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Rockwell Automation Library of Process Objects: E300 Overload Relay (EtherNet/IP) (P_E300Ovld)Version 3.1

Reference Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Rockwell Software, Rockwell Automation, RSLogix, Logix5000, FactoryTalk, PlantPAx, ControlLogix, DeviceLogix, E1 Plus, E3, E3 Plus, and E300 are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication SYSLIB-RM051A-EN-P - August 2014 3

Table of Contents

Preface Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

E300 Overload Relay (EtherNet/IP)

(P_E300Ovld)

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Required Overload Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Required Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11E300 Overload Relay (EtherNet/IP) InOut Structure . . . . . . . . . . . 11E300 Overload Relay (EtherNet/IP) Input Structure . . . . . . . . . . . . 12E300 Overload Relay (EtherNet/IP) Output Structure . . . . . . . . . . 14E300 Overload Relay (EtherNet/IP) Local Configuration Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Execution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Status/Quality/Threshold Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . 22Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40E300 Overload Relay (EtherNet/IP) Faceplate Help . . . . . . . . . . . . 42

4 Rockwell Automation Publication SYSLIB-RM051A-EN-P - August 2014

Table of Contents

Notes:


Preface

This document is complete for version 3.1 of the Rockwell Automation Library of Process Objects.

Software Compatibility For the latest compatible software information and to download the Rockwell Automation Library of Process Objects, see the Product Compatibility and Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

For general library considerations, see Rockwell Automation Library of Process Objects, publication PROCES-RM002.

Additional Resources These documents contain additional information concerning related products from Rockwell Automation.

You can view or download publications athttp:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Resource Description

PlantPAx® Process Automation System Selection Guide, publication PROCES-SG001

Provides information to assist with equipment procurement for your PlantPAx system.

PlantPAx Process Automation System Reference Manual, publication PROCES-RM001

Provides characterized recommendations for implementing your PlantPAx system.

Rockwell Automation Library of Process Objects,publication PROCES-RM002

Provides general considerations for the PlantPAx system library of process objects.

FactoryTalk® View Machine Edition User Manual,publication VIEWME-UM004

Provides details on how to use this software package for creating an automation application.

FactoryTalk View Site Edition User Manual,publication VIEWSE-UM006

Provides details on how to use this software package for developing and running human-machine interface (HMI) applications.

Logix5000™ Controllers Add-On Instructions Programming Manual, publication 1756-PM010

Provides information for designing, configuring, and programming Add-On Instructions.

Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002

Details how to monitor an input condition to raisean alarm.

Rockwell Automation Library of Process Objects: E1 Plus™ Overload Relay (P_E1PlusE) Reference Manual, publication SYSLIB-RM049A-EN-P

Details how to control and monitor a 193-ETN (E1 Plus on EtherNet/IP) overload relay.

Rockwell Automation Library of Process Objects:

E3™/E3 Plus™ Overload Relay (EtherNet/IP) (P_E3Ovld) Reference Manual, publication SYSLIB-RM050A-EN-P

Details how to ccontrol and monitor a 193/592-EC1, -EC2, -EC3, or -EC5 (E3 or E3 Plus) overload relay.


Preface

Notes:


E300 Overload Relay (EtherNet/IP) (P_E300Ovld)

The P_E300Ovld (E300 Overload Relay) Add-On Instruction controls and monitors a 193-ECM-ETR (E300™ on EtherNet/IP) overload relay.

FaceplateAdd-On Instruction

Global Object



Guidelines Use this instruction to monitor an Allen-Bradley E300 series motor overload relay (193-ECM-ETR series) by using its built-in EtherNet/IP interface.

This instruction monitors the overload relay for warning and trip conditions, displays motor average current and phase currents, and provides commands to initiate a remote trip and a remote trip reset.

This instruction supports add-on options for the overload relay, including its operator interface, sensors for voltages and ground fault current, and optional discrete I/O and analog I/O modules.

This instruction provides alarms for trip warning, relay trip and I/O communication failure.

Do not use this instruction for other Allen-Bradley Motor overload relays, such as the E1 Plus, E3, E3 Plus, or 857 series.

• For the E1 Plus series of motor overload relays using the 193-ETN EtherNet/IP interface, use the P_E1PlusE Add-On Instruction instead.

• For the E3 and E3 Plus series of motor overload relays, use the P_E3Ovld Add-On Instruction.

• Other overload relays may be monitored by specific logic or supported by future Add-On Instructions.

Functional Description The P_E300Ovld (E3/E3 Plus overload relay) Add-On Instruction provides:• Warning of impending overloads • Identification of overload trip conditions • Countdown of time until overload trip can be reset • Configurable command to initiate a remote test trip • Configurable command to initiate a trip reset

• Monitoring of states of relay's discrete inputs and discrete outputs • Monitoring of various current, voltage and ground fault values (if

available) • Monitoring of I/O communication faults • Alarms for Trip Warning, Overload Trip and I/O Fault • Supports HMI 'breadcrumbs' for Alarm Inhibited, Bad Configuration,

and Not Ready

IMPORTANT Three trips within a configurable time requires resetting the trip locally (at the relay).



Required Overload Configuration

Be certain to set up the E300 Datalinks as follows.

• Input Assembly: – Drive Status (standard) – Feedback (standard) – Datalinks:

1. Time to Reset (Par 3) 2. Time to Start (Par 31) 3. Trip History #0 (Par 127) 4. Warning History #0 (Par 133) 5. Invalid Configuration Parameter Number (Par 38) 6. User choice #1 7. User choice #2 8. User choice #3

• Output Assembly

The P_E300Ovld Add-On Instruction only uses the Remote Trip and Remote Trip Reset command bits in the output assembly.

IMPORTANT 'User Choice' Datalinks are not used by this AOI and can be left unused or set up

for your application.



Required Files Add-On Instructions are reusable code objects that contain encapsulated logic that can streamline implementing your system. This lets you create your own instruction set for programming logic as a supplement to the instruction set provided natively in the ControlLogix® firmware. An Add-On Instruction is defined once in each controller project, and can be instantiated multiple times in your application code as needed.

Controller File

The P_E300Ovld_3_1-00_AOI.L5X Add-On Instruction must be imported into the controller project to be used in the controller configuration. The service release number (boldfaced) can change as service revisions are created.

Visualization Files

The following files for this Add-On Instruction can be downloaded from the Product Compatibility and Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

IMPORTANT Files must be imported in the following order: image files, then global object

files, and then graphic files. This order is required to properly configure the

visualization files.

Table 1 - P_E300Ovld Visualization File Types

Application Type File Type FactoryTalk View SE Software FactoryTalk View ME Software Description

Graphics - Displays GFX (RA-BAS) P_E300Ovld-Faceplate (RA-BAS-ME) P_E300Ovld-Faceplate The faceplate display used for the object.

(RA-BAS) P_E300Ovld-Help (RA-BAS-ME) P_E300Ovld-Help Help information that is accessed from the P_E300Ovld Help faceplate.

(RA-BAS) Common-AnalogEdit N/A Faceplate used for analog input data entry. The FactoryTalk View ME faceplates use the native analog input data entry so no file is required.

(RA-BAS) P_Alarm-Faceplate (RA-BAS-ME) P_Alarm-Faceplate The alarm faceplate display used for the object.

(RA-BAS) P_Alarm-Help (RA-BAS-ME) P_Alarm-Help Alarm Help information that is accessed from the P_AIarm Help faceplate.

Graphics - Global Objects

GGFX (RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Common global objects used on all Process Object faceplates.

(RA-BAS) Process Alarm Objects (RA-BAS-ME) Process Alarm Objects Global objects used for alarming on Process Object faceplates.

(RA-BAS) Process Faceplate Motor Objects (RA-BAS-ME) Process Faceplate Motor Objects Global Objects used on motor device faceplates.

(RA-BAS) Process Graphics Library (RA-BAS-ME) Process Graphics Library Common global objects in the graphics library for this instruction.

(RA-BAS) Process Help Objects (RA-BAS-ME) Process Help Objects Global objects used for all Process Objects help displays.



Controller Code This section describes the parameter references for this Add-On Instruction.

E300 Overload Relay (EtherNet/IP) InOut Structure

InOut parameters are used to link the Add-On Instruction to external tags that contain necessary data for the instruction to operate. These external tags must be of the data type shown.

Graphics - Images BMP All .png files in the images folder All .png files in the images folder These are the common icons used in the global objects and faceplates for all Process Objects.

HMI Tags CSV N/A FTVME_PlantPAxLib_Tags_3_1_00.csv(1) These tags must be imported into theFactoryTalk View ME project to support switching tabs on any Process Object faceplate.

(1) The service release number (boldfaced) can change as service revisions are created.

Table 1 - P_E300Ovld Visualization File Types

Application Type File Type FactoryTalk View SE Software FactoryTalk View ME Software Description

Tag Name Data Type Description

Inp P_E300Ovld_Inp E300 Overload (193-ECM-ETR) Input Structure.

Ref_TripCodeList P_DescList[*] Tag containing List of Trip History Codes and Descriptions.

Ref_WarningCodeList P_DescList[*] Tag containing List of Warning History Codes and Descriptions.



E300 Overload Relay (EtherNet/IP) Input Structure

Input parameters include the following:• Input data elements (Inp_) are typically used to connect field inputs from

I/O modules or signals from other objects.• Configuration data elements (Cfg_) are used to set configurable

capabilities and features of the instruction.• Commands (PCmd_, OCmd_, MCmd_) are used by program logic,

operators, and maintenance personnel to request instruction actions. Table 2 - P_E300Ovld Input Parameters

Input parameter Data Type

Alias For Default Description

EnableIn BOOL 1 Ladder Diagram:

If the rung-in condition is true, the instruction’s Logic routine executes. If the rung-in condition is false, the instruction’s EnableInFalse routine executes.

Function Block Diagram:

If true, or not connected, the instruction’s Logic routine executes. If the parameter is exposed as a pin and wired, and the pin is false, the instruction’s EnableInFalse routine executes.

Structured Text:

No effect. The instruction’s Logic routine executes.

Inp_Trip BOOL 0 1 = Send Remote Trip request to overload relay.

Inp_TripReset BOOL 0 1 = Send Trip Reset request to overload relay.

Inp_Reset BOOL 0 1 = Reset all latched alarms.

Cfg_AllowOperTrip BOOL 0 1 = Remote Trip function is available to Operator.

Cfg_AllowOperReset BOOL 0 1 = Trip Reset function is available to operator.

Cfg_AllowMaintTrip BOOL 0 1 = Remote Trip function is available to Maintenance.

Cfg_AllowMaintReset BOOL 1 1 = Trip Reset function is available to Maintenance.

Cfg_PCmdClear BOOL 1 When this parameter is 1, program commands are cleared once they are acted upon. When set to 0, program commands remain set until cleared by the application program logic.

IMPORTANT: Clearing this parameter online can cause unintended program command execution.

Cfg_HasWarnAlm BOOL Warn.Cfg_Exists 0 These parameters determine whether the corresponding alarm exists and is checked or if the alarm does not exist and is not used. When these parameters are 1, the corresponding alarm exists.Cfg_HasTripAlm Trip.Cfg_Exists

Cfg_HasIOFaultAlm IOFault.Cfg_Exists

Cfg_WarnResetReqd BOOL Warn.Cfg_ResetReqd 0 These parameters determine whether a reset is required to clear the alarm status. When these parameters are 1, the alarm is latched ON when the alarm occurs. After the alarm condition returns to normal, a reset is required to clear the alarm status (for example, OCmd_Reset, Inp_Reset, or Trip.OCmd_Reset are required to clear Alm_Trip alarm after the alarm is set and the value returns to normal). When this parameter is 0, no reset is required and the alarm status is cleared when the alarm condition returns to normal.

IMPORTANT: If the reset clears the alarm, it also acknowledges the alarm.

Cfg_TripResetReqd Trip.Cfg_ResetReqd

Cfg_IOFaultResetReqd IOFault.Cfg_ResetReqd

Cfg_WarnAckReqd BOOL Warn.Cfg_AckReqd 1 These parameters determine whether an acknowledgement is required for an alarm. When these parameters are 1, the acknowledge (ack) bit is cleared when the alarm occurs. An acknowledge command (for example, PCmd_TripAck or Trip.OCmd_Ack) is required to acknowledge the alarm. When set to 0, the Acknowledge bit is set when an alarm occurs indicating an acknowledged alarm and no acknowledge command is required.

Cfg_TripAckReqd Trip.Cfg_AckReqd

Cfg_IOFaultAckReqd IOFault.Cfg_AckReqd



Cfg_WarnSeverity INT Warn.Cfg_Severity 500 These parameters determine the severity of each alarm. This drives the color and symbol that are used to indicate alarm status on the faceplate and global object.

The following are valid values:

1…250 = Low

251…500 = Medium

501…750 = High

751…1000 = Urgent

IMPORTANT: For FactoryTalk View software version 7.0, these severity parameters drive only the indication on the global object and faceplate. The Alarms and Events definition of severity drives the color and symbol that is used on the alarm banner and alarm summary as well as the value returned by FactoryTalk Alarms and Events display commands.

Cfg_TripSeverity Trip.Cfg_Severity 750

Cfg_IOFaultSeverity IOFault.Cfg_Severity 1000

Cfg_PulseT DINT 5 Time (sec) to pulse Trip Reset or Remote Trip output to E300.

Cfg_LocalResetReqdT DINT 3600 No more than (1, 2, or 3) remote Trip Resets are allowed in this amount of time (seconds).

Cfg_LocalResetReqdNum DINT 3 No more than this many remote Trip Resets are allowed in (configured) time (1, 2, or 3).

PCmd_Trip BOOL 0 When Cfg_PCmdClear is 1:

• Set PCmd_Trip to 1 to send remote trip request to overload relay• Set PCmd_TripReset to 1 to send trip reset request to overload relay• These parameters reset automatically

When Cfg_PCmdClear is 0:

• Set PCmd_Trip to 1 to send remote trip request to overload relay• Set PCmd_TripReset to 1 to send trip reset request to overload relay• These parameters do not reset automatically

PCmd_TripReset

PCmd_Reset BOOL 0 • Set PCmd_Reset to 1 to reset all alarms requiring reset• This parameter is always reset automatically

PCmd_WarnAck BOOL Warn.PCmd_Ack 0 • Set PCmd_<Alarm>Ack to 1 to Acknowledge alarm• The parameter is reset automatically

PCmd_TripAck Trip.PCmd_Ack

PCmd_IOFaultAck IOFault.PCmd_Ack

PCmd_WarnSuppress BOOL Warn.PCmd_Suppress 0 When Cfg_PCmdClear is 1:

• Set PCmd_<Alarm>Suppress to 1 to suppress alarm• Set PCmd_<Alarm>Unsuppress to 1 to unsuppress alarm• These parameters reset automatically

When Cfg_PCmdClear is 0:

• Set PCmd_<Alarm>Suppress to 1 to suppress alarm• Set PCmd_<Alarm>Suppress to 0 to unsuppress alarm• PCmd_<Alarm>Unsuppress is not used • These Parameters do not reset automatically

PCmd_TripSuppress Trip.PCmd_Suppress

PCmd_IOFaultSuppress IOFault.PCmd_Suppress

PCmd_WarnUnsuppress BOOL Warn.PCmd_Unsuppress 0

PCmd_TripUnsuppress Trip.PCmd_Unsuppress

PCmd_IOFaultUnsuppress IOFault.PCmd_Unsuppress

PCmd_WarnUnshelve BOOL Warn.PCmd_Unshelve 0 • Set PCmd_<Alarm>Unshelve to 1 to Unshelve alarm• The parameter is reset automatically

PCmd_TripUnshelve Trip.PCmd_Unshelve

PCmd_IOFaultUnshelve IOFault.PCmd_Unshelve

OCmd_Trip BOOL 0 Operator command to send Remote Trip or Trip Reset request to overload relay.

OCmd_TripReset

OCmd_Reset BOOL 0 Operator Command to Reset all Alarms requiring Reset.

OCmd_ResetAckAll BOOL 0 Operator Command to Reset all Alarms and latched Shed conditions.

Table 2 - P_E300Ovld Input Parameters

Input parameter Data Type

Alias For Default Description



E300 Overload Relay (EtherNet/IP) Output Structure

Output parameters include the following:• Output data elements (Out_) are the primary outputs of the instruction,

typically used by hardware output modules; however, they can be used by other application logic.

• Value data elements (Val_) are numeric outputs of the instruction for use by the HMI. Values also can be used by other application logic or software packages.

• Source and Quality data elements (SrcQ_) are outputs of the instruction used by the HMI to indicate PV source and quality.

• Status data elements (Sts_) are bit outputs of the instruction for use by the HMI. Status bits also can be used by other application logic.

• Error data elements (Err_) are outputs of the instruction that indicate a particular configuration error. If any Err_ bit is set then the Sts_Err configuration error summary status is set and the Invalid Configuration indicator is displayed on the HMI.

• Not Ready data elements (Nrdy_) are bit outputs of the instruction for use by the HMI for displaying the Device Not Ready indicator. Status bits can also be used by other application logic.

• Alarm data elements (Alm_) are outputs of the instruction that indicate a particular alarm has occurred.

• Acknowledge data elements (Ack_) are outputs of the instruction that indicate the corresponding alarm has been acknowledged.

• Ready data elements (Rdy_) are bit outputs of the instruction used by the HMI to enable or disable Command buttons and Setting entry fields.

Table 3 - P_E300Ovld Output Parameters

Output Parameter Data Type Alias For Description

EnableOut BOOL Enable Output: The EnableOut signal is not manipulated by this instruction. Its output state always reflects EnableIn Input state.

Out_TripReset BOOL 1 = Reset overload trip.

Out_RemoteTrip BOOL 1 = Initiate remote trip.

Val_PctTherm REAL Percent Thermal Capability Utilized (%).

Val_CurrImbal REAL Current Imbalance (%).

Val_AvgPctFLA REAL Average Percent Full Load Amps (%).

Val_AvgCurr REAL Average Current (Amps).

Val_L1Curr REAL L1 Phase Current (Amps).



Val_GndFaultCurr REAL Ground Fault Current (Amps).

Val_AvgVolts REAL Average Line-to-Line Voltage (Volts).

Val_L1L2Volts REAL L1 Phase to L2 Phase Voltage (Volts).





Val_TotRealPwr REAL Total Real Power (kW).

Val_TotReactPwr REAL Total Reactive Power (kVAR).

Val_TotAppPwr REAL Total Apparent Power (kVA).

Val_PwrFact REAL Power Factor (%).

Val_MinToReset DINT Time until overload can be reset (minutes in mmm:ss).

Val_SecToReset DINT Time until overload can be reset (seconds in mmm:ss).

Val_MinToStart DINT Time until motor can be started (minutes in mmm:ss).

Val_SecToStart DINT Time until motor can be started (seconds in mmm:ss).

Val_TripCode INT Overload Trip History 0 (most recent trip) Code (enumeration).

Val_WarningCode INT Overload Warning History 0 (most recent warning) Code (enumeration).

Val_InvCfgParam INT ID number of misconfigured parameter in E300 (Par #).

SrcQ_IO SINT I/O signal source and quality.

SrcQ Final device status source and quality:

GOOD 0 = I/O live and confirmed good quality

1 = I/O live and assumed good quality

2 = No feedback configured, assumed good quality

TEST 8 = Device simulated

9 = Device loopback simulation

10 = Manually entered value

UNCERTAIN 16 = Live input, off-specification

17 = Value substituted at device/bus

18 = Value substituted by maintenance (Has and not Use)

19 = Shed, using last good value

20 = Shed, using replacement value

BAD 32 = Signal failure (out-of-range, NaN, invalid combination)

33 = I/O channel fault

34 = I/O module fault

35 = Bad I/O configuration (for example, scaling parameters)

Val_Fault SINT Device Fault Status:

0 = None

15 = Warning

31 = Tripped

31 = Local Reset Required

32 = I/O Fault

34 = Config Error

Val_Notify SINT Current alarm level and acknowledgement (enumeration):

0 = No alarm

1 = Alarm cleared: a reset or acknowledge is required

2 = Low (acknowledged)

3 = Low (unacknowledged)

4 = Medium (acknowledged)

5 = Medium (unacknowledged)

6 = High (acknowledged)

7 = High (unacknowledged)

8 = Urgent (acknowledged)

9 = Urgent (unacknowledged)

Sts_MotorCurr BOOL 1 = Motor current is present.

Sts_GFCurr BOOL 1 = Ground Fault current is present.

Sts_MotorVolts BOOL 1 = Motor voltage preset.





Sts_EStartEna BOOL 1 = Emergency Start capability is enabled.

Sts_DevLgxEna BOOL 1 = Device Logix capability is enabled.

Sts_FdbkTmoEna BOOL 1 = Feedback timeout enabled.

Sts_OpStaPres BOOL 1 = E300 has Operator Station present.

Sts_VoltSense BOOL 1 = Voltage sensing capability is present (for example, VIG).

Sts_IntGndFaultSense BOOL 1 = Internal Ground Fault sensing is present (IG or VIG).

Sts_ExtGndFaultSense BOOL 1 = External Ground Fault Sensing is present (IG or VIG).

Sts_PTCSense BOOL 1 = PTC Temperature sensing is present.

Sts_InpPt00…Sts_InpPt05 BOOL Status of discrete input Pt00…Pt05.

Sts_OutPt00…Sts_OutPt02 BOOL Status of discrete output Pt00…Pt02.

Sts_DeviceSts1 INT Device status 1 (Par 21) (Control, Sensing, Expansion Module presence).

Sts_InpSts1 INT Input status 1 (Par 17) (Discrete Expansion Module inputs).

Sts_OutSts INT Output status (Par 18) (Discrete Expansion Module outputs).

Sts_OpSta INT Local Operator station status (Par 19).

Sts_CurrentTrip INT Current Trip status bits (Par 4).

Sts_CurrentWarning INT Current Warning status bits (Par 10).

Sts_VoltageTrip INT Voltage Trip status bits (Par 5).

Sts_VoltageWarning INT Voltage Warning status bits (Par 11).

Sts_PowerTrip INT Power Trip status bits (Par 6).

Sts_PowerWarning INT Power Warning status bits (Par 12).

Sts_ControlTrip INT Control Trip status bits (Par 7).

Sts_ControlWarning INT Control Warning status bits (Par 13).

Sts_AnalogTrip INT Analog Trip status bits (Par 8).

Sts_AnalogWarning INT Analog Warning status bits (Par 14).

Sts_DevLgxOutputs INT Device Logix output bits (Par 348).

Sts_LocalResetReqd BOOL Too many remote resets: go to starter, find cause, and reset there.

Sts_NotRdy BOOL 1 = Device Not Ready, see detail bits for reason.

Nrdy_Trip BOOL 1 = Device Not Ready:

• Tripped (at device or by command)• I/O Fault (shed requires reset)• Overload powerup not complete.

Nrdy_IOFault

Nrdy_OvldNR

Sts_AlmInh BOOL 1 = An alarm is shelved, disabled, or suppressed: display icon.

Sts_Err BOOL 1 = Error in Config: see detail bits for reason.

Err_Timer BOOL 1 = Error in Config: Reset pulse timer preset (use 0…2,147,483).

Err_Alarm BOOL 1 = Error in Config: Alarm Min On Time or Severity.

Sts_Warn BOOL Warn.Inp 1 = Warning of impending trip (See Sts_WarnBits for reason).

Sts_Trip Trip.Inp 1 = Overload tripped (See Sts_TripBits for reason).

Sts_IOFault IOFault.Inp I/O communication fault status (0 = OK, 1 = Bad).





E300 Overload Relay (EtherNet/IP) Local Configuration Tags

Configuration parameters that are array, string, or structure data types cannot be configured as parameters for Add-On Instructions. Configuration parameters of these types appear as local tags to the Add-On Instruction. Local tags can be configured through the HMI faceplates or in RSLogix™ 5000 software by opening the instruction logic of the Add-On Instruction instance and then opening the Data Monitor on a local tag. These parameters cannot be modified by using controller logic or RSLogix 5000 software export/import functionality.

Alm_Warn BOOL Warn.Alm 1 = Alarm: warning of impending trip, overload tripped, or I/O Fault alarm.

Alm_Trip Trip.Alm

Alm_IOFault IOFault.Alm

Ack_Warn BOOL Warn.Ack 1 = Trip Warning alarm, Overload Trip alarm, or I/O Fault alarm has been acknowledged.

Ack_Trip Trip.Ack

Ack_IOFault IOFault.Ack

Sts_WarnDisabled BOOL Warn.Disabled 1 = Trip Warning alarm, Overload Trip, or I/O Fault alarm has been disabled by Maintenance.

Sts_TripDisabled Trip.Disabled

Sts_IOFaultDisabled IOFault.Disabled

Sts_WarnShelved BOOL Warn.Shelved 1 = Trip Warning alarm, Overload Trip, or I/O Fault alarm has been shelved by Operator.

Sts_TripShelved Trip.Shelved

Sts_IOFaultShelved IOFault.Shelved

Sts_WarnSuppressed BOOL Warn.Suppressed 1 = Trip Warning alarm, Overload Trip, or I/O Fault alarm has been suppressed by Program.

Sts_TripSuppressed Trip.Suppressed

Sts_IOFaultSuppressed IOFault.Suppressed

Rdy_Trip BOOL 1 = Ready to receive OCmd_Trip or OCmd_TripReset (enables HMI button).

Rdy_TripReset

Rdy_Reset BOOL 1 = At least one Alarm requires Reset.

Rdy_ResetAckAll BOOL 1 = At least one alarm or latched Shed condition requires a reset or acknowledgement.

P_E300Ovld BOOL Unique Parameter Name for auto-discovery.



Tag Name Data Type Default Description

Cfg_Desc STRING_40 'Motor Overload Relay' Description for display on HMI. This string is shown in the title bar of the faceplate.

Cfg_InpPt00Txt STRING_20 'Starter Aux Contact' Text for discrete inputs Pt00…Pt05 labels on HMI. These strings appear on page 2 of the Maintenance tab.

Cfg_InpPt01Txt ' '

Cfg_InpPt02Txt ' '

Cfg_InpPt03Txt ' '

Cfg_InpPt04Txt '

Cfg_InpPt05Txt ' '



Operations This section describes the primary operations for Add-On Instructions.

Modes

The P_E300Ovld Add-On Instruction does not have modes and does not contain a P_Mode instruction instance. Operator and Program commands are accepted at any time.

Alarms

The P_E300Ovld instruction uses the following alarms, implemented by using embedded P_Alarm.

Refer to the Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.

Simulation

The P_E300Ovld Add-On Instruction does not have a Simulation capability.

Cfg_Label STRING_20 'Overload Relay' Label for graphic symbol displayed on HMI. This string appears on the graphic symbol.

Cfg_OutPt00Txt STRING_20 'Starter Energized' Text for discrete outputs Pt00…Pt02 labels on HMI. These strings appear on page 2 of the Maintenance tab.

Cfg_OutPt01Txt ' '

Cfg_OutPt02Txt ' '

Cfg_Tag STRING_20 'P_E300Ovld' Tagname for display on HMI. This string is shown in the title bar of the faceplate.

Tag Name Data Type Default Description

Alarm Name P_Alarm Name Description

Warn Warning Alarm The Pending Trip Warning alarm is triggered when a motor overload condition is occurring and an overload is imminent.

Trip Trip Alarm The Overload Trip alarm occurs when the overload has tripped.

IOFault I/O Fault Alarm The I/O Fault alarm is triggered when a controller or communication fault is detected.



Execution

The following table explains the handling of instruction execution conditions.

Refer to the Logix5000 Controllers Add-On Instructions Programming Manual, publication 1756-PM010, for more information.

Programming Example The following example shows the P_E300Ovld in both a strictly ladder and a combined ladder/function block context.

In both cases, ladder logic is used to copy the Module Defined Data Type for the E300 Overload Module (AB:E300:I:0) to the User Defined Type for the E300 Overload (193-ECM-ETR) Input Structure (P_E300Ovld_Inp).

Condition Description

EnableIn False (false rung) No EnableInFalse logic is provided. Instruction parameters hold their last values.

Powerup (prescan, first scan) Any commands received before first scan are discarded.

Embedded P_Alarm instructions are handled in accordance with their standard power-up procedures. Refer to the Reference Manual for the P_Alarm Instruction for more information.

Postscan (SFC transition) No SFC postscan logic is provided.



A complete ladder example is shown below.

An extended example using Function Blocks is also shown. In this case, the same COP instruction is used in ladder logic, followed by a Jump to Subroutine ( JSR) to a Function Block routine.



The Function Block Routine shows a typical configuration with the P_E300Ovld connected to an interlock (P_Intlk) block followed by a motor (P_Motor).

Display Elements A display element (global object) is created once and can be referenced multiple times on multiple displays in an application. When changes are made to the original (base) object, the instantiated copies (reference objects) are automatically updated. Use of global objects, in conjunction with tag structures in the ControlLogix system, aid consistency and save engineering time.

Graphic symbols provide end-users with the following:• Information on the overload relay's current state• Touch field to open the object’s faceplate• Tooltip to display the object’s configured tag and description

The graphic symbol without the label is designed to be placed directly adjacent to (below) the associated motor’s graphic symbol.

Common attributes of the overload graphic symbols include the following:• Graphical representation of the device• Status/quality indicators• Present Value of average motor current• Alarm indicator that changes color for the severity of the alarm• Color changing alarm border that blinks on unacknowledged alarm

Display Element Name Display Element Description

GO_P_Ovld

GO_P_Ovld1

Standard E300 overload relay global objects.



Status/Quality/Threshold Indicators

One of these symbols appears to the left of the graphic symbol when the described condition is true.

For the E300 overload relay instruction, the Invalid Configuration indicator appears under the following conditions:

• The Reset Pulse timer is set to a value less than zero or greater than 2,147,483 seconds.

• The Alarm Minimum On time is set to a value less than zero or greater than 2,147,483 seconds.

• Alarm Severity is set to a value less than 1 or greater than 1000.

Graphic Symbol Description

Invalid configuration.

I/O Communication bad.

I/O Communication uncertain.

Device not ready.

Device is in Maintenance Bypass.

IMPORTANT: This indicator is not used in the P_E300Ovld instruction.

No symbol displayed I/O communication OK and configuration valid.

TIP When the Invalid Configuration indicator appears, you can find what

configuration setting is invalid by following the indicators. Click the graphic

symbol to open the faceplate. The Invalid Configuration indicator appears next

to the appropriate tab at the top of the faceplate to guide you in finding the

configuration error. Once you navigate to the tab, the misconfigured item is

flagged with this indicator or appears in a magenta box.

Status/Quality Indicator(Under Alarm Indicator)

Alarm BorderPresent Value

Device Not Ready Indicator



For the E300 overload relay instruction, the Device Not Ready indicator appears under the following conditions:

• The relay has been tripped at the device or by command.• There is an I/O Fault.• The I/O Fault has cleared, but its shed latch needs to be reset.• The overload powerup has not been completed.

Alarm Indicators

One of these symbols appears to the left of the label to indicate the described alarm condition. The alarm border and label background blink if acknowledgement or reset of an alarm condition is required.

Refer to the Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.

TIP When the Not Ready indicator appears, you can find what condition is

preventing operation by following the indicators. Click the graphic symbol to

open the faceplate. The Not Ready indicator appears next to the appropriate

tab at the top of the faceplate to guide you in finding the condition. When you

navigate to the tab, the condition preventing operation is flagged.

Table 4 - Alarm Indicators

Symbol Border and Label Background Description

No change in color Alarm Inhibit: an alarm is suppressed by the Program, disabled by Maintenance, or shelved by the Operator.

White Return to normal (no alarm condition), but a previous alarm has not been acknowledged.

Blue Low severity alarm.

Yellow Medium severity alarm.

Red High severity alarm.

Magenta Urgent severity alarm.

No symbol No change in color No alarm or alarm inhibit condition, and all alarmsare acknowledged.



The global objects for P_300Ovld can be found in the global object file(RA-BAS) Process Graphics Library.ggfx. Follow these steps to use aglobal object.

1. Copy the global object from the global object file and paste it in the display file.

2. In the display, right-click the global object and choose Global Object Parameter Values.



The Global Object Parameter Values dialog box appears.

The global object parameters are as follows.

3. In the Value column, type the tag or value as specified in the Description column.

4. Click OK.

Parameter Required Description

#102 Y Object tag to point to the name of the associated object Add-On Instruction in the controller.

#103 Y Path used for display navigation features to other objects. Include program scope if tag is a program scope tag.

#120 N Additional parameter to pass to the display command to open the faceplate. Typically used to define position for the faceplate.

#121 N Additional parameter to pass to the display command to open the faceplate. if defining X and Y coordinate, separate parameters so that X is defined by #120 and Y is defined by #121. This lets these same parameters to be used in subsequent display commands originating from the faceplate.

TIP Click the ellipsis (. . .) to browse and select a tag.

Values for items marked ‘(optional)’ can be left blank.



Faceplate The P_E300Ovld faceplate consists of five tabs and each tab consists of one or more pages.

The title bar of the faceplate contains the value of local configuration tags Cfg_Tag and Cfg_Desc.

The Operator tab is displayed when the faceplate is initially opened. Click the appropriate icon at the top of the faceplate to access a specific tab.

The faceplate provides the means for operators, maintenance workers, engineers, and others to interact with the P_E300Ovld instruction instance, including viewing its status and values and manipulating it through its commands and settings. When a given input is restricted via FactoryTalk View security, the required user security code letter is shown in the tables that follow.

Operator

Maintenance

Engineering

Diagnostics

Alarms Help

Exit



Operator Tab

The Faceplate initially opens to the Operator (‘Home’) tab. From here, an operator can monitor the device status and if so configured, remotely trip or reset the overload relay.

The Operator tab shows the following information:• Warning of impending overloads.• Overload Status indicator.• State of relay’s inputs and outputs.• State of I/O communications.• Countdown of time until overload trip can be reset.• Input Source and Quality indicator (See 'SrcQ' in the Output parameters

table on page 15 for details).

Overload StatusIndicator

Trip Overload Button

Overload Trip Reset Button

Input Source andQuality Indicator

Reset and Acknowledge All Alarms Command Buttons



The following table shows the functions included on the Operator tab.

The following table shows the alarm status symbols used on the Operator tab.

Table 5 - Operator Tab Description

Function Action Security

Click to trip the overload relay. Normal Operation of Devices (Code A) when Cfg_AllowOperTrip = 1

Equipment Maintenance (Code C) when Cfg_AllowMaintTrip = 1

Click to reset the overload trip button. Normal Operation of Devices (Code A) when Cfg_AllowOperTrip = 1

Equipment Maintenance (Code C) when Cfg_AllowMaintTrip = 1

Click to reset and acknowledge all alarms. Acknowledge Alarms (Code F)

Table 6 - Operator Tab Alarm Status

Graphic Symbol Alarm Status

In Alarm (Active Alarm)

In Alarm and Acknowledged

Out of Alarm but not Acknowledged

Alarm Suppressed (by Program)

Alarm Disabled (by Maintenance)

Alarm Shelved (by Operator)



Alarm indicators appear on the Operator tab when the corresponding alarm occurs.

Pending Trip Warning

I/O Fault Alarm

Overload Tripped Alarm



Maintenance Tab

Maintenance personnel use the information and controls on the Maintenance tab to make adjustments to device parameters, troubleshoot and temporarily work around device problems, and disable the device for routine maintenance.

The Maintenance tab is divided into four pages.

Maintenance Tab Page 1

Page 1 of the Maintenance tab displays the values for the average current, average line-to-line voltage, current imbalance, total apparent power, total reactive power, and total real power. A diagram shows L1, L2, and L3 current, L1-L2 phase voltage, L3-L1 phase voltage, and L2-L3 phase voltage.




Page 2 of the Maintenance tab shows whether the Control and Sensing Modules are present, plus up to 6 input indicators, and up to 3 output indicators.

The following table lists the functions on page 2 of the Maintenance tab.

Control and Sensing Modules Present or Not Present Indicators

Table 7 - Maintenance Tab Description

Function Action Security Configuration Parameters

Time to pulse Trip Reset or Remote Trip output to E300 (seconds)

Type the number of seconds (0…2,147,483) to pulse.

Configuration and Tuning Maintenance (Code D)

Cfg_PulseT




Page 3 of the Maintenance tab displays indicators for up to 4 discrete inputs and up to 2 discrete outputs for up to 4 discrete I/O modules. The values for the 3 analog inputs for up to 4 analog input modules are displayed.




Page 4 of the Maintenance tab displays the DeviceLogix™ output status.



Engineering Tab

The Engineering tab provides access to device configuration parameters and ranges, options for device and I/O setup, displayed text, and faceplate-to-faceplate navigation settings, for initial system commissioning or later system changes.

The Engineering tab is divided into two pages.

Engineering Tab Page 1

On page 1 of the Engineering tab, you can configure the description, label, tag, Input labels, and output labels for the device.

Configure Device Description, Label, and Tag Text

Configure Labels for Inputs

Configure Labels for Outputs



The following table lists the functions on page 1 of the Engineering tab.

Engineering Tab Page 2

Table 8 - Engineering Tab Page 1 Description


Description Type the device description to show on the faceplate title bar.

Engineering Configuration (Code E)

Cfg_Desc

Label Type the label to show on the graphic symbol.

Cfg_Label

Tag Type the tag name to show on the faceplate and in the Tooltip.

IMPORTANT: Pausing the mouse over this field displays a tool tip with the configured Logix tag/path.

Cfg_Tag

Input Labels Type the names for inputs Pt00…Pt05.

Cfg_InpPt00Txt…Cfg_InpPt05Txt

Output Labels Type the names for outputs 1 and 2. Cfg_OutPt00Txt…Cfg_OutPt02Txt

Clear Program Commands on Receipt

Check to clear Program commands on receipt.

Cfg_PCmdClear



The following table lists the functions on page 2 of the Engineering tab.Table 9 - Engineering Tab Page 2 Description


Limit the maximum number of remote Trip Resets in a given time period to:

x Resets in

y Seconds

Type the maximum number of resets (1…3) in a given number of seconds (0…2,147,483).

IMPORTANT: Setting the time to approximate 10 seconds or less allows unlimited Remote Trip resets.

Engineering Configuration (Code E)

• Cfg_LocalResetReqdNum• Cfg_LocalResetReqdT

Remote Trip function is available to:

Maintenance User

Operator User

Check to let the Maintenance and/or Operator User use the Remote Trip function.

• Cfg_AllowMaintTrip• Cfg_AllowOperTrip

Trip Reset function is available to:

Maintenance User

Operator User

Check to let the Maintenance and/or Operator User use the Trip Reset function.

• Cfg_AllowMaintReset• Cfg_AllowOperReset



Diagnostics Tab

The Diagnostic tab provides indications that are helpful in diagnosing or preventing device problems, which can include specific reasons a device is 'Not Ready', device warnings and faults, warning and fault history, and predictive/preventive maintenance data.

The Diagnostics tab is divided into 5 pages.

Diagnostic Tab Page 1

Page 1 of the Diagnostics tab has indicators for Device not Ready conditions and Device Configuration conditions.

The image above indicates the overload relay has tripped either at the device or by command. More information on this alarm can be seen on the Alarms Tab on page 40.



Diagnostics Tab Pages 2 and 3

Page 2 of the Diagnostics tab has Trip and Warning indicators for Current and Voltage T conditions.

Page 3 of the Diagnostics tab has Trip and Warning indicators for Power Trip conditions.

Trip Indicators

Warning Indicators

Trip Indicators

Warning Indicators



Diagnostics Tab Pages 4 and 5

Page 4 of the Diagnostics tab has Trip and Warning indicators for Control Trip conditions.

Page 5 of the Diagnostics tab has Trip and Warning indicators for Analog Expansion Module Trips.

Trip Indicators

Warning Indicators

Trip Indicators

Warning Indicators



Alarms Tab

The Alarms Tab shows all of the available alarms for the device and their current status. From here, alarms can be acknowledged and reset. Click an alarm name to open the alarm detail faceplate for that alarm, where the alarm can be shelved by the operator, disabled by maintenance personnel, or configured by engineering.

Click an alarm name to open the P_Alarm faceplate for that alarm. From the P_Alarm faceplate, you can configure and perform additional operations onthe alarm.

If an alarm is active, the panel behind the alarm changes color to match the severity of the alarm. The color of the bell icon at the top of the faceplate shows the highest active alarm’s severity, and the icon blinks if any alarm is unacknowledged or requires reset.

Alarm Acknowledge Command Button

Reset and Acknowledge All Alarms Command Button

Alarm Names

Alarm Severity Indicators

Device NotReady Indicator



The Alarms tab displays each alarm for this device. If the alarm is active, the panel behind the alarm changes color to match the severity of the alarm.

The following table shows the function on the Alarms tab.

The Reset and Acknowledge All Alarms button is enabled, the panel behind the alarm blinks, and the Alarm Acknowledge button is enabled if the alarm requires acknowledgment. Click the button with the checkmark to acknowledge the alarm.

Refer to the Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, formore information.

Color Definition

Magenta Urgent

Red High

Yellow Medium

Blue Low

Background (Light Gray) No alarm

Table 10 - Alarms Tab Description

Function Action Security

Alarm Name Click an alarm name to open the associatedP_Alarm faceplate.

None

Click to acknowledge the alarm. Acknowledge Alarms (Code F)

Click to reset and acknowledge all alarms.



E300 Overload Relay (EtherNet/IP) Faceplate Help

Publication SYSLIB-RM051A-EN-P - August 2014

Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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