ANNUAL TRAINING CALENDAR

YEAR - 2014

É0755-2746681

TECHNICAL TRAINING CENTRE COACH REHABILITATION WORK SHOP, NISHATPURA, BHOPAL 462010 (M.P.)

Email ID : crwsbpl@rediffmail.com

PREFACE

Coach Rehabilitation Workshop, Bhopal is a unique Workshop for the rehabilitation of coaches of INDIAN RAILWAYS. Its activities are focused towards corrosion repair & its prevention and total rehabilitation of body, under frame members. This involves modern gas/plasma cutting & welding of structural member followed by refurnishing of full coach once in the life. This workshop has IMS–Certification for quality, environment & safety. This workshop is awarded by golden peacock award for benchmark of Excellence worldwide and the highest accolade acclaimed in year 2005.

We are using all modern techniques in the repair of coaches like CO2 welding, plasma cutting, grit blasting of coaches, shot blasting of components & springs, DRDO Bio-tank arrangements in coaches etc. Technical Training Centre was recognized by Railway Board in the year 2005, with a purpose to enhance the potential of the newly recruited employees and to meet the immediate training need. Currently, Technical Training Centre is not only imparting training to CRWS employees but also sharing the responsibility of “Product based training” to all zonal railways & production units as per their requirements. Technical Training Centre is established within CRWS campus itself in its natural lush green and peaceful environment.

The center has number of qualified trainers, workshop, teaching-aid equipments, model room for accomplishing its aim and objectives. The center is doing the job of training since last fifteen years and with the co-operation and ideas / suggestions of its customers will continues on the path of progress and prosperity of INDIAN RAILWAY.

MISSION STATEMENT

“TO DEVELOP THE POSITIVE ATTITUDE, KNOWLEDGE, SKILL & WORKMENSHIP OF RAILWAY EMPLOYEES WHICH IMPROVES THE QUALITY, GOODWILL OF ORGANIZATION AND ALSO MOTIVATE THEM FOR INCREASING THE PRODUCTIVITY TO IMPROVEMENTS IN THE PERFORMANCE OF THE INDIAN RAILWAYS.”

Infrastructure and facility

For effective training, there is a well equipped Model room, Workshop and a well furnished library duly furnished with related models and working models like - Stainless steel coach components installed for practical demonstration to the trainees. Sufficient Computers are available in Classrooms for the trainees. TTC has one LHB Model, where major and important components have been displayed. There are well furnished class rooms with multimedia LCD Projectors. TTC has an auditorium having seating capacity for 50 people. It is used for Seminars, Vocational training from different engineering collages.

Number of Class : 04 rooms

Room No Seating Cap. Teaching Aid Room 01 12 Green board, OHP Room 02 18 Multimedia LCD projector,

White& Green board Room 03 28 Multimedia LCD projector, Room 04 12 White & Green board

Total 72 Number of toilets near class rooms Gents- -04 Ladies-02

CLASS ROOM

Multimedia Class room 08 capacity-28

Multimedia Class room 06 capacity-18

Training Methodology

Modern teaching aids like LCD Projectors (audio-visual aid),

Computers, working models, Cut models, assemblies and components of ICF coach,. Besides class room, practical training is also imparted at shop floor. Entry & learning behavior analyzed by pre assessments is adjudged at the time of induction and all efforts are made to fulfill the learning requirements of the trainees. Performance of each trainee is evaluated at the end of the programme by post assessments. Exercises, group discussions & safety seminars are also organized from time to time.

Location of Technical Training Centre A WAY TO TECHNICAL TRAINING CENTRE

Technical training centre CRWS / Bhopal is located at Bhopal, capital of M.P. It is approachable from Bhopal station at distance of 3.0 kms. The journey time is 10 to 15 Min. approximately. To reach TTC/CRWS/BPL, avail (Red Bus) City low floor Bus Route No. SR-8.

TRAINING AIDS

q Over head projectors : 07 q White Board : 02 q Combe Board : 02 q LCD TV : 01 q LCD projector : 02 q VCR/ DVD/ CD Player : 01 q Slide Projector : 01 q Photocopying : 01 q Digital scanner : 01 q PCs : 03 q Printers : 02 q Public address system : 01 q Internet Broadband : Available with Wi-Fi .

: All classes are connecting with internet.

ORGANIZATION CHART –

TTC FACULTY MEMBERS AND THEIR CONTACTS NAME (S/Sh.) DESIGN

PHONE Remark

RAILWAY BSNL MOBILE

Dr. Lakshmi Raman CWM 016-7400 0755-2742785 9752416450 N. Vishwalal Dy.CME (MR) 016-7405 0755-2620448 9752416452 R.S.Gupta AWM 016-7482 9752416455 Surendra Shivhare Sr. Instructor 016-7438 0755-2746681 Divya Kumar Singh SSE 016-7438 0755-2746681 Rajeev Sharma SSE 016-7438 0755-2746681 Manish Gautam Instructor 016-7438 0755-2746681 Shubhangi Kashyap Instructor 016-7438 0755-2746681

Library

There is a well furnished library having more than 1200 books on various subjects like Technical, Management, Culture, Religion, Yoga, Literature and Applied trades. The soft copies of all technical pamphlets, manuals, Drawings are available for enhancement of knowledge of the trainees.

Library facilities

Seating capacity = 24 Nos.

Total no. of books available : 1200 Type of books : Mechanical ,Electrical, Establishment & Hindi Literature.

Codes and manuals : Soft Copies. Drawings & specifications : Soft Copies. Others :WallCharts(Safety, Fitter &Welder) Daily Newspaper (Hindi & English)

Special course for Indian Railway supervisor & Technician -

Refresher course for CRWS supervisor & Technician – List of all nominated Supervisor, Technicians & helper of CRWS BPL are sent to shop/section as per given calendar (these courses are only for CRWS staffs).

YOGA –

EVERY morning (from 7.00 am to 8.00 am), yoga classes for trainees, employees & their family members are organized at TTC Workshop. It enables stress free working, improve the quality & productivity & helps promoting balanced development of all spiritual, mental & physical health.

Yoga hall

Model Rooms cum Workshop

Model room is equipped with the various working & non-working models and cut models of various components for demonstration. Trainees/ apprentices are taken to Pit lines, Coach Maintenance depot and workshop for practical training & study various maintenance/ repair practices.

List of equipments in Model Room:

q Model of under-frame of ICF Coach

q Model of LHB Coach

q Working Model of Bio-toilet

q Working model of bogie mounted air brake system

q Cut section model of PEASD system

q Cut section model of C3W DV

q Cut section model of P4a DV

q Cut section model of Cut off angle cock

q Cut section model of air brake components

q Single car testing rig for testing air brake stock.

q Cut section model of non return valve

q Cut section model of Dirt collector,

q Cut section model of drain cock.

q Draft gear assemblies

q Buffer assemblies

q Safety items & PPE’s.

q All precision measuring instruments with surface plate.

q Welding booth etc.

MODELS :-

Head stock assembly Cut model of DRDO Bio tank

Bio Tank Air brake working model

Recreational facilities o Table tennis o Carom Board o Chess Board o LCD TV o Magazine o News Paper o Badminton

TTC Hostel - o Hostel accommodation

o Number of rooms : 25 o Total Capacity : 50 beds (2 bed/room) o Total Toilets in hostels : 10 Nos.

Hostel

Hostel garden

Messing facilities A total fee of 100 Rupees for one day is charged from each trainee at TTC/Hostel (mess) for full day meal including morning tea, breakfast, lunch, evening tea & dinner.

Dining hall

AT A GLANCE POSITION OF TRAINEES ATTENDED REGULER COURSES (Year-wise) AT TECHNICAL

TRAINING CENTRE, CRWS, BHOPAL

Till – 24.03.2014

YEAR REFRESHER COURSES FOR TOTAL

AIR

BRAKE

CORRO

SION

‘C’

(Mech.)

‘C’

(Elect.)

‘D’

(Mech.)

‘D’

(Elect.) Total CRWS SPL

2010-2011 205 78 305 16 136 3 743 460 283

2011-2012 130 100 294 3 141 2 670 440 230

2012-2013 128 81 240 0 68 12 582 388 209

2013-2014 121 96 300 0 69 9 740 523 217

TOTAL 584 355 1139 19 414 26 2735 1811 939

Other training Activities-

Courses- Duration Pre-promotional courses for Helper to Artisan (For Mech. & Elect.) 21 Days Pre-promotional courses for Artisan to JE (For Mech. & Elect.) 21 Days Special class for SC/ST candidate before promotion from Helper to Artisan 3 to 4 weeks Special class for SC/ST candidate before promotion from Artisan to JE 3 to 4 weeks Special class for SC/ST candidate before promotion from Group C to Group B by LDCE 3 to 4 weeks Special class for SC/ST candidate before promotion from Group C to Group B by LGS 3 to 4 weeks Vocational courses for college students in Summer on payment basis 2 or 4 weeks Training of Apprentice JEs/SSEs of CRWS 52 weeks Training of Apprentice JEs/SSEs of other railways 1 or 2 weeks Training of Apprentice technicians of CRWS 01 year Training of Apprentice technicians of other railways As per need Training of employees adopted in CRWS/BPL on compensation basis. 06 Mnth/3.0

year Technical tour/visit of Railway/Non-railway candidates As per need

Feed back Analysis

Earning from non conventional sources

q 150 Nos. Vocational trainees were trained in the Year 2013 , additional earning =2.0 lakh’s. (approx.) to the exchequer.

DETAIL OF SPECIAL COURSES 1. CORROSION REPAIR & ITS PREVENTION

(Stainless steel)

v Aim of course : To get theoretical and practical knowledge of Corrosion prevention with modern and repair methods in economical manner.

v Description : Concepts of corrosion with emphasis on corrosion repair in rolling stock. The focus is on developing the new technique in combat corrosion.

2. AIR BRAKE & DISC BRAKE SYSTEM

v Aim of course : To develop knowledge & skill of the staff to meet the challenges in smooth operation & maintenance of air brake v Description : Concept of air brake system, its working &

constructional feature of component and their function.

o Testing of air brake components o Testing of Distributor Valve, o Single car testing, Rack testing o Working of Electro pneumatic Disc brake

system,Wheel skid protection device o Trouble shooting for workshop & open

line staff o Brake Binding and preventive action o Procedure of releasing & isolation at the

time of brake binding