rm-z 250 k7 (rm-z250k7 e19).pdf
TRANSCRIPT
Suzuki Worldwide Motorcycle-ATV Page: 1 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG1 GASKET SETBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910
Part No
11401-0182011141-10H0011173-10H0011241-10H0011481-10H0011482-10H0011483-10H0011484-10H0014181-10H0017431-10H00
Description
Gasket Set• . Gasket, Cylinder Head• . Gasket, Cyl Head Cover• . Gasket, Cylinder• . Gasket, Crankcase• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Clutch Cover Outer• . Gasket, Exhaust Pipe• . O Ring, Water Pump Case
Suzuki Worldwide Motorcycle-ATV Page: 2 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG2 CYLINDER HEAD COVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234
Part No
11171-10H0011173-10H0009106-0700911191-27E00
Description
Cover, Cylinder HeadGasketBolt (7x17.5)Washer
Suzuki Worldwide Motorcycle-ATV Page: 3 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG3 CYLINDER HEADBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021
Part No
11100-10H0109206-0800107130-0640307120-0645311141-10H0004211-1318911117-10H0009103-1040709168-1003109482-0059713111-10H0013170-35G0012749-10H0012749-35G0007120-0610309168-0600407130-0812309168-0801501421-0620A08313-2006A09103-10235
Description
Head Assy, Cylinder• . Pin, Camshaft Housing• . Bolt, Camshaft Housing• . Bolt, Camshaft HousingGasket, Cylinder HeadPin, Cyl Head KnockBolt, Cylinder HeadBolt, Cylinder Head (10x124)Washer (10.2x20x2.3)Plug, Spark (cr8eia-10)Pipe, IntakeClamp, Intake PipeC RingC RingBolt, Oil CheckGasketBolt, Oil CheckGasketBolt, StudNutBolt, Eng Mtg (10x50)
Suzuki Worldwide Motorcycle-ATV Page: 4 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG4 CYLINDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234
Part No
11211-10H00-0F011241-10H0004211-1318907120-06253
Description
CylinderGasket, CylinderPinBolt
Suzuki Worldwide Motorcycle-ATV Page: 5 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG5 CRANKCASEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021
Part No
11300-1088011322-35G0011323-35G0007120-0512309206-1302011481-10H0009103-0624109103-0624309103-0625407120-0612309168-0600409247-1200609168-1200216316-10H0009168-1600311332-35G1009401-1330109103-1038709103-1038809159-1007813694-35G00
Description
Crankcase Set• . Valve, Crankcase Reed• . Stopper, Crankcase Reed Valve• . Bolt, Reed Valve• . Pin, Crankcase• . Gasket, Crankcase• . Bolt, Crankcase (6x40)• . Bolt, Crankcase (6x55)• . Bolt, Crankcase (6x70)Plug, Oil DrainGasket, Oil Drain PlugPlug, Oil DrainGasketCap, Eng Oil StrainerGasketHose, BreatherClip, Breather HoseBolt (10x96)Bolt (10x120)NutGuide, Carburetor Hose
Suzuki Worldwide Motorcycle-ATV Page: 6 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG6 CRANKCASE COVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324252627
Part No
11340-10H0011482-10H0004211-0910909282-1201208331-4124609103-0625009103-0625111371-10H0011484-10H0009103-0625009103-0625309259-2002209280-1700311351-10H0011483-10H0004211-0910909103-0625109103-0625209248-1200709280-1001609259-2601109280-2200811360-35G0009103-0625108322-0106307120-0610309168-06004
Description
Cover, Clutch InnerGasket, Clutch CoverPinSeal, OilCirclipBolt (6x25)Bolt (6x30)Cover, Clutch OuterGasket, Clutch Cover OuterBolt, Outer Cover (6x25)Bolt, Outer Cover (6x60)Plug, Oil FillerO RingCover, MagnetoGasket, Magneto CoverPinBolt (6x30)Bolt (6x35)Plug, T.d.c.O Ring (d:1.9,id:9.8)Plug, Crank HoleO Ring (d:3.1,id:22.7)Cover, Engine SprocketBolt (6x20)WasherBolt, Oil CheckGasket
Suzuki Worldwide Motorcycle-ATV Page: 7 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG7 CRANKSHAFTBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718
Part No
12200-10H0012161-10H00-0B012210-10H0009263-30054-0B012220-10H0012261-10H0009262-3011709283-3006124741-37F0009126-0601112111-10H10-0F012140-1081012151-10H0009381-1600112110-1081021111-10H0009140-1603609164-16002
Description
Crankshaft Assy• . Rod, Connecting• . Pin• . Bearing• . Crankshaft, Rh• . Crankshaft, LhBearingOil Seal, Rh (30x40x7)RetainerScrewPistonRing Set, PistonPin, PistonCirclipPiston Kit Inc.ref.no.11~14Gear, Primary DriveNutWasher
Suzuki Worldwide Motorcycle-ATV Page: 8 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG8 CAMSHAFT - VALVEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131313131313131313131313131313131313131313131313131313131313131313131313131313131314
Part No
12710-10H0012720-10H0012911-10H0012912-10H0012921-02H0012921-41G0012931-29G0012932-32C0012933-29G0009289-0400212891-17E0012891-35F0012892-05C00-12012892-05C00-12212892-05C00-12512892-05C00-12812892-05C00-13012892-05C00-13212892-05C00-13512892-05C00-13812892-05C00-14012892-05C00-14212892-05C00-14512892-05C00-14812892-05C00-15012892-05C00-15212892-05C00-15512892-05C00-15812892-05C00-16012892-05C00-16212892-05C00-16512892-05C00-16812892-05C00-17012892-05C00-17212892-05C00-17512892-05C00-17812892-05C00-18012892-05C00-18212892-05C00-18512892-05C00-18812892-05C00-19012892-05C00-19212892-05C00-19512892-05C00-19812892-05C00-20012892-05C00-20212892-05C00-20512892-05C00-20812892-05C00-21012892-05C00-21212892-05C00-21512892-05C00-21812892-05C00-22012800-05850
Description
Camshaft, IntakeCamshaft, ExhaustValve, IntakeValve, ExhaustSpring, IntakeSpring, ExhaustRetainer, Spring IntakeCotter, ValveSeat, Spring IntakeOil Seal (4.5x10x8)Tappet IntakeTappet, ExhaustShim, Tappet (t:1.20)Shim, Tappet (t:1.225)Shim, Tappet (t:1.25)Shim, Tappet (t:1.275)Shim, Tappet (t:1.30)Shim, Tappet (t:1.325)Shim, Tappet (t:1.35)Shim, Tappet (t:1.375)Shim, Tappet (t:1.40)Shim, Tappet (t:1.425)Shim, Tappet (t:1.45)Shim, Tappet (t:1.475)Shim, Tappet (t:1.50)Shim, Tappet (t:1.525)Shim, Tappet (t:1.55)Shim, Tappet (t:1.575)Shim, Tappet (t:1.60)Shim, Tappet (t:1.625)Shim, Tappet (t:1.65)Shim, Tappet (t:1.675)Shim, Tappet (t:1.70)Shim, Tappet (t:1.725)Shim, Tappet (t:1.75)Shim, Tappet (t:1.775)Shim, Tappet (t:1.80)Shim, Tappet (t:1.825)Shim, Tappet (t:1.85)Shim, Tappet (t:1.875)Shim, Tappet (t:1.90)Shim, Tappet (t:1.925)Shim, Tappet (t:1.95)Shim, Tappet (t:1.975)Shim, Tappet (t:2.00)Shim, Tappet (t:2.025)Shim, Tappet (t:2.05)Shim, Tappet (t:2.075)Shim, Tappet (t:2.10)Shim, Tappet (t:2.125)Shim, Tappet (t:2.15)Shim, Tappet (t:2.175)Shim, Tappet (t:2.20)Shim Set, Tappet Inc.ref.no.13-1~13-41 (5pcs.each) & No.15
Suzuki Worldwide Motorcycle-ATV Page: 9 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG8 CAMSHAFT - VALVEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
15
Part No
99000-69491
Description
• . Case, Tappet Shim
Suzuki Worldwide Motorcycle-ATV Page: 10 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG9 CAM CHAINBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
12760-10H0012771-10H0012782-35G0012773-10H0007120-0610312811-10H0012812-35G0007130-0616312830-10H0012831-10H0012836-10H0012833-10H0012837-10H0009280-1900107130-06253
Description
Chain, Cam Shaft DriveGuide, Cam Chain No.1Guide, Cam Chain No.2Retainer, Cam Chain GuideBoltTensioner, Cam ChainSpacerBoltAdjuster Assy, Tensioner• . Spring• . Bar• . Plug• . GasketO Ring, AdjusterBolt (6x20)
Suzuki Worldwide Motorcycle-ATV Page: 11 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG10 CARBURETORBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354
Part No
13200-10H1013261-35G0013266-35G0013612-35G0013602-43E0013602-35G0013551-35G0113570-29F0013555-35G0013559-29F0013383-10H4013394-29F0013600-35G0013342-35G0009491-3401009492-4503209492-35G0009492-35G1009492-4002513279-29F0013271-29F0013295-29F0013291-29F0013254-26E0013370-29F0013375-26E0013250-10H0013251-35G0013488-29F0013480-10H0013497-14F0013494-15F0013673-26E1013410-35G2013410-10H0013490-35G1013487-35G0013270-35G0013580-35G0013246-28E0013247-10H0009401-0610113693-36E0013680-35G0013686-35G0013684-35G0013257-10H0013296-10H0013311-35G0013312-35G0013550-35G0113573-35G0013564-35G0013605-35G00
Description
Carburetor Assy• . Top• . O Ring• . Bolt• . Screw• . Screw• . Throttle Valve• . Bearing• . Floating Valve• . Lip Seal• . Needle, Jet (nlct)• . Bar Clip• . Screw Set, Jet Needle• . Main, Nozzle• . Jet, Main, 170• . Jet, Slow, 45• . Jet, Starter• . Jet, Slow Air• . Jet, Acc• . Screw, Adjust• . Spring• . O Ring• . Washer• . Pin, Float• . Valve, Float• . Clip• . Float Chamber Body Set•• .. O Ring• . Cover• . Diaphragm Set•• .. U Ring•• .. Spring•• .. O Ring• . Starter Valve• . Starter Valve• . Lever Set, Pump• . Rod• . Screw Set• . Sensor Set, Throttle• . O Ring• . Bolt, Drain• . Clip• . Plate• . Pipe Set, Bowl Vent• . Pipe• . Pipe• . Plate, Buffer• . Screw• . Cover• . Bolt• . Throttle Shaft• . Spring• . Link Arm• . Screw
Suzuki Worldwide Motorcycle-ATV Page: 12 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG10 CARBURETORBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
55565758595959595959595959595959595959606060606060606060606161616161616161616162
Part No
13572-29F0013574-35G0013670-35G0013240-35G0009491-3001809491-3001909491-3101209491-3101309491-3201009491-3201109491-3300909491-3301009491-3401009491-3401109491-3500909491-3501009491-3600809491-3700809491-3801109492-3501909492-4002209492-4201909492-4503209492-4801309492-5002309492-5201109492-5501709492-5800109492-6001613383-10H0013383-10H1013383-10H2013383-10H3013383-10H4013383-10H5013383-10H6013383-10H7013383-10H8013383-10H9013220-35G00
Description
• . Washer• . Washer• . Joint Set• . FloatJet, Main (150)Jet, Main (152)Jet, Main (155)Jet, Main (158)Jet, Main (160)Jet, Main (162)Jet, Main (165)Jet, Main (168)Jet, Main (170)Jet, Main (172)Jet, Main (175)Jet, Main (178)Jet, Main (180)Jet, Main (185)Jet, Main (190)Jet, Slow (35)Jet, Slow (40)Jet, Slow (42)Jet, Slow (45)Jet, Slow (48)Jet, Slow (50)Jet, Slow (52)Jet, Slow (55)Jet, Slow (58)Jet, Slow (60)Needle, Jet (nlcr)Needle, Jet (nldr)Needle, Jet (nlcs)Needle, Jet (nlds)Needle, Jet (nlct)Needle, Jet (nldt)Needle, Jet (nlcu)Needle, Jet (nldu)Needle, Jet (nlcv)Needle, Jet (nldv)Holder, Jet Needle
Suzuki Worldwide Motorcycle-ATV Page: 13 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG11 AIR CLEANERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516
Part No
13700-10H0013780-10H0013790-37F2013791-35G0013831-37F2013792-13A0113881-10H0013826-35G0008310-1105813738-36E0113838-02B0013831-35F0013795-37F2013796-37F2009103-0625669232-37F00
Description
Cleaner Assy, Air• . Filter Assy• . Base, Filter• . Holder, Filter• . Bolt, Wing• . Washer• . Tube, Outlet• . Clamp• . Nut• . Mud Guard• . Collar, Mud Guard• . Screw• . Plate• . GasketBolt, Air CleanerWasher, Air Cleaner
Suzuki Worldwide Motorcycle-ATV Page: 14 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG12 MUFFLERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112
Part No
14150-10H0014181-10H0001421-0816B09159-0811214186-35G2009139-0612214310-10H0014771-10H0007120-0835314469-40F0009103-0842614351-10H00
Description
Pipe, ExhaustGasketBolt, StudNutCover, Exhaust PipeScrew (6x10)Body, MufflerConnectorBolt, ConnectorClamp, ConnectorBolt (8x20)Silencer, Muffler
Suzuki Worldwide Motorcycle-ATV Page: 15 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG13 OIL PUMP/OIL FILTERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819
Part No
16321-10H0016410-10H0016420-35G0016430-10H0004221-0408916432-10H0004211-0910907130-0520316440-10H0009261-0200809181-0818608331-3108616315-35G1016510-35G0016520-10H0009280-3900109440-1003809103-0623409103-06252
Description
Gear, Oil Pump IdleRotor Set, Oil Pump No.1Rotor Set, Oil Pump No.2Cover, Oil Pump No.1• . PinPlate, Oil Pump No.1PinBoltShaft, Oil Pump Driven GearPin, D:2.5, L:11.8WasherCirclipCap, Eng Oil Filter OuterFilter, Eng OilStrainer, OilO Ring, D:2.0, Id:38.5Spring, Oil Filter CapBolt (6x16)Bolt (6x35)
Suzuki Worldwide Motorcycle-ATV Page: 16 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG14 WATER PUMPBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011
Part No
17410-10H0017431-10H0009103-0625309103-0624504211-0910917461-37F0017491-10H0017510-10H0009181-0600307120-0610309168-06004
Description
Case, Water Pump & Oil FilterO Ring, Water Pump CaseBolt (6x60)Bolt (6x65)PinSeal, Water Pump OilImpeller, Water PumpShaft, Water PumpWasher, 6x14x1Bolt, DrainGasket
Suzuki Worldwide Motorcycle-ATV Page: 17 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG15 RADIATORBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819202122232425262728293031
Part No
17710-10H0009148-0601517730-12C2017720-10H0009148-0601517787-19A0009116-0618609180-0624317851-10H0017852-10H0009402-2851109351-50803-00A17853-10H0017855-10H0009402-2851117854-10H0017856-10H0017761-10H00-YU168660-10H00-DRA17762-10H00-YU168670-10H00-DRA09103-0623369232-37F0047191-10H0009103-0623409180-0632817831-10H0017832-10H0017568-50F0009168-0602617795-10H00
Description
Radiator, Rh• . NutCap, Radiator (1.1)Radiator, Lh• . NutCushion, SupportBolt (6x25)SpacerHose, InletHose, OutletClampHose, OverflowHose, Joint Upper No.1Hose, Joint LowerClampHose, Radiator Joint Upper No.2Joint, Radiator HoseCover, Radiator, Rh (yellow)Tape, Radiator Cover, RhCover, Radiator, Lh (yellow)Tape, Radiator Cover, LhBolt, 6x12Washer, Radiator CoverWasher, Radiator CoverBolt, 6x16SpacerLouver, Radiator, RLouver, Radiator, LBolt, Air ReleaseGasketCushion
Suzuki Worldwide Motorcycle-ATV Page: 18 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG16 CLUTCHBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021
Part No
21251-10H0009263-2700421200-10H0021411-10H0021412-45G0009160-2208321441-36F4021451-10H0021462-10H0009440-1803921416-10H0009140-1802023110-37F0023117-10H0009103-0623323121-37F0023200-10H0009263-1000209263-1001409285-1000423911-10H00
Description
Spacer, Pri Driven GearBearing, Primary DrivenGear Assy, Primary DrivenHub, Clutch SleeveBolt, Clutch SpringWasher, Clutch Sleeve HubPlate, Clutch Drive No.1Plate, Clutch DrivenDisc, Clutch PressureSpring, ClutchWasher, Clutch SleeveNut, Clutch Sleeve HubRod, Clutch PushRetainer, Cl ReleaseBolt, RtnrPiece, Clutch PushCamshaft, Clutch ReleaseBearing, Cl Release ThrustBearing, Cl Release CamshaftSeal, Cl Release Camshaft OilBracket, Clutch Cable
Suzuki Worldwide Motorcycle-ATV Page: 19 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG17 TRANSMISSIONBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324252627282930313233343536373839404142
Part No
24120-10H0024221-10H0024231-10H0024251-10H0009181-2400909262-1704009262-2201809300-2400409380-2400709380-2400724131-10H0024311-10H0024321-10H0024331-10H0024341-10H0024351-10H0024412-10H0009181-1719509181-2016709181-2019509181-2216709181-2400809181-2400809262-2014709289-2801209300-2003709300-2202009300-2400309380-2400709262-1702324741-20A0009126-0601124741-21A0009125-0611026260-10H0027511-1411127531-43D0027600-43D01-11227620-43D0127641-10H0009280-2000609380-20007
Description
Shaft, Counter, Nt:13Gear, 2nd Drive, Nt:17Gear, 3rd & 4th DriveGear, 5th Drive, Nt:22Washer, 5th DriveBearing, Cntr Shaft, LBearing, Cntr Shaft, RBush, 5th DriveCirclip, 5th DriveCirclip, 2nd DriveShaft, DriveGear, 1st Driven, Nt:28Gear, 2nd Driven, Nt:30Gear, 3rd Driven, Nt:25Gear, 4th Driven, Nt:26Gear, 5th Driven, Nt:24Dog, SlidingWasher, 1st Driven, RWasher, 1st Driven, LWasher, 2nd Driven Gear, LWasher, 2nd Driven Gear, RWasher, 3rd Driven GearWasher, 4th Driven GearBearing, Drive Shaft, LSeal, Drive Shaft OilBush, 1st Driven GearBush, 2nd Driven GearBush, 3rd & 4th DrivenCirclip, 4th Driven GearBearing, Drive Shaft, RRetainer, Drive Shaft BrgScrew, Drive Shaft (6x12)Retainer, Cntr ShaftScrew, Cntr Shaft (6x12)Gear, Kick Starter IdleSprocket, Engine, Nt:12Spacer, Engine SprocketChain Assy, Drive (did520dma2-sdh)Joint Set, ChainPlate, Front Chain GuideO Ring, Sprocket SpacerCirclip, Engine Sprocket
Suzuki Worldwide Motorcycle-ATV Page: 20 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG18 GEAR SHIFTINGBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819202122232425262728293031323334
Part No
25211-10H0025221-10H0025231-10H0025411-37F2025421-27C0124741-21A0009125-0611025310-10H0009261-0401225313-37F0025322-36E0025323-3420125324-3420125331-10H0009126-0601109180-0701409209-0502309263-2501809440-0400308140-6805025350-10H0025355-10H0025357-29F1025381-10H0008211-0612125510-10H0025671-10H0009181-0813909181-1413909283-1400609444-2000408331-3114625600-10H0001547-06207
Description
Fork, Gear Shift No.1Fork, Gear Shift No.2Fork, Gear Shift No.3Shaft, Gear Shift Fork No.1Shaft, Gear Shift Fork No.2Retainer, Shift Cam BearingScrew, Rtnr (6x12)Cam, Gear Shift• . Pin, Shift Cam StopperPin, Gear Shift Cam DrivenShifter, Gear ShiftPawl, Gear Shift No.1Pawl, Gear Shift No.2Lifter, Gear Shift PawlScrew, Shift Pawl LifterRoller, Gear ShiftPin, Shift Pawl ClickBearing, Gear Shift Cam, LSpring, Shift Pawl ReturnBearing, Gear Shift Cam, RStopper, Gear Shift CamSpring, Gear Shift CamBolt, StopperPlate, Gear Shift Cam StopperWasher, Gear Shift Cam StopperShaft, Gear ShiftStopper, Gear Shift ArmWasher, Stopper (8.8x14x1)Washer, Gear Shift ShaftSeal, Shift Shaft OilSpring, Shift Shaft ReturnCirclip, Gear Shift ShaftLever Assy, Gear ShiftBolt, Gear Shift Lever
Suzuki Worldwide Motorcycle-ATV Page: 21 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG19 KICK STARTERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819
Part No
26211-10H0026221-10H0026231-10H0026232-10H0026240-10H0009181-1800509181-1800409283-1800409440-3100209448-4501401500-0612A08331-3118626300-10H0026313-28E2026331-10H0009127-0602409440-0503106111-0700409103-08340
Description
Shaft, Kick StarterGuide, Kick Starter Sft SpringStarter, KickGuide, Kick StarterGear, Kick Starter DriveWasher, Kick Starter GearWasher, Kick Starter Oil SealSeal, Kick Starter Shaft OilSpring, Kick StarterSpring, Kick Starter ShaftBolt, Kick Starter StopperCirclip, Kick Start Drive GearLever Assy, Kick Starter• . O Ring, Kick Starter Lever• . Joint, Kick Starter Lever• . Screw, Kick Starter Lever• . Spring, Kick Starter Lever• . Ball, Kick Starter LeverBolt, Kick Starter Lever
Suzuki Worldwide Motorcycle-ATV Page: 22 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG20 MAGNETOBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789
Part No
32100-10H0032101-10H0032102-10H0032371-10H0009407-1440307130-0512309106-0502908316-1012A08341-31039
Description
Magneto Assy• . Stator Assy• . Rotor AssyClamp, Magneto LeadClamp, Magneto Lead (l:125)Bolt, SensorBolt, Magneto StatorNut, Magneto RotorKey, Magneto Rotor
Suzuki Worldwide Motorcycle-ATV Page: 23 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG21 ELECTRICALBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234556788
Part No
32900-10H0032980-37F0033410-35G1036610-10H0009407-1140109407-1840209407-1740337820-36E0009407-1140109407-14403
Description
Cdi UnitCushion, Cdi UnitCoil Assy, IgnitionHarness, WiringClamp, Wiring (l:95)Clamp, Wiring (l:165)Clamp, Wiring HarnessSwitch Assy, Engine StopClamp, Engine Stop (l:95)Clamp, Engine Stop (l:125)
Suzuki Worldwide Motorcycle-ATV Page: 24 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG22 FRAMEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021
Part No
41100-10H0041200-10H0009103-0812208319-3108809103-0842641340-10H0009103-0625642520-10H0009116-0620041991-10H0009103-0843309159-0806741994-10H0041995-10H0009103-0817043910-35G0043910-37F0009181-0811109181-0816709103-0820708319-21088
Description
FrameRail, SeatBolt, UpperNut, UpperBolt, LowerBracket, CdiBoltProtector, Front RhBoltPlate, Engine Mount FrontBoltNutPlate, Engine Mount Upper RhPlate, Engine Mount Upper LhBoltRoller, Chain Control LowerRoller, Chain Control UpperWasher, LowerWasher, UpperBoltNut
Suzuki Worldwide Motorcycle-ATV Page: 25 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG23 FOOTRESTBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011
Part No
42310-35G0043551-10H0043561-10H0009200-1002209448-2100909448-2101008322-0110304111-2520841855-35G0041865-35G0009103-10366
Description
Stand, PropFootrest, RhFootrest, LhPinSpring, RhSpring, LhWasherCotter PinBracket, Footrest RhBracket, Footrest LhBolt
Suzuki Worldwide Motorcycle-ATV Page: 26 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG24 BRAKE PEDALBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345
Part No
43100-10H0009284-1500643142-37F0009385-1000509443-13037
Description
Pedal, Brake• . Dust SealShaftSnap PinSpring
Suzuki Worldwide Motorcycle-ATV Page: 27 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG25 FUEL TANKBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
44110-10H00-YBH44132-37F1002122-0620309139-0613444544-35G0044560-27C0044200-29F0009352-50823-60044541-10H0044542-10H0009103-0621344134-35G0144543-35G0009139-0616941432-35G10
Description
Tank, Fuel (black)• . Hook, Seat Front• . Screw, Hook• . Screw, BandCushionBand, RearCap, Fuel TankHose, Breather (l:600->50)Cushion, FrontCushion, RearBolt, FrontSpacerCushion, Tank SideScrewHook, Fuel Tank Band
Suzuki Worldwide Motorcycle-ATV Page: 28 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG26 FUEL COCKBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234
Part No
44300-37F1009103-0623344421-10H0009401-11415
Description
Cock Assy, FuelBoltHose, FuelClip
Suzuki Worldwide Motorcycle-ATV Page: 29 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG27 FRAME COVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567
Part No
47111-10H00-30H47211-10H00-30H09103-0623569232-37F0009103-0623447191-10H0047161-37F00
Description
Cover, Frame Rh (white)Cover, Frame Lh (white)Bolt, SeatWasher, SeatBolt, FrontWasher, FrontCushion, Rh
Suzuki Worldwide Motorcycle-ATV Page: 30 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG28 FRONT FENDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567
Part No
53111-37F01-YU168151-37F10-CFM01547-0616309160-0613609169-0607894911-37F02-30H09103-06233
Description
Fender, Front (yellow)Emblem, "s"BoltWasher, LowerWasher, UpperWasher, Front Number (white)Bolt
Suzuki Worldwide Motorcycle-ATV Page: 31 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG29 HANDLEBARBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345
Part No
56111-35G0056170-35G1058210-10H0058301-10H0058900-10H00
Description
HandlebarPad, Cross BarCable Assy, ClutchCable Set, ThrottleCable Assy, Hot Starter
Suzuki Worldwide Motorcycle-ATV Page: 32 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG30 HANDLE LEVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324252627
Part No
57110-10H0057100-10H0057141-35G0057151-35G0057129-35G0057310-37F0057431-1450008316-1006357343-35G0057211-36E0157500-35G2057621-35G1057431-35G0057441-37F0006111-0600309440-0400309134-0600957512-35G0057513-29F1057514-35G0009139-0508357515-35G0057517-35G0008310-0005757516-35G0057341-37F0057342-37F00
Description
Grip, ThrottleCase Assy, Throttle• . ScrewCollarCover, Throttle CaseLever, BrakeBoltNutCover, Brake LeverGrip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt• . Adjuster, Cable• . Ball• . Spring• . Bolt• . Holder, Clutch Lever• . Bolt• . Holder, Hot Starter Lever• . Bolt, Holder• . Lever, Hot Starter• . Bolt, Lever• . NutCover, LeverCover, Clutch LeverCover, Adjuster
Suzuki Worldwide Motorcycle-ATV Page: 33 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG31 REAR FENDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789
Part No
63111-10H00-YU109152-0602469232-37F0009103-0623509103-0623409813-0013468175-10H00-GY868176-10H00-GY868721-13A00-GY8
Description
Fender, Rear (yellow)NutWasherBolt, FrontBolt, RearOpen Spanner (6.4x6.8)Tape, RhTape, LhEmblem, "suzuki"
Suzuki Worldwide Motorcycle-ATV Page: 34 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG32 LABELBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11222222
Part No
68921-37F7068921-37F8099011-10H50-01A99011-10H50-01F99011-10H50-01K99011-10H50-01E99011-10H50-01H99011-10H50-029
Description
Label, Warning (english)Label, Warning (french)Manual, Owner'sManual, Owner'sManual, Owner'sManual, Owner'sManual, Owner'sManual, Owner's
Suzuki Worldwide Motorcycle-ATV Page: 35 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG33 SEATBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1
Part No
45100-10H00-DNA
Description
Seat Set
Suzuki Worldwide Motorcycle-ATV Page: 36 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG34 FRONT DAMPERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617181920212223242526272829303031
Part No
51103-10H0051104-10H0051110-35G3051120-35G3051121-36F0051167-36F0051158-36F0051153-37F8051156-27C4051173-37F8051130-10H0051171-37FC051170-37FC051177-36E2051351-10H0051117-37F8051123-28E3051174-36E4051175-37F8051118-37F8051357-36F2051358-28E3051190-10H0051191-36F4051328-37F8051211-37FC051501-37F7051511-37F7009103-0625651171-37FD051171-37FE068661-29F00-DPZ
Description
Damper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Inner Rh• . Tube, Inner Lh• . Bush, Guide• . Bush, Guide• . Spacer, Seal• . Seal, Oil• . Ring, Oil Seal Stopper• . Seal, Dust• . Tube, Outer• . Spring, Front (k=0.44)• . Bolt, Center•• .. O Ring• . Bolt, Fork•• .. O Ring•• .. Bush, Fork Bolt Slide•• .. O Ring•• .. O Ring•• .. O Ring•• .. Bolt, Plug••• ... O Ring• . Rod, Damper• . Rod, Push• . Bolt• . Ring StopperProtector, RhProtector, LhBoltSpring, Front (soft K=0.42)Spring, Front (hard K=0.46)Emblem, "suzuki"
Suzuki Worldwide Motorcycle-ATV Page: 37 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG35 STEERING STEMBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819
Part No
51410-10H0009265-3001458621-37F8009111-0608751328-37F8009265-3001451631-37F0051310-10H0051328-37F8051356-29E0051353-37F7056211-35G0051321-37F9056221-35G0056241-42AE056242-28C6056321-35G0056243-42A0008319-31107
Description
Stem, Steering• . Bearing (30x52x16)Guide, Brake HoseBolt, GuideBolt, StemBearingNut, SteeringHead, Steering StemBolt, Stem HeadWasher, Stem HeadNut, Stem HeadHolder, HandleBolt, Handle HolderHolder, Handle LowerDamper, UpperDamper, LowerBoltSpacerNut
Suzuki Worldwide Motorcycle-ATV Page: 38 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG36 FRONT WHEELBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021
Part No
54111-35G0154731-35G0009262-2203409283-3007354711-35G0054741-35G0054742-35G0009159-1801659221-35G1009139-0614255110-10H0055200-29F0055261-44AF055311-10H0055320-35G1065270-1430008322-0108A08310-0008A59231-36E30-YU159232-36E3009103-06232
Description
Hub, Front WheelSpacer, Front Hub (20.5x27.3x50)BearingSeal, Front HubAxle, FrontSpacer, Axle (l:41)Cover, Front Axle SpacerNutDisc, Front BrakeScrewTire, Front (80/100-21) (dunlop)Tube Assy, Wheel InnerProtector, Inner TubeRim, Front Wheel (1.60x21)Spoke Set, Front WheelStopper, BeadWasherNutCover, Front Brake DiscWasher, Front Brake Disc CoverBolt
Suzuki Worldwide Motorcycle-ATV Page: 39 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG37 FRONT CALIPERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
59300-37F01-99959300-2784059300-1382059315-13E0059386-13A0059382-37F0059303-1450059305-27C0059345-13E0059146-21E1059350-13E0059121-01A0059122-01A0059301-3681009103-08403
Description
Caliper Assy, Front• . Piston Set•• .. Seal Set, Piston• . Spring• . Boot• . Pin• . Boot• . Pin• . Pin• . Plug• . Bracket• . Bleeder• . CapPad SetBolt (8x40)
Suzuki Worldwide Motorcycle-ATV Page: 40 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG38 FRONT MASTER CYLINDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
59600-37F0059600-3781059666-4430059667-1450059669-27C0169689-4930059671-27C0059675-06F0059748-36E0009360-1006509161-1000959480-35G0159260-36E0059271-36E0009103-06234
Description
Cylinder Assy, Front Master• . Piston & Cup Set•• .. Boot• . Diaphragm• . Cap• . Screw• . Holder (silver)• . Bolt• . SeparatorBolt (10x1.25x22)WasherHose, Front BrakeClamp, InnerClamp, OuterBolt
Suzuki Worldwide Motorcycle-ATV Page: 41 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG39 REAR SWINGING ARMBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324
Part No
61000-35G0009263-2201709263-2206409285-2200161262-36E0061128-35G0002122-0410A61251-36E0161252-37F0161211-35G0008322-0116A09159-1600761273-37F1002112-0508A09169-0502261341-35G1061342-37F0009103-0624209103-0623308316-1006A61445-35G0061446-35G0009100-0828709159-08034
Description
Swinging Arm Assy, Rear• . Bearing, Pivot (22x29x30)• . Bearing, Outer (22x35x2)• . Seal, Inner (22x29x4)• . Seal, Outer (29.2x37x4)• . Plate, Swingingarm, Rear• . Screw (4x10)Spacer, Pivot OuterSpacer, Pivot InnerShaft, PivotWasherNutBuffer, Chain Touch DefenseScrewWasherGuide, ChainPlate, Guide OuterBolt, UpperBolt, RearNutWasher, Chain Adjuster, RWasher, Chain Adjuster, LBolt (8x50)Nut
Suzuki Worldwide Motorcycle-ATV Page: 42 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG40 REAR SHOCK ABSORBERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617181920212223232323
Part No
62100-10H10-YKS62211-10H0009263-1603362684-36F0062685-36F0009284-1600562120-10H0062150-36EB062279-36E8062190-36F0062220-36F0062278-36E0051294-4668662273-36F0062275-10H0062130-10H0062131-28E0051174-43D0009103-1032909159-1011562221-37F3009159-1006762211-10H2062211-10H1062211-37FM062211-35G30
Description
Absorber Assy, Rr Shock (red)• . Spring (k=5.4)• . Bearing (16x22x12)• . Spacer, Bearing Rh• . Spacer, Bearing Lh• . Seal, Dust Rh• . Rod, Piston• . O Ring Set• . Ring, Stopper• . Adjuster Set• . Spring Seat Set• . Ring, Stopper• . Cap• . Bladder• . Cap, Chamber• . Bolt, Plug• . O Ring• . O RingBoltNutBoltNutSpring (k=5.0)Spring (k=5.2)Spring (k=5.6)Spring (k=5.7)
Suzuki Worldwide Motorcycle-ATV Page: 43 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG41 REAR CUSHION LEVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617181920
Part No
62600-3585009263-2009009263-2008309284-2000362647-37F1009284-2000162317-37F1062621-35G0009159-1205662648-37F1062658-37F1009159-1205662684-36E0062600-3586009263-2009009284-2000362646-37F1062647-37F1062657-37F1009159-12056
Description
Lever Set, Rear Cushion• . Bearing (20x26x14)• . Bearing (20x26x12)Seal, Dust (19x26x4)SpacerSeal, Rear (20x26x4.5)Spacer, Rr Cushion RodBolt, Rr Cushion RodNutSpacer, Center (15x20x44)Bolt, CenterNutSpacer, Rear Cushion LeverRod Set, Rear Cushion Lever• . BearingSealSpacer, Rr Cushion LowerSpacerBolt, RodNut
Suzuki Worldwide Motorcycle-ATV Page: 44 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG42 REAR WHEELBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101111111112131415161718192021222324
Part No
64111-35G1064731-35G0109262-2513909283-3204569211-35G1009139-0802264711-35G0064751-35G0009160-2208109159-2200764511-36E0064511-37E0064511-4026164511-28E0009120-0801709159-0813309160-0808265311-10H0065320-35G1065110-36F0055200-4461065261-01B3065270-43D0008322-0108A08310-0008A69231-37F1109116-06197
Description
Hub, Rear WheelSpacer, BearingBearingSeal, DustDisc, Rear BrakeScrewAxle, RearSpacerWasherNutSprocket, Rear (nt:50)Sprocket, Rear (nt:48)Sprocket, Rear (nt:51)Sprocket, Rear (nt:49)Screw (8x30.5)NutWasherRim, Rear Wheel (1.85x19)Spoke Set, WheelTire, Rear (100/90-19) (dunlop)Tube Assy, Wheel InnerProtector, Inner TubeStopper, BeadWasherNutCover, Rear DiscBolt
Suzuki Worldwide Motorcycle-ATV Page: 45 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG43 REAR CALIPERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516
Part No
69100-35G10-99969100-1482069100-2184069315-35G0059386-13A0059382-27C3059303-1450059305-36E0069350-35G0159146-21E1069345-43D0059121-01A0059122-01A0069100-3581069725-37F0009116-06197
Description
Caliper Assy, Rera• . Piston Set•• .. Seal Set, Piston• . Spring• . Boot• . Pin• . Boot• . Pin• . Bracket• . Plug, Pin• . Pin• . Bleeder• . CapPad SetGuard, Rear CaliperBolt
Suzuki Worldwide Motorcycle-ATV Page: 46 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG44 REAR MASTER CYLINDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617181920
Part No
69604-35G0069600-3581069691-00A0069692-35G0069670-35G0051212-7750069669-37F2069667-37F2069689-37F3059748-36E0069744-36E0009139-0613969480-35G0109360-1006509161-1000961196-27C3002142-0510A09200-0804809160-0811904111-20158
Description
Cylinder Assy, Rear Master• . Piston/cup Set•• .. Boot• . Yoke• . Rod, Push• . Nut• . Cap• . Diaphragm• . Screw• . Separator• . RingBoltHose, Rear BrakeBolt (10x1.25x22)Washer (10x15x1.5)Guide, HoseScrewPinWasherPin, Cotter
Suzuki Worldwide Motorcycle-ATV Page: 47 of 47RM-Z250K7 (RM-Z250K7 E19)Catalog Title:
FIG45 OPTIONALBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1233333345
Part No
99000-3103099000-3204099104-3203099000-3205099104-3202099000-3211099000-3212099000-3213099000-2503099000-25110
Description
Suzuki Bond No.4Cement, Thread LockThread Lock, Super (1363a)Thread Lock, Super (1342)Thread Lock, Super (1361a)Thread Lock, Super (1322)Thread Lock, Super (1424)Thread Lock, Super (1360)Grease, SuperGrease, Brake Pad (pbc)