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TRANSCRIPT
Revolution II Stage 4 Installation Instruction
Technical Manual 006945 Revision 0.01
ORIGINAL MANUAL
Ref / Pt.No: 006945
Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
006945.doc Page 2 of 47
Contents
Revolution II Stage 4 Installation Instruction ......................................... 1
Contents ................................................................................................... 2
Important information - read this first .................................................... 4
Icons ......................................................................................................... 4
1. Milk Receiver Mounting Bracket .................................................. 5
2. Assembly and Installation of Receiver Vessel ............................ 8
3. Milk/Air Line Bracket .................................................................... 9
3.1 Install the milk line ............................................................................................ 11
4. Connecting Milk Receiver to Sanitary trap................................ 12
5. Connecting the Sanitary Trap to the Megavac .......................... 14
5.1 Vacuum Pipe Kit ............................................................................................... 16
6. Rotary Abreast Lines .................................................................. 19
6.1 Connecting the lines ......................................................................................... 21
7. Pulsation and Dry Line Installation............................................ 22
7.1 Installation Kit ................................................................................................... 22
8. Ancillary and Dry Air Line .......................................................... 25
8.1 Installation Kit ................................................................................................... 25
8.2 Dry Air Line ....................................................................................................... 27
9. Wash Line .................................................................................... 28
9.1 FullClean Wash System ................................................................................... 29
10. Milk Delivery Line ........................................................................ 31
10.1 Milk Slip Ring Installation .................................................................................. 33
10.2 Milk Filter installation ........................................................................................ 35
10.3 Plate Cooler Installation .................................................................................... 37
11. Electronics and Enclosure ......................................................... 38
11.1 Enclosure Electronic ......................................................................................... 40
11.2 Slipring – F5502B ............................................................................................. 41
11.3 Wiring ............................................................................................................... 43
12. Safety Signage ............................................................................ 45
13. Disclaimers .................................................................................. 47
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Copyright © 2007, Fullwood Limited reserves the right to change the contents of this manual if necessary, without warning. Fullwood Limited has taken every precaution to avoid errors and omissions on the manual and equipment but does not accept any responsibility or liability for damage of any kind arising from the use of this manual or Fullwood equipment; whether this damage is direct or indirect. If you discover any inaccuracies please inform Fullwood Limited or one of its agents and we will make corrections for the next release.
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Revolution II Stage 4 Installation Instruction
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Important information - read this first
Before installing or operating the equipment, this manual and the appropriate operating instructions must be read carefully.
The equipment must be used only for the application described.
Installation of the equipment must be carried out by skilled and authorized technicians only.
Proper handling of the equipment is the basis for correct functioning.
Never remove any covers or parts off the system before the electrical power is disconnected and isolated.
Do not wash the electronic equipment with volume washers or high pressure hoses.
It is the responsibility of the farmer to check his animals and the performance of the equipment. If, for any reason, the system is not operational or individual animals refuse to use the system, it is the responsibility of the farmer to make alternative arrangements to feed and milk the animals.
To avoid injury to animals and equipment, check there are no projections (pipes or anything similar) protruding in the parlour on which transponder neck bands or leg bands can get caught.
Calibration of milk meters/monitors and feed dispensers are of utmost importance in obtaining accurate milking and feeding results. If calibration is incorrect, or the wrong values have been programmed, milking results and feed distribution will remain adversely affected until calibration has been corrected.
The manufacturers guarantee does not cover direct or subsequent damage caused by incorrect installation, incorrect usage, improper treatment, inadequate cleaning or servicing, or incorrect software parameter inputs or hardware settings.
Incorrect operation of the milking or management system may seriously affect the animals in an adverse way. It is therefore necessary to double check all inputs and outputs of the system.
Icons
Icons are used in this manual to draw the reader’s attention to specific information. These icons have the following meaning:
Failure to follow the instructions can result in severe injury to engineers, users, bystanders or livestock.
Indicates special precautions that must be taken to avoid damage to equipment.
Gives important information to prevent potential problems.
Gives advice or suggestions to make procedures easier or clearer.
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1. Safety
A risk assessment is an important step in protecting your workers and your business, as well as complying with the law. It helps you focus on the risks that really matter in your workplace – the ones with the potential to cause real harm. In many instances, straightforward measures can readily control risks, for example ensuring spillages are cleaned up promptly so people do not slip, or cupboard drawers are kept closed to ensure people do not trip. For most, that means simple, cheap and effective measures to ensure your most valuable asset – your workforce – is protected. The law does not expect you to eliminate all risk, but you are required to protect people as far as ‘reasonably practicable’.
There are many work situations which add to the hazards of welding. Each must be assessed carefully, since there may be added hazards such as falls or asphyxiation. This is particularly true of work in confined spaces, where there is a very real risk of death, and the employer should make a critical assessment of the work to be done, and how it may be carried out safely. There may be statutory requirements in these situations.
Lifting and manual handling is one of the highest risks in work environments. It is essential to inform your staff about safe lifting and manual handling basics.
Some form of dust extraction is also beneficial with heavy use as exposure to airborne particles can cause respiratory complaints.
The main requirement of the PPE at Work Regulations 2002 is that personal protective equipment is to be supplied and used at work wherever there are risks to health and safety that cannot be adequately controlled in other ways.
Power tools can be extremely dangerous if not used correctly. The correct techniques and personal protective equipment must be worn at all times.
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2. Milk Receiver Mounting Bracket
187129 Recv Mntg Brkt Kit
1 x 187123 Recv Mntg Plate
1 x 187127 RH Recv Leg Assy
1 x 187128 LH Recv Leg Assy
16 x 001522 M10 Plain Washer BZP
8 x 001271 M10 Nyloc Nut-BZP
8 x 000525 M10x30mm Hex Hd S/Screw BZP
4 x 000597 M10x30mm Hex Hd S/Screw SS
4 x 001153 M10 SS Nyloc Nut
8 x 001676 M10x2 Thk(21od)SS Washer
1 x 100003 M6x80 SS Hex Hd Bolt
1 x 001282 M6 Nyloc Nut
1 x 036002 Poly Bag 7"x10"x400 SWG
187127
187128
187123
001153
001676
000597
001676
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Attach the receiver bracket to the underside of the wedges. The bracket is placed between two
wedges and is fixed in four places.
000597
001271
001522
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3. Assembly and Installation of Receiver Vessel
Attach the milk receiver to the bracket using the fixings from kit 187192
000525
001153
001676
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4. Milk/Air Line Bracket
186524 MK3 Rot 3" SS Mlk Ln Brkt Kit
1 x 089495 3" SS Mounting Clamp
2 x 001676 M10x2 Thk(21od)SS Washer
1 x 001150 M10 Hex Nut SS
1 x 001153 M10 SS Nyloc Nut
1 x 100529 M10x25 Hex Hd BZP Setscrew
1 x 001271 M10 Nyloc Nut-BZP
2 x 001522 M10 Plain Washer BZP
The rotary Milk/Wash Line Bracket is to be slotted into the gap on the underside of the wedge.
187057 – MK3
Rotary Milk/Wash
Line Bracket
Bracket Location
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Position the bracket through the gap and secrure in place with the supplied fixings.
Attach the SS Clamp (089495) to the bracket at the correct height for the milk reciver. Repeat this process on each point on the rotary.
100529
001271
001522
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4.1 Install the milk line
Secure the two ends of the milk line using the union attached to each pipe. The pipe assemblies
will change depending on the rotary.
Attach the Milk Line into the SS clamp at each point of the rotary ( A ) Secure the Milk Line to the Milk Reciever using the the Unions attached ( B )
B
A
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5. Connecting Milk Receiver to Sanitary trap
186535 MK3 Rot Mlk Recv Conn to S/T
1 x 045200 3/8"BSP Stall Tap
1 x 003702 88.9odSS Weld-on Bend-1.5d Rad
5 x 003701 3 1/2" Clamp Coupling
2 x 089509 89mm Receiver Bend
4 x 003645 80mm Clic Bracket
4 x 000518 M8x40mm Hex Hd HT S/Screw BZP
4 x 001143 M8 Nyloc Nut-BZP
4 x 001517 M8 Washer(Type C) BZP
10 x 005110 Cable Tie Nylon Black300x4.8mm
Above shows the overall layout of how to connect the milk receiver to the sanitary trap.
Ensure 045412 PVC Adhesive Kit is used to secure lengths of pipe together
003701
003702
045200
003645
000518
001143
001517
089509
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Firstly attach the receiver tube to the top of the reciever and clamp with coupling. Feed the tube under the wedge but leaving cleanance of the Mono rail.
To enable the pipe to fit level to the tie bar, a small cut out will have to be made in the drainage sheet. Attach the weld on bend and sedure the sanitary trap with a coupling.
003701
089509
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6. Connecting the Sanitary Trap to the Megavac
186534 MK3 Rot Milk Receiver 4" PVC Kit
1 x 004966 3" O-Ring Socket Assy
1 x 089444 4"PVC-U Valterra Slide Gate Vl
2 x 004986 4" O-Ring Socket Assy
3 x 004987 4" PVC White Socket-Plain
2 x 004989 4" White PVC Swept Bend 90deg
1 x 004982 4"-3" PVC Reducing Bush
2 x 004991 4" White PVC 45deg Elbow
1 x 045412 PVC Adhesive Kit
4 x 003653 113-127mm Clic Bracket
4 x 000518 M8x40mm Hex Hd HT S/Screw BZP
4 x 001143 M8 Nyloc Nut-BZP
4 x 001516 M8 Washer(Type A) BZP
2 x 089473 Formed 40x20 Channel
8 x 000398 M5x20 Teks Self Drill Screw
The 4” Kit is shown above- Kit 186533 is the 3” Pvc Kit
Above shows the overall layout of how to connect the sanitary trap to the Megavac.
004986
Use
004961 &
045412 to
join
lengths if
required
089444
004989
003653
000518
001143
001517
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A metal framework may have to be constructed using the supplied box section for the megavac and sanitary trap to be attached too.
004986
004986
089444
003394
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6.1 Vacuum Pipe Kit
186543 24to44pt 4"PVC Vac Pipe Kit
1 x 089499 4"-110mm PVC-U Vac Swivel Tee
3 x 099069 4"x110mm Inch/Metric Skt Redur
1 x 045240 Drip Valve Assy
2 x 045412 PVC Adhesive Kit
1 x 089428 4"x90Deg PVC-U Equal Tee
2 x 089444 4"PVC-U Valterra Slide Gate Vl
10 x 004978 4"PVC Class E 90Deg Bend
2 x 004979 4"PVC Class E 45Deg Bend
6 x 004977 4"PVC "O" Ring Socket
7 x 089431 4"x1" Sngl Outlet Clamp Saddle
2 x 089432 4"-2" Clamp Saddle
2 x 089433 2"BSP Plug
10 x 000181 M10x70mm Rawlbolt
5 x 089399 1"BSP 2 Hole Flange
5 x 004538 1" BSPx3" Barrel Nipple
2 x 004982 4"-3" PVC Reducing Bush
2 x 089490 3" PVC Non-Return Shut-Off
1 x 089425 90id Latex Reinforced Tube
8 x 089426 90-110 SS Jubilee Clip
2 x 004908 1 1/4" Plastic Equal Bend
2 x 004955 1 1/4" "O"Ring Socket Assy
2 x 045750 Drain Valve Assy
1 x 045219 Servac 7000 Assy(Universal)
8 x 000692 M10x80mm Hex S/Screw BZP
8 x 001271 M10 Nyloc Nut-BZP
8 x 001522 M10 Plain Washer BZP
2 x 004993 4" White PVC End Cap There are various Vacuum pipe Kits available depending on the size of the rotary, see the table
below to ensure you have the correct vacuum kit.
Vacuum Pipe Kit Part Number
24 to 44 pt 4"PVC Vac Pipe Kit 186543
50 to 60 pt 4"PVC Vac Pipe Kit 186544
72 to 80 pt 4"PVC Vac Pipe Kit 186545
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The Vacuum line from the Megavaccan be taken to a T-Piece in the middle and then connected to the Vacuum line installed under the concrete.
00692
001271
001522
004908
004955
045750
089428
004978
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This is a preferred layout for the blower pump and interceptor. It contains location for the servac, test points, Site Sensor and pressure Gauge,
Reference Description Reference Description
1 Blower Pump (kaeser) 9 2” Nipple 76mm long
2 Interceptor 10 2” PVC End Cap
3 PVC Swept 90 Degrees Bend 11 Vacuum Gauge 100mm
4 PVC T-Piece 14 PVC-U Valterra slide Gate
5 PVC Plain Socket 15 Servac 7000 Assy
6 4”-3” PVC Reducer 16 White PVC Tube
7 3”-2” PVC Reducer 23 ABB Drive
8 2”- 1” Plain BSP Reducer
Link the descriptions above with the descriptions in the Vac pipe Kit on Pg 14
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7. Rotary Abreast Lines
For each Line there is a Kit available to attach it the bracket underneath each wedge.
Outer Lines
Connect the inside bracket as shown in Section 3
Ancillary Line
Milk Line
Dry Air Line
Wash Line
Dry Air Line
Pulsation Line
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The Clamp is installed at each point in the same way as shown below
Type of Line Kit Required
Wash Line 186573
Dry Air Line 186541
Ancillary Line 186541
Pulsation 186538
Milk Line 186524
Each kit will contain the correct size clamp for the line that it is being used on.
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7.1 Connecting the lines
Some of the lines will need connecting to the centre of the rotary. The following sections describe how to do so. Each kit contains a formed channel 089473 which can be used to
attach the clips and pips to as shown below
These channels can be placed horizontally or vertically depending on the rotary setup
Each Kit will contain Cobra Clips and the correct fixings to attach the pipework to
the channel.
Formed
Channel
000398 M5x20
Teks Self Drill
Screw to
connect to
spokes
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8. Pulsation and Dry Line Installation
8.1 Installation Kit
186539 3"Puls & Dry Air Ln Inst Kit
4 x 089417 90Deg Tee+3"BSP(F)Off Take
4 x 089422 3"PVC-U Plain/Thread Spigot
6 x 004966 3" O-Ring Socket Assy
6 x 004961 3"PVC Socket-Plain
22 x 004962 3"PVC Bend 90deg
2 x 004968 3"PVC Cap
6 x 004963 3"PVC Elbow 45deg
20 x 003645 80mm Clic Bracket
20 x 000518 M8x40mm Hex Hd HT S/Screw BZP
20 x 001143 M8 Nyloc Nut-BZP
20 x 001516 M8 Washer(Type A) BZP
5 x 089473 Formed 40x20 Channel
4 x 003180 1"BSP Clamp On Vac Nip[80-100]
4 x 004985 1"BSP PVC U Hex Nipple
4 x 072768 1" PVC Plain Barrel NipxThread
4 x 004889 1"BSP Ball Valve(Plated)
4 x 030111 29nb Rbr Elbow+22mm SS Nipple
4 x 045409 3" Slide Gate Valve Abs
4 x 045240 Drip Valve Assy
4 x 045412 PVC Adhesive Kit
4 x 004986 4" O-Ring Socket Assy
4 x 004982 4"-3" PVC Reducing Bush
40 x 000398 M5x20 Teks Self Drill Screw
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Connect the Pulsation line to the Megavac as shown. Using the fittings from 186539
Pulsation Line
089417
2 x 004922
089422
004986
004982
003180
004985
072768
004889
030111
045409
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The illustration above shows a preferred layout of the pulsation line to the Megavac.
004963
004962
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9. Ancillary and Dry Air Line
9.1 Installation Kit
186542 Ancillary & Dry Air Ln Inst Kit
1 x 089751 63mm x 2"BSP Tee
2 x 089752 2"x63mm Compression Adpt
2 x 089753 2"BSP Hex Nipple
1 x 089754 63mm Connector
1 x 089755 63mm PVC Ball Valve
2 x 045240 Drip Valve Assy
1 x 089492 2"BSP x Plain Nipple
1 x 004967 3"-2"Reduc Bush-Plain
1 x 004986 4" O-Ring Socket Assy
1 x 004982 4"-3" PVC Reducing Bush
3 x 004961 3"PVC Socket-Plain
4 x 004962 3"PVC Bend 90deg
1 x 004963 3"PVC Elbow 45deg
1 x 045409 3" Slide Gate Valve Abs
1 x 045412 PVC Adhesive Kit
1 x 004985 1"BSP PVC U Hex Nipple
1 x 072768 1" PVC Plain Barrel NipxThread
1 x 030111 29nb Rbr Elbow+22mm SS Nipple
1 x 004889 1"BSP Ball Valve(Plated)
1 x 003181 1"BSP Clamp On Vac Nip(60-80)
6 x 003645 80mm Clic Bracket
6 x 000518 M8x40mm Hex Hd HT S/Screw BZP@
6 x 001143 M8 Nyloc Nut-BZP @
6 x 001516 M8 Washer(Type A) BZP @
2 x 089473 Formed 40x20 Channel
12 x 000398 M5x20 Teks Self Drill Screw
2 x 045240 Drip Valve Assy
2 x 089751 63mm x 2"BSP Tee
4 x 089752 2"x63mm Compression Adpt
2 x 089492 2"BSP x Plain Nipple
2 x 004967 3"-2"Reduc Bush-Plain
2 x 004961 3"PVC Socket-Plain
2 x 004962 3"PVC Bend 90deg
2 x 070694 3" Clean Air Filter Kit
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Above shows the preffered layout for connecting the anncillary line to the MegaVac
9.2 Dry Air Line
At the end of the dry airline the clean air filter kit 070694 can be fitted as shown above.
2 x 004963
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10. Wash Line
Once the wash line is attached to the bracket a section of the line needs to be removed to add
in the connection points. These points are to be placed where suits the customer best.
Once Cut add the 90 degrees bend 084181 and the Butterfly valve 032940 to each end of the pipe. A union then needs to be attached to the butterfly valve which will
then allow the user to attach to the wash line Use 089409 Wash Line Blank Assembly when the
rotary is not is wash mode
032940
Wash Line
Flexible hose
Connects to
SS line
089475
003330
084181
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10.1 FullClean Wash System
There are two kits available depending on the size of the rotary
Rotary Size Kit Part Number
24pt-40pt 189270
44pt-80pt 188868
Please refer to manual 006614 for the setup of the fullclean system
Above is a typical installation on the Fullclean wash box system
Hot Inlet Cold Inlet
To Wash Line
Delivery Line
Drain
Flexible
hose
connects
to SS Line
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Attach the Flexible wash hoses to the SS tube using the pipe clip
Fasten the As-I Wash mount Assembly to the wall using 000181 Rawlbolts and place the wash
lines on the bracket.
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11. Milk Delivery Line
186515 32 to 40pt Rot 50mm Mlk Del Ln
4 x 030437 36nb(Blue Sil)Rbr Elbow
12 x 003194 40mm Expansion Union DIN 11851
8 x 001861 50mm-70mm Hoseclip SS
12 x 003642 40mm Clic Bracket
12 x 000380 M6x25 Pan Hd Sltd Screw BZP
12 x 001275 M6 Hex Nut-BZP
12 x 001521 M6 Plain Washer BZP
2 x 031082 Parallel Clip Kit
1 x 089488 50x40x40 SS Swept Tee Assy
3 x 003233 2"SS 90deg Bend[1.25mtx0.75mt]
5 x 003199 51mm SS Bend 3d Rad T304
10 x 003192 2"RJT Expansion Union BS4825
4 x 066508 Tube Strap
12 x 000995 M5x30mm Hex S/Screw SS
12 x 001283 M5 Nyloc Nut BZP
24 x 001634 M5 Penny Washer SS
4 x 031500 Wall Brkt Assy
4 x 031554 Plastic Plug
8 x 000181 M10x70mm Rawlbolt
4 x 031509 Clamp Assy For 1.5" Galv Tube
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Connect the Milk Pump to the Stainless tube using the flexible milk tube. Connect sections of the Stainless tube together using the expansion unions 003194.
ENSURE: the 50x40x40 Swept Tee is in the very centre of the rotary.
089488
003235
003194
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11.1 Milk Slip Ring Installation
Construct a platform ready for the slip rings out of the supplied box section. Place 089103 Slipring Plate on this platform
189161 Rotary-50mm Mlk Slip Ring Kit
1 x 089960 50mm SS Swivel Seal Assy
1 x 089978 Slip Ring Cover Kit 63mm Line
1 x 089979 50mm Sleeve(Slip Ring Cover)
4 x 003720 2" Ferrule
2 x 003721 2" Tri-Clover Clamp Seal EPDM
2 x 003722 2" Clamp for Tri Clover
1.5M from Spokes
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SlipRing Plate
089103
089990
Milk Slip Ring
Assembly
DO NOT
INSTALL UNTILL
ELECTRIC
SLIPRING IS IN
PLACE
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Using verious 90 &135 Degrees bend and Straight 2” Stainless Steel tube follow the delivery line into the tank room. The Delivery line will be supported on the buildings support rails.
11.2 Milk Filter installation
186518 – Magnum Milk Filter
1 x 188890 Magnum III Milk Filter
1 x 089672 920x85 Cotton Filter Pk 100.
2 x 089348 Milk Filter Brkt Assy
4 x 000181 M10x70mm Rawlbolt
4 x 000435 M10x65 Hex Hd SS Setscrew
4 x 001676 M10x2 Thk(21od)SS Washer
2 x 089410 75x1"Sngl Outlet Clamp Saddle
2 x 032940 2" SS Butterfly Valve Assy
1 x 003199 51mm SS Bend 3d Rad T304
5 x 003192 2"RJT Expansion Union BS4825
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Continue the devilery line into the milk room and install the Magnum 3 milk filter
003199
4 x 000181
4 x 000435
2 x 089348 089410
032940
003192 To Plate
Cooler
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11.3 Plate Cooler Installation
Attach the Plate cooler to the wall. This may require a stand to be manufactured and bolted to the wall at the correct size
Connect the opposite end of the plate cooler to the tank. This will vary depending on the tank being installed. Ensure that the warm milk is inserted at the furthest distance from the retrieval
TO MILK TANK
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Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
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12. Electronics and Enclosure
186550 - 24/28pt Rot Elec Trunk Fix Kit;
8 x 000397 M8x35 Hex Hd Setscrew BZP
8 x 001529 M8 SS Plain Washer(Form A)
4 x 007200 Cold Galv Spray Paint
4 x 007070 1/4 Litre Tin Aluminium Paint
8 x 089473 Formed 40x20 Channel
60 x 000398 M5x20 Teks Self Drill Screw
215 x 001799 4diax10 Lg Alum Pop Rivet
4 x 005842 Flat Tee(75sq Trunking)
20 x 005844 Flat Bend(75sq Trunking)
18 x 005847 Coupling(75sq Trunking)
4 x 005848 Stop End(75sq Trunking)
2 x 089473 Formed 40x20 Channel
20 x 000398 M5x20 Teks Self Drill Screw
8 x 000590 M5x12 SS Hex Hd Setscrew
32 x 001292 M5 Nyloc Nut SS
40 x 001635 M5 Plain Washer SS (Type C)
40 x 000343 M8x25 Hex Hd SS Setscrew
32 x 001159 M8 SS Nyloc Nut
32 x 001657 M8x30mmx1.5mm thk S/S Washer
32 x 001631 M8 SS Washer Form C
28 x 188899 165mm x 70mm R/A Label
Rotary Size Kit Needed
24/28pt 186550
32/36pt 186551
40/44pt 186552
50/60pt 186553
72/80pt 186554
Secure the trunking to the highest point on the line bracket.
000343
001159
001657
001631
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Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
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Install the trunking as shown above. Ensure there is clearance between the wash line
Attach 097181 Electrics Enclosure to the framework.
Use the remaining of the trunking and secure it to the formed channel to get the required electrics to the enclosure
8 x 000397
8 x 001529
089427
Trunking
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Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
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12.1 Enclosure Electronic
Above shows a typical layout of an electrical enclosure, the components can be spaced out between the two or four electrical cabinets.
The Quantities of these components will vary depending on the rotary size and specification
RCD (not by
Fullwood)
Universal Milk
Meter
Controller
Milk Meter
Power Supply
Relay Box or
Air injector
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Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
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12.2 Slipring – F5502B
186549 - Slipring-F5502B Fixing Kit;
2 off 089105 8mm Long D Shackle+Shake Pin
1 off 089159 2.5mt Length of Chain
The slipring is accahed using the fittings supplied and connect to the slipring plate 089103
089100
Slip ring
089978
Milk Slip Ring
Cover Kit
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Revolution II Stage 4 Installation Instruction
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Date: 6-Sep-12
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Construct a T-Piece from the centre RSJ
WARNING: The Slipring must be sectured to a NON-MOVING PART (T-Piece Section)
Slip ring
Chain
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Revolution II Stage 4 Installation Instruction
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Date: 6-Sep-12
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12.3 Wiring
NOTES
Output goes to Electrician’s Distribution Enclosure – 5 Metres cables already connected to centre communication and low voltage cables to be supplied & wired In by Fullwood/Dealer to outer contact ring.
Mains and earth cables to be supplied & wired in by Electrician to outer contact ring
Screen plate (Rings) is to be earthed to ring 1
Screen plate (Brushgear) is to be earthed to ring 1 brushgear
Always ensure earth is in place from the earth ring to the cover
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Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
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Ref / Pt.No: 006945
Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
006945.doc Page 45 of 47
13. Safety Signage
This document gives details of the placement of safety signage on Revolution parlours. We have added 4 new signs;
093880 - Prohibited Access Warning Label 093881 - Moving Structure Warning Label 093878 - Slippery Surface Warning Label 093879 - No Unauthorised Persons to Operator
POSITION SIGNAGE AS SHOWN, 4 X SIGNS EQUALLY SPACED AROUND THE REVOLUTION PLATFORM
Fix the above signs to the concrete platform using 2 x self-tapping screws per sign. POSITION THE SLIPPERY SURFACE SIGN ON THE DOOR TO THE CENTRE OF THE
PARLOUR
DANGER: MOVING STRUCTURE
DANGER: MOVING STRUCTURE
PROHIBITED ACCESS PROHIBITED ACCESS
Ensure that the signage is centred on concrete platform
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Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
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This is a self-adhesive sign.
POSITION THE ‘NO UNAUTHORISED PERSON MAY OPERATE THIS MACHINE’ IN A VISIBLE LOCATION NEAR TO THE FULLCLEAN OR CONTROLLER.
The above safety sign will need to be fixed to the wall above the Fullclean using 2 x self-tapping screws.
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Revolution II Stage 4 Installation Instruction
Revision: 0.01
Date: 6-Sep-12
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14. Disclaimers
Fullwood Ltd assumes no liability for damage to any products resulting from disregard of information contained in this manual. All mains electrical work should be performed by a suitably qualified electrician in accordance with the relevant national and/or local regulations, any other relevant regulations and any relevant local bylaws. Fullwood Ltd will not accept responsibility for loss or damage caused by a force majeure e.g. lightning strikes. Fullwood Ltd will not accept responsibility for milk contaminated by antibiotics. Purchasers are advised to take out suitable insurance to cover electronic equipment such as equipment covered in this manual against lightning strikes. Compressed air is extremely dangerous. Installers and Users of compressed air equipment should be
familiar with any relevant safety regulations. Standards and recommendations are available from BSI or
HMSO. BS EN 1012-2:1996+A1:2009- Compressors and vacuum pump.
All owners or occupiers of premises are responsible for the water systems within the premises. The extent of these responsibilities is described in detail in section 73 of the Water Industry Act, 1991 or such other equivalent legislation. An appropriate guide for agricultural premises is available from the Water Bylaws Scheme (Tel. 01495 248454 UK only) Fullwood Ltd reserves the right to change the contents of this manual without notice. Whilst every precaution has been taken to ensure the information is correct, Fullwood Ltd does not except responsibility or liability for damage of any kind arising from the use of this