103087 267 06103099 20 01103099 20 03103099 60 —103099 61 —103100 20 07103100 20 08103100 20 09103100 20 10103101 23 00103112 271 02103112 273 02103113 271 03103113 273 03103114 271 05103114 273 04103115 271 06103115 273 05103116 271 07103116 273 06103117 271 10103117 273 09103118 129 19103122 271 01103122 273 01103151 262 04103152 262 05103179 13 00103180 13 00103188 09 29103192 23 00103194 209 08

103194 211 19103195 35 13103221 20 04103221 20 05103221 20 06103318 211 06103318 213 06103318 215 06103318 217 06103318 233 11103318 235 14103318 237 20103359 33 01103391 148 27103402 131 11103413 219 08103413 263 01103424 61 —103453 299 07103475 60 07103475 61 10103476 60 06103476 61 11103479 61 01103480 61 08103482 61 02103505 219 03103505 229 09103505 231 20103505 237 09103508 263 02103509 263 04103510 263 03103511 263 02103512 263 04103517 285 01103518 285 01103519 285 01103520 285 01103582 37 04103627 49 38103674 09 03103708 37 11103744 61 —103788 129 17103892 49 05103991 49 19104064 57 —104078 57 03104083 211 01104083 213 01104083 215 01104083 217 01104083 233 01104083 235 01104083 237 01104083 277 00104083 37 01104092 203 07104092 51 29104092 55 01104111 41 08104111 41 09104111 77 18104114 49 34

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PRINTED IN U.S.A. 303 50960015/CP1213

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50960015/CP1213 304 PRINTED IN U.S.A.





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PRINTED IN U.S.A. 305 50960015/CP1213





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50960015/CP1213 306 PRINTED IN U.S.A.

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PRINTED IN U.S.A. 307 50960015/CP1213

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50960015/CP1213 308 PRINTED IN U.S.A.


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PRINTED IN U.S.A. 309 50960015/CP1213










50960015/CP1213 310 PRINTED IN U.S.A.

L71076 19 12L71077 19 09L71082 19 07L71083 19 10L71084 19 08L71086 19 04L71088 19 11L71104 189 32L71159 279 17L71160 279 18L71161 279 19L71165 152 11L71165 166 08L71204 159 16L71205 159 13L71205 161 08L71206 161 05L71206 170 06L71206 173 17L71212 169 19L71213 175 27L71214 169 26L71214 170 08L71245 169 25L71245 170 09L71245 173 13L71245 175 16L71266 293 19L71347 175 14L71350 279 01L71389 175 11L71554 299 01L71555 299 02L71595 23 10L71651 287 26L71651 291 23L71691 19 05L71691 57 —L71700 299 03L71705 171 09L71725 58 03L71726 58 02L71729 58 —L71732 58 05L71747 171 08L71748 171 10L71750 58 04L71751 57 05L71752 57 04L71758 121 01L72419 51 13L76020 75 03L79167 153 02L79167 167 02L82358 293 09L94824 103 02L94824 81 02L96053 116 06L96053 96 05L96838 241 09L96838 247 10L96838 250 08L97489 07 10L97489 51 43L97525 83 10









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L99908 259 05L99908 261 02L99909 261 03L99910 259 06L99910 261 04L99911 259 06L99911 260 02L99911 261 03L99911 261 04L99916 262 05L99917 241 12L99917 247 12L99917 248 08L99917 260 08L99917 262 06L99924 260 07L99925 259 03L99925 269 02L99927 259 03L99927 269 02L99935 239 07L99937 239 03L99938 239 04L99942 239 08L99943 243 03L99943 245 09L99944 251 07L99951 121 03L99951 123 03L99966 63 22L99987 248 09L99988 248 11L99989 248 01L99991 248 04P470472 51 02P471997 259 07P471997 269 05P471997 55 17


50960015/CP1213 312 PRINTED IN U.S.A.

AA/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 65A/C Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289Adhesive Kit, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Air Breather, Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Attachment Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279Auxiliary Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123

BBackup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Bellows, Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131, 141Blower Motor, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Boom Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 165Boom Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159, 161, 169, 177Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243, 245Boom Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241Boom Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 165Boom, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163, 177, 179Boom, Intermediate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154, 157Boom, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 153, 165, 166, 167Bottle, Dual -Pump Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Brake Cylinder, Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 41, 255Brake Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135, 136, 137, 148, 149Brake Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Breather Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129Breather, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Button, Radio E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

CCab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Cab Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 25Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Cable, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Can, Terminate Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Cap, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Cap, Hydraulic Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Cap, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Cap, Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Carriage, Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280, 289Carriage, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281Carriage, Log/Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291Carriage, Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285Carriage, Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287, 289Chain Sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159, 161, 169, 170, 173, 175Chain, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159, 161, 169, 177Chain, Leaf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165, 175

PAGE

Index RS Series

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Telescopic Handler Index

Change-Over Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Charge Pump, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 107Charge-Air Cooler Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Clear Cover, Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23Cold Control Switch (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Column, Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 31Control, Temperature (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Control, Tri-Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217, 235Controller, Hydraulic (Joystick) . . . . . . . . . . . . . . . . . . . . . .37, 209, 211, 213, 215, 217, 223, 227, 231, 233, 235, 237Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Cover, Boom Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153, 167Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Cover, Rear Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Cylinder, Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243, 245Cylinder, Boom Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241Cylinder, Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183, 185Cylinder, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252, 253, 281, 282, 283 Cylinder, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199, 238Cylinder, Frame Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201, 239Cylinder, Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249Cylinder, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197Cylinder, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Cylinder, Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250, 285Cylinder, Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Cylinder, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129Cylinder, Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287Cylinder, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187, 189, 247

DDecal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295Decal, A/C Heater Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Decal, Dynattach Unlocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181Decal, Heat Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Decal, Remote System Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Decal, Remote Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141, 145Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23Diode Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Dipstick, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103Display, CAN & Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Door, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77Dust Excluder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133, 143, 147Dynattach® Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

EEngine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Engine Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Engine Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Evaporator/Heater Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 29Exhaust Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

PAGE

50960015/CP1213 314 PRINTED IN U.S.A.

Exhaust Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183, 185

FFan Assembly, HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 63Fan Belt, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73Fan, Engine Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123Filter Cover, HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Filter, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 67Filter, Cab Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 25Filter, Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Filter, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Filter, Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 51Filter, In-Tank Return UHI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Filter, Transmission Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 77, 87, 107Flow Divider Valve . . . . . . . . . . . . . . . . . . . . . . .203, 211, 213, 215, 221, 223, 225, 227, 229, 231, 233, 235, 237, 259F-N-R/Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Fork Shaft Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280, 282, 285, 287, 289Fork Shaft, 50 Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283Fork Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283Fork Slide Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282, 283Fork Slide Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281, 282, 283Fork, Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252, 253, 281, 282, 283 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199, 238Frame Level Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123, 199Frame Stabilizing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201, 239Frame Stabilizing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 60, 61Fuses & Micro Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

GGasket, Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 107Gasket, Filler Neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Gasket, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254Gasket, Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Glass, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Glass, Left Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Glass, Lower Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Glass, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09, 11Glass, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Glass, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Glass, Upper Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Grapple Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249, 291Grill, Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Grill, Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

PAGE

Index RS Series

PRINTED IN U.S.A. 315 50960015/CP1213

HHead Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 29Heater, Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Heater, Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Hood, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Hood, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Hood, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Horn, 12 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Hose, Charge-Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75Hose, Coolant Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71, 75Hose, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Hose, Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 71Hose, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75HVAC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 27Hydraulic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37, 209, 211, 213, 215, 217, 223, 227, 231, 233, 235, 237Hydraulic Cooler Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Hydraulic Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281, 282, 289Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 51Hydraulic Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207, 265Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203, 254Hydraulic Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293

IInclinometer - Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151Indicator, DPF Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Indicator, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Indicator, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67In-Line Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Inner Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163, 177, 179Inner Boom Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Intermediate Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154, 157

KKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 19, 49Kit, Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Kit, Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181Kit, Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Kit, Torque Converter Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

LLanyard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Latch Release, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Latch, T-Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Lifting Hook, Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181Light, Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Light, Brake/Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Load Chart Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Log/Pipe Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291


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MMagnetic Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 133, 143, 147Main Hydraulic Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207, 265Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296Manifold, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217, 235Manifold, Brake Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Manifold, Pilot Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211, 213, 215, 217, 260Manifold, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57, 215, 225, 227, 229, 231, 235, 237, 261Manifold, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219Manifold, Stabilizing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201Micro Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09, 49Module, A/C Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Module, Brake Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Module, F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 21, 33Module, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Motor, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Mount, Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Mount, Dryer / Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 29

OOuter Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 153, 165, 166, 167Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248Outrigger Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269

PPaint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295Paint, Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295Panel, Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Panel, Dash Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Panel, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Panel, HVAC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Pilot Apply Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211, 213, 215, 217, 260Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293Power Plug, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Pre-Cleaner, Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41, 59Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203, 205, 258Proportional Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263, 269PWP/WPS Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57PWP/WPS Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57, 215, 225, 227, 229, 231,235, 237, 261

RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263Radio Remote Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263Radio Remote, System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61Receiver, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Rectifier Pack (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Regulator Valve, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

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Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 31Relay, Engine Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258, 259, 293Remote Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61Remote Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Remote Switch Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Remote Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61Resistor Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133, 143Rotating-Carriage, Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250, 285

SScreen, Safety Right-Had Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Sediment Bowl, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Sender, Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Sender, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Shut-Off, Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 63Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Slide Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 154, 155, 163, 169, 175, 177, 183, 285Spacer, Axle Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121Stabilizer Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123, 201Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205, 256Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Strainer, Hydraulic OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 51Striker, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Surge Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287Switch, Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Switch, Clutch Cut-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, DPF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Engine Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61Switch, Hazard Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Switch, Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Proximity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152, 166Switch, Push-Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Steer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Strobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61Switch, Turn Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Variable Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 25Switch, Wiper/Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Switch, Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19System, Radio E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59


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TTailpipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69Tank, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Tank, Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Test Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55, 77, 259, 269Throttle, Electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Tie Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 139Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187, 247Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 103Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Transmission Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Transmission Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 87, 107Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293Turn Signal Flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23

UUniversal Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

VValve Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123Valve, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260Valve, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205Valve, Double Port Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287, 291Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207, 265Valve, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55, 269Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203, 205, 258Valve, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57, 215, 225, 227, 229, 231, 235, 237, 261Valve, Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205Valve, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 139, 143

WWater Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133, 143, 147Wheel Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133Wheel Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Wiper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Wire Harness, A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Wire Harness, Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Wire Harness, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 63Wire Harness, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Wire Harness, Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Wire Harness, Front Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Wire Harness, Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Wire Harness, Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Wire Harness, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205, 257Wire Harness, Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151Wire Harness, Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 23Wire Harness, Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53, 55, 269

PAGE

Index RS Series

PRINTED IN U.S.A. 319 50960015/CP1213

Wire Harness, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Wire Harness, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59, 60, 61Wire Harness, Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Wire Harness, Remote Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Wire Harness, Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201, 262Wire Harness, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 63Wire Harness, Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260Wire Harness, Top Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Wire Harness, Tri-Function Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211, 213, 215, 217Wire Harness, Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 165Wrap, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49


PAGE

50960015/CP1213 320 PRINTED IN U.S.A.

REFERENCEO-RING TABLES

"A"

"B"

9/16 - 18 3/4 - 167/8- 14

FittingThread

Size

Diameter"A"

Diameter"B"

PartNumber

1-1/16 - 121-5/16 - 12

1-5/8 - 12

055897055896055898

0.4680.6440.755

0.9241.1711.475

0.0780.0870.097

0.1160.1160.118

048953058674077970

O-Ring Table — Male Boss Fittings

A/C #6A/C #8

A/C #10

0.3120.4370.562

0.4530.5780.703

138777138778138779

9/16 - 18 11/16 - 1613/16- 16

1-14 - 141-13/16 - 12

1-7/16 - 12

1/43/81/2

5/83/41

0.0700.0700.070

0.0700.0700.070

O-Ring Table — Face Seal Fittings

O-Ring Table — Air Conditioning Fittings

A/CFitting

Diameter"A"

Diameter"B"

PartNumber

A/C #6A/C #8

A/C #10

0.3120.4370.562

0.4530.5780.703

138777138778138779

503001655030016650300167

135124137205

50300168

FittingThread

Size

TubeO.D.

Diameter"A"

Thickness"B"

PartNumber

0.3010.3640.489

0.6140.7390.926

"A"

"B"

"A"

"B"

PRINTED IN U.S.A. 321 50960015/CP1213

REFERENCEADAPTER (FITTINGS) TORQUE GUIDE

Size Pounds-Force Foot(lb.-ft.)

Newton Meter(N-m)

-3-4-5-6-8

-10-12-14-16-20-24

3/161/45/163/81/25/83/47/811-1/41-1/2

81418245072125160200210270

101620266080135180220280360

111924326897170216271285366

1321273581108183244298380488

Dash Fractional Minimum Maximum Minimum Maximum

JIC 37º and 45º (Machined or Flared) Adapters

Size Pounds-Force Foot(lb.-ft.)

Newton Meter(N-m)

-4-5-6-8

-10-12-16-20-24-32

1/45/163/81/25/83/411-1/41-1/22

10131734507094124156219

111519385678104138173243

131723466895127168211297

1520265178106141187234329

Dash Fractional Minimum Maximum Minimum Maximum

SAE "O-Ring" Boss (Steel) Adapters

Use these torque values when tightening hydraulic, fuel, or coolant adapters (fittings).

50960015/CP1213 322 PRINTED IN U.S.A.

REFERENCEMETRIC BOLT TORQUE GUIDE

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tap-ping, and metal screws—unless otherwise specified.

M5 4.1 (5.5) 6 (8) 7 (10) 4 (5) 5 (7)M6 7 (10) 10 (14) 13 (17) 6.3 (8.5) 9 (12)M8 18 ( 25) 26 (35) 31 (42) 15 (20) 22 (30)M10 33 (45) 48 (65) 59 (80) 30 (40) 44 (59)M12 64 (87) 81 (110) 108 (147) 51 (69) 74 (100)M14 100 (135) 133 (180) 170 (230) 81 (110) 118 (160)M16 155 (210) 203 (275) 258 (350) 125 (170) 184 (250)M18 207 (280) 302 (410) 354 (480) 181 (245) 254 (345)M20 302 (410) 420 (570) 509 (690) 251 (340) 361 (490)M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660)M24 524 (710) 738 (1000) 878 (1190) 435 (590) 620 (840)M27 767 (1040) 1092 (1480) 1305 (1770) 642 (870) 922 (1250)M30 1047 (1420) 1482 (2010) 1770 (2400) 885 (1200) 1254 (1700)

MetricCoarse-Pitch

Thread—(DRY) 8.8 10.9 12.9 8.8 10.9

DIN 912, DIN 931, DIN 933, etc... DIN 7984All torque values are in Foot-Pounds and Newton Meters (Nm).

M8X1.0 18 (25) 27 (37) 32 (43) 16 (22) 24 (32)M10X1.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65)M10X1.25 36 (49) 52 (71) 61 (83) 31 (42) 46 (62)M12X1.25 64 (87) 96 (130) 111 (150) 55 (75) 81 (110)M12X1.5 61 (83) 92 (125) 107 (145) 53 (72) 77 (105)M14X1.5 100 (135) 148 (200) 173 (235) 89 (120) 129 (175)M16X1.5 155 (210) 229 (310) 266 (360) 133 (180) 195 (265)M18X1.5 232 (315) 332 (450) 391 (530) 199 (270) 284 (385)M20X1.5 325 (440) 465 (630) 538 (730) 277 (375) 391 (530)M22X1.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (710)M24X2.0 546 (740) 789 (1070) 922 (1250) 465 (630) 664 (900)M27X2.0 811 (1100) 1143 (1550) 1328 (1800) 679 (920) 959 (1300)M30X2.0 1106 (1500) 1586 (2150) 1844 (2500) 959 (1300) 1364 (1850)

MetricFine-Pitch

Thread—(DRY) 8.8 10.9 12.9 8.8 10.9

DIN 912, DIN 931, DIN 933, etc... DIN 7984All torque values are in Foot-Pounds and Newton Meters (Nm).

M6-1 6 (8) 8 (11) 10 (14)M8-1.25 14 (19) 20 (27) 24 (33)M10-1.5 28 (38) 39 (53) 47 (63)M12-1.75 48 (65) 68 (91) 82 (111)M14-2 77 (103) 108 (146) 131 (177)M16-2 118 (160) 166 (224) 200 (271)

MetricCoarse-Pitch

Thread—(OILED) 8.8 10.9 12.9

DIN 912, DIN 931, DIN 933, etc...All torque values are in Foot-Pounds and Newton Meters (Nm).

PRINTED IN U.S.A. 323 50960015/CP1213

REFERENCESAE BOLT TORQUE GUIDE

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tap-ping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), whichare in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multi-ply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

8-32 19* 14* 30* 22* 41* 31*8-36 20* 15* 31* 23* 43* 32*10-24 27* 21* 43* 32* 60* 45*10-32 31* 23* 49* 36* 68* 51*1/4-20 66* 50* 9 75* 12 91/4-28 76* 56* 10 86* 14 105/16-18 11 9 17 13 25 185/16/24 12 9 19 14 25 203/8-16 20 15 30 23 45 353/8-24 23 17 35 25 50 357/16-14 32 24 50 35 70 557/16-20 36 27 55 40 80 601/2-13 35 35 75 55 110 801/2-20 40 40 90 65 120 909/16-12 55 55 110 80 150 1109/16-18 60 60 120 90 170 1305/8-11 75 75 150 110 220 1705/8-18 85 85 180 130 240 1803/4-10 130 130 260 200 380 2803/4-16 150 150 300 220 420 3207/8-9 125 125 430 320 600 4607/8-14 140 140 470 630 660 5001-8 190 190 640 480 900 6801-14 210 210 710 530 1000 740

Grade 2

Dry Oiled

UnifiedNationalThread

Grade 5

Dry Oiled

Grade 8

Dry Oiled

revision c rs10-44/55 december 2013 rs12-42 - crane network

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