risk management in underground construction

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RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION HOUSTON, TX MARCH 10-11, 2020

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Page 1: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

HOUSTON, TXMARCH 10-11, 2020

Page 2: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

COST REIMBURSABLE CONTRACTS: MANAGING RISKS ON INFRASTRUCTURE PROJECTS

Ian H. Frank, Partner & Chair Construction Practice GroupFrantz Ward LLP

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• Contract price based upon actual costs

• “Open Book” invoicing

• Overhead and profit – disclosed and negotiated

• Increased transparency

• Cost reimbursable or “cost-plus” ≠ “time and materials”

COST REIMBURSABLE BASICS

Page 4: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

CONTINUUM OF RISK

Contractor Risk

Lump SumOwner Risk

Cost ReimbursableHybrid

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CONTINUUM OF RISK: COST REIMBURSABLE CONTRACT ALTERNATIVES

Contractor Risk

Lump SumOwner Risk

Cost ReimbursableHybrid

Pure Cost ReimbursableCost Sharing ContractsCost-Plus-Incentive-Fee ContractsCost-Plus-Award-Fee ContractsCost-Plus-Fixed Fee ContractsTarget PriceGuaranteed Maximum PriceHybrids

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DELIVERY METHODS THAT UTILIZE COST REIMBURSABLE COMPENSATION

Owner General Contractor

Subcontractors

Arch./Eng.

Arch./Eng.

Owner Construction Manager

Subcontractors

Arch./Eng.

Owner SubcontractorsContractor

Design-Bid-Build

Design-Build

Construction Manager at Risk

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OWNER

Designer of Record General

Contractor

Design Subconsultants

TradeSubcontractors

Construction Manager

Preconstruction

ConstructionContractual Coordination

Requirements

DELIVERY METHODS - CM/GC

Page 8: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

REASONS TO SELECT COST REIMBURSABLE CONTRACT

• Complex projects with significant risk that is difficult to forecast and price

• No clearly defined scope of work

• Possibility of a large number of scope changes

• Design incomplete

• Fast track project

• Unusual or uncertain site conditions

• Material costs volatile

• Sophisticated owner with sufficient resources for administrative obligations

Page 9: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

• Transparency! Transparency! Transparency!

• Early involvement of major trade contractors and equipment vendors

• Consistent with collaborative delivery models and techniques

• Increased quality – less incentive to cut corners

• Lower overall final cost – eliminate undisclosed contingencies

POTENTIAL ADVANTAGES

Page 10: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

• From the time the owner engages the contractor the owner does not know what the work will cost

• Exit ramps = delay and increased contractor leverage

• Less incentive for cost efficiency

• Additional administrative expenses for the owner

• Exhaustive accounting efforts, record keeping, and additional management to verify actual costs

POTENTIAL DISADVANTAGES

Page 11: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

• Limited use historically on tunneling and other underground infrastructure projects

• Some notable success stories – Portland CSO Project

• Common features of underground projects make “cost-plus” a good fit:

o Complex

o High-risk

o Schedule

o Political scrutiny

COST REIMBURSABLE CONTRACTS: UNDERGROUND INFRASTRUCTURE PROJECTS

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• “Cost of the Work” must be clearly defined

• One size does not fit all

• Basic components:

o Labor and material costs

o Equipment and subcontractor costs

o General conditions costs

• Allowed vs. Unallowed costs

DEFINING REIMBURSABLE COSTS

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DEFINITION OF REIMBURSABLE COSTS

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• Labor Costs

o Define personnel and positions

o Specify agreed billing rates, craft labor wage rates

o Burden: actual cost / agreed percentage or markup

o Travel and subsistence

REIMBURSABLE COSTS - LABOR

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REIMBURSABLE COSTS – BILLING RATES

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• Indirect Costs: Project-specific vs. non-project specific overhead

• Alternative strategies:

o Actual costs

o Lump sum fixed fee

o Percentage-based

• Closely tied to specifying billable project personnel

• Practice Tip: create detailed list of indirect costs that are non-reimbursable and included in contractor’s fee

REIMBURSABLE COSTS - GENERAL CONDITIONS

Page 17: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

• Rental equipment

• Owned / purchased capital equipment

o Limited or non-existent standardized rates for specialized equipment

o Buyback issues

REIMBURSABLE COSTS - EQUIPMENT

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• What are “reasonable” costs?

o Contract definition

o Implied agreement that costs will be reasonable?

• Some courts presume actual costs are reasonable

• Burden to prove costs are reasonable

• Best efforts standard – see McDonnell Douglas Corp. v U.S., 37 Fed. Cl. 295 (1997)

• Reasonable diligence standard – see Koppers Co., Inc. v. Inland Steel Co., 498 N.E.2d 1247 (Ind. Ct. App. 1986)

• Industry standards

• Productivity metrics

THE REASONABLE COST DEBATE

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THE REASONABLE COST DEBATE

• Federal Regulations (48 C.F.R. 31.201-3):

o A cost is reasonable if, in its nature and amount, it does not exceed that which would be incurred by a prudent person in the conduct of competitive business

o Depends upon a variety of considerations and circumstances:

• Generally recognized as ordinary and necessary for the conduct of the contractor's business or the contract performance

• Generally accepted sound business practices and arm's length bargaining

• Contractor's responsibilities to the Government, other customers, the owners of the business, employees, and the public at large

• Any significant deviations from the contractor's established practices

Page 20: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

THE REASONABLE COST DEBATE: PROPER PERFORMANCE OF THE WORK

• Proper workmanship required

o Majority rule that while the owner assumes certain risks under a cost-plus contract, the owner does not assume the risk of careless or improper workmanship on the part of the contractor

• Duty to minimize cost

o Contractor owes a duty to make every reasonable effort to minimize Frontier-Kemper Constructors, Inc. v. Elk Run Coal Co., Inc., 2008 WL 2937726 (S.D.W.V. July 23, 2008).

Page 21: RISK MANAGEMENT IN UNDERGROUND CONSTRUCTION

PROPER PERFORMANCE CLAUSE

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• Good faith dispute vs. buyer’s remorse

• Cost submission and review process

• Course of conduct can be used to show parties intent. See Munn v. Thorton, 956 P.2d 1213 (Ak. 1998).

• Does acceptance of costs throughout project prevent objections to similar costs later?

o Waiver

o Cathedral Group Ltd. v. Gen. Constr. Mgmt. Co., 2013 WL 6451177 (Cal. Ct. App. 2013).

THE REASONABLE COST DEBATE: COURSE OF CONDUCT

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• Does the contractor owe a fiduciary duty to the owner?

o AIA cost-plus contract includes language creating a relationship of “trust and confidence”

o Most courts conclude that does not create a fiduciary duty

• Eastover Ridge, LLC v. Metric Constructors, Inc., 533 S.E.2d 827 (N.C. Ct. App. 2000); Thomson v. Wheeler Constr. Co., 385 P.2d 111 (Ak. 1963); Munn v. Thorton, 956 P.2d 1213 (Ak. 1998)

• Exception – Jones v. J.H. Hiser Constr. Co., 484 A.2d 302 (Md. Ct. App. 1984)

• Implied duty of good faith and fair dealing

THE REASONABLE COST DEBATE: FIDUCIARY DUTY?

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• Are these costs reimbursable?

• Alternative strategies:

o Permit reimbursement subject to a GMP

o Limited to costs not caused by the negligence of contractor or its lower-tiers

o Require contractor to first exhaust all remedies for recovery, including pursuing trade contractor

• Practice Tip: Require itemization and tracking of costs, even if not reimbursable

THE REASONABLE COST DEBATE:DEFECTS, REWORK AND REPAIR

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DEFECTS CLAUSE

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REWORK CLAUSE

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• Percentage of the Cost of the Work

• Flat fee

• Incentive fee

• Award fee

• Interplay of costs and fee

CONTRACTOR FEE

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• Pure Cost Reimbursable

o No Cap

o Control estimate/budget

o Periodic updates

• Target Price

o Formula-based

o Shared risk for overrun and savings

o Target adjustable

• GMP

o Functions as a lump sum price, but allows owner (and sometimes contractor) to recoup savings

MANAGING OVERALL COST RISK

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• Process to establish GMP

• Timing: When is the right time to lock it in?

• Qualifications, Assumptions and Allowances

• Multiple GMPs

• Interim GMP

• Increasing the GMP:

o Scope changes

o Schedule impacts

o Completion of design

GUARANTEED MAXIMUM PRICE (GMP)

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• Contractor Contingency

o Scope

o Control

o Deposits and withdrawals

• Owner Contingency

• Contingency Management Plan

o Process/formula for setting and adjusting GMP

o Buyout savings added

o Increases removed for alternates, owner contingency or GMP reduction

CONTINGENCY AND SHARED SAVINGS

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• Design development contingency

• Division–level contingencies

• Special issue contingencies

o DSCs

o E&O

o Owner directed scope changes

• Cost tracking and progress billing practices

• Shared Savings

o Distinct from contingency

o Tracking and calculation

o When are savings determined?

CONTINGENCY AND SHARED SAVINGS

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• “Cost Reimbursable Mindset”

• Extra Work / Scope Changes

o Change management process still necessary

o Notice

o Documentation

o Define entitlement – scope, systems, kind, quality, materials, finishes or equipment

• Change vs. cost overrun vs. design development

CHANGE MANAGEMENT

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• How do delays affect contractor’s compensation?

o Bonus

o Liquidated damages

• Are delay costs reimbursable?

• Concurrent delay

• Impact to the GMP or target price

SCHEDULE IMPACTS

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CONCURRENT DELAY CLAUSE

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• Open book competitive solicitation

• Minimum of three (3) qualified trade contractors

• Self-performance issues

• Authority to select vs. object/approve

SUBCONTRACTOR BIDDING AND SELECTION

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• Audit vs. obligation to maintain records and make available for inspection

• Audit Process:

o Scope

o Timing

o Frequency

o Cost allocation

• Audit standards to be applied

• Remedies for non-compliance

o Injunctive relief

o Liquidated damages

o Withholding payment

AUDIT RIGHTS AND ISSUES

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Ian H. FrankPartner / Chair of Construction Practice GroupFRANTZ WARD LLP200 Public Square – Suite 3000Cleveland, Ohio 44114(216) [email protected]