rm1 equipment management list final rev-06 21-09-08

8/9/2019 RM1 Equipment Management List Final Rev-06 21-09-08

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EQUIPMENT MANAGEMENT SYSTEM

September_2008


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CLEANING:

INSP:

ADJ:

LUBRICATION:

REPAIR:

SPARE PARTS:

P

M

E

U

MH

Purpose

Area of Responsibility

Definition of Responsibility

Department Symbol

This Standard is created as a guideline for the equipment management and responsibility

of various departments involved in production and facility management.

General Service, Information technology, Quality Control, Safety departments

All Operation and Maintenance departments

Means external cleaning or area cleaning

Means inspection of operation parameter, equipment condition monitoring or any inspection

special monitoring equipment including physical inspection

Material Handlin De artment

Utility and Water Plant Department

Electrical-Automation-Instrumentation Department

Mechanical Maintenance Department

RM Production Department (Operations + Roll shop)

Means planning, procurement related jobs, Inspection of spare parts and inventory managing

Means all type of repair work, overhauling, condition maintenance

Complete lubricant changing for major mechanical equipments are part of repair work

Means Lubrication of rotary equipments, Make up of lubrication.

Means Adjustment of operation parameter or any on line adjustment related to operation of equipment.

TITLE PARTIAL CHARGES OF ROLLING MILL 1 EQUIPMENT MANAGEMENT

PRIMARY CLASSIFICATION GENERAL RULE NAME OF EQUIPMENT

SECONDARY CLASSIFICATION PLANT UNIT RM-1

TERTIARY CLASSIFICATION SUB PLANT PLANT

EQUIPMENT NAME

WH

G

QCIT

S

CHECKED CHECKED

through General Service.

All Major Buildings, civil and structural repair or modification shall be responsibility of end user department

General Note:

Safety and Fire Department

Information Technology Department

General Services Department

Warehouse

Quality Control Department

APPROVED REVISED DATE APPROVED

ESTABLISHED DATE : 21-09-2008


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EQUIPMENT NAME

1

2

3

4

5

1

2

1

through subcontractor.

individual department vehicles hired, cleaning is individual department responsibility

Responsibility description

Cleaning

Inspection

Adjustment

Routine inspection performed by end user of machines for regular safe and efficient operation like,

abnormal sound, fume, smoke, temperature, pressure, alarm, tripping, malfunction of logics-switches safety

equipments, leakages or any other defects.

Detailed inspection of any equipments like, condition monitoring, vibration analysis, reliability checks, tolerance limits of

rotary equipments, bearing condition analysis, oil analysis, simulations and logic checks calibration of equipments or

machinery and other sophisticated checks are to be done by either mechanical or electrical-Automation agency

Routine adjustment for smooth operation of equipments like valve operations, damper adjustment, gauges,

leaka e arrestin are classified as minor adustment and end user will be res onsible.

Regular cleaning of equipments or area required to keep the plant tidy and neat, cleaning of process

equipments where scale, sludge, scraps are handled are operations responsibility.

Cleaning of buildings, structure and general area like, roads, pits, sumps are to taken up by

end user with subcontract through general serv ice wherever required is operations responsibility.

Machinery and electrical equipments need internal cleaning or opening of equipments for cleaning

is maintenance responsibility as part of repair jobs

All mobile equipments which under material handling department cleaning is responsibility of MH Dept

2

CHECKED CHECKED

are part of repair jobs and respective maintenance agency who does repair will be responsible.

.

APPROVED


APPROVED REVISED DATE

Major adjustment demanding opening of equipment, calibrations, tuning of controllers or control valve,


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EQUIPMENT NAME

1

E E E E

E E E E

E E E E

E E E E E

E E G E Repair on electrical request

E E E E

2

E E E E

E E E E

E E E E

E E E E

E E E E

E E E E

E E E E

3

E E E E

E E E E

E E E E

4

E E E E

E E E E

E E E E

Main and auxiliary drive panels

AC drive panel for main stand motors

AC drive panel for auxiliary motors

MCC Panel

Automation control system

PLC main CPU Panels

PLC remote I/O station

HMI work stations for LEVEL - 1 automation s stem

Power and distribution transformer

circuit breaker isolator /disconnector

Low voltage distribution panels

Main transformer

11 kv metal clad circuit breaker

Protection relay MV panel

Building and cable trench

33 kv cable

RM1 Incoming substation

33 kv circuit breaker

External protection relay panel

UPS

Building HVAC

ELECTRICAL INCOMING

33 KV Substation

Switch gear panel

E E E E

IT IT IT IT

E E E EE E E E

E E E E

5

P P G P

P P G P

P P M P Repair on request



CHECKED CHECKEDAPPROVED REVISED DATE


UPS and Battery charger

Field Instrument and MMD / FMD

Billet Bay General Area

Steel Structure

Steel Structure Cabins/Buildings

Railings

Walk Ways

SERVER & CLIENT work stations for LEVEL - 2 automation system

Networking of Level 2 Automation system

Process data acquisition system

APPROVED

Auxiliary Steel Structure

Ladders


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EQUIPMENT NAME

P P G G

P P G P Repair on request




E E E E

E E E E

G G G G Repair on request by user dept.

6

P M M M M

P M M M M

P M M M M

P M M M M

E E E E E

P M M M M

E E E E E

E E/M E E/M ERepair/adjustment of structure/cylinder by

Mechanical

P M M M M

P M M M M

E E E E E Striker repair by Mech on request

P M M M M

E E E E E

P P M M Repair on request


Electrical Area Devices

Instrumentation Devices

Furniture & Other Assets

Billet Charging System

Billet Charging Table

Billet Lifter Mechanism

Disappearing Stopper Mechanism

Service Water Line

Potable Water Line

Fire water system

Service Water Line

Charging Roller Table Inside Furnace

Charging Roller Table Inside Furnace Motors

Cooling Water System

Fixed Stopper Mechanism

Entry Roller Table 01

Entry roller table motor

Entry Roller Table 02

Entry roller table motor

Weighing Mechanism

Kick In Device

Field sensor / devices

Concrete Structure Buildings

Billet Bay Office Ground Floor

7

M M M M M Refractory under Operation

M M M M M Refractory under Operation

M M M M M

M M M M M

M M M M M

P P M M P




E E E E E

P P P P

CHECKED CHECKED

Billet Reheating System


Translation Wheel

Lifting Cylinder

Fixed Hearth Assembly

Movable Hearth Assembly


Translation Cylinder

Charging Door

Inspection Doors

Maintenance Doors


Motor, Flume Flushing Pump Motor

Burners


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EQUIPMENT NAME

M P M/E M Actuator under Electrical

E E M MPower up to sol .vlv connected/ terminal

under Electrical

E E E E E

E E E E E

P P M M

8

P P P P

P P P P

P P P P

P P P P DELETED.

9

P P/E M/E E Actuator under Electrical

E E M MPower up to sol .vlv connected/ terminal

under Electrical

E E E E E

U U M U Repair on request

E E E E E

10

P P M M M

E E E E E

E E E E E

P P/E M/E E Actuator under Electrical

E E M M Power up to sol.vlv connected/ terminal

E E E E E

Combustion Air System

Combustion air blower


Service Air S stem

Motor, Combustion Air Fan Motor 1

Motor, Combustion Air Fan Motor 2

Furnace Roof Refractory

Purging System

Combustion Gas System

Control Valves and actuators

Solenoid Valves


NG Valve Stand up to PRV station


Scale through cleaning

Refractory System


Solenoid Valves

Furnace Hearth Refractory

Furnace Wall Refractory


Solenoid Valves



E E E E E

E E E E E

E E E E EE E E E E

12

P M M M M

E E E E E

P M M M M All Scale cleaning by Production


P M M M M

E E E E E

CHECKED CHECKED


REVISED DATE APPROVED

Billet Discharging System

Discharging Roller Inside Furnace

Kick Off Mechanism

Kick Off Positioning

Kick Off Finger

Kick Off Encoder

APPROVED

Discharge Roller Motors

Kick Off Device

Motor, Service Air Fan Motor 1

Motor, Service Air Fan Motor 2

Electrical Area DevicesInstrumentation Devices


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EQUIPMENT NAME

P M M M M

M M M M M

P P M M M Operating Mechanism by M/T


E E E E E All Scale cleaning by Production



P E E E E All Scale cleaning by Production




13

M M M M M

P P M M M Refractory Repair by Production

P P M M M Refractory Repair by Production

E E E E E

E E E E E

E E E E E

14




P P M P Re air on re uest


Ladders

Railin s

Kick Off Water And Air Piping

Kick Off Grease Piping

Exhaust Fan Motor, 30Kw



Mill Bay General Area

Steel Structure

Discharge Door No. 1 and 2


Chimney

Roller 13, 21, 29, 37, 45 degree



Chimney & Recuperator System

Exhaust Duct Zone Drainage Pump

Damper Valve

Return Roller Table Motors

Discharging Roller table outside Furnace

Discharging Roller table outside Furnace motors

Billet Rejecting Mechanism

Return Roller Table







E E E E E

E E E E E

G G G G

15

P M M M P/M Rings inventory by Production

E E E E E

CHECKED CHECKEDAPPROVED

Pinch Roll Assembly

Drive Assembly



Circulating Water Line

Natural Gas Pipeline

Pinch Roll No. 1




Walk Ways


Service Water LineCommon Bay Equipments


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EQUIPMENT NAME

E E/M E E E Alignment, coupling etc by MECH on

E E E E E

16

P M M M M


E E E E E

17

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M


request

P P M M Up to Stand / Repair on request

E E E E E

E E E E E

Cooling Water Line



Vertical Stand V2

Protective Cover

Spindle Guard

Drive Spindles And Wobblers Assembly

Main Drive Gear Box H1

Motor Coupling For Main Drive H1

Motor, Stand 01,

Rest Bars

Radial Screw Down System # 1

Pneumatic Air Motor

Roll Chocks

Horizontal Stand Housing # 1

Motor, Pinch roll 01 Motor,


Snap Shear No. 1

Roll Changing Sledge (Car)

Spindle Support Assembly

Snap Shear Assembly

Shear blades


Horizontal Stand H1

P P P P P

P P P P P

P P P P PP P P P P

P P P P P

M M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M


request

CHECKED CHECKED


APPROVEDAPPROVED REVISED DATE

Drive Spindles V2 And Wobblers Assembly

Main Drive Bevel Gear Box V2

Motor Coupling For Main Drive V2

Motor, Stand 02,

Roll Chocks


Scale Protection Hood

Protective Cover

Vertical Stand Housing # 2

Rest Bars

Radial Screw Down System # 2Pneumatic Air Motor


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EQUIPMENT NAME


E E E E E

E E E E E

19

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M

M M M M M


request


E E E E E

E E E E E

20

P P P P P

P P P P P

P P P P P

Cooling Water Line



Roll Chocks

Roll Changing Sledge


Protective Cover

Spindle Guard


Motor, Stand 03,

Vertical Stand V4


Rest Bars

Radial Screw Down S stem # 4

Drive Spindles And Wobblers Assembly H3


Horizontal Stand H3


Rest Bars



Pneumatic Air Motor

Cooling Water Line


P P P P P

P P P P P

M M M M MM M M M

M M M M

M M M M M

M M M M M

M M M M M


request


E E E E E

CHECKED CHECKEDAPPROVED REVISED DATE


APPROVED

Spindle Support AssemblyScale Protection Hood

Protective Cover

Drive Spindles And Wobblers Assembly V4



Motor, Stand 04,

Cooling Water Line


Pneumatic Air Motor

Roll Chocks


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EQUIPMENT NAME

E E E E E

21

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P M M M

M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M

E E/M E E E Alignment, coupling etc by MECH on request


E E E E E

E E E E E

22

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

Rest Bars


Pneumatic Air Motor

Roll Chocks

Spindle Guard


Vertical Stand V6


Motor, Stand 05,

Cooling Water Line



Roll Chocks

Roll Changing Sledge


Protective Cover


Horizontal Stand H5




Rest Bars


Pneumatic Air Motor

M M M M M

M M M M

M M M MM M M M M

M M M M M

M M M M M



E E E E E

E E E E E

23

P P P P P

CHECKED CHECKEDAPPROVEDAPPROVED



Horizontal Stand H7

Horizontal Stand Housing # 7 Type 280


Scale Protection Hood

REVISED DATE




Motor, Stand 06,

Cooling Water Line

Protective Cover Drive Spindles And Wobblers Assembly V6


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EQUIPMENT NAME

P P P P P

P P P P P

P P P P P

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M



E E E E E

E E E E E

24

P P P P P

P P P P P

P P P P P

P P P P P

Utility Coupling to stand

Changing Rail-Long

Changing Rail-Short


Roll Chocks

Spindle Retainer, Arrangement H7

Protective Covers

Spindle Guard


Spindle Support H7


Rest Bars


Motor, Stand 07,

Cooling Water Line



Horizontal Stand H8


Bed Plate Clamping Device

Stand Shifting Device Assembly

Rest Bars


Roll Chocks

M M M M M

M M M M M

M M M M MM M M M M

M M M M M

M M M M M

M M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M

CHECKED CHECKED



Spindle Guard




Utility CouplingChanging Rail-Long

Changing Rail-Short

Spindle Support H8


Protective Covers




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EQUIPMENT NAME



E E E E E

E E E E E

25

P P P P


26

P M M M M


P M M M

M M M M

M M M M


E E E E E

E E E E E

27

P P P P P

P P P P P

P P P P P

P P P P P

M M M M M

M M M M M

M M M M M

Roll Chocks



Uti li t Cou lin

Motor, Stand 08,

Cooling Water Line


Horizontal Stand H9


Rest Bars

Scrap Deflector On Rotary Shear

Motor, Rotary Crop And Cobble Shear,


Intermediate Stand Trough




Rotary Shear Assembly

Shear Blades

Scrap Chute With Switch

Compressed Air and Control unit

Dummy Troughs

Cooling Water Line

Rotary Crop And Cobble Shear

M M M M M

M M M M M

M M M M MM M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M



E E E E E

CHECKED CHECKED



Protective Covers

Spindle Guard



Cooling Water Line



Motor, Stand 09,

Changing Rail-Long

Changing Rail-Short

Spindle Support H9Spindle Retainer, Arrangement


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EQUIPMENT NAME

E E E E E

28

P P P P P

P P P P P

P P P P P

P P P P P

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M



E E E E E

E E E E E

29

M M M M M



Motor, Stand 10,

Cooling Water Line

Spindle Retainer, Arrangement

Protective Covers



Snap Shear No. 02

Sna Shear Assembl


Roll Chocks

Utility Coupling

Changing Rail-Long

Changing Rail-Short

Spindle Support H10

Spindle Guard





Horizontal Stand H10


Rest Bars


E E E E E

30P P P P P

P P P P P

P P P P P

P P P P P

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

CHECKED CHECKED




Utility Coupling

Changing Rail-Long

Changing Rail-Short

Horizontal Stand H11Horizontal Stand Housing # 11 Type 280

Rest Bars


Roll Chocks


Shear blades



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EQUIPMENT NAME

M M M M M

M M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M




P P G/U G/U Repair on request

E E E E E

E E E E E

31

M M M M M

E E E E E

32

P P P P P

P P P P P

P P P P P

P P P P P

M M M M M

M M M M M

M M M M M

Rest Bars



Service Water Line

Potable Water Line


Looper Assembly




Protective Covers

Spindle Guard




Motor, Stand 11,


Roll Chocks



Uti li t Cou lin

Looper Assembly 01

Spindle Support H11


M M M M M

M M M M M

M M M M MM M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M



CHECKED CHECKED


Motor, Stand 12,

APPROVED


Protective Covers

Spindle Guard





Spindle Support H12Spindle Retainer, Arrangement

Changing Rail-Long

Changing Rail-Short


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EQUIPMENT NAME

E E E E E

E E E E E

33 M M M M M

M M M M M

E E E E E

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P P P P Repair on request

35

P P P P P

P P P P P

P P P P P

P P P P P

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M

M M M M

M M M M M

M M M M M


Spindle Guard



Motor, Stand 13,

Utility Coupling

Changing Rail-Long

Changing Rail-Short

Spindle Support H13


Protective Covers

Dummy Troughs



Rest Bars


Roll Chocks



Looper Assembly 02

Looper Assembly


Intermediate Stand Trough 2



,

M M M M M


E E E E EE E E E E

36

M M M M M

E E E E E

37

P P P P P

P P P P P

P P P P P

P P P P P





Roll Chocks




Rest Bars

, ,

Electrical Area DevicesInstrumentation Devices

Looper Assembly 03

Looper Assembly




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EQUIPMENT NAME

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M

M M M M

M M M M M

M M M M M

M M M M M



E E E E E

E E E E E

38

P P M M M

P P M M M

P P M M M

E E M M E

39

P P P P P Repair on request

Stand Change Car H11-H14

Stand Change Car Unit H11-H14

Track Roller Assembly

Guide Roller Assembly


Intermediate Stand Trough 3

Dummy Troughs

Tem core Coolin Line

Spindle Guard




Motor, Stand 14,





Protective Covers



Utility Coupling

Changing Rail-Long

Changing Rail-Short

Spindle Support H14

P P M M M Repair on request

P P M M M Repair on request

E E E E EP P M M Repair on request

M M M/E M Actuator under Electrical

M M M MPower up to sol.vlv connected/ terminal under

Electrical

E E E E E

E E E E E

41

P P P P Repair on request

42

M M M M M

CHECKED CHECKED



Intermediate Cooling Line Trough

Dummy Troughs

Cooling Bed System

Cooling Bed System

Valves and actuators

Solenoid Valves



Tempcore Cooling Line Carriage 1

Tempcore Car Section 1,2,3

Tempcore Motor for tempcore car 1,2,3Cooling Water System


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EQUIPMENT NAME

E E E E E

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P P M M M


E E E E E

E E E E E

44

P M M M M

P P/M M P Repair on request


E E E E E

E E E E E

45P M M M M

P P/M M P Repair on request


E E E E E

E E E E E

46

P M M M M

E E E E E

E E E E E

47

P M M M M

Run In Roller Tables

Approach Roller Table Assembly Motors 1 to 11

Motor, Rot-Fish Motor,



Chopping Shear

Chopping Shear Assembly

Shear blades

Motor, Pinch Roll 30 Kw



Rotary Finishing Shear

Rotary Finishing Shear Assembly

Shear blades

Motor, Scrap Shear Motor,



Approach Roller Table

Approach Roller Table Assembly

Run In Roller Table 01



Pinch Roll Unit 2

Pinch Roll 2 Assembly

E E E E E

P M M M M

E E E E EP M M M M

E E E E E

P M M M M

E E E E E

P M M M M

E E E E E

P M M M M

CHECKED CHECKED





Run In Roller Table 03 Motors 1 to 14









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EQUIPMENT NAME

E E E E E

E E E E E

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P M M M M

E E E E E

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P M M M M

M M M M M

E E E E E

50

M M M M M

M M M M M

E E E E E

E E E E E

51

P M M M M

52

P M M M M

M M M M M

M M M M M

M M M M M

M M M M M


request

E E E E EElectrical Area Devices

Straightening Grid Arrangement

Rake Drive Arrangement

Fixed Rake


Bearing Assembly And Conveyor Of Moving And Fixed Rake

Motor, Rake Motor,

Compensation - Brake Slide Arrangement

Motor, Brake Slide Motor, 75Kw


Retention Ledges

Tilting Wall Arrangement

Cooling Bed

Cooling bed Rake

Separator Ledge - Arrangement

Drive - Brake Slide Arrangement



Separating Switch

Separating Switch Assembly


Bottom Wall

Trough Side Walls

Brake Flap - Arrangement

M M M M M

M M M M M

P M M M ME E E E E

E E E E E

53

P M M M M

M M M M M

E E E E E

E E E E E

CHECKED CHECKED

Arrangement Axial Fans-Fan Pedestal

Cooling bed fan 1 to 42


Aligning Device Assembly

Aligning Roller Drive

Align Roller Table

Cooling Bed Fan Group

Cooling Bed Lifting Table Assembly



Align Roller Table Motors 1 to 24



19/45

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R E P A R T S

REMARKS





EQUIPMENT NAME

54

M M M M M

E E E E E

E E E E E

55

M M M M M


request

M M M M M


request

E E E E E

56

P M M M M

P M M M M

P M M M M

P M M M M

P M M M M

E E E E E

P M M M M

E E E E E

P M M M M

E E E E E

P M M M M

E E E E E

P M M M M

Transport Roller Tables

Trans ort Roller Table 06


Chain Type Transfer Device

Transport Roller Table 02

Transport Roller Table 02 Motor 1 to 10





Conveying Roller Table Assembly

Transport Roller Table 01Motor 1 to 35

Chain Type Transfer Device Assembly

Motor, Chain Type Transfer Device Motor,

Lifting Beam Assembly

Motor, Lifting/Lowering Device Motor,

Conveyor Roller Table Sub-Assembly 01





Coolant Recirculation System pump motor 1 and 2

Recirculation Water System

Coolant Recirculation System

E E E E E

E E E E E

57P M M M M

P M M M M

E E E E E

58

M M M M M

M M M M M

M M M M M

M M M M M

CHECKED CHECKED



Arrangement - Gear

Top Knife Slide (Arrangement)

Arrangement Knife Fixing Unit



Disappearing Stopper Disappearing Stop Sub-Assembly 01


Cold Shear System

Arrangement Housing

Disappearing Stop Sub-Assembly 02


20/45

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REMARKS





EQUIPMENT NAME

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M/E M/E

E E E E E

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M

M M M M M



request

E E E E E

E E E E E

E E E E E

59 M M M M M

E E E E E

E E E E E

Motor, Holding Down Roll




Oil Circulation Lubrication-

Length Gauge

Motor, Length Gauge Motor, 7.5Kw

Hydr.Release Device Of Knifes

Arrangement

Knife Changing Device

Scrap Chute With Switch

Compressed Air - Pipe Lines

Shear Blades

Motor, Cold Shear Motor,

Oil Circulation Package

Hydraulics Connection

Hold-Down Device, Arrangement

Main Drive, Arrangement

Arrangement Lifter Roll

Pneumatic - Pipe Line

Rating Plate

Drive For Grease Pump,

Detection Rollers

Arrangement Tail-End Pusher (Left-Hand Design)

60

P P G G Repair on request

G P G G Repair on request

G P M M Repair on request



G G/P G G

M M M M M


E E E E E

E E E E E





Ladders



Railings

Walk Ways


Product Bay General Area

Steel Structure


Potable Water Line

Common Bay Equipments


21/45


22/45

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REMARKS





EQUIPMENT NAME

M M M M M

E E E E E

E E E E E

E E E E E

66

P M M M M

M M M M M

E E E E E

E E E E E

67

M M M M M

E E E E E

E E E E E

68

M M M M M

E E E E E

E E E E E

69

P P P IT IT

P P P P P

E E E E E

P P IT IT

70

P P G G Re air on re uestSteel Structure

Bundle Cross Chain Transport Motor, 5.5Kw

Tag Printing Machine

Tag Welding Machine


Bundle Weighing Mechanism


Tag Printer

Mill Work Shop General Area

Lifting Bundle Cross Chain Transport Motor, 9.2Kw


Bundle Cross Chain Transport

Bundle Cross Chain Mechanism


Tag Printing & Welding System

Lifting Bundle Cross Chain Transport

Bundle Cross Chain Mechanism

Loading Roller Table 03

Loading Roller Table Group 03, Motor 01 to 07



Bundle Weighing System

Stopper Width 500 Mm






G G/P G G

M M M M M




E E E E E

E E E E E

CHECKED CHECKED







LaddersRailings

Walk Ways




Potable Water Line

Service Water Line


23/45

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A N I N G

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R E P A R T S

REMARKS





EQUIPMENT NAME

P P IT IT Repair on request

P G/P G G Repair on request

71 P P P P P

P P P P P

P P P P P

P P P P P

E E E E

P P P P P

E E E E

P P P P P

E E E E

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P PMovable Roll Chan e Unit

Column Drilling & Milling Machine Pf01

Schechtl Motorized Guillotine Shear

Metal Power Hacksaw Psb 280 U

Electrical Control system for CNC Lathe P 300/400 CNC X 2000

Double Wheel Pedestal Grinder Ds 12/200

Tilting Chair For Vertical Roll

Universal Lathe With Control System Knc5

Cutting Tool Grinder Sl 15 Hercules

Workshop Projector St 100-200 Hercules

Electrical Fork Lift Em 45

Erosion Marking Machine Gm 1800

Resitron Astro Ashlow Branding Machine

CNC 2 Axes Lathe Rnc4

CNC Lathe P 200/300 CNC X 2000 F Hercules

Electrical Control system for CNC Lathe P 200/300 CNC X 2000 F

IT Equipments


Roll Shop Equipments


Roll Shop Office

CNC Lathe P 300/400 CNC X 2000 Hercules

Electrical Control system for CNC Lathe P 300/400 CNC X 2000

CNC Lathe P 300/400 CNC X 2000 Hercules

P P P P P

P P P P P

P P P P PP P P P P

P P P P PRepair on request by

maintenance.


maintenance.


maintenance.

P P P P P

P P P P P

P P P P P

CHECKED CHECKED



Shiftable Roll Change Unit

Sand Blasting Machine

Dorr Ecoclean Steam Cleaner

Pneumatic Pumps

Bolt Tensioning Device Schaff Ssv M120 X 10

Bolt Tensioning Device Schaff Ssv M100 X 8

Ehrle Etronic High Pressure Cleaner Hd 623

Welding Machine

Skf Induction Heater

Skf Induction Heater T1H 210


24/45

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REMARKS





EQUIPMENT NAME

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

P P P P P

E E E E E

E E E E E



72

P P P P P

P P P P P

P P P P P

P P P P P

M M M M M

P P P P P

P P P P P

M M M M M

P P P P P

P P P P P

M M M M M

M M M M M

Semi Automatic Band Sawing Machine Sbl 320 G

Hydraulic Press Hpe 100-3

Pi e Threadin Machine - Tornado 2010

Double Wheel Pedestal Grinder Ds 12/200

Welding Machine

Mechanical Work Shop Area

CNC 2 Axes Lathe Rnc4

Universal Knee Type Milling Machine Uf 28

Universal Vertical Drilling Machine Sb 50 R

Combined Column & Drilling Machine Pf 01

Shear Blade Grinding Machine Ar21 U9

Universal Tool Grinding Machine S11

Guillotine Shear Ecocut1/10-31


Skf Air Driven Pump Thap 300E

Roll Management

Sandwich Type Roll / Arbor Cs 560

Sandwich Type Roll / Arbor Cs 450

Tungsten Carbide Roll Assembly

Machine Tools

Guide System



IT Equipments

M M M M M



73

E E E E E

G G E E E

E E E G E Repair on request



G G/E E G E Repair on request

E E E E E

E E E E E

CHECKED CHECKED



Billet Bay Office Ground Floor




Ladders

Railings

Walk Ways


Hydraulic Pipe Bending Machine - Mingori M60

IT Equipments

Furniture & Other AssetsQA/Electrical Building General Area

Steel Structure


25/45

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R E P A R T S

REMARKS





EQUIPMENT NAME

E E M M Repair on request

E E M M Repair on request

E E G/U G/U Repair on request

E E E E E

E E E E E

E G/E IT IT Repair on request

E E G G Repair on request

74

E E E E E

E E IT IT Repair on request

E G/E G G Repair on request

75E E E E E

E E IT IT Repair on request

E G/E G G Repair on request

76



QC QC QC M/0 QC O = Outsourced / Repair on request




A - Mechanical Testing Laboratory

Kn 600 Universal Testing Machine

Di ital Hardness Tester 713 - Sr - D

Kn 1000 Universal Testing Machine

Rib Area Measurement Device


Electrical Work Shop Area

All electrical workshop equipments

IT Equipments


Quality Assurance Laboratory/T.SERVICE

IT Equipments


IT Equipments


Fresh Water Line

Potable Water Line



IT Equipments


Electronic Work Shop Area

All instruments and calibrator









E E E E E

QC QC IT IT Repair on request

CHECKED CHECKED



APPROVED

Rotary Bending Fatigue Testing Machine

Cold Bending Test Machine type H 0065

Weighting Balance 12 Kg

Weighing Balance 8 Kg

IT Equipments


Pendulum Impact Tester Cp 300

Test Bar Dividing Machine For Tension Test Bars

Test Bar Dividing Machine For Tension Test BarsManual Broching Machine For Charpy Specimens


26/45

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I T E M

C L E

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R E P

A I R

S P A

R E P A R T S

REMARKS





EQUIPMENT NAME

QC GQC G G Repair on request

QC QC QC M/O QC O = Outsourced / Repair on request



E E E E E

E E E E E



QC QC QC QC QC

QC QC QC QC QC

QC QC QC QC QC

QC QC QC QC QC

QC QC QC QC QC

E E E E E

E E E E E



QC QC QC QC QC

QC QC QC QC QC

QC QC QC QC QC

QC QC QC QC QC

QC QC QC QC QC

Hot Mounting Press

Metallographic Cut-Off Machine

En raver

Ultrasonic Cleaning Unit Ec

Sample Drier Sd

Disc Grinder

Bench Grinder

Carbon & Sulphur Analyzer Cs 800

Instrumentation devices


IT Equipments


D - Metallographic Laboratory

Vacuum Optical Emission Spectrometer


B - Non-Destructive Testing

Crack Depth Meter X-Rt 804

Metallographic Microscope Mic 1062



IT Equipments


C - Analytical Laboratory

Portable Optical Emission Spectrometer

QC QC QC QC QC

QC QC QC QC QC

QC QC QC QC QCQC QC QC QC QC

E E E E E

E E E E E





E E E E E

CHECKED CHECKED





IT Equipments


E - Machining Devices

Floor Mounting Drilling Machine Mc 32

Power Hack Saw

Weigh Balance 61 Gm

Belt Grinder

Dessicator Single Wheel Polisher M 2B 1



27/45

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R E P

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S P A

R E P A R T S

REMARKS





EQUIPMENT NAME

E E E E E


QC G/QC G G Repair on request

QC QC QC QC

QC QC QC QC QC

QC QC QC QC QC

E E E E E

E E E E E


QC G/QC G G Repair on request

77

U U G G Repair on request


U U M M Repair on request





78

U U IT IT Repair on request

U G/U G G Repair on request

79


U U M U Re air on re uest

WTP Plant Office and all rooms

IT Equipments


Sea Water Line

IT Equipments

Yard Pipelines and equipments


Steel Structure



Ladders

Railings

Walk Ways



RM 1 Water Treatment Plant General


IT Equipments


F - Measuring Tools

G - Other Equipments

All other laboratory equipments and instruments





U U G/U G/U Repair on request

E E E E E

E E E E E

80

80.1

U U U M U Repair on request

E E E E E


E E E E E

E E E E E

CHECKED CHECKED






Motor, Pump 610 B

Main Pump House

Indirect Cooling Water System 1

Pump 610 A

Make up Water Line


Service Water Line

Pump 610 B

Motor, Pump 610 A


28/45

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R E P

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R E P A R T S

REMARKS





EQUIPMENT NAME

80.2


E E E E E


E E E E E

E E E E E

80.3


E E E E E


E E E E E


E E E E E

E E E E E

80.4


E E E E E


E E E E E


E E E E E

E E E E E

80.5

U U U M U Re air on re uest

Pump 613 C

Motor, Pump 613 C

Pum 614 A


Filter Flushing System

Pump 612 C

Motor, Pump 612 C


Direct Cooling Water System 2

Pump 613 A

Motor, Pump 613 A

Pump 613 B

Motor, Pump 613 B

Motor, Pump 612 B

Indirect Cooling Water System 2

Pump 611 A

Motor, Pump 611 A

Pump 611 B

Motor, Pump 611 B


Direct Cooling Water System 1

Pump 612 A

Motor, Pump 612 A

Pump 612 B

E E E E E


E E E E EU U U M U Repair on request

E E E E E

E E E E E


E E E E E

E E E E E


E E E E E

E E E E E

E E E E E

CHECKED CHECKED





Fan Motor Blower 640A

Blower V640B

Motor, Blower V640B

Fan Motor Blower 640B

Pump 640 Filter De Oiling

Motor, Pump 640 Filter De Oiling

Motor, Pump 614 A

Pump 614 B

Motor, Pump 614 BBlower V640A

Motor, Blower V640A


29/45

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R E P

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R E P A R T S

REMARKS





EQUIPMENT NAME

80.6


E E E E E

U U U U U Repair on request


E E E E E


E E E E E


E E E E E





E E E E E


E E E E E

E E E E E

E E E E E

80.7

U U U U U

U U U U U

U U U U U

U U U U U

Heat Exchanger Area

Heat Exchanger 620 A

Heat Exchan er 621 B

Heat Exchanger 620 B


Hydraulic grab A

Hydraulic grab B

Pump 651A

Motor, Pump 651A

Pump 651B

Motor, Pump 651B



Scrapper Car 650

Sedimentation Basin

Oil Skimmer 650

Motor, Oil Skimmer 650

Filter 650 Sludge Separator

Pump 650 A

Motor, Pump 650 A

Pump 650 B

Motor, Pump 650 B

Pump 650 C

Motor, Pump 650 C

U U U U U

U U U U U

U U U U UE E E E E

E E E E E

80.8


E E E E E


E E E E E


E E E E E


CHECKED CHECKED



Filter 640 D


Filter Station General

Filter 640 A


Filter 640 B


Filter 640 C


Heat Exchanger 622 B

Heat Exchanger 622 CElectrical Area Devices



30/45

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R E P

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R E P A R T S

REMARKS





EQUIPMENT NAME

E E E E E


E E E E E


E E E E E

81


E E E E E



E E E E E


E E E E E



U U U M U

U U U M U

U U U M U

U U U U U

U U U U U

E E E E E

E E E E E

Oil Separator 817-1A Blow Down

Oil Separator 817-1B Blow Down

Chemical Dozin Station



Motor, Pump 812-1C

Pump 812-1D

Motor, Pump 812-1D

Pump 812-2A Diesel Pump

Engine, Pump 812-2A

Filter 812-1A Sea Water Filter

Filter 812-1B Sea Water Filter

Tank 812-1A Sea Water Tank

Pump 812-1C


Filter 640 E


Filter 640 F


Sea Water Booster Pump Station

Pump 812-1A

Motor, Pump 812-1A

Pump 812-1B

Motor, Pump 812-1B


E E E E E


E E E E E


E E E E E


E E E E E


E E E E E


E E E E E


CHECKED CHECKED


Motor, Pump 633 B

Pump 634 Biocide Dosing


Motor, Pump 631 B

Pump 632-IC System Tank Feed

Motor, Pump 632-IC

Pump 633 A

Motor, Pump 633 A

Pump 633 B

Pump 630 Tank Feed DC Inhibitor

Motor, 630 Tank Feed DC Inhibitor

Pump 631 AMotor, Pump 631 A

Pump 631 B


31/45

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R E P

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R E P A R T S

REMARKS





EQUIPMENT NAME

E E E E E


E E E E E


E E E E E

E E E E E

E E E E E

83





E E E E E


E E E E E

U U U U/M U Repair on request

U U E E Repair on request



E E E E E


E E E E E


U U U M U Re air on re uest

Motor, Pump 818-1A

Pump 818-2A Fire Water Main

En ine, Pum 818-3A

Motor, Pump 818-2A

Pump 818-3A Fire Water Diesel

Pump 817-1A Service Water

Motor, Pump 817-1A

Pump 817-1B Service Water

Motor, Pump 817-1B

Pressure Vessel 817-1A Service Water

Control Panel

Tank 818-1A Fire Water

Pump 818-1A Fire Water Jockey

Tank 817-1B Service Water

Motor, Pump 634

Pump 641 Tank Feed Emulgator

Motor 641 Tank Feed Emulgator

Pump 642 Dosing Emulgator

Motor 642 Dosing Emulgator



Fire-Service Water Pump Station

Tank 670-1A Service Water Main

Tank 817-1A Service Water


E E E E E

E E E E E

84


E E E E E


E E E E E


E E E E E


E E E E E


CHECKED CHECKED


Motor, Air compressor 665 D

Tank - Storage 665 A


Motor, Air compressor 665 A

Compressor 665 B

Motor, Air compressor 665 B

Compressor 665 C

Motor, Air compressor 665 C

Compressor 665 D

,

Pressure Vessel 818-1A Fire Water


Instrumentation DevicesMain Compressor Station

Compressor 665 A


32/45

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R E P

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R E P A R T S

REMARKS





EQUIPMENT NAME

u U U M u Repair on request

u U U U/M u Repair on request

E E E E E



E E E E E



E E E E E



E E E E E




E E E E E

E E E E E

85


E E E E E


E E E E E


E E E E E

Motor, Oxygen Facility Pump 853 A

Pump 870 B


Motor, Oxygen Facility Pump 853 B

Tank 853-1A Liquid Oxygen Storage

System, Air compressor Condenser Fan 665 D

Compressor Drier 665 D

Oil Separator Condensate 665 A

Oil Separator Condensate 665 B



Oxygen Facility

Pump 870 A

Dryer 665 D

Tank - Storage 665 B

Dryer 665 A

System, Air compressor Condenser Fan 665 A

Compressor Drier 665 A

Dryer 665 B

System, Air compressor Condenser Fan 665 B

Compressor Drier 665 B

Dryer 665 C

System, Air compressor Condenser Fan 665 C

Compressor Drier 665 C

E E E E E

86



U U U M U

E E E E E


E E E E E


E E E E E



E E E E E

CHECKED CHECKED


Pump - Fountain 670-2A

Motor, Pump 670-2A, Fountain Pump


Motor, Pump 670-1A

Pump 670-1B

Motor, Pump 670-1B

Pump 670-1C

Motor, Pump 670-1C

Pressure vessel 670 1A Irrigation Sys


Irrigation Pump Station

Tank 670-2A Irrigation Water Tank 670-2B Irrigation Water

Pump 670-1A


33/45

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R E P

A I R

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R E P A R T S

REMARKS





EQUIPMENT NAME

u U U M u Repair on request

E E E E E



E E E E E

E E E E E

87

U U IT IT Repair on request


87.1


E E E E E


E E E E E


E E E E E


E E E E E

E E E E E

E E E E E

87.2

U U U U/E U Repair on request


E E E E E


Electrolyzer System

Motor, Pum 811-2A

Electrolyzer Cell

Pump 811-2A Electrolyzer Feed

Motor, Sea Water Intake Pump 811-1A

Pump 811-1B

Motor, Sea Water Intake Pump 811-1B

Pump 811-1C

Motor, Sea Water Intake Pump 811-1C

Pump 811-1D

Motor, Sea Water Intake Pump 811-1D


Pump 811-1A

Pump - Fountain 670-2B

Motor, Pump 670-2B, Fountain

Pump 670-3A Fountain filter feed

Pump 670-4A Fountain sump Pump



Sea Water Jetty Area

IT Equipments


Sea Water Intake Pumps


E E E E E


E E E E E


E E E E E


E E E E E

E E E E E

E E E E E

CHECKED CHECKED



Motor, Blower 811 A

Blower 811 B

Motor, Blower 811 B



,

Pump 811-3A Secondary Dosing

Motor, Pump 811-3A

Pump 811-4A Cell CleaningMotor, Pump 811-4A

Blower 811 A


34/45

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R E P

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R E P A R T S

REMARKS





EQUIPMENT NAME

88


E E E E E

E E E E E

E E E E E

89











E E E E E

E E E E E



89.1

P E E E

P E E E


Control Pulpit 1, Furnace

HMI work stations Control Pulpit for LEVEL - 1 & LEVEL 2

Control Desk

Panel, Burner Control

Walk Ways




Service Water Line



IT Equipments

Railings

Air Blast - Compressor Station

Compressor 811

Motor, Compressor 811



Mill Area Control Rooms And Panels General

Steel Structure



Ladders

P/E E E E

IT IT IT IT

P/E P/E E E

IT IT IT IT Repair on request


89.2

P E E E

P/E E E E

IT IT IT IT

P/E P/E E E



CHECKED CHECKED



Control Desk

HMI work stations Control Pulpit for LEVEL - 1 & LEVEL 2


Printers connected to Level 1 & Level 2 HMI work stations in Control

Pulpit

IT Equipments related to ERP


automation system


Printers connected to Level 1 & Level 2 HMI work stations in Control

PulpitIT Equipments related to ERP


Control Pulpit 2, Mill


35/45

ESS E

I T E M

C L E

A N I N G

I N S P

/ A D J

L U B

R I C A T I O N

R E P

A I R

S P A

R E P A R T S

REMARKS





EQUIPMENT NAME

89.3

P E E E

P E E E

P E E E

P E E E

P/E E E E

IT IT IT IT

P/E P/E E E




89.4

E E E E E

E E E E E

E E E E E

E E E E E

E E E E E

U IT IT IT Repair on request

U G/U G G Repair on request

89.5

E E E E E

E E E E E

E E E E E

IT IT IT IT Re air on re uest

Control Room, Seawater Booster Area

Transformer T11

IT E ui ments

Booster Pump A to D Panels

Booster Pump A to D PLCP

rm1 equipment management list final rev-06 21-09-08

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