rlcp05 range rover - rhino heavy duty 3 bar...
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RLCP05 Range Rover - Rhino Heavy Duty 3 Bar System.
Important: Pleaserefertoyourfittinginstructiontoensureroofracksareinstalledinthecorrectlocations. Checkcontentsofthekitbeforecommencingfitmentandreportanydiscrepancies. Placetheseinstructionsinthevehicle’sgloveboxafterinstallationiscomplete.
Important Information
Maximum carrying capacity: 100kg (220lbs) evenly distributed over the cross bars. Please refer to your vehicle manufacturershandbookformaximumroofloading.Alwaysuselowerofthetwofigures.Recommendations:Itisessentialthatallboltconnectionsbecheckedafterdrivingashortdistancewhenyoufirstinstallyourcrossbars.Boltconnec-tionsshouldbecheckedagainatregularintervals(probablyonceaweekisenough,dependingonroadconditions,usage,loadsanddistancestravelled).Youshouldalsocheckthecrossbarseachtimetheyarerefitted.Makesuretofastenyourloadsecurely.Pleaseensurethatallloadsareevenlydistributedandthatthecentreofgravityiskeptaslowaspossible.Use only non-stretch fastening ropes or straps.Caution:Thehandlingcharacteristicsofthevehiclechangeswhenyoutransportaloadontheroof.Forsafetyreasonswerecommendyouexerciseextremecarewhentransportingwind-resistantloads.Specialconsiderationmustbetakenintoaccountwhencorneringandbraking.Please remove cross bars when putting vehicle through an automatic car wash.Load Ratings:Maximumpermissibleloadis100kg(220lbs)fortwocrossbarsincludingtheweightofthecrossbars,7kg(15lbs).Whencrossbarsaretobeusedinoff-roadconditions,pleasebuildasafetyfactorof1.5intothisloadlimitforoff-roaduse,twocrossbars=66kg (145lbs).AlthoughthecrossbarsaretestedandapprovedtoAS1235-2000,Offroadconditionscanbemuchmorerigor-ous.However,increasingthenumberofcrossbarsdoesnotincreasethevehiclesmaximumpermissibleroofloading.Note for Dealers and Fitters:Itisyourresponsibilitytoensureinstructionsaregiventotheenduserorclient.
Rhino-Rack3PikeStreet,Rydalmere, DocumentNo:RR121NSW2116,Australia. PreparedBy:CraigJones IssueNo:03(Ph)(02)96384744 AuthorisedBy:GaryEngland IssueDate:19/05/2010(Fax)(02)96384822TheseinstructionsremainthepropertyofRhino-RackAustraliaPty.Ltd.andmaynotbeusedorchangedforanyotherpurposethanintended.
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Washvehicleroofpriortoinstallingroofracks.
NOTE:Pleasereadthroughinstructionsbeforefittingtherackstoyourvehicle.
RLCP05 Range Rover
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2 Cross bar rubber:Pushthecrossbarbufferstripintotopofthebar.
1 Roof mounts.Locateplasticflapsontopofthevehicle.Carefullyhingeopeneachplasticflap.•RemovegrubscrewswiththeAllenkeyprovided.•Removeanyexcessbodyfiller.•Fastenthebrassmountingstudsintothethreaded holesusingaflatheadscrewdriver.
Mountingstud
12
3a,b.4567
8
9
10a,b,c.
1112
13
14
Item Component Name Qty Part No 1 CrossBar1375mm 3 A019 2 RubberBufferStrip 3 R001 3a M6x32mmSecurityScrew 2 B064 3b M6x45mmSecurityScrew 4 B091 4 EndCap 6 M002 5 M6SpringWasher 6 W004 6 M6FlatWasher 6 W003 7 M10ChannelNut 6 N024 8 RLCPLeg 6 M123 9 M10FlatWasher 6 W022 10a MountingPadsCentre 2 M166 10b MountingPadsFrontLeft/RearRight 2 M167 10c MountingPadsFrontRight/RearLeft 2 M168 11 M10Shake-proofWasher 6 W021 12 MountingStud 6 C358 13 M10x20mmHexBolt 6 B003 14 5mmSecurityAllenKey 1 H001 15 Fittinginstruction 1 RR-121
Tools Required:Allenkey,providedinkit.Tapemeasure
Flatheadscrewdriver.Rubbermallet.
Parts List
RLCP05 Range Rover
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4 Fasten pads.PlaceanRLCPlegontoeachpad.FasteneachlegwiththecorrectlengthM6screws.Referimagesbelow.•M6x45mmscrewsusedonFRONTandREARpads.•M6x32mmscrewsusedonCENTREpads.
Do not tighten M6 screws at this stage.
M6x45mmscrew
M6springwasher
M6flatwasher
M10ChannelNut
M10flatwasher
M10shake-proof washer
M10x20mmbolt
M6x32mmscrew
M6springwasher
M6flatwasher
M6x45mmscrew
M6springwasher
M6flatwasher
FRONTLeft&Right
CENTRELeft&Right
REARLeft&Right
3 Fit pads.a.Topofpadsaremarkedaccordingtotheirpositionon theroof.b.Orientatethepadscorrectly.c.Havetheplasticroofflapupandpositionthepadinto therecess.
FRONT
TOPofvehicle
FrontLeft
FrontRight
CentreLeft
CentreRight
RearLeft
RearRight
Outsideofvehicle.
b. c.
a.
RLCP05 Range Rover
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7End caps.Knocktheendcapstothecrossbars.Arubbermalletmaybeusedtoknockthemin.
5 Attach cross bars.Placecrossbarsontolegs.TurnM10channelnut90°soitlocatesacrosstheinsideofthecrossbar.Fingertightenonlyatthisstage.
Channelnutmustsitacrossthebarbeforetightening.
6 Measure cross bar over hang.Adjustcrossbaroverhangtobeequalbothsides.• UsingtheAllenkeysuppliedtightentheM6legscrewsto4-5Nm(35-44lbf.in).• TightenM10crossbarboltsto17-19Nm(150-168lbf.in). Do not over tighten.
EQUALOVERHANG
= =