rockmelon food safety- the way forward · melon growers/ packers whole-of-chain approach, national...

38
Name of program Rockmelon Food Safety- the Way Forward S.P. Singh, PhD NSW Department of Primary Industries Central Coast Primary Industries Centre Ourimbah, NSW E: [email protected] T: 02 4348 1935; M: 0420 593 129

Upload: others

Post on 01-Jan-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Rockmelon Food Safety-

the Way Forward

S.P. Singh, PhD

NSW Department of Primary Industries

Central Coast Primary Industries Centre

Ourimbah, NSW

E: [email protected]

T: 02 4348 1935; M: 0420 593 129

Page 2: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Australian Melon Industry

Page 3: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Rockmelon food safety - a challenge

• Proximity to ground

• Netted rough skin

• Hard-to-sanitise

• Consumed raw

• Low acid flesh

• 2018 Listeria outbreak in Australia

• 2018 Salmonella outbreak in USA

• 2016 Salmonella outbreak in Australia

Page 4: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

NSW DPI’s

Horticultural Food Safety

Research Program

Mitigate food safety risks

• Scientific evidence-based

• Preventative

• Industry-focused

Page 5: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

NSW DPI’s Safe Melons Initiative (2014-)

Safe Melons

Funding$$

Research

Peak Industry Body

Regulators

Supermarket retailers

Melon growers/packers

Whole-of-chain approach, national scope

(2018-)

Page 6: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Food Safety Training, Extension and Capacity for

the Melon Industry (VM17002 )

June 2018 to April 2019

Current Melon R&D Project

Page 7: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Food Safety Training, Extension and Capacity for

the Melon Industry (VM17002 )

Page 8: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

“………..growing rockmelons for over 50 years, no Listeria ever”

“……….. growing for over 20 years, we had no problems”

“…growing melons for two generations, our systems are perfect”

Food safety (Listeria ) perspective

Page 9: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Courtesy: Prof Martin Wiedmann, Cornell University, USA

Page 10: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

What has changed recently?

Improved diagnostics

Enhanced surveillance

Excellent traceability

Whole genome sequencing

Page 11: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

• Review food safety systems

• Identify critical control points in processing

• Assist in verification of food safety practices

• Train key staff in food safety

One-on-one consultation with growers and packers

Page 12: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Invitation to participate in the project

• SE Qld: Sep-Oct

• NSW & Vic (Riverina & Sunraysia): Nov-Dec

• SA Riverland: Dec

• Southern WA: Dec-Jan

One-on-one consultation with growers and packers

Page 13: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Best Practice Guide

• Develop and implement a Best Practice Guide

• Baseline data and information from consultation

• Peer-review and comments from stakeholders

including researchers, industry and regulators

Page 14: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Key learnings from the project so far

Page 15: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Harvest

bins

Page 16: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for contamination

Postharvest precooling

• Porous skin- Infiltration of wash water

• Higher difference in fruit temperature and

wash water temperature aggravates the

risk

Page 17: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Dump tank

Page 18: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Re-circulated

wash water

Page 19: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Postharvest washing

• Sanitiser concentration

• Difference in target vs. actual concentrations

• -50 ppm to +40 ppm

• Contact time between sanitiser and fruit

• 25 sec to 120 sec

• Dosing & monitoring

• Manual

• Automatic

Hot spots for cross-contamination

Page 20: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Brushes

Page 21: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Drying tunnel and curtain

Page 22: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Conveyor belts

Page 23: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Conveyor belts

Page 24: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Conveyor belts

Page 25: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Grading

cups

Page 26: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Packing

tables

Page 27: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Porous

surface

Page 28: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Cracks

Page 29: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Hot spots for cross contamination

Cool

room

Page 30: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Key issues

• Packinghouse

hygiene

• Dust control

Page 31: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Loading Zone

Tea Room

Sit

e O

ffic

e

Grading

Machin

e

QA Area

Cool Rooms

Melon

Grader

Environmental monitoring- potential pathogen harbourage sites

Page 32: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Microbiological survey

• Fruit and environmental samples collected

during on-site visits to rockmelon growers

• RT-PCR assay for Salmonella species and

Listeria monocytogenes

Page 33: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Rockmelon food safety-the way forward

• Preventative approach

• Continuous improvement

• Automation and digitisation

• “Embrace the Change”

Page 34: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Being either insane or part of change?

Page 35: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Acknowledgements

• Melon growers & packers

• State health regulators, Supermarkets

Page 36: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

NSW DPI’s Project Team

• Amanda Warren-Smith

• Andrew Creek

• Andrew Watson

• Craig Shadbolt

• Kasia Strojny

• Miranda Christopher

• Stela Gkountina

• Zabrina Khan

Acknowledgements

Page 37: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Page 38: Rockmelon Food Safety- the Way Forward · Melon growers/ packers Whole-of-chain approach, national scope (2018-) Name of program Food Safety Training, Extension and Capacity for the

Name of program

Technical Enquiries

t: 02 4348 1935

e: [email protected]

Please visit our booth in exhibition