robert o. norris bridge deck overlay

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ROBERT O. NORRIS BRIDGE DECK OVERLAY

Robert Ridgell, P.E.

VDOT Area Construction Engineer

May 30, 2018

Robert O. Norris Bridge over Rappahannock RiverRoute 3 – Middlesex County and Lancaster County

• Built in 1957

• Major rehabilitation in 1996

• 9,998 feet long, which is nearly 2 miles

• 23 feet curb to curb

• 2 travel lanes

• 8,200 vehicles on weekdays (average)

• 6,320 vehicles on weekends (average)

• Annual bridge inspection

• Rating of fair – a “5” on a 0-9 bridge inspection

scale used nationally

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• Work to paint center bridge spans complete by

June 22, 2018

• Finishes effort to paint entire Norris Bridge

• New paint protects structural steel from

deterioration

• $1 million spot structural steel repairs completed

during painting project

• 24-hour temporary traffic signals will be removed

when project is complete in late June

Wrapping Up: Norris Bridge Painting Project

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• Begins June 11, 2018

• Contractor targets completion for August 11, 2018

• Must be completed by Nov. 1, 2018 under contract

• Milling existing deck overlay, which is a combination of

concrete and asphalt

• Paving new overlay

• Contractor: Allan Myers

• $5.4 million estimated cost

What’s Next: Norris Bridge Deck Overlay Project

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What is a bridge deck overlay?

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• Travel surface on the bridge

• Acts as a protective layer coating the bridge’s steel grid deck

• Smooths the ride for motorists

• Steel grid deck is what supports weight of vehicle traffic, not the travel surface

Why does the deck overlay need to be replaced?

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• Current overlay has reached end of its service life

• Frequent unscheduled repairs to fix concrete breakup

• Drivers face unanticipated delays

• Need for improved protection over steel grid deck

• Thermoplastic polymer additive

• When mixed with conventional asphalt,

the combination becomes a waterproof material

• Improves skid resistance

• Protects steel grid deck underneath

• Must be applied at optimal

temperatures for quality

What is Rosphalt, and why use it?

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Left: Tappan Zee Bridge, Hudson

River, Credit: New NY Bridge

• Drivers can expect 5-10 min. of delay or less on most crossings

• 24-hour mobile paving work zone on Mondays – Fridays

• No work scheduled Saturdays and Sundays

• One-way, alternating traffic

• Traffic controlled by Automated Flagging Assistance Device

• Certified flagger is operating flagging devices from nearby

vehicle to repair any malfunctions and oversee traffic flow

What to expect during construction

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• Speed limit reduced to 35 mph during project

• Drivers will be traveling next to heavy equipment

• Light stands switched on at night

• No steel plates

• Potential for brief rough ride when traveling on milled surface, steel grid deck

What to expect during construction

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• Vehicle width restriction of 9 feet

• Overnight closure and 85-mile detour will be needed for at least

one evening, with several evenings potentially needed

• Specific bridge closure date or dates will be announced in advance to help the

community plan

• Emergency vehicles will always be permitted to pass through the work zone

What to expect during construction

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• Pin replacement – 2 locations

• Annual bridge inspection in October

• Bridge cleaning

Additional bridge maintenance

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Find real-time traffic and work zone info on 511Virginia.org

Follow us on Twitter: @VaDOTFRED

Facebook: Fredericksburg District Group

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Thank you!

Robert Ridgell, Area Construction Engineer

[email protected]

(540) 899-4288

Kelly Hannon, VDOT Communications Manager

[email protected]

(540) 374-3344