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Accession #: Dl9607171 4
Document #: SD-WM-OTR-167
TitlelDesc: TEST REPORT CAUSTIC ADDITION SYSTEM OPERABILITY TEST PROCEDURE [241AN107]
2. To: (Receiving Organization) 3. Frm: (Originating Organization)
D i s t r i b u t i o n T e s t Engineer ing 5. P r o j ./Prog./Dept ./Div. : 107AN C a u s t i c A d d i t i o n R . S . Nicholson 373-2986 P r o j e c t 8. Originator R m r k s :
T h i s O p e r a t i o n a l T e s t Report i s f o r documenting t h e t e s t r e s u l t s o f t e s t procedure WHC-SO-WM-OTP-167 " C a u s t i c A d d i t i o n System O p e r a b i l i t y T e s t Procedure" 11. Receiver Remarks:
6. Cog. Engr.:
N/A 13. PermitlPermit Application No.:
4 . Related EDT No.:
609012 7. Purchase Order No.:
N/A
9. Equip./Canponent No.:
N/A 10. Systen/Eldg./Facility:
241-AN 12. Major Assm. Dug. NO.:
N /A
09 /29 /95 14. Required Response Date:
or Dsscnption of Data
[I Approved u/c-nts [I Disapproved u l c m n t s
ED-7400-172-2 (D4/94) GEF097
00-7403-1 72- 1
~~
RELEASE AUTHORIZATION
Document Number: WHC-SD-WM-OTR-167, REV 0
Test Report -,Caustic Addition System Operability Test Procedure Document Title:
Release Date: 10/13/95
This document was reviewed following the procedures described in WHC-CM-3-4 and is:
APPROVED FOR PUBLIC RELEASE
WHC Information Release Administration Specialist:
TRADEMARK DISCLAIMER. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors.
This report has been reproduced from the best available copy. paper copy. this report, contact:
Available in Printed in the United States o f America. To obtain copies of
Westinghouse Hanford Company - Document Control Services P.O. Box 1970, Mailstop H6-08, Richland, WA 99352 Telephone: (509) 372-2420; Fax: (509) 376-4989
A-mol-400.2 (09194) YEF256
SUPPORTING DOCUMENT
3 . Number
WHC-SD-WM-OTR- 167 !. T i t l e
rest Report - Caustic Addition System Operability rest Procedure i. Key Uords
1N-107 :austic Addition !41.-AN-274 Pump Control Building rlixer Pump
4. Rev No.
. o
7. Abstract
6. Author
Organizafionlcharge Code 77640/NZLI 1
This Operability Test Report documents the test results of test procedure WHC-SD-WM- ITP-167 "Caustic Addition System Operability Test Procedure". test was to verify the operability of the 241-AN-107 Caustic Addition System. Dbjective o f the test was met.
The objective of the The
8. RELEASE STAHP
A-6400-073 (08/94) UEF124
1 WHC-SD-WM-OTR-167 Rev.0
TEST REPORT
CAUSTIC ADDITION SYSTEM OPERABILITY TEST PROCEDURE
R.E. Parazin
I WHC-SD-WM-OTR-167 Rev.0 Page A-1 o f A-47
APPENDIX A
WHC-SD-WM-OTP-135 (Signed-Off Copy)
, . .. .,
RELEASE AUTHORIZATION
: . ..,. . .. ..,, WHC-SD-,WM-.OTR-1.67 .Re,v.O Page A-3 o.f A-47
Document Number: WHC-SO-WH-OTP-167, REV 0
Document Tide:
Release Date: 11 /28/94
Caustic Addition System Operability Test Procedure
This document was reviewed following the procedures described in WHC-CM-34 and is:
APPROVED FOR PUBLIC RELEASE
WHC Infomation Release Administration Specialis:
November 29, 1994 .. /ara M. Broz -
A-6M)1-COO.L l O V / V 4 l MF256
CAUSTIC ADDITION SYSTEM OPERABILITY TEST PROCEDURE
DOQ~WT m.
UHC-SO-hW-OTP-I67
WHC-SD-WM-OTP-167 REVISION: 0
*LOB NO. W M U
0 1 OF 32
NOVEMBER 1994
II WHC-SO-WM-OTR-167, Rev.0 Page A-7 o f A-47
CAUSTIC ADDWON SYSTEM OPERABILITY TEST PROCEDURE
1.0 TEST PLAN
1.1 SYSTEM DESCRIPTION
A caus t i c a d d i t i o n and entrainment system i s t o be i n s t a l l e d a t Double-Shell Tank (DST) 241-AN-107 fo r the purpose of increas ing the f r e e hydroxide ion concentrat ion o f t h e waste. components:
The system consis ts o f the f o l l o w i n g major
A 75 horsepower r o t a t i n g submersible mixer pump. i n s t a l l e d i n the c e n t r a l pump p i t o f 241-AN-107 and used as a plat form t o i n j e c t , mix. and e n t r a i n caust ic mater ia l w i t h the e x i s t i n g waste.
A caus t i c i n j e c t i o n s k i d containing a metering pump and moni tor ing system. The caus t i c meter ing pump w i l l discharge caust ic soda s o l u t i o n a t a known f l o w ra te . s o l u t i o n added over a given t ime per iod.
A po r tab le mixer pump contro l b u i l d i n g conta in ing e l e c t r i c a l and inst rumentat ion equipment f o r cont ro l1 i n g system operat ion.
The mixer pump w i l l be
- The moni tor ing system w i l l t r a c k the quan t i t y o f caust ic
1.2 SCOPE
This t e s t procedure prov ides i n s t r u c t i o n s f o r operat ional t e s t i n g o f the caust ic a d d i t i o n and entrainment system a t the Rotat ing Equipment Shop run- in p i t (Bldg. 272E). Procedure WHC-SO-WH-TC-062 Rev.0 Pumping System f o r Caustic Add i t i on Pro ject . Addi t ional operat ional t e s t i n g w i l l be performed once the caus t i c add i t i on equipment has been i n s t a l l e d i n the f i e l d .
Th is t e s t procedure i s t o be performed a f t e r completion o f Test
1.3 RESPONSIBILITIES
1.3.1 The f o l l o w i n g personnel w i l l be requi red for the performance o f t h i s procedure:
1.3.1.1 L e s t Hanaaer: The ind i v idua l assigned d i r e c t r e s p o n s i b i l i t y f o r the performance, preparat ion, and adequacy o f the t e s t .
1.3.1.2
1.3.1.3
Jest D i rec to r : performance o f the t e s t .
The engineer assigned r e s p o n s i b i l i t y f o r
U a n i z a n t E l e c t r i c a l E n a i n w : The e l e c t r i c a l engineer assigned by management t o be responsible f o r the p r o p e r performance o f the caus t i c add i t i on equipment
CAUSTIC ADDITION SYSTEM .OPERABILITY TEST PROCEDURE
c a l i b r a t e d In October of 1994 and do not requ i re fu r the r c a l i b r a t i o n s u n t i l October o f 1995. Q u a l i t y Control V e r i f i c a t i o n of these c a l i b r a t i o n s was performed in October o f 1994 dur ing t e s t procedure UHC-SO-TC-062 Rev.0, add i t i ona l QC v e r i f i c a t i o n i s n o t necessary.
Y
4.0
DOWILI(T W.
UHC-SO-UM-OTP-167
PRE-TEST REQUIREMENTS
W S W N P I O I N O .
0 6 OF 32
4.1.2 The r u n - i n p i t s h i e l d and shop submersible pump have been i n s t a l l e d i n the Bldg. 272E p i t .
/ 2 4 -97’ /$ 4.2 The COGNIZANT MECHANICAL ENGINEER s h a l l v e r i f y the fo l lowing:
4.2.1
4.2.2
4.2.3
The mixer pump and mixer pump stand are proper ly al igned. &&&z / 7 - q The pump stand has been p roper l y attached t o the pump p i t support s tee l . ,
The r o t a t i n g d r i v e mechanism has been proper ly i n s t a l l e d on the pump column .
/ZbV$f 4.3 The COGNIZANT ELECTRICAL ENGINEER s h a l l v e r i f y the fo l lowing:
4.3.1 The pump con t ro l b u i l d i n g frame is securoly ground.
12- 6
i r WHC-SD-WM-OTR-167 Rev.0 Page A-11 o f 'A-47 1
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I :CAUSTIC ADDmON SYS'EM OPERABILITY TEST PROCEDURE
PAGE h O REVISION
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4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
E l e c t r i c a l connections between the pump con t ro l b u i l d i g and mixer pump have been completed.
E l e c t r i c a l connections between the pump c o n t r k b i i i n j e c t i o n s k i d have been completed.
The f a c t o r y jumper between the Al len-Bradley s ignal w i r i n g terminal b lock has been remove
A l l components are i n the OFF o r 0% pos i t i on .
Main power has been connected t o the pump con
4 . 3 . 1 The fo l l ow ing hardware has been programed:
4.3.1.1 Eaton Corp. Var iable Speed Drive.
4 . 3 . 1 . 2 Autotech t o . Pos i t ion Con t ro l l e r .
4 .3 .1 .3 Beta Products Annunciator Panel.
4.3.7.4 Al len-Bradley Var iable Speed Dr ive.
4.3 .1 .5 Caust ic Skid Yokogawa F lomete r .
4 . 3 . 1 . 6
4 .3 .1 .1 Caust ic Skid Panalarm Annunciator.
Caust ic Skid Yokogawa Chart Recorder.
4.4 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure d i s t r i b u t i DP-AN-005 are powered up and a l l alarms cleared.
11 WHC-SD-WM-OTR-167 Rev.0 Page A-12 o f A-47 I
CAUSTIC ADDITION SYST’EM OPE~ASILITY TEST PROCEDURE
5.0 TEST PROCEDURE
CONVENIENCE EQUIPMENT PERFORMANCE VERIFICATION
Pump Control B u i l d i n g
NOTE: The TEST DIRECTOR s h a l l i n i t i a l each step as i t i s performed unless otherwise indicated. I
& 5.1 Switch the pump c o n t r o l b u i l d i n g i n t e r i o r l i g h t switch t o ON and v e r i f y the i n t e r i o r l i g h t s i l l um ina te .
- ch/ 5 .2 Switch the pump c o n t r o l b u i l d i n g i n t e r i o r l i g h t switch t o OFF and v e r i f y the i n t e r i o r l i g h t s shut o f f .
& 5 . 3 Switch the pump c o n t r o l b u i l d i n g f l o o d l i g h t switch t o ON and v e r i f y the e x t e r i o r f lood1 i g h t s i l l u m i nates.
&& 5.4 Switch the pump b u i l d i n g f l o o d l i g h t switch t o OFF and v e r i f y t he e x t e r i o r f l o o d l i g h t s shut o f f .
@ 5 . 5 Set HVAC con t ro l panel t o the fo l l ow ing se t t i ngs :
MODE OFF TEMPERATURE 12 EXHAUST CLOSED ENERGY SAVER OFF AIRFLOW AS DESIRED
5 . 6 Turn MOOE switch t o FAN and v e r i f y a i r i s c i r c u l a t e d w i t h i n the con t ro l bu i l d ing .
decreases.
& 5.8 Turn MODE switch t o ME0 COOL and v e r i f y the f lowrate o f the r e c i r c u l a t e d a i r increases.
- L1&5.9 Turn MODE switch t o HIGH COOL and v e r i f y the f l owra te o f t he r e c i r c u l a t e d a i r increases.
ihJ 5.10 Turn MOOE switch t o FAN.
r/ d 5.7 Turn MOOE switch t o LOW COOL and v e r i f y the temperature of t he r e c i r c u l a t e d a i r
ZE 30 6 'Oh 3014
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a U I I I m O o N O S I W
WHC-SD-WM-OTR-167 .Rev.O Page A ~ 1 5 o f A-47
o o m m m. YHC-SO-WOTP-167
' CAUSTIC ADDEION SYsfEM OPERABILITY TEST PROCEDURE
PA06 NO. NYBDN
0 11 OF 32
- g M . 2 6 . 6
& 5.26.7
& 5.26.8
cML/ 5.26.9
&5.26.10
G*"., 5.25.11
Press t h e b lack AURn SILENCE pushbutton ( located on panel TB-3A) and v e r i f y t he alarm horn and s t robe l i g h t t u r n o f f .
V e r i f y t h e TT-01 LOU TEMPERATURE and PT-01 LOW PRESSURE alarm lamps ( located on panel TB-3A) are b l i nk ing .
Press the ACK pushbutton ( located on panel TB-3A) t o acknowledge the a1 arms ~
Press the FL RST pushbutton ( located on panel TB-3A) and v e r i f y the alarm lamp b l i n k - r a t e decreases.
Press the RST pushbutton ( located on panel TB-3A) and v e r i f y the alarm lamps stop b l i n k i n g and remain i l luminated.
Press t h e Green START pushbutton ( located on panel TB-3A).
The l l - 0 1 LOU TEMPERATURE and PT-01 LOU PRESSURE alarm lamps ( located on panel TB-3A) w i l l remain i l l um ina ted f o r the du ra t i on of t he t e s t due t o l i m i t a t i o n s caused by using
System Performance
G.le/ 5.27 The COGNIZANT MECHANICAL ENGINEER s h a l l ensure the water supply f l owra te i s adjusted t o keep t h e tank water l e v e l reasonably constant.
5.28 Ver i fy t he S t r i p Chart Recorder Bar Disp lay ( located on panel TB-3A) i s i l l um ina ted and the Red Bar (FT-01) i nd i ca tes a f lowrate o f 5 gpm t o 20 gpm.
5.29 V e r l f y t he TEMPERATURE d isp lay on panel TB-3A i s func t i on ing and reads between 55'F and 75'F.
5.30 V e r i f y t he PRESSURE d i s p l a y on panel TB-3A i s funct ioning and reads between 3 p s i and 15 ps i .
D"c) 5.31 Ver i fy Pressure I n d i c a t o r PI-I02 ( located on the caust ic add i t i on sk id) i s funct ion ing and reads between 3 ps i and 15 ps i .
e 5 . 3 2 Ver i fy t he s k i d mounted flowmeter FIQ-100 i s se t t o t o t a l f l o w and ind icates an increas ing f low.
Pump Emergency Stop
@& 5.33 Press the Red PUMP E-STOP pushbutton on panel TB-3A and v e r i f y the caust ic add i t i on metering pump stops.
n
WHC-SD-WM-OTR-167 Rev.0 Page A-I7 o f A-47
w c u m m. UHC-SO-UM-OTP-167
' .. 'CAUSTIC ADDITION sysirrm ,OPERABILITY TEST PROCEDURE
P A 5 f NO. REVFIWN
0 13 Of 32
5.49 V e r i f y t he fo l lowing:
/'/v*/ 5.k9.1 G".6' 5.49.2
The s k i d d r a i n pan has not overf lowed w i t h water.
The LSH-01 alarm l i g h t ( located on panel TB-3A) i s i l luminated.
3 5.50 Sl lence and r e s e t t he alarm by using the ALARM SILENCE, ACK, FL RST, and RST pushbuttons ( located on panel TB-3A).
w 5 . 5 1 V e r i f y t he LSH-01 alarm l i g h t remains i l l u m i n a t e d (not b l i n k i n g ) .
e 5 . 5 2 Open valve V-112 t o d r a i n water from the s k i d d r a i n pan.
& 5.53 U a i t u n t i l the water l e v e l drops below the alarm l e v e l then v e r i f y t he LSH-01 a1 arm 1 i g h t shuts off .
& 5.54 Close valve V-112 when the caus t i c s k i d pan has been drained.
High Temperature Alarm
&& 5.55 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure the temperature h igh alarm po in t i s se t 5'F below the cu r ren t temperature readout i n order t o t r i p the high temperature alarm.
5.56 V e r i f y t he fo l lowing:
2 5.56.1 The audib le alarm horn i s sounding.
- &&5.56.2 The TT-01 HIGH TEMPERATURE l i g h t ( located on panel TB-3A) i s i 11 umi nated.
pushbuttons ( located on panel TB-3A). - the alarm by used the ALARM SILENCE, ACK, FL RST, and RST
& 5.58 Ver i fy the TT-01 HIGH TEMPERATURE l i g h t remains i l l um ina ted (not b l i n k i n g ) .
&.& 5.59 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure the heat t race h igh alarm po in t i s r e s e t t o i t s o r i g i n a l value.
E 5 . 6 0 Ver i fy t he Tf-01 HIGH TEMPERATURE l i g h t shuts of f .
II WHC-SD-WM-OTR-167 Rev.0 Page A-18 o f A-47 I
CAUSTIC AD~ITION SYSTEM OPERABILITY TEST PROCEDURE
MIXER PUMP ROTATIOWL ROTOR PERFORHANCE VERIFICATION
Test Set-up
& 5.61 The COGNIZANT
& 5.62 The COGNIZANT ELECTRICAL ENGINEER sha l l ensure the Autotech automatic pos i t i on c o n t r o l l e r has been proper ly p r o g r a m d .
Gy/ 5.63 V e r i f y t he Autotech Carp. Posi t ion Con t ro l l e r located on panel TB-2A ind icates a p o s i t i o n of 100 (corresponds t o 90 ' ) .
&& 5.64 V e r i f y the red MZ STOPPED LIGHT ( located on panel TB-2A) i s i l luminated.
& 5.65 V e r i f y Switch SW-1 ( located on panel TB-ZA) i s i n the p o s i t i o n . O f F
System Performance
CAUTION: DO NOT r o t a t e t h e mixer pump outside the 17' t o 183' envelope.
@*5.66 Turn switch SW-1 ( located on panel TB-ZA) t o the FORWARD p o s i t i o n and hold.
5.67 Wait u n t i l the P o s i t i o n Con t ro l l e r ind icates a pos i t i on of 110 (corresponds t o 100') then t u r n swi tch SW-1 back t o the STOP posi t ion.
& 5.68 The COGNIZANT MECHANICAL ENGINEER s h a l l v e r i f y the mixer pump i s now indexed a t 100'.
/;.G. 5.69 Turn switch SW-1 t o the REVERSE pos i t i on and hold.
& 5.70 Wait u n t i l the Pos i t i on Con t ro l l e r ind icates a pos i t i on of 90 (corresponds t o 80') then t u r n swi tch SW-1 back t o the STOP pos i t i on .
& 5.71 The COGNIZANT MECHANICAL ENGINEER sha l l ve r i f y the mixer pump i s now indexed a t 80'.
MIXER PUMP VARIABLE SPEED DRIVE PERFORMANCE VERIFICATION
Test Set-up
f& 5.72 The COGNIZANT NECHANICAL ENGINEER sha l l ensure a run- in p i t water depth of approximately 27 ' t o 30'.
7 I '
1 WHC-SD-WM-OTR-167 . Rev.0 Page A-20 o f A-47
C A U S E ADDITION SYSTEM OPERABILITY TEST PROCEDURE
e 5 . 8 7 Ver i fy t he RUN l i g h t i s o f f .
J p d fat- Speed Control 1 e r
&& 5.88 Press the SEFsPfEo pushbutton.
5.89 Press and ho ld the down arrow pushbutton ( located on the mtxer pump VSD contro l pad) u n t i l t h e screen reads approximately "S.T. 80.00" (corresponds t o a speed o f 80%).
a 5.90 Press the HAND pushbutton t o s t a r t the pump.
5.91 V e r i f y the screen d isp lays a value near 80.00 (corresponds t o a speed o f 80%).
e 5 . 9 2 Press the OFF pushbutton t o stop the mixer pump.
Enmrgency Stop Pushbuttons
e 5 . 9 3 Press the HAND pushbutton and v e r i f y t he RUN l i g h t i l l um ina tes .
5.94 Al low the mixer pump t ime t o ramp up t o f u l l speed then press the PUMP E-STOP but ton located on panel VSO-AN-001.
w 5 . 9 5 V e r i f y t he RUN l i g h t i s no longer i l luminated.
&& 5.96 Press the HAND pushbutton and v e r i f y the pump w i l l not s t a r t w i t h the red PUMP E-STOP but ton engaged (RUN l i g h t does not i l l um ina te ) .
5.97 Pu l l t he PUMP E-STOP but ton back out.
as been engaged the OFF
&& 5.98 Press the OFF pushbutton.
e 5 . 9 9 Press the HAND pushbutton then v e r i f y the RUN l i g h t i l l um ina tes .
//YM,5.100 Al low the mixer pump t ime t o ramp up t o f u l l speed then press the red E-STOP but ton located on t he e x t e r i o r of the pump con t ro l b u i l d i n g near the entrance.
c 5 . 1 0 1 Verify the RUN l i g h t i s no longer i l luminated.
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e 5 . 1 0 2 Press the OFF pushbutton.
P I C E NO. m s m 0 17 OF 32
E 5.103 Press the HAND pushbutton and v e r i f y t he pump w i l l not s t a r t w i t h the PUMP E-
G.?r/ 5.104 P u l l t he r e d E-STOP bu t ton back out.
&& 5.105 Press the OFF pushbutton.
STOP but ton engaged (RUN l i g h t does n o t i l l u m i n a t e ) .
& 5.106 Press the HAND pushbutton t o r e s t a r t t he mixer pump then v e r i f y the RUN l i g h t i 11 uminates.
notor Moisture I n t e r l o c k
5.108 V e r i f y t he fo l lowing:
&&5.108.1 The mixer pump stops operat ing (RUN l i g h t shuts o f f ) .
cs t r /S. lO8.2 The mixer pump FAULT l i g h t ( located on panel VSD-AN-001) i l l um ina tes .
Tr/K, 5.108.3 LW 5.108.4
The audib le alarm horn on panel ANN-001 annunciates.
The 75 HP MOTOR MOISTURE lamp ( located on panel ANN-001) begins b l i n k i n g .
&&5.109 Press the ACK pushbutton on panel ANN-001 and v e r i f y the alarm horn stops
& 5.110 Press the RST pushbutton on panel ANN-001 and v e r i f y t he alarm lamp stops
sounding.
b l i n k i n g and remains i l l um ina ted .
5.111 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure the jumper i s removed.
5.112 V e r i f y the 75 HP MOTOR MOISTURE lamp shuts o f f .
fi’+’ 5.113 V e r i f y the FAULT l i g h t ( located on panel VSD-AN-001) shuts o f f . cz 5.114 Press the OFF pushbutton ( located on the mixer pump VSD con t ro l pad).
e 5.115 Press the HAND pushbutton t o r e s t a r t t he mixer pump then v e r i f y the RUN l i g h t i l l um ina tes .
WHC-SD-WM-OTR-167 Rev.0 Page A-23 o f A-47
.REVISION WCuLLlll No.
YHC -SO-WFI-OTP- 167 0
. CAUSTIC @ITION SYSrElk OPERABILITY TEST PROCEDURE
~ 4 0 c mo.
19 OF 3 2
c 5 . 1 2 6 Si lence and r e s e t t h e alarm by pressing the ACK and RST pushbuttons ( located on panel ANN-001).
& 5.127 V e r i f y t he 75 HP MOTOR COMPRESSION lamp remains i l luminated.
&5.128 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure the d i g i t a l s t r a i n i n d i c a t o r 01-1 AL2 alarm p o i n t i s r e s e t t o i t s o r i g i n a l value.
- 5.129 Ver i f y t he 75 HP MOTOR COMPRESSION lamp (panel ANN-001) and mixer pump FAULT l i g h t (panel VSD-AN-001) shut off., ,.
- C@ 5.130 Press- pushbutton ( l o c a d on the mixer pump VSD con t ro l pad).
e 5 . 1 3 1 Press the HAND pushbutton t o r e s t a r t t he mixer pump then v e r i f y the RUN l i g h t ill umi nates a
Motor Tension I n t e r l o c k
w 5 . 1 3 2 The COGNIZANT ELECTRICAL ENGINEER s h a l l se t t he d i g i t a l s t r a i n i n d i c a t o r DI-I ALl alarm p o i n t above the cu r ren t readout value.
5.133 Ver i f y t he fo l l ow ing :
- W S . 133.1 The mixer pump shuts o f f (RUN l i g h t shuts of f ) .
E 5 . 1 3 3 . 2 The mlxer pump FAULT l i g h t ( located on panel VSD-AN-001) i l l um ina tes .
c/vw 5.133.3
5.133.4
The aud ib le alarm horn annunciates.
The 75 HP MOTOR TENSION lamp ( located on panel ANN-001) begins b l i nk ing .
&@ - 5.134 Si lence and r e s e t t he alarm by pressing the ACK and RST pushbuttons ( located on panel ANN-001). e’ 5.135 V e r i f y t he 75 HP MTOR TENSION lamp remains i l l um ina ted .
k 5 . 1 3 6 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure the d i g i t a l s t r a i n i n d i c a t o r 171-1 ALl alarm p o i n t i s r e s e t t o i t s o r i g i n a l value.
e 5 . 1 3 7 Ver i f y the 75 HP MOTOR TENSION lamp (panel ANN-001) and mixer pump FAULT l i g h t (panel VSO-AN-001) s h u p f ?
& 5.138 P r e s s c O F F p u s h g o n ( located on the mixer pump VSO con t ro l pad).
_. t w 5 . 1 3 9 Press the HANO pushbutton t o r e s t a r t the mixer pump then v e r i f y the RUN l i g h t ill uminates.
. . . .. . .... . . . ~ . WHC.:SD,-WM-OTR-,l67 .. Rev.0 , Page A-25 o f A-.47 1
DocuIC*TNo.
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CAUSflC ADbmOhJ SYSTEM OPERABILITY TEST PROCEDURE 1
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51150 Si lence and rese t t he alarm by pressing the ACK and RST pushbuttons ( l i c a t e d on panel ANN-001).
- w 5 . 1 5 1 V e r i f y t he TANK HIGH PRESSURE PA-107-2-1 lamp remains i l luminated.
e 5 . 1 5 2 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure power i s restored t o r e l a y K11 (energized).
&5.153 V e r i f y t he TANK HIGH PRESSURE PA-107-2-1 lamp (panel ANN-001) and mixer pump FAULT l i g h t (panel VSD-AN-001) shut o f f .
w 5 . 1 5 4 Press t h e OFF pushbutton ( located on the mixer pump VSD con t ro l pad).
5.155 Press the HAND pushbutton t o r e s t a r t the mixer pump then v e r i f y t he RUN l i g h t i 11 umi nates.
Tank F a m Area Radiat ion I n t e r l o c k
& 5.156 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure power is removed from re lay K12 (&-energized).
5.157 V e r i f y t he fo l lowing:
H 5 . 1 5 7 . 1 The mixer pump shuts o f f (RUN l i g h t shuts o f f ) .
/lrJ 5.157.2 The mixer pump FAULT l i g h t ( located on panel VSD-AN-001) I11 urn1 nates.
c 5 . 1 5 7 . 3
k 5 . 1 5 7 . 4
The aud ib le alarm horn annunciates.
The AREA RADIATION RA-241-AN-1-3 lamp ( located on panel ANN-001) begins b l i n k i n g .
,@ 5.158 Si lence and rese t t h e alarm by pressing the ACK and RST pushbuttons ( located on panel ANN-001). .
- lw 5.159 V e r i f y t he AREA RADIATION RA-241-AN-1-3 lamp remains i l l um ina ted .
5.160 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure power i s res to red t o r e l a y K12 (energized).
cuL/ 5.161 Ver i fy t he AREA RADIATION RA-24144-1-3 lamp (panel ANN-001) and mixer pump FAULT l i g h t (panel VSD-AN-001) shut off.
& 5.162 Press the OFF pushbutton ( located on the mixer pump VSD con t ro l pad)
r/rJ 5.163 Press the HAND pushbutton t o r e s t a r t t he mixer pump then v e r i f y the RUN light ill uminates.
. . . . . .. ..WHC-.SD-~~.QTR;L6a.. Rev..O.. . . . Page ~A-~26. 0f.A-47.
1 ' CAUSTIC ADDITION SYSTEM OPkRABlihTY TEST PROCEDURE 1 P i t 07A Leak Detect ion I n t e r l o c k
- 5.164 P ens ure a temporary c- made
W W f i I 4 A-V' 5.165 V e r i f y t he fo l lowing:
&& 5.165.1 The mixer pump shuts o f f (RUN l i g h t shuts off).
- 5.165.2
e 5.165.3
The mixer pump FAULT l i g h t ( located on panel VSO-AN-001) il luminates.
The audib le alarm horn annunciates.
5.165.4 The PIT-07A LEAK LOA-107-2 lamp ( located on panel ANN-001) begins b l i nk ing .
e 5 . 1 6 6 Si lence and reset the a l a r m by pressing the ACK and RST pushbuttons ( located on panel ANN-001).
5.167 V e r i f y the PIT-O7A LEAK LOA-107-2 lamp remains i l luminated.
w 5 . 1 6 8 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure the temporary connection i s removed.
w 5 . 1 6 9 Ver i fy the PIT-07A LEAK LOA-107-2 lamp (panel ANN-001) and mixer pump FAULT l i g h t (panel VSO-AN-001) shut o f f . e 5.170 Press the OFF pushbutton ( located on the mixer pump VSO con t ro l pad).
INTEGRATED SYSTEM PERFOFNAME VERIFICATION
Test Set-up
w 5 . 1 7 1 Set the Caustic I n j e c t i o n Skid valves as fo l lows:
INITIAL VALVE LINEUP
' d c 4 . 1 . .
t CAUSIWADDIIJOWSYSTEN~ OPERABIL~Y TEST PROCEDURE
NOTE: The caus t i c add i t i on system can be run as l ong as desired. The du ra t i on of the funct ional run- in t e s t s h a l l be a t the d i s c r e t i o n o f t h e Test D i rec to r .
Systea Shutdown
m 5 . 1 7 9 The COGNIZANT MECHANICAL ENGINEER s h a l l ensure the water supply valve ( faucet)
& 5.180 When the 150 g a l l o n tank i s near ly empty press the OFF pushbutton on panel VSD-
e 5.181 Veri fy the meter ing pump has a lso shut down.
-5.182 Close V-100 (stops the f low of water from the 150 ga l l on tank).
e 5 . 1 8 3 Press the Green START pushbutton on panel TB-3A and v e r i f y t he metering pump
i s closed.
AN-001 t o shut down the mixer pump.
w i l l not s t a r t .
P ip ing System Dra ln D o m
5.184 Open Valves V-109 and V-110 and v e r i f y l i q u i d i s d ra in ing i n t o the 10 ga l l on tank.
ga l l on tank has n o t overflowed. & 5.185 Wait u n t i l l i q u i d stops d ra in ing i n t o the 10 ga l l on tank then v e r i f y the 10
f!& 5.186 Open V-107 and v e r i f y l i q u i d i s d ra in ing i n t o the s k i d pan.
- tqJ 5.187 Close V-107.
. /Yd 7 v d - &a ,&//d- + S L J t- U,re COMJW
&'!d 5.188 The COGNIZANT ELECTRICAL ENGINEER s h a l l ensure the caus t i c add i t i on equipment I S
POST-TEST MAINTENANCE
powered down.
&Ld 5.189 The COGNIZANT MECHANICAL ENGINEER s h a l l ensure t h a t hoses have been detachedlremoved as necessary.
PAOCNO. p N m m WHC-SC-W-OTP-167 0 24 OF 32
0oQ)IOIl No.
1- WHC-SD-WM-OTR-167 Rev.0 Page A-30 o f A-47 I
IFVUON
0 YHC-SO-YM-OTP-167
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I macm.
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cNpI)w maJL8(t No.
0 YHC-SO-W-OTP-167
GI C
a .- a .-
? M C NO.
27 OF 32
WHC-SD-WM-OTR-I67 Rev.0 Page A-34 o f A-47 ] 1
m. YHC-SD-W-OTF-167
P A M NO. -* 0 30 OF 32
CAUSTIC ADDITION SYSTEM OPERABILITY TEST PROCEDURE
Procedure Step:
Description of Problem:
Reproduce this page as necessary
lheOPEN and CLOSED 00s itions for valves V-113A a nd V-113B a re not clearly identi fied.
- n
Test Director 2 3@7+ a?/:/fi East Tank Farms Operations
Equipment Cognizant Engineer
Qual Ity Control Engineer
I WHC-SD-WM-OTR-167 Rev.0 Page A-37 o f A-47 1
CAUSTIC ADDITION SYSTEM OPERABILITY TEST PROCEDURE
EXCEPTION SHEET NUMBER 3 Procedure Step: 2 4 0 5.47 5.50 5 . 5 6 . 1 Reproduce t h i s page as necessary
Descript ion o f Problem:
I W b l e alarm horn on Dane1 TB -3A did not annu n c i a t e durina t e s t i n a of t h e f o l l o w ina
w s t i c addi t ion skid a l a r m
- PT-01 HIGH PRESSUR fsteo 5.40)
- LSH-01 fsteo 5.47 and 5.501
Tl-01 HIGH TEMPERATURE (star, 5.56.1\
Tlcst D i r e c t o r /i /?-W
Etast Tank Farms Operations dpd / 2 - / 3 - f 7
Equipment Cognizant Engineer $ Q-L \i?-/3-Y+ Qual i ty Control Engineer J&L#YL/d//3/F;/ 6%) v
A t t a c hment 2: Test Exceotion L i st
WHC-SO-WM-OTR-167 Rev.0 Page A-40 o f A-47 11 1
0 CAUSTIC ADDITION SYSTEM OPERABILKY TEST PROCEDURE
EXCEPTION MEEl WHBER 5 Reproduce t h i s page as necessary
Descr ip t ion o f Problem:
r m i 1 -
1 V F 1 v - AMQl1. For t h e folio wina i n t e r l o c k s the mixe r Dum FAULT l i a h t remains illunfnared u n t i 1
EER t he OFF Pllshbutron had been Dressed:
Motor Moisture I n t e r l o c k fsteos 5.113 and 5.11 41
Motor Temerature I n t e r l o c k ( s t e m 5.121 and 5.1221
Motor ComDression I n t e r l o c k fsteo 5.129 and 5.1301
Motor Tension M r l o c k (steps 5.137 and 5.1381
Exception Resolut ion :
8 A /Y k f l r 0 ' e . L - 1 c r d & . 4 -lb-. ,f Y J i - d k 8, k
Test D i rec to r /y&M / 2 - / 3 - 4 ~
East Tank Farms Operations &&A? / 2 - / 3 - 5 j
Equipment Cognizant Engineer &. ,& [I-/? +/-
Qual i ty Control Engineer I A - r I '%& LJ fii b t t a c hment 2: Test ExceDtion L i st
. . . . . . . . . . . . . .. . . . . . . . . . . .
1 WHC-SD-WM-OTR-167 Rev.0 Page A-45 o f A-47
CAUSTIC ADDITION SYSTEM OPERABILITY TEST PROCEDURE
EXCEPTION SHEET NUMBER 11.
Proctidure Step:
Description o f Problem:
Reproduce t h i s page as necdssary
Afw 7 m 1 n m the &ol sk id . The addi t ion o f a rem0 t e sianal would s i a n i f i c a n t l v reduce t he amoun t o f
!muitor co veraae reauired t o ooe r a t e t he mixer oumo.
Test D i rec tor L ,r?flM 7hLh5 /
East Tank Farms Operations
Equipment Cognizant Engine
Qual i ty Control Engineer
Completion of this procedure has demonstrated that:
The major components of the caustic addition system (pump, addition skid, and control building) function properly together.
The controls for the caustic addition equipment are configured in such a manner that field operation of the equipment will not be unduly difficult.
A record of all noted deficiencies was kept on Attachment 2, Exception List. All recorded exceptions have been resolved, the resolutions approved, and any necessary retesting has been completed.
DOQI IMT NO.
YHC-SO-NM-OTP-167
7
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0 32 OF 32
Appraivrd By: .Mad, u 1 &++ak+w, EastJank Farm Operations
Manager
Qual ity Assurance Engineer
Attachment 3: Final Proced ure AcceDtan ce Sheet
f