rig performance analytics the integrated approach

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Rig Performance Analytics The Integrated Approach 1 Khalid AL-Qassabi Wells Data Management & eDtL Team Lead Well Engineering Directorate Petroleum Development Oman (PDO) The Sultanate of Oman 18 th September 2019

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Page 1: Rig Performance Analytics The Integrated Approach

Rig Performance Analytics The Integrated Approach

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Khalid AL-Qassabi Wells Data Management & eDtL Team Lead Well Engineering Directorate Petroleum Development Oman (PDO)The Sultanate of Oman 18th September 2019

Page 2: Rig Performance Analytics The Integrated Approach

Agenda

PDO Operational Dimensions

Well Engineering Digitalization Vision

HSE & Operation Performance

The integrated approach

electronically Delivering the Limit (eDtL)

RigHour in PDO, Value for Business

Key KPIs and visualizations dashboards

If you can measure it, you can improve it !

Impact of Integrated Approach

Way Forward

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Page 3: Rig Performance Analytics The Integrated Approach

PDO Operational Dimensions

8500+Employees

4 WomenDirectors

70+Nationalities

70000+Contractor

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Page 4: Rig Performance Analytics The Integrated Approach

Well Engineering Digitalization Vision

12/09/2019 4

By 2030 We will Safely Deliver our Wells at HALF the CurrentE2E Delivery Time and Lifecycle Cost while Maximizing WellAvailability and the Value of our People and Technology andcreating a Self Assuringmindset

Page 5: Rig Performance Analytics The Integrated Approach

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Well Engineering HSE & Operation Performance

$1,077 $1,096 $1,096 $1,146 $1,141

$1,202 $1,151

$1,107 $1,080

$1,020

521

578 590

718663

636

630 638 671 666

12.1% 12.7%11.6% 11.9%

13.3% 13.1%

9.6%11.2%

9.0% 8.5%

0.30 0.29

0.27

0.26 0.25

0.27

0.24 0.25

0.24 0.23

0.00

0.10

0.20

0.30

0.40

0.50

-

250

500

750

1,000

1,250

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019

$ / m

UWD (Oil & Gas Development & Exploration Wells)

$/m (DR + CO) WCI NPT % Hours/m (DR + CO)

Achieved the best ever cost/meter, through very efficient operation with an improvement of 4% time to drill a meter and lowest NPT record of 8.5%.

FLS Academy Safety Support Center

HSE in ContractIHTIMAM

AssuranceJourney Management center

Page 6: Rig Performance Analytics The Integrated Approach

EDM OpenWells

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Create competition at all

levels in Wells: Team; units,

contractor and crew

Embed GtP concept into day

to day activity and

performance improvements

Create a self-monitoring

culture

The integrated approach

Activity Heat Map

eDtL (RigHour)

Automated Dashboards

Leader standard

work(LSW)

Standard Written Work

Instruction

CI Tool

Visual management

Tool

Automated Sub-

activities Heat Map

Value Creation

staircases

KnowledgeManagement

DPT & WPT Tools

RT data

Data Quality check

Page 7: Rig Performance Analytics The Integrated Approach

eDtL is an automated electronic method of automatically detecting and analysing time based rig activities based on actual historical data

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electronically Delivering the Limit (eDtL)

UWOX

UWOD

UWN

UWOG

Automatic Rigstate detection, KPI generation and visualization

HF Data LF Data

ObjectivePerformance improvement by reducing Non Productive and Invisible Lost Time

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Page 8: Rig Performance Analytics The Integrated Approach

eDtL Journey

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2010 2012 2015 20182014

eDtL kick off13 KPI’s

30 KPI’s

Enhanced Operations

Code

Enhanced KPI’sfor more accuracy

RigHour Deployment38 KPI’s, Bit Performance

Module, More automation

Osprey Operations Manager2010

Osprey Operations Manager2015

RigHour2018

29 34 38 40 46 50 50 52 52

0

100

200

300

400

500

600

700

800

2010 2011 2012 2013 2014 2015 2016 2017 2018

Wells Rigs

Page 9: Rig Performance Analytics The Integrated Approach

12/09/2019 9

RigHour in PDO , Value for Business

+5000 Wells

46 Rigs

38 customized

KPIs

Automated data loading & KPI generation

Bit Performance Management

Data QC module

Time vs. Depth

with AFE & BCT

Flexible visualization

& Reports

ILTKPI

NPTKPI

Visualization

Multiple visualization options (Bar, Pie, Histogram etc..)

CustomizedUser defined targets, templates & reports

View Performance by Rigs, Rig Types, Well Types ,

Contractor, operations Team, Department & any time line

Minimum AdminMaximum Utilization

Page 10: Rig Performance Analytics The Integrated Approach

KPIs visualizations

One KPI to know lost time from various activities

ILT KPI report is made of lost time calculated from 13 selected KPI’s (ILT does not contain NPT) & Rig move)

ILT can be viewed by Rig, contractor, department, phase, and any time duration

ILT KPI

NPT by %, days, Category and Sub categories

Nested NPT KPI to track invisible NPT (Normally ignored, but sometimes have significant cost impact)

NPT can be viewed by Rig, contractor, department, phase, and any time duration

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NPT KPI

Page 11: Rig Performance Analytics The Integrated Approach

Drilling Portal Dashboard

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Status view of rig operations

Rig list can be customizable for user preference

Shows basic rig & well information

Highlights rigs with NPT, and

displays Total NPT

Rig-1 Rig-2 Rig-3 Rig-4

Rig-5 Rig-6 Rig-7 Rig-8

Rig-9 Rig-10 Rig-11 Rig-12

Page 12: Rig Performance Analytics The Integrated Approach

Bit Performance Management

Bit Performance management

module built for the first time

Identify the best performing

bit based on formation type

Evaluate Bits model, types

and contractor products

Enable bit selection for future

wells based on historical data

Helps ROP vs. Bit field study

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Page 13: Rig Performance Analytics The Integrated Approach

Time vs. Depth Curves

Well-1000

Time vs. depth curve plots AFE

Plan, WCC Plan, Best

Composite Time and Actual

View current well progress

against plan

Historical drilling performance

analysis of well types, helps

planning for the upcoming wells

Together with Bit Performance

KPI, the selection of materials

is simplified

Customized Time vs. Depth

curve

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Page 14: Rig Performance Analytics The Integrated Approach

12/09/2019

Improve Data Quality Using RigHour

Duplicate Entry Missing reports entry

Incorrect reporting

Simplify QC of DDR data

Better Data Quality = Better performance visibility

Zero or Negative durationIntersection of activity time

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Page 15: Rig Performance Analytics The Integrated Approach

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If you can measure it, you can improve it !

#Activity type

(Baseline)Activity per

Year Time Saved Assumption

Annual Saving Potential (days)

1 Gross Connection (14 min) 55,000 1 min 38

2 Nipple Up BOP (4.5 hrs) 935 30 min 19.5

3 Pressure Test BOP (3.5 hrs) 1,300 30 min 27

4 Rig Move (3 days) 500 1 day 45

5 NPT (10%) 1% 160Estimated Saving Opportunity = 290 days with minimum improvement

Assumptions: above calculation based on 45 units & 355 working days/unit

Page 16: Rig Performance Analytics The Integrated Approach

Best $/m ever and 5% better than 2018 performance

Lowest ever overall NPT% in PDO Wells history

4% improvement YTD in Drilling efficiency (Hr./m) compared to 2018

Achieved the highest Top Quartile Percentage:70%,

Impact of Integrated Approach

20192019

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Page 17: Rig Performance Analytics The Integrated Approach

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Going Forward

User Customized Dashboard

Hoist and Rig-less activities performance KPIs in RigHour

Operations Management Center

Page 18: Rig Performance Analytics The Integrated Approach

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