RTU500 series – ABB migration solutions To be always up to date

Reza Khalili, Network Management Forum, 8. Oktober 2013

© ABB Network Management Forum October 14, 2013 | Slide 1

RTU500 series – ABB migration solutions Overview

© ABB Group October 14, 2013 | Slide 2

1970 1980 1990 2000

RTU 232

FM 10b/ZM 20

RTU 510

RTU 210 RTU 211

RTU 560

Indactic 21 (I21)

RTU 200 NI23

RTU 540

2010

toda

y

RTU 511

RTU 560E

RTU 560S

RTU500 series – ABB migration solutions Why migration?

Revival of old installed base

Big saving:

Not to buy complete new system

Minimum down time of running system

No or minimum changes in the control center

No or minimum training requirement

Extension of:

Lifetime of the equipment

Capacity

Features & Functionalities

© ABB Group October 14, 2013 | Slide 3

RTU500 series – ABB migration solutions DIN Rails RTUs in tailored housings

© ABB Group October 14, 2013 | Slide 4

1970 1980 1990 2000

RTU 232

FM 10b/ZM 20

RTU 510

RTU 210 RTU 211

RTU 560

Indactic 21 (I21)

RTU 200 NI23

RTU 540

2010

toda

y

RTU 511

RTU 560E

RTU 560S

RTU500 series – ABB migration solutions RTU211 to RTU511 migration

One to one replacement of CMU

Higher functionality with minimal effort

Re-use of existing wirings, I/O modules, power supplies, engineering data

Minimum downtime

Take over of engineering data from RTU211 to RTU511 via RTUtil500 wizard

Availability of new functions & features

Extension possibility

Migration Guide RTU211 to RTU511

© ABB Group October 14, 2013 | Slide 5

RTU211

511CMM01 SD card

RTU511

RTU500 series – ABB migration solutions RTU211 to RTU511 migration

Successful pilot projects:

Zambia, ZESCO

Botswana

Germany, City of Kaiserslautern

© ABB Group October 14, 2013 | Slide 6

RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration

© ABB Group October 14, 2013 | Slide 7

1970 1980 1990 2000

RTU 232

FM 10b/ZM 20

RTU 510

RTU 210 RTU 211

RTU 560

Indactic 21 (I21)

RTU 200 NI23

RTU 540

2010

toda

y

RTU 511

RTU 560E

RTU 560S

RTU200 >>> RTU232 >>> RTU560 Evolution

23ZG20

The entire evolution of the IO family

23ZG21 New flexible & scalable platform

RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration

RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration

Step by step upgrade Exchange basic rack against rack (560SFR02,

560MPR03)

Exchange 23ZG20/21, 23LK22 against 560CMU05

Import of the existing engineering data to RTUtil560 No modification in the extension racks, IO modules

and process wiring

14 October 2013 | Slide 9

RTU560 RTU200/232

RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration

RTU500 series – ABB migration solutions Indactic RTU to RTU560 migration

© ABB Group October 14, 2013 | Slide 11

1970 1980 1990 2000

RTU 232

FM 10b/ZM 20

RTU 510

RTU 210 RTU 211

RTU 560

Indactic 21 (I21)

RTU 200 NI23

RTU 540

2010

toda

y

RTU 511

RTU 560E

RTU 560S

1:1 retrofit of existing ED1000 racks and I/O’s

No change in field cables

Reuse of cabinets with all terminals, switches & fuses, etc.

Minimal engineering effort

Minimum transition downtime from old to new RTU’s

RTU500 series – ABB migration solutions ED1000 to RTU560 migration

© ABB Group October 14, 2013 | Slide 12

RTU500 series – ABB migration solutions ED1000 to RTU560 migration

TG809 RTU560

RTU500 series – ABB migration solutions 3rd party RTUs (TG809) to RTU560

2 RTU560 racks against 1 TG rack

Reuse of cabinets, cables, connectors

Minimum downtime

Migration costs 50% less than new acquisition

Supporting all existing functions

Providing extended capacity and new advanced functions

© ABB Group October 14, 2013 | Slide 14

RTU500 series – ABB migration solutions 3rd party RTUs (TG809) to RTU560

RTU500 series – ABB migration solutions Upgrade within RTU560 family

© ABB Group October 14, 2013 | Slide 16

1970 1980 1990 2000

RTU 232

FM 10b/ZM 20

RTU 510

RTU 210 RTU 211

RTU 560

Indactic 21 (I21)

RTU 200 NI23

RTU 540

2010

toda

y

RTU 511

RTU 560E

RTU 560S

RTU migration solutions Upgrade within RTU560 family

© ABB Group October 14, 2013 | Slide 17

560ETH03

560SLI02

560CMU04 560CMU05 560CMU02

Release upgrade

Xx.xx 10.xx

Let ABB do it for you. Easy & Quick!

RTU500 series – ABB migration solutions RTU560E

© ABB Group October 14, 2013 | Slide 18

1970 1980 1990 2000

RTU 232

FM 10b/ZM 20

RTU 510

RTU 210 RTU 211

RTU 560

Indactic 21 (I21)

RTU 200 NI23

RTU 540

2010

toda

y

RTU 511

RTU 560E

RTU 560S

RTU500 series – ABB migration solutions RTU560E

© ABB Group October 14, 2013 | Slide 19

Basic module includes,

• 560CMU80

• 560PSU80

• 560MIO80 (16 BI, 8 BO, 4 AI)

Migration solutions:

560CIG10 (+ Extension I/Os)

23KG52 Compact Housing

RTU500 series – ABB migration solutions RTU560S

© ABB Group October 14, 2013 | Slide 20

1970 1980 1990 2000

RTU 232

FM 10b/ZM 20

RTU 510

RTU 210 RTU 211

RTU 560

Indactic 21 (I21)

RTU 200 NI23

RTU 540

2010

toda

y

RTU 511

RTU 560E

RTU 560S

RTU500 series – ABB migration solutions RTU560S

© ABB Group October 14, 2013 | Slide 21

RTU includes:

• Integrated battery charger

• Integrated V23 modem

• I/Os (14 BI, 4 BO, 4 AI, 2 counters) An effective migration solution will be presented soon from ABB

RTU500 series – ABB migration solutions Why migration?

Revival of old installed base

Big saving:

Not to buy complete new system

Minimum down time of running system

No or minimum changes in the control center

No or minimum training requirement

Extension of:

Lifetime of the equipment

Capacity

Features & Functionalities

© ABB Group October 14, 2013 | Slide 22

RTU500 series – ABB migration solutions Why ABB?

Successful presence in the market over the long time

Always state of the art technology

Migration concepts to:

Use the most from the installed base

Do the least investments

Get the best solutions

© ABB Group October 14, 2013 | Slide 23