roland cx24

SERVICE NOTES

5016-007

Copyright 2008 ROLAND DG CORPORATION

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERSThis Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSEAuthorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of CX-24/12.

3. REUSEAuthorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTIONAuthorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.

5. EFFECT OF VIOLATION

Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Confi dential

CX-24/12

1 Structure & Spare Parts1-1 COVERS ............................................................................................................................................................. 1-11-2 FRAME .............................................................................................................................................................. 1-31-3 CARRIAGE .......................................................................................................................................................... 1-41-4 CHASSIS ............................................................................................................................................................ 1-51-5 ACCESSORIES .................................................................................................................................................. 1-61-6 STAND PNS-24 .................................................................................................................................................. 1-6

2 Electrical Section2-1 WIRING MAP ...................................................................................................................................................... 2-12-2 MAIN BOARD ..................................................................................................................................................... 2-22-3 OTHER CIRCUIT BOARDS ............................................................................................................................... 2-4

3 Replacement of Main Parts3-1 TOOL CARRIAGE REPLACEMENT .................................................................................................................. 3-13-2 MAIN BOARD REPLACEMENT ......................................................................................................................... 3-83-3 CARRIAGE MOTOR REPLACEMENT ..............................................................................................................3-113-4 GRIT MOTOR REPLACEMENT ....................................................................................................................... 3-143-5 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-183-6 CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-19

4 Adjustment4-1 SPECIAL TOOL .................................................................................................................................................. 4-14-2 SERVICE MODE ................................................................................................................................................. 4-24-3 FUNCTION MODE .............................................................................................................................................. 4-44-4 HOW TO UPGRADE FIRMWARE ....................................................................................................................... 4-54-5 TOOL HEIGHT ADJUSTMENT ........................................................................................................................... 4-64-6 TOOL PRESSURE ADJUSTMENT .................................................................................................................... 4-94-7 CALIBRATION .................................................................................................................................................. 4-124-8 CROP MARK SENSOR CHECK ...................................................................................................................... 4-164-9 AUTO CROP MARK SENSOR ADJUSTMENT ................................................................................................ 4-184-10 MANUAL CROP MARK SENSOR ADJUSTMNET ........................................................................................... 4-20

5 Supplemental Information5-2 OPERATIONAL SEQUENCE .............................................................................................................................. 5-15-1 SENSOR MAP ..................................................................................................................................................... 5-2

6 Troubleshooting6-1 START & END POINT DO NOT MATCH ............................................................................................................ 6-16-2 STITCH CUT ...................................................................................................................................................... 6-36-3 MEDIA SHIFTING ................................................................................................................................................ 6-46-4 PEN UP/DOWN ERROR ..................................................................................................................................... 6-56-5 FAN REVOLUTION ............................................................................................................................................. 6-6

7 Service Activities7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-17-2 MAINTENANCE CHECK LIST ............................................................................................................................ 7-57-3 SPECIFICATIONS ............................................................................................................................................... 7-6

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Contents

Revision Record

Revision No. Date Description of Changes Approval Issued

0 2000.8.1 First Edition Inagaki Kaneko

1 2000.9.13 3-6 (p.29) Cutter Protection Replacement Inagaki Kaneko

2 2000.10.17 4-2, 4-3 Additional : Tool Pressure Control Command !FS Inagaki Kaneko

3 2001.1.151-2 Parts List : L-BEARING, RSR9ZMUUC1

1-3 Parts List : STAY, CARRIAGEInagaki Kaneko

4 2003.2.13

Crop Mark Sensor has been added.

1-3 Parts List : STAY, CARRIAGE

2-1 Wiring Map

3-1 Tool Carriage Replacement

4-2 Service Mode

4-8 Crop Mark Sensor Check

4-9 Auto Crop Mark Sensor Adjustment

4-10 Manual Crop Mark Sensor Adjustment

5-1 Operational Sequence

5-2 Sensor Map

Inagaki Nakatani

5 2003.2.18 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani

6 2003.2.25 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani

7 2008.1.17 Sect1 : Parts have been revised. Kato Mabuchi

About the Labels Affi xed to the Unit These labels are affi xed to the body of this product. The following fi gure describes the location.

In addition to the and symbols, the symbols shown below are also used.

To Ensure Safe Work

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.* material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). The specifi c thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specifi c thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specifi c meaning of the symbol is determined by the design contained within the triangle. The symbol at left means danger of electrocution.

: Tips and advise before the adjustment.

About and Notices.

Turn off the primary power SW before servicing.

1-1

1 Structure & Spare Parts1-1 COVERS

CX-12

CX-24

4

63

5

1

10

12

1178

2

9

13

S1

S1

S4

S4

S4 S4S4

S4S4

S1

S1

S5

S5

S2

S3

S3

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 22805381 ASSY,LCD CX-24 * * S1 31019155 SCREW SET,BINDING 4*5 NI 100 PCS.22025409 COVER,FRONT CX-12 * S2 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P22025408 COVER,FRONT CX-24 * S3 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P22025428 COVER,GUIDE R2 CX-12 * S4 31019401 SCREW SET,BINDING 4*6 NI ETW 20PCS.22025427 COVER,GUIDE R2 CX-24 * S5 31239102AS SCREW SET,W-SEMS M3*8 3CBC 100 PCS

4 22025406 COVER,SIDE L CX-24 * *5 22025407 COVER,SIDE R CX-24 * *

22025411 COVER,Y RAIL CX-12 *22025410 COVER,Y RAIL CX-24 *

7 22495206 KEY TOP,CX-24 * *8 22475108 KNOB,CX-24 * *9 22535235 LABEL,CORPORATE LOGOTYPE #LA97 * *10 7501623020 PANEL BOARD ASSY CX-24 * *11 12259222 SHIELD,E01S03-1YAMA *12 22255221 SHIELD,PANEL R CX-24 * *13 21395112 TAPE,FELT CX-24 *

2

3

6

1-2

1-2 FRAME

S12

S12 18

S8

S17 S

7S8 S

8

15

26S6

S15

42

54

4210

53

S6 S15

10

S941 S

19S1

5 3826

25

1513

S10

11S2

2S8

S8S7

S2S8

2

S8828

4832

S11

344436

5555 3

1

21

24S1

8

S16

476

12

2940

39

S20

S21

51S6

S17

S1533

S852

17

22

46

S3 9

S7

14

S6 49

2045

37S1

S1

S13

16

3

S8 12

35S1

4S5

27

30

S5

S14

35 S5S527

30

43

S48

323

1-3

Parts No. Parts Name41 22175871 ROLLER FD12 S4(B4 C4.0) *42 15229505 SENSOR INTERRUPTER GP2A25 *

22295194 SHAFT,G ROLLER CX-12 *22295101 SHAFT,WITH G-ROLLER PNC-960 *

44 22145393 SHAFT,JOINT PNC-960 * *45 22145388 SHAFT,PULLEY PNC-960 * *

22295196 SHAFT,SQUARE CX-12 *22295197 SHAFT,SQUARE CX-24 *

47 22165164 SPACER,MOTOR CX-24 * *48 22175157 SPRING,C P-ROLLER CM-500 * *49 22175188 SPRING,TENSION CX-24 * *51 22715219 STAY,DRIVE SHAFT CX-24 * *52 22715217 STAY,FRAME GUIDE CX-24 * *53 22715220 STAY,SENSOR F CX-24 *54 22715256 STAY,SENSOR R CX-24 *55 21425115 WASHER,AXIS CX-24 * *

43

46

PARTS LIST -Main Parts-Parts No. Parts Name

1 22805383 ASSY,FRAME L CX-24 * *2 22805382 ASSY,FRAME R CX-24 * *3 22805380 ASSY,PINCH ROLLER CX-24 * *5 22805145 ASSY,MOTOR X PNC-960 * *6 22805144 ASSY,MOTOR Y PNC-960 * *8 12159508 BUSH,SHAFT OILES 80F-1206 * *9 7501623060 CABLE CLAMP CX-24 * *10 23505639 CABLE-ASSY PPSENSOR CX-24 *

22025475 COVER,UNDER F.C CX-12 *22025476 COVER,UNDER F.C CX-24 *

12 22265295 CUSHION * *13 11719107 FAN,109BD24HA2-2 * *

22115788 FRAME,CABLE CX-12 *22115783 FRAME,CABLE CX-24 *22115786 FRAME,CENTER CX-12 *22115781 FRAME,CENTER CX-24 *22115789 FRAME,GUIDE CX-12 *22115784 FRAME,GUIDE CX-24 *22115785 FRAME,SUPPORT CX-12 *22115780 FRAME,SUPPORT CX-24 *

18 22175693 GEAR L * *20 21655164 HOLDER,IDLE PULLEY CX-24 * *21 22485105 KNOB,LEVER CX-24 * *

21895102 L-BEARING,RSR9NMUUC1+380LM *21895103 L-BEARING,RSR9NMUUC1+680LM *21895134 L-BEARING,RSR9ZMUUC1+380LM *21895135 L-BEARING,RSR9ZMUUC1+680LM *22535234 LABEL,G-ROLLER CX-12 #LA96 *22535232 LABEL,G-ROLLER CX-24 #LA170 *

24 22145446 LEVER,HANDLE CX-24 * *22265101 PAD,CUTTER PNC-5000 *21545133 PAD,CUTTER CM-12 *

26 22635376 PAD,DUST CX-24 *27 22145831 PIN NO.1 (214-831) * *28 21535118 PIN,STOPPER G-LEVER PC-60 * *29 21535101 PIN,Y PULLEY PNC-5000 * *30 21565102 P-ROLLER TD16S4(B10) TYPE2 * *31 22055462 PLATE,AXIS CX-24 * *32 22055460 PLATE,LINK CX-24 * *33 22055409 PLATE,ORG CX-24 * *34 22055459 PLATE,OSCILLATE CX-24 * *35 22055461 PLATE,SENSOR CX-24 * *36 22055458 PLATE,SPACER CX-24 * *37 22175715 PULLEY HD10.8S3 (B9) * *38 22145107SZ BACK UP STAY * *39 21975105 PULLEY T20P2S8+GEAR S55 * *40 11889102 R-BEARING D8S4(B3) * *

11

14

15

25

16

17

23

22

CX-12CX-24

CX-12CX-24

S/No.ZO 00383 and aboveS/No.ZO 02865 and above

Revised 7

Revised 3

Revised 7

PARTS LIST -Supplemental Parts-Parts No. Parts Name

S1 31029803AS BUSH SET,ROLL 3*5 20 PCS.S2 31409902 SADDLE,EDGE EDS-3S3 31299101 RIVET,NYLON P3550BS4 31149706AS RING SET,E-RING ETW-10 SUS 20 PCSS5 31149702AS RING SET,E-RING ETW-3 100 PCS.S6 31019103AS SCREW SET,BINDING M3*6 C 100 PCS.S7 31019137 SCREW SET,BINDING M4*6 NI ETW 20PCSS8 31019401 SCREW SET,BINDING 4*6 NI ETW 20PCS.S9 31169105 SCREW SET,FLAT M3*4 NI 100 PCS

S10 31049134AS SCREW SET,CAP M4*35 NI 20 PCSS11 31049141 SCREW,CAP SPW 3*8 BC MECS12 31199710 SET-SCREW,WP 3*3 3CS13 31089108 SCREW SET,PAN 3*6 NI 100 PCS.S14 31229102 SCREW SET,TRUSS M2*5 NI 100 PCSS15 31239127 SCREW SET,W-SEMS M3*6 NI 100PCSS16 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCSS17 31239121 SCREW,W-SEMS M3*8 C MECS18 31239123 SCREW,W-SEMS M4*15 BC MECS19 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCSS20 31249219 WASHER SET,PLAIN 4.3*7*1 C 50PCS.S21 31149602AS RING,CS RETAINING YOBI4 100PCPS22 31299102AS RIVET SET,NYLON P2655B 20 PCS.

Revised 3

Revised 4

Revised 4

Revised 4

Revised 4

Revised 4

Revised 3

Revised 3


1 21815101 BOLT,PENHOLDER * * S1 31379106AS CLAMP SET,MINI MB-2 20 PCS.23475166 CABLE-CARD 8P 1030L BB HIGH-V * S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.23475165 CABLE-CARD 8P 730L BB HIGH-V * S3 31159110 CUSHION,GREEN FELT 3T*8*840 *

3 22805393 ASSY,CARRIAGE CX-24 * * S4 31409702 SADDLE,LOCKING EDGE LES-10104 7501623040 CARRIAGE JUNCTION BOARD ASSY * * S5 31089103AS SCREW SET,PAN M2.6*4 C 100 PCS.5 22025404 COVER,CARRIAGE CX-24 * * S6 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS6 21655163 HOLDER,BELT CX-24 * * S7 31239128 SCREW SET, W-SEMS M3*8 NI 100PCS.7 21655162 HOLDER,SENSOR BOARD CX-24 * * S8 31239127 SCREW SET,W-SEMS M3*6 NI 100PCS8 7501625000 MARK SENSOR BOARD ASSY CX-24 * * S9 31679102 SCREW SET,C-SEMS M3*5.5 NI 100 PCS.9 22285503 NUT,PENHOLDER * * S10 31019103AS SCREW SET,BINDING M3*6 C 100 PCS.10 7501623030 PINCH SENSOR BOARD ASSY CX-24 * * S11 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P11 22155567 SPACER M3X5 * * S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS12 22165198 SPACER,SENSOR CX-24 * * * Cut to 14mm when using.13 22715216 STAY,CABLE CX-24 * *14 22715265 STAY,CARRIAGE-2 CX-24 * *15 22715255 STAY,MARK SENSOR CX-24 * *

11929116 BELT,1526P2M6 *11929117 BELT,940P2M6 *

2

16

CROP MARK SENSOR has been fixed to the machines with thefollowing serial number.CX-24 : AQ87825 and aboveCX-12 : ZQ81680 and above

Revised 5Revised 6

Revised 3

Revised 3

Revised 3

2

S2

S3

S3S4

S8

S8

4

13

S7

1

9

5

S8

S1

15

12

8

S6

S7

3

11

S8

S10

6

14

S11

10

7

S9

S1

S12

16

Revised 4

Revised 3

1-4

1-3 CARRIAGE

CX-12

CX-24 S5S12

1-5

1-4 CHASSIS

CX-12

CX-24

S1

S3

18

2

3

1S4

154

14

14

14 S3

S3

S3

17

17

S2S2

7

S5

16

5

13

9

S58S5

S5

6

S2

S210

12

11


1 13429746 AC INLET SUP-J3G-E+FILTER * * S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P2 23505674 CABLE-ASSY JUNBI A CX-24 * * S2 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 203 23505675 CABLE-ASSY JUNBI B CX-24 * * S3 31019155 SCREW SET,BINDING 4*5 NI 100 PCS.

23505634 CABLE ASSY JUNBI D PC-600 * S4 31169105 SCREW SET,FLAT M3*4 NI 100 PCS23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * S5 31239127 SCREW SET,W-SEMS M3*6 NI 100PCS

5 23505640 CABLE-ASSY POWER 2 CX-24 * *6 23475125 CABLE-CARD 25P 150L BB HIGH-V * *

22815138 CHASSIS,CX-12 *22815137 CHASSIS,CX-24 *

8 11769106 CLAMP,CLAMP-B * *9 22465129 HEAT SINK,CX-24 * *10 22535257 LABEL,CAUTION VOLTAGE #LA167 * *11 22505242 LABEL,EARTH MARK-1 NO.E-580 * *12 22505244 LABEL,FLASH-LIGHTING NO.E-582 * *13 7501623010 MAIN BOARD ASSY CX-24 * *14 22055418 PLATE,F-COVER CX-24 * *15 13129170 POWER SW AJ7201B * *16 22425109U0 POWER UNIT,SWITCHING CX-24 * *17 22355168 RUBBER FOOT PL-10J65 * *18 23505899 WIRE,C GRX-410 * *

4

7

1-6

1

1

PARTS LIST -Main Parts-

Parts No. Parts Name1 13499109 AC CORD SJT 117V 10A 3PVC * *2 23495124 AC CORD 3ASL/100 240VA 10A S * *3 13499111 AC CORD H05VV-F 240VE 10A S * *4 23495125 AC-CORD H05VV 230V 10A S * *5 13439801 CABLE-AC 3P CHINA 10A/250V S * *6 22355647 BASE,SHEET CM-24 * *

22605337 CARTON CX-12 *22605336 CARTON CX-24 *

8 22635379 PAD,SET CX-24 * *

7

1-5 ACCESSORIES

1-6 STAND PNS-24

8

6

7

1 2 3

4 5

CX-12

CX-24

5 6

1

3

4

CX-12

CX-24

2

PARTS LIST -Main Parts-

Parts No. Parts Name1 21985116 BRACKET,PNS-24 *2 22605279 CARTON,PNS-24 *3 22155121 PIPE,1 PNS-24 *4 22155122 PIPE,2 PNS-24 *5 22035126 STAND,L PNS-24 *6 22035127 STAND,R PNS-24 *

PARTS LIST -Supplemental Parts-

Parts NameS1 SCREW HEXAGONAL CAP UC 10X45S2 WASHER FLAT UC 10X21X2S3 CUSHION SK1912 RUBBERS4 BOLT PICK UC 5X20S5 TOOL HEXAGONAL NO.8S6 SHAFT STOPPER Ni 4.5X95

nagaco

2 Electrical Section

2-1

2

2-1 WIRING MAP 2 Electrical Section

NL

F R

CG

MA

IN B

OA

RD

CN7

CN9

CN6

CN8

CN4

CN3

Fron

t Pap

er S

enso

r

Rear

Pap

er S

enso

r

Blue

Yel

low

CABL

E-A

SSY

PPS

ENSO

R CX

-24

2350

5639

CABL

E-A

SSY

PO

WER

2 C

X-2

423

5056

40CN

2

POW

ER U

NIT

,SW

ITCH

ING

CG

676

2242

5109

U0

CN1

Grit

Mot

orCa

rriag

e Mot

orFa

n

Blue

Brow

nCX-1

2 : C

ABL

E-A

SSY

JUN

BI D

PC-

600

2350

5634

CX-2

4 : C

ABL

E-A

SSY

JUN

BI D

FJ-

5023

5054

19

CABL

E-CA

RD 2

5P 1

50LB

B H

IGH

-V23

4751

25CN

10CN

12CN

11

PAN

EL B

OA

RD

LCD

CX-2

4CA

BLE-

CARD

8P

1030

L BB

HIG

H-V

2347

5166

CX-1

2CA

BLE-

CARD

8P

1730

L BB

HIG

H-V

2347

5165

Sole

noid

Pinc

h Se

nsor

CN13

CN14

CN15

CN16

CARR

IAG

E BO

ARD

Mar

k Se

nsor

CABL

E-A

SSY

JUN

BI A

CX

-24

2350

5674 CA

BLE-

ASS

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NBI

B C

X-2

423

5056

75PO

WER

SW

AJ7

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1312

9170

AC

INLE

TSU

P-J3

G-E

1342

9746

Brow

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Gre

en/Y

ello

w

JUN

BI C

GRX

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2350

5899

Rev

ised

4

2-2

2

MA

IN B

OA

RD

MBM29F400BA

HD

6437

042

16M DRAM

74HC175

AD7305

5636

4-06

0-BX

E

Cabl

e Cl

amp

74LS

245

74LS

1474

HC1

23

74H

C373

74H

C74

74LV

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7.17

5NH

z

74H

C138

MA

DE

IN JA

PAN

53014-0510

53014-0410

R80

R81

MTD

2005

MTD

2005

MTD

2005

B4P-

VH

100u

/16v

47u/

50V

74H

C138

1

2

1 2

3

4

5

6

7

8

9

0

1

2

3 4

5

6

7

8

9

CX

-24/

12

BL02

RN2

BL02

RN2

BL02

RN2

BL02

RN2

BL02

RN2

BL02

RN2

BL02

RN2

BL02

RN2

BL02

RN2

BL02

RN2

Grit

MAX

238C

WG

C30

114

R5

R55

SW2

EC

16B

2420

4

SW6

EV

Q213

05R

EV

Q213

05R

EV

Q213

05R

EV

Q213

05R

EV

Q213

05R

EV

Q213

05R

EV

Q213

05R

EV

Q213

05R

EN

1

RA16EX

BA

10E

103J

14FP

Z-S

M-T

F

CN

12

74HC04

SW5

SW1

SW8

SW7

SW3

SW4

CP45

IC27

R85

R86

R87

R84

IC25

CP43

105

74L

S245

MA

DE IN

JAPA

N

Carriage

CN16

CN15

CN14

CN13

IL-S2P-S2L

IL-FPC-8SL

Red Bl

ue

Whi

te

Blac

kG

reen

MAD

EIN

JAPA

N

IC28

RA2

RA1

RA3

D1

CN1

R43

19 136 18

C5IC

1CP

8m

onito

r

mod

el

ON

S1

IC8

IC6

IC10

IC3

IC9

IC7

C29

R76

Paper Sensor

x1

CN7

C3C48

R35

R38R18

R2

IC24

IC22

USB

unit

Non

Non

08

Main Sub

JP1

TP4

112

C42

TP3

IC5

RA8

TP5

TP1

TP2

TP6

IC16

IC17

IC4

7516

2300

0 1

/5

RA11

IC2

Vcc

93LC46

GND

C15

R4

IC14

C13

RA9

RA10

C41

R45

R67

Vm

m

CN9

R83

IC21

R60

R59

C44 R6

IC13

47u/

50V

C12

NJU

7032

C16

RA4

RA6

R69

IC20

R58

R73

C45

R28

R53

C22

R54

R29

C21

C19

R25

R52

R63

C23

C20

D8

D9

D10 D1

1

D2 D3 D4 D5 C11

47u/

50V

R75

R74

C46

R57

IC19

R3

C14

C17

R24

R36

C47

R37

R23

C18

R56

FL24

FL27

FL26

FL25

FL33FL32FL31

FL30

CN4

CN3

CN8

to F

AN

Carriage

to Motors

R61

IC51

D7

D6 Q2

D13

CN5

RA13

RA14

RA15

X2

IC18

DBL

C-J2

5SAF

-20L

9

11425

3

CN2

V-C

UT L

INE

FL23

FL21

FL19

FL17

FL15

FL13

FL29

C39

FL28

RA12

C24

C25

IC23

IC11

CN6

Blue

5

15 25

10 20

R15

RA7

RA5

C26

R13

R72

Q1 D12

C40

L1

R82

IC12

MAD

E IN

JAPA

N

2-2 MAIN BOARD MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE

DIP SW

This Jumper SW should be set to the MAIN side.

No. Function OFF ON1 Model Selection CX-24 CX-122 Reserved ALWAYS OFF

Electric Maintenance PartIC.No. Parts No. Description Function

IC 12 15189105 MTD2005 Grit Motor DriverIC 13 15189105 MTD2005 Carriage Motor DriverIC 14 15189105 MTD2005 Solenoid Driver

2-3

2

MAIN BOARD_Circuit Diagram

/RES

ET

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

A11

A12

A13

A14

A15

A16

A17

A18

A[1..1

8]D[0..

15]

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

A11

A12

A13

A14

A15

A16

A17

A18

D0D1D2D3D4D5D6D7D8D9D10

D11

D12

D13

D14

D15

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

R1

10K

C1 27p

C2 27pX1

7.17

5MHz

CP1 1u

CP2

1u

CP3

Non

CP4

Non

CP5

Non

CP6 1u

Vcc

1

Gnd

2ou

t3

IC1

PST5

72CM

T

R2

22K

R18

1KC3 1u

SK2

CS1

DI3

VCC

8

DO4

GND

5

IC2

93LC

46

9108

IC3C

74LV

08A

A011

A110

A29

A38

A47

A56

A65

A74

A842

A941

A10

40A1

139

A12

38A1

337

A14

36A1

535

A16

34A1

73

D015

D117

D219

D321

D424

D526

D628

D730

D816

D918

D10

20D1

122

D12

25D1

327

D14

29D1

531

VCC

23

Vss

13

CE12

OE

14RE

SET

44

Vss

32

WE

43

RY/B

Y2

BYTE

33

IC4

MBM

29F4

00BA

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10

D11

D12

D13

D14

D15

JP1

DSP0

3-00

3-43

2T

MAI

NSU

B

R35

10K

R38

220K

D070

D169

D268

D367

D466

D564

D663

D762

D860

D959

D10

58D1

157

D12

56D1

354

D14

53D1

552

CS0

41CS

140

CS2

45CS

344

RD

/WR

28

RD

34

RAS

24CA

SL25

CASH

26

WR

H36

WR

L38

PF0/

AN0

91PF

1/AN

192

PF2/

AN2

93PF

3/AN

394

PF4/

AN4

95PF

5/AN

596

NMI

76

TCLK

D42

TCLK

C43

A04

A15

A26

A37

A48

A59

A610

A711

A812

A913

A10

14A1

115

A12

16A1

317

A14

18A1

519

A16

20A1

722

A18

29

RESE

T84

PLLC

AP81

PLLV

CC80

PLLV

SS82

XTAL

72EX

TAL

74PA

15/C

LK83

MD0

79

MD1

78

MD2

75

MD3

73

WDT

OVF

35

Vss

27

RXD0

51TX

D050

Vcc

21

Vcc

37

Vcc

65

Vcc

77

Vcc

103

Vss

3

Vss

23

Vss

33

Vss

39

Vss

55

Vss

61

Vss

71

Vss

90

Vss

101

Vss

109

RXD1

48TX

D147

PE13

112

PE7

105

PE8(T

IOC3

A)10

6

PE12

111

PF6/

AN6

98PF

7/AN

799

PE5(T

IOC1

B)10

2

PE9(T

IOC3

B)10

7PE

10(T

IOC3

C)10

8PE

11(TI

OC3D

)110

PE14

1PE

152

AVCC

100

AVSS

97

PB8

31

PB9

32

PA5(D

SR)4

6

PA2(R

TS)4

9

PE4(D

TR)8

9

DR

EQ0

85PE

186

DR

EQ1

87PE

388

IRQ5

30

PE6

104

IC5

HD64

3704

2

Vcc

Vcc

R150

A1A2A3A4A5A6A7A8A9A10

CP7

1u

CP8

1u

C447

0pR3

9

3.3K R

46 220

CP9

1u

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10

D11

D12

D13

D14

D15

4

6

5

IC3B

74LV

08A

56

IC6C

74LS

14

1312

IC6F

74LS

14

/CRD

/CRD

Y

D0 D1 D2 D3 D4 D5 D6 D7

BUSY

/ACK

DATA

0DA

TA1

DATA

2DA

TA3

DATA

4DA

TA5

DATA

6DA

TA7

/STB

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

D23

D44

D67

D88

D713

D514

D317

D118

OC

1G

11

Q2

2

Q4

5

Q5

6

Q7

9Q

612

Q5

15Q

316

Q1

19

Vcc

20

GND

10

IC7

74HC

373

R47

33

R48

33

R20

1KR2

11K

R40

3.3K

R50

3.3K

R41

3.3K

R42

3.3K

1 2 3 4 5678910

RA1

10Kx

88

17

26

35

4

RA2

33x4

81

72

63

54

RA3

33x4

A12

A23

A34

A45

A56

A67

A78

A89

G19

DIR

1

B118

B217

B316

B415

B514

B613

B712

B811

Vcc

20

GND

10

IC874

LS24

5

D1 D1FL

20U

R22

1K

R49

331

2IC

6A

74LS

143

4IC

6B

74LS

14

C510

00p

R43

3.3K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

E1E2

CN1

5636

4-06

0-BX

ED

2

CLK

3Q

5

Q6

Vcc

14PR

4

GND

7CL

1

IC9A

74HC

74D

12

CLK

11Q

9

Q8

PR10

CL13

IC9B

74HC

74

extC

14ex

tCR

15

A1

B2

CLR

3

Q13

Q4

Vcc

16

GND

8

IC10

A74

HC12

3

123

IC3A

74LV

08A

FL1

FL2

FL3

FL4

FL5

FL6

FL7

FL8

FL9

FL10

EXC3

BB60

1H FL11

CD0

CD1

CD2

CD3

CD4

CD5

CD6

CD7

1110

IC6E

74LS

149

8IC

6D

74LS

14

Vcc

TXDA

RXDA

/RTS

A

RXDB

/DTR

A

/DSR

ATX

DB

Vcc

C1+

10C1

-12

C2+

13C2

-14

V+11

V-15

out

2in

7

out

1in

3ou

t24

in23

out

20in

16

in5

out

6in

18ou

t4

in19

out

22in

21ou

t17

VCC

9

GND

8

T1 T2 T3 T4R1

R2

R3

R4

IC11

MAX

238

13251224112310229218207196185174163152141

E1 E2

CN2

DBLC

-J25

SAF-

20L9

extC

6ex

tCR

7

A9

B10

CLR

11

Q5

Q12

IC10

B

74HC

123

Vcc C

P10

1u Vmm

Vcc

Vcc

FL24

BL02

RN2

FL25

BL02

RN2

FL26

BL02

RN2

FL27

BL02

RN2

+ C11

47u/

50V

CP11

1u

Vcc

25

ALM

3

PhA

5Ph

B23

EA6

EB22

Vref

A2

Vref

B26

CR4

VsA

1R

sA11

RsB

17

PG13

VsB

27

Vmm

A8

Vmm

B20

Out

A10

Out

A12

Out

B14

Out

B18

LG A

7LG

B21

Deca

y24

IC12

MTD

2005

R3 1

0kC1

439

00p

D2

D1FL20U

D3

D1FL20U

D4

D1FL20U

D5

D1FL20U

TXDA

RXDA

/RTS

ARX

DB

/DTR

A/D

SRA

TXDB

R36

2.7K

R37

2.7K C1

7

2200

p

C18

2200p

PhGA

PhGB

Vref

GA

Vref

GB

GmA+

Gm

A-G

mB-

GmB+

1 2 3 4

CN3

5267

-04A

Vmm

Vcc

Vcc

FL28

BL02

RN2

FL29

BL02

RN2

+

C12

47u/

50V

CP12

1u

Vcc

25

ALM

3

PhA

5Ph

B23

EA6

EB22

Vref

A2

Vref

B26

CR4

VsA

1R

sA11

RsB

17

PG13

VsB

27

Vmm

A8

Vmm

B20

Out

A10

Out

A12

Out

B14

Out

B18

LG A

7LG

B21

Deca

y24

IC14

MTD

2005

R4

15k

C15

3900

p

D6 D1F

L20U

D7D1

FL20

U

R52

8.2K

C19

0.01

u

Vref

SOL

R23

1kR2

41k

R25

1K

R55 3

9K

R56

0.68

1W

R57

0.68

1W

R26

1K

R27

1KC6

1000

pC7 10

00p

R5 10

K

Vcc C

P42

1u

R61

No M

ount

/RD

/WRD

ram

/CAS

H/C

ASL

/RAS

/Ena

bleM

TDDe

cayM

OT

C20

0.01

u

81

72

63

54

RA4

33x4

81

72

63

54

RA5

33x4 8

17

26

35

4

RA6

33x4

81

72

63

54

RA7

33x4

A017

A118

A219

A320

A423

A524

A625

A726

A827

A928

D02

D13

D24

D35

D47

D58

D69

D710

D833

D934

D10

35D1

136

D12

38D1

339

D14

40D1

541

Vcc

6

Gnd

22

Gnd

37

OE

29

WE

13

UCAS

30LC

AS31

RAS

14

Gnd

42

Vcc

1

Vcc

21

IC15

16M

DRA

M

CP13

1u

CP14

1u

CP15

1u

CP16

1u

CP17

1u

Vcc

CP18

1u

A18

CP19

1u

CP20

1u

CP21

1u

CP22

1u

CP23

1u

81

72

63

54

RA8

22Kx

4

Vcc C

P24

1u

81

72

63

54

RA9

22Kx

4

A4A5A6

A1

B2

C3

G1

6G

2A4

G2B

5

Y015

Y114

Y213

Y312

Y411

Y510

Y69

Y77

VCC

16

GND

8IC1674

HC13

8

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

CP25

1uCP

261u

Vmm

Vcc

Vcc

FL30

BL02

RN2

FL31

BL02

RN2

FL32

BL02

RN2

FL33

BL02

RN2

+ C13

47u/

50V

CP27

1u

Vcc

25

ALM

3

PhA

5Ph

B23

EA6

EB22

Vref

A2

Vref

B26

CR4

VsA

1R

sA11

RsB

17

PG13

VsB

27

Vmm

A8

Vmm

B20

Out

A10

Out

A12

Out

B14

Out

B18

LG A

7LG

B21

Deca

y24

IC13

MTD

2005

R6

10k

C16

3900

p

D8

D1FL20U

D9

D1FL20U

D10

D1FL20U

D11

D1FL20U

R53

5.6KR

545.

6K

C21 22

00p

C22

2200

p

PhCA

PhCB

VrefCA

VrefCB

CmA+

CmA-

CmB-

CmB+

1 2 3 4

CN4

5267

-04A

R28

1kR2

91k

R58

0.68

1W

R59

0.68

1W

R30

1K

R31

1KC8

1000

pC9 10

00p

DQ1

1D

Q02

WR

3R

D4

A05

S06

IBF0

7O

BF0

8

CNVss

9

RESE

T10

Tout

/XCo

ut11

XCin

12

Vss

13

Xin

14

Xout

15

Vcc

16

AVcc

17

LPF

18

AVss

19

INT1

22IN

T023

EDM

A24

RTS

125

CTS1

26UR

XD1

27UT

XD1

28

RDB

33W

RB

34

SYNC

out

35SY

SCLK

out3

6DM

Aout

37P3

238

P31

39RD

Y40

AB15

41AB

1442

AB13

43AB

1244

AB11

45AB

1046

AB9

47AB

848

AB7

49AB

650

AB5

51AB

452

AB3

53AB

254

AB1

55AB

056

DB7

57DB

658

DB5

59DB

460

DB3

61DB

262

DB1

63DB

064

OBF

165

IBF1

66S1

67

HOLD

68SO

F69

USB D+

70

USB D-

71

XcvrPower/Ext.Cap

72

Vss

73

Vcc

74

DQ7

75D

Q676

DQ5

77D

Q478

DQ3

79D

Q280

USBC

CNTR

120

CNTR

021

RTS

2/ST

XD29

CTS2

/SRX

D30

URXD

2/SC

LK31

UTXD

2/SR

DY32

IC18

Non

A1

B2

C3

G1

6G

2A4

G2B

5

Y015

Y114

Y213

Y312

Y411

Y510

Y69

Y77

VCC

16

GND

8IC1774

HC13

8

/CS2

/CRD

/LCD

En/K

eyRD

/LCD

En

R60

0.68

1W

R32

1KC1

010

00p

VoA

2

VoB

1

VoC

20

VoD

19

A0

17

A1

16

LDAC

6

DB0

14

DB1

13

DB2

12

DB3

11

DB4

10

DB5

9

DB6

8

DB7

7

Gnd

5

WR

15

Vref

4

Vdd

18

Vss

3

IC19

AD73

05

D1

4

D2

5

D3

12

D4

13

CLK

9

CLR

1

Q1

2

Q2

7

Q3

10

Q4

15

Vcc

16

Gnd

8

Q1

3

Q2

6

Q3

11

Q4

14

IC20

74HC

175

D0

D1

D2

D3

D4

D5

D6

D7

D0

D1

D2

D3

/PhaseWR

/uStepWR

567

8 4

IC21

A

NJU7

032

3

2

1

IC21

BNJ

U703

2

A1A2/R

eset

R63

47K

C23

0.01

u

DirS

OL

Dec

aySO

L

8 1

7 2

6 3

5 4

RA11

10Kx4

ChkV

fan

81

72

63

54

RA10

22Kx

4

/CRD

A010

A19

A28

A37

A46

A55

A64

A73

A825

A924

A10

21A1

123

A12

2A1

326

A14

1D0

11D1

12D2

13D3

15D4

16D5

17D6

18D7

19

OE

22W

27

CE20

Vcc

28

Vss

14

IC22

Non

VCC

1-Da

ta2

+Da

ta3

Gro

und

4

Case

1A5A

Case

2B6B

Case

1B5B

Case

2A6A

CN5

Non

CP28

Non CP

29N

on

FL34 Non

FL35

Non

R33

Non

R64

Non

R65

Non

R66

Non +

C30

Non

C31

Non

CP30

Non

FL36

NonFL

37N

on

C32

Non

C33

Non

C34

Non

C35

Non

FL38

Non

FL39

Non

C36

Non

C37

Non

C38

Non

R17

Non

X2 Non

1 2 3 4 5678910

RA13

Non

1 2 3 4 5678910

RA14

Non

1 2 3 4 5678910

RA15

Non

R7

Non

R8

NonD

0D1D2D3D4D5D6D7

/RD

/WR

A1

A1/RD

/WR

/Res

et

R9

10K

R10

Non

R11

10KR

12Non

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

CN6

IL-F

PC-2

5ST-

N

CRSe

ns

C39

2200

p

Vcc

CP31

1u

FL13

FL14

FL15

FL16

FL17

FL18

FL19

FL20

FL21

FL22

Vcc CP

32

1u

FL23

8 1

7 2

6 3

5 4

RA12

10Kx4

/Key

RD A2 A1

ELCD

D0

D1

D2

D3

D4

D5

D6

D7

C24

0.01

u

C250.01

u

PapS

ensF

PapS

ensR

Vcc

1

2

3

4

5

6

CN7

5301

4-06

10

+C4

010

u/50

V

L1RC

H895

-181

K

D12

D1FL

20U

Q1

2SK2

796S

Vmm

R51 100

R34

1K

Vcc

FanP

WM

Q2

DTA1

14E

D13

D1FL

20U

C26

0.01

u

CP33

1u

R13

10K

R67

33K

R45

3.3K

C27

0.01

u

1

2

CN8

5267

-02A

CP34

1u

ChkV

mm

JogA

JogB

E2CS

E2CL

KE2

Din

E2Do

ut

1 2 3 4

CN9

B4P-

VH

+C4

110

0u/1

6v

Vmm

Vcc

Vcc

14

Gnd

7

IC6G

74LS

14Vc

c CP3

5

1u

Vcc CP

36

1u

Vcc C

P37

1u

Vcc C

P38

1u

Vcc

14

Gnd

7

IC3E

74LV

08A

CP39

1uCP

40 1u

TP1

TP2

TP3

TP4

1 24 3

S1 SW D

IP-2

Vcc

Mon

itor

Mod

el

Vfan

TP5

TP6

/WR

SOL+

SOL-

CP41 1u

R71

33K

R70

3.3K

C42

0.01

u

R72

1.2

1W

FanVmm

R16

22K

R62

22KV

cc

R69

1.2K

R73

1.2k

R74

1.2k

R75

1.2k

C44

0.06

8u

C45

0.06

8u

C46

0.06

8u

C47

0.06

8u

R76

10K

R77 10K

R78 22

KR7

922

K

A2

24

5 3

IC23

TC7S

04F

C48

1u

FL12

EXC3BB601H

A1

B2

G3

Y07

Y16

Y25

Vcc

8

Gnd

4

IC24

Non

A4A5

/CS2A4 A5

Vcc

/CS2

/CS3

1311

12IC

3D

74LV

08A

C28

2200

p

C29

2200

p

/LCD

En

R82

100K

R83

100K

SelS

enso

r

FL40

EXC3BB601H

R14

1.2k

2-4

2

2-3 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_1/2 Circuit Diagram

1 2 3 4 5678910

RA16

10Kx

8

R44

Non

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN10

IL-F

PC-2

5ST-

N

CP43

1u

CP44

1u

SW1

SW K

EYSW

2SW

KEY

SW3

SW K

EYSW

4SW

KEY

SW5

SW K

EY

SW6

SW K

EY

SW7

SW K

EY

SW8

SW K

EY

A B C

EN1

JOG

ENC

ODE

R

1 2 3 4 5 6 7 8 9 10 11 12 13 14CN12

14FP

Z-SM

-TF

PN-V

CC

PN-V

CC

PN-V

CC

PN-V

CC

PN-G

ND

PN-G

ND

PN-G

ND

PN-G

ND

PN-G

ND

PN-G

NDPN

-GND

PN-G

NDPN

-GND

PN-G

NDPN

-GND

PN-G

NDPN

-GND

R68 0

CP45

1u

ORIG

INEN

TER

MEN

UTE

ST

A12

A23

A34

A45

A56

A67

A78

A89

G19

DIR

1

B118

B217

B316

B415

B514

B613

B712

B811

Vcc

20

GND

10

IC25

74LS

245

PN-/K

eyRD

PN-J

ogA

PN-J

ogB

PN-A

2PN

-A1

PN-E

LCD

PN-C

RSen

sPN

-SO

L-PN

-SO

L+

Origi

nEn

ter

Righ

tUpDo

wnLe

ftM

enu

Test

VCon

t

PN-D

0PN

-D1

PN-D

2PN

-D3

PN-D

4PN

-D5

PN-D

6PN

-D7

98

IC27

D74

HC04

56

IC27

C74

HC04

1110

IC27

E74

HC04

34

IC27

B74

HC04

12

IC27

A74

HC04

1312

IC27

F74

HC04

Vcc

14

Gnd

7

IC27

G74

HC0

4

R84 33 R85

33

R86 33 R87

33PN

-Opt

-APN

-Opt

-B

R19

47K

C43

2200

p

C49

2200

p

PN-G

ND

1

2

3

4

5

6

7

8

CN11

IL-F

PC-8

STPANEL BOARD

2-5

2

12

CN14

IL-S2P-S2L

c-Sol+c-Sol-

R80

220

R81

220

c-Sens

c-Opt-A

c-Opt-B

12345

CN15

53014-0510

1234

CN16

53014-0410

R90Non

R91Non

R880

R890

C-GND

12345678

CN13

IL-FPC-8SL

CARRIAGE BOARD

12

34

IC26GP1L57

sp-LedAN

sp-TrE

sp-TrC

SP1

SP3

SP2

SP4

sp-LedKA

sm-LedAN

sm-TrE

sm-TrC

SM1

SM3

SM2

SM4

sm-LedKA

41

32

IC28NJL5265KL

S-GndM-Gnd

Mark Sensor Pinch Sensor

OTHER CIRCUIT BOARDS_2/2 Circuit Diagram

SENSOR BOARD

3 Replacement of Main Parts

3-1

3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

3-1 TOOL CARRIAGE_REPLACEMENT (Referential Time : 10 min.)

1

Remove the FRONT COVER by disconnecting the flatcables from the Panel Board.

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

(RIGHT SIDE)

(FRONT VIEW)

(CX-24 Only)

Revised 4

Replacement Parts Necessary AdjustmentMain Board 1. Upgrade Firmware

2. Initialize3. Tool Pressure Adjustment4. Calibration5. Crop Mark Sensor Adjustment

Replacement Parts Necessary AdjustmentTool Carriage 1. Tool Height Adjustment

2. Tool Pressure Adjustment3. Crop Mark Sensor Adjustment

Replacement Parts Necessary AdjustmentDrive Gear 1. Motor Backlash Adjustment

Replacement Parts Necessary AdjustmentMotor 1. Motor Backlash Adjustment

Revised 4

Revised 4

CROP MARK SENSOR has been fixed to themachines with the following serial number.CX-24 : ZQ81680 and aboveCX-12 : ZQ81680 and above

3-2

3

2 Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)

3 Disconnect the 3 cables.

(REAR VIEW)

(CARRIAGE JUNCTION BOARD)

4

5

Unhook and remove the screws for fixing the TOOLCARRIAGE.

(W SEMS M3X6 Ni / 2pcs.)

Remove the CARRIAGE COVER and the TOOLCARRIAGE.

(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)

(TOOL CARRIAGE)

SCREWS

HOOK (WHITE)

SCREWS

3-3

6

7

8

9

Remove the INSULOCK TIE for fixing the cables.

Fix the CROP MARK SENSOR CABLE and TOOLCARRIAGE CABLE with the INSULOCK TIE.

Fix the (New) CROP MARK SENSOR to the NewTOOL CARRIAGE.

(BINDING M2.6X4 C / 2pcs.)

Remove the screws for fixing the CROP MARKSENSOR.

(BINDING M2.6X4 C / 2pcs.)

SCREWS

SCREWS

INSULOCK TIE

INSULOCK TIE

(CARRIAGE_BOTTOM)

(CARRIAGE_BOTTOM)

C R O P M A R KSENSOR CABLE

TOOL CARRIAGECABLE

3-4

10

11

(TOOL CARRIAGE)

12

13

SCREWS

SCREWS

(REAR VIEW)

HOOK(White)

Pass the Sensor Cable through the hole of the TOOLCARRIAGE and fix the TOOL CARRIAGE by pushingit upwards.Then, fix the CARRIAGE COVER.

(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)

(CARRIAGE JUNCTION BOARD)

Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)

Connect the 3 cables.

Fix the screws for fixing the TOOL CARRIAGE.And then, fix the cables with the hook.


SENSORCABLE

3-5

3

Carry out the following adjustments.

1. Tool Height Adjustment2. Tool Pressure Adjustment3. Crop Mark Sensor Adjustment

14

(FRONT VIEW)

(CX-24 Only)

15

(RIGHT SIDE)

Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.

Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them

both sides.CX-12 : Fix the screws from the left side.


3-6

3

3-2 MAIN BOARD_REPLACEMENT (Referential Time : 10min.)

2

3 Remove the GUIDE COVER R.


Remove the FRONT COVER by disconnecting the 2flat cables from the Panel Board.



Remove the Y RAIL COVER.


(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE)

(REAR VIEW)

(REAR VIEW)

3-7

3

4

6

Remove the screws of the Parallel Cable and nuts ofthe Serial Cable.

Disconnect all the cables (5 pcs.) from the MAINBOARD.

7

5

Remove the screws from the MAIN BOARD and theHeat Sink. And disconnect the Cable on the MAINBOARD.


Remove the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE)

HOOK (White)

PARALLELSERIAL

MAIN BOARD

CABLE

3-8

3

Connect the cables (5pcs.) to the MAIN BOARD.

Make sure connect the wirings to the right place.Carriage Motor Cable CN4Grit Motor Cable CN3Fan Cable (Red and Black) CN8Paper Sensor Cable (Yellow and Blue) CN7Switching Power Cable CN9

Remove the MAIN BOARD.8

10

Fix the new MAIN BOARD and connect the CABLE onthe MAIN BOARD.


9

Fix the screws of the Parallel Cable and nuts of theSerial Cable.

PARALLELSERIAL

MAIN BOARDCABLE

3-9

3

12

13

14

15

(RIGHT SIDE)

(REAR VIEW)

Fix the RIGHT SIDE COVER.




(REAR VIEW)

Fix the cables with the hook and put the hook to theRight Side Frame. HOOK (White)

Fix the GUIDE COVER R.


3-10

3

Carry out the following adjustments.

1. Upgrade Firmware2. Initialize3. Tool Pressure Adjustment4. Calibration5. Crop Mark Sensor Adjustment

17

16

(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE COVER)






Revised 4

3-11

3

3-3 CARRIAGE MOTOR_REPLACEMENT (Referential Time : 5 min.)

1

2

3 Disconnect the CARRIAGE MOTOR WIRE from CN4of the MAIN BOARD.

(RIGHT FRONT)CN4



(CX-24 Only)

(FRONT VIEW)


(RIGHT SIDE COVER)

Remove the RIGHT SIDE COVER.


(RIGHT SIDE )

3-12

3

4

Fix the new CARRIAGE MOTOR together with theSPACER to the FRAME so that there won't be anylooseness or to much load.

(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)

5

Connect the CARRIAGE MOTOR WIRE to the CN4on the MAIN BOARD.

6

7

Remove the CARRIAGE MOTOR.


The position of the screws fixing the CX-24CARRIAGE MOTOR is different from CX-12.

SCREWS

CN4

The position of the screws fixing the CX-24SPACER is different from CX-12.

(RIGHT SIDE )

(RIGHT FRONT)

(RIGHT REAR)

SCREWS(CX-24) (RIGHT REAR)

SPACER

Fix the RIGHT SIDE COVER.


SCREWS(CX-12)

3-13

3

8

(RIGHT SIDE)

(FRONT VIEW)

(CX-24 Only)






3-14

3

3-4 GRIT MOTOR_REPLACEMENT (Referential Time : 5 min.)

1




Remove the LEFT SIDE COVER.




(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE COVER)

(LEFT SIDE )

(REAR VIEW)

3-15

3Remove the GRIT MOTOR WIRE from the CN3 onthe MAIN BOARD.

CN3

Remove the GRIT MOTOR.


(LEFT SIDE)

GRIT MOTOR

SCREWS

6

Fix the GRIT MOTOR so that there won't be anylooseness or too much load.


7

Remove the COVER GUIDE R.


(REAR VIEW)

(RIGHT FRONT)

GRIT MOTOR

(LEFT SIDE)SCREWS

The GRIT MOTOR CABLE should be thefront side when fixing the ASS'Y MOTOR Y.

GRIT MOTORCABLE

3-16

3

Connect the GRIT MOTOR WIRE to the CN3 on theMAIN BOARD.

CN3



(RIGHT FRONT)

Fix the COVER GUIDE R.


(REAR VIEW)

(REAR VIEW)

Fix the LEFT SIDE COVER.


(LEFT SIDE )

3-17

3


(RIGHT SIDE)

(FRONT VIEW)

(CX-24 Only)





3-18

3

3-5 PINCH ROLLER_REPLACEMENT (Referential Time : 5min.)

1 Lower the SHEET LOADING LEVER to raise thePINCH ROLLER.

Remove the SHAFT.

Remove one of the E-RING with the Flat Head driver.

Fix the new PINCH ROLLER with washers by passingthe SHAFT through the PINCH ROLLER.

E-RING

Set the Sheet to prevent the washer from droppingduring the replacement.

Be careful with the direction of the PINCH ROLLER. The marked side should be outside.

SHAFT

3-19

3

Fix the E-RING with pincers.

Put the CUTTER PROTECTION fully from the left edgeof the APRON and along the MARK on theFRAME,CENTER.There would be space at the right edge.

3-6 CUTTER PROTECTION_REPLACEMENT (Referential Time : 5 min.)

(FRONT VIEW)

E-RING

0 ~ 1mm

CUTTER PROTECTION

MARKThe machines with the following serialnumber have been carved the MARK.CX-24 : ZN92130 and aboveCX-12 : ZO 00370 and above

Revised 1

4-1

4 Adjustment

Tool No. ST-002

Tool Name TENSION GAUGE 3N (300gf)

Purpose Tool Pressure Adjustment

Tool No. ST-006

Tool Name WHITE DUMMY PEN

Purpose Tool Height Adjustment

Tool Pressure Adjustment

Tool No. ST-012

Tool Name DIAL TENSION METER DT-50 0.5N (50gf)

Purpose Tool Pressure Adjustment

4 Adjustment4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

4-2

4 Adjustment

4

4-2 Service Mode

[ ], [ ], [ ] + POWER ON

VERSION A100 Display the version of Firmware.

[Clockwise]Turn the dial to selectthe menu.

[Counterclockwise]

KEY START This menu is for checking the Panel Keys. It will be checked [MENU/PARAM], [ENTER], [TEST], [ORIGIN] ,[ ], [ ], [ ], [ ] in order.

SENSOR F1 R1 C1

FAN OFF This menu is for checking the FAN.ON/OFF will be changed by pressing the [ENTER] key.

KEY

This menu is for checking the ON / OFF status of Sensor.F : Front Pepare Sensor R : Rear Paper SensorC : Carriage Sensor

1 : ON 0 : OFF SENSOR F1 R1 C1

FAN OFF[MENU/PARAM]

[MENU/PARAM]

[MENU/PARAM] ********

F-35g U < 33> This menu is for adjusting the MIN Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

F-200g U

F-35g U < 33>

F-200g U

[MENU/PARAM]

[MENU/PARAM]

CALIB-G < 0.11>

Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.

This menu is for Calibration of the Grit Roller side. The value is %.CALIB-G < 0.11>

DATA1 DATA2

[TEST]

[MENU/PARAM]

[MENU/PARAM]

CALIB-C < 0.11> This menu is for Calibration of the Carriage Moving. The value is %.CALIB-C < 0.11>

DATA1 DATA2

[MENU/PARAM]

[MENU/PARAM]

[TEST]

Service Mode

Go toNext Page.

[Counterclockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

This menu is for adjusting the MAX Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.

CROP START [MENU/PARAM] CROP START[Clockwise]

This menu is for Crop Mark Sensor Auto Calibration.

Revised 4

4-3

4 Adjustment

4

AGING STARTThis menu is for AGING.AGING starts after pressing the [MENU/PARAM] key and it will be stop after turning the power off.

PENWAIT < 0>This menu is for setting the time from going the Pen or the Cutter down until moving. The range of the time is 0 ~ 99 (msec).Ending menu of the Service Mode.

AGING START

PENWAIT < 0>

[MENU/PARAM]

[MENU/PARAM]

EEROM START

DRAM START

This menu is for checking the EEROM.Either [OK] or [NG] will be indicated after the checkEEROM check OK!

DRAM check OK!

[MENU/PARAM]

[MENU/PARAM]

[ ], [ ], [MENU/PARAM] + POWER ON

KEY Dir

EXIT

COMMAND This menu is for setting the COMMAND.AUTO : AUTO (Default)MODE2 : COMMAND CAMM-GL3 MODE 2 FixedMODE1 : COMMAND CAMM-GL3 MODE 1 Fixed

MARK Always OFF.

[MENU/PARAM]

[MENU/PARAM]

[MENU/PARAM] KEY Dir

MARK

COMMAND

This menu is for setting the media feeding direction when pressing the [ ], [ ].Forw : The media feeds forward with [ ] key. (Default)Rev : The media feeds backward with [ ] key.

Movement Mode

[Clockwise]

Fromlast Page.

[Counterclockwise]

[Counterclockwise]

[Clockwise]

[Counterclockwise]

[Clockwise]

[Counterclockwise]

[Clockwise]

This menu is for checking the DRAM.Either [OK] or [NG] will be indicated after the check

[Counterclockwise]

[Clockwise]

Turn the dial to selectthe menu.


[Counterclockwise]

[Clockwise]

[Counterclockwise]

[Clockwise]

[Clockwise]

Press the [ENTER] key to reset and go back to the general menu.

!FScmd This menu is for setting the Tool Pressure Control Command (!FS).ON : EnableOFF : Disable (Default)

[MENU/PARAM] !FScmd



[Counterclockwise]

CROP G < -31>

CROP C < 416>

CROP AD 468

[MENU/PARAM]

[MENU/PARAM]

[MENU/PARAM]

CROP G < -31>

CROP C < 416>

CROP AD 468[Clockwise]

[Clockwise]

[Clockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

This menu is for checking the movement of the Crop Mark Sensor.This value will change depending on the media.

This menu is used when Auto Calibration cannot be done. This menu shows the distance in Grid direction between the center of the Sensor and the center of the cutter.This value will change by Jog Dial. (1 step = 0.05mm)

This menu is used when Auto Calibration cannot be done. This menu shows the distance in Carriage direction between the center of the Sensor and the center of the cutter.This value will change by Jog Dial. (1 step = 0.05mm)

Revised 2

4-4

4 Adjustment

4

4-3 Function Mode

SERIAL INTERFACE CHECK

SYSTEM REPORT

Turn on the power while pressing the [ ] key.

SYSTEM REPORTMODEL : CX-24MAIN : A100BOOT : B100

--- PARAM ---CALIB. : C=0.00% G = 0.00%FORCE DA : MAX= 170 MIN= 45CROP ENABLE: OFFCROP OFFSET: X= 430 Y= -29 LANGUAGE : ENGLISH

--- SAVE MENU --- No \ ITEM FORCE[g] SPEED[cm/s] OFFSET WEIGHTCURRENT : 100 40 0.250 LIGHTSAVE1 : 50 40 0.250 LIGHTSAVE2 : 50 40 0.250 LIGHTSAVE3 : 50 40 0.250 LIGHTSAVE4 : 50 40 0.250 LIGHTSAVE5 : 50 40 0.250 LIGHTSAVE5 : 50 40 0.250 LIGHTSAVE6 : 50 40 0.250 LIGHTSAVE7 : 50 40 0.250 LIGHTSAVE8 : 50 40 0.250 LIGHT

--- OTHER PARAMETER ---AREA : 1.0 [m] , ROTATE: OFFSAVE : USER1 , PRESET: USER1 SMOOT : ON , I/O : AUTOBAUD : 9600 , DATA : 8STOP : 1 , PARITY : NONEHAND : H-WIRE , U-CROP : OFF

UNIT : Metric , CURSOR: Forw. COMMAND: AUTO , PENWAIT: 0[msec]!FScmd : OFF-- END ---

Displayed Language and Unit

LINGUA

[MENU/PARAM]

[ENTER]

[ENTER]

[MENU/PARAM]

Languages : English, Japanese, German, French, Spanish, Italian and Portuguese

Unit : Metric (mm), Inch

LINGUA

LINGUA ENGLIS

LANG.

[ENTER]

INITIALIZE EEROM

[ENTER]

ENTER ->START INT

COMPLETED

LIMITED INITIALIZE

All data inside the EEPROM will be initialized.

ALL INITIALIZE

Init ALL EEROM

[ENTER]

ENTER ->ALL INIT

FINISH

RTS-DSR errorDTR-CTS errorTxD-RxD errorSTxD-SRxD error

Connection2 (TxD) 3 (RxD)4 (RTS) 6 (DSR)5 (CTS) 20 (DTR)14 (STxD) 16 (SRxD)

Error bit = 1111

RS232C check

EXIT

UNIT

Turn on the power while pressing the [MENU/PARAM] key.

UNIT

UNIT Inch

UNIT

Turn on the power while pressing the [ ], [ ], [ORIGIN] keys.

Turn on the power while pressing the [ ] key.

Turn on the power while pressing the [ENTER] key.

The data which the customer sets inside the EEPROM

will be initialized.

Revised 2

4-5

4 Adjustment

4

4-4 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)

1 Connect PC and CX-24/12 with the PARALLELCABLE.

2 Turn on the power while pressing [ ], [ ], [ ]keys.It is ready to receive data when [Send new program]is displayed.

3 Open the download.BAT from MS-DOS.

4 Turn off the power when the upgrade is completed.

It is necessary to prepare the followings toupgrade the FIRMWARE.

1. FIRMWARE DISK2. PC with MS-DOS3. PARALLEL CABLE

Some PCs can not use the BAT FILE.Please refer to the ReadMe File in theFIRMWARE DISK.

COMPLETE

POWER OFF

[ENTER]

[ ] [ ] [ ] + POWER ON

VERSION UP SURE?

Send new program

CX-XX V.A 100 %

ERASE %

WRITE %**

**

**

4-6

4 Adjustment

4

4-5 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

1

2

TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cuttingquality by eliminating tool-bouncing as the tool traverses the media.This adjustment must be performed after replacement of the TOOL CARRIAGE.Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for thisadjustment.

Remove the Carriage Cover.

(W SEMS M3X6 Ni / 1pce.)

Make sure not to disconnect the flat cables from thePanel Board.

Screw

Remove the screws fixing the FRONT COVER.


(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE COVER)

4-7

4 Adjustment

4

Put the WHITE DUMMY PEN (ST-006) to the TOOLCARRIAGE. Make sure to insert until the collar of theblade holder touches the rim of the hole.

5

3

CX-24 : Make sure to cover the FRONT /REAR PAPER SENSOR with paper and turnon the power.

4 Put the PINCH ROLLER down at the both ends ofGRIT ROLLER

Turn on the power and press the [ENTER] key.

6



(REAR VIEW)

4-8

4 Adjustment

4 8 Adjusting Screw

7 Move the TOOL CARRIAGE to the positions shown inthe right figure with the [ ], [ ] keys.Carry out Adjustment 8 at the position where theclearance between the pen tip and the BED is thelowest.

Adjust the Adjusting Screw so that the clearancebetween the pen tip and the BED will be more than2.4 / less than 2.6 with 1mm Hexagonal wrench.

Thickness Gauge

Make sure to adjust the Adjusting Screw sothat the 2.4mm thickness gauge can insertbetween the pen tip and the BED and 2.6mmthickness gauge can not insert.

4-9

4 Adjustment

4

1 Make sure to carry out TOOL HEIGHT ADJUSTMENTbefore this adjustment.

4-6 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)

Driver IC [MTD2005] supplies voltage,corresponds to the pen pressure, to thesolenoid of the Carriage. Tool Pressure couldbe set by adjusting the OFFSET with "MIN"adjustment and GAIN with "MAX" adjustmentof the TOOL PRESSURE ADJUSTMENT.

2

TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of theTOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting.This adjustment must be performed after replacement of the TOOL CARRIAGE.It is necessary to enter PEN PRESSURE MODE to perform this adjustment.Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.

Move the TOOL CARRIAGE to the position where theTOOL HEIGHT ADJUSTMENT has been carried out.

[Actual Pen Pressure]

[Pressure set from Panel]

200 g

20 g

20 g 200 g

OffsetGain

Correct

Offset is not adjusted.

Gain is not adjusted.

4-10

4 Adjustment

4

3

4

5

Move the PEN down by pressing the [ ] key.Make sure to touch the pen tip to the BED.

Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [F-35g] menu and press [MENU/PARAM] keyto enter the Adjusting Mode.

0.3N ~ 0.4N(30gf ~ 40gf)

[MENU/PARAM]

VERSION A100

F-35g U < 33>

F-35g U < 33>

[ ] [ ] [ ] + POWER ON

Pull up the TOOL CARRIAGE with the DIAL GAUGE(ST-012) and measure the tool pressure when pen tipleaves the BED.

F-35g D [ENTER]

F-35g D < 33>

F-36g U

Adjust the parameter in the menu with the dial so thatthe pressure will be 0.3N ~ 0.4N (30gf ~ 40gf).Press the [ENTER] key to save the settings.

Make sure to check the pressure with the DIALGAUGE (ST-012) again.

6

4-11

4 Adjustment

4

7

8

10

9

Select the [F-200g] menu and press the [MENU/PARAM] key to enter the adjusting mode.

F-200g U [MENU/PARAM]

F-35g U < 36>

F-200g U

1.9N ~ 2.0N(195gf ~ 205gf)

[ ]

F-200g D

F-200g D 157

F-200g U 157

Move the PEN down by pressing the [ ] key.Make sure to touch the pen tip to the BED.

Pull up the TOOL CARRIAGE with the TENSIONGAUGE (ST-002) and measure the tool pressurewhen pen tip leaves the BED.

Adjust the parameter in the menu with the dial so thatthe pressure will be 1.9N ~ 2.0N (195gf ~ 205gf).Press the [ENTER] key to save the settings.

Make sure to check the pressure with the TENSIONGAUGE (ST-002) again.

4-12

4 Adjustment

4

Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CALIB -*] menu and press the [TEST] key.Then, select the [DATA2] with the dial.

4-7 CALIBRATION (Referential Time : 20 min.)

1 Put the 0.25mm Standard Ceramic Pen to the TOOLCARRIAGE.

2

3

Set A1 size paper on CX-24 and A3 size paper onCX-12.Make sure to set the edge of the paper to the Guideline.

[TEST]

VERSION A100

DATA1 DATA2

CALIB-G < 0.11>

[ ] [ ] [ ] + POWER ON

[CALIB - *] menu is used either [CALIB-G] or[CALIB -C].

CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feedingrate. This adjustment must be performed after the MAIN BOARD or in case you like to improvethe distance accuracy.It is necessary to enter the CALIBRATION MODE to perform this adjustment.

4-13

4 Adjustment

4

Measure the length of CARRIAGE DIRECTION /GRIT ROLLER DIRECTION by using the figure.

If the measured length is within the following range, itdoes not need to calibrate.

[CX-24]Grit Direction : 748.5mm ~ 751.5mmCarriage Direction : 548.9mm ~ 551.1mm[CX-12]Grit Direction : 349.3mm ~ 350.7mmCarriage Direction : 249.5mm ~ 250.5mm

If the measured length is beyond the range, carry outthe 7 ~ 12 .

7

6

CX-24/12 will start drawing a figure when pressingthe [ENTER] key.

4

550mm

100mm50mm

750mm

100mm

50mm

CX-24 AI SIZE

250mm100mm

50mm

350mm

100mm

50mm

CX-12 A3 SIZE

CARRIAGECARRIAGE

GRIT

GRIT

Lower the sheet loading lever and remove the sheet.

750 (350) mm - Measured Length (mm)

Measured Length (mm)X 100 = Calibrating

Amount (%)

[FOR EXAMPLE]

Calculate the amount to be calibrate by using the rightformula.

5

( FORMULA for the Grit Direction )

750mm - 752mm

752mmX 100 = - 0.3 (%)

4-14

4 Adjustment

4

Press the [MENU/PARAM] key to enter the menu andchange the Calibrating Amount with the dial.

Select the directions, GRIT ROLLER DIRECTION orCARRIAGE DIRECTION.

9

10

(Carriage Direction)

(Grit Direction)

8

CALIB-G < 0.11>

CALIB-C < 0.13>

[MENU/PARAM]

CALIB-G < 0.13>

CALIB-G -0.3

Press the [ENTER] key to save the settings.

If the both directions are needed to calibrate, pressthe [MENU/PARAM].Select another direction and carry out the 9 .

Enter the Calibrating Amount which is the amountcalculated at 7 .Calibrating range is -0.60% ~ +0.60%.

[MENU/PARAM]

CALIB-G < -0.3>

CALIB-G -0.3[ENTER]

CALIB-C < 0.13>

550 (250) mm - Measured Length (mm)

Measured Length (mm)X 100 = Calibrating

Amount (%)

[FOR EXAMPLE]

( FORMULA for the Carriage Direction )

550mm - 547mm

547mmX 100 = 0.5 (%)

4-15

4 Adjustment

4Measure the length of CARRIAGE DIRECTION orGRIT ROLLER DIRECTION by using the figure.Make sure that the measured length is within thefollowing range.

[CX-24]Grit Direction : 748.5mm ~ 751.5mmCarriage Direction : 548.9mm ~ 551.1mm[CX-12]Grit Direction : 349.3mm ~ 350.7mmCarriage Direction : 249.5mm ~ 250.5mm

If the measured length is beyond the range, carry outthe 7 ~ 12 again.

11 Set the paper again and press the [TEST] key.Then, select the [DATA2] with the dial and CX-24/12will start drawing a figure when pressing the [ENTER]key. [TEST]

CALIB-G < -0.3>

DATA1 DATA2

DATA1 DATA2

[ENTER]

12

4-16

4 Adjustment

4

4-8 CROP MARK SENSOR CHECK (Referential Time : 20 min.)

This is for checking the sensitivity of the CROP MARK SENSOR with using the internaldata of the machine. It can be done without the influence of Application / Driver.

1

2

3

[MENU/PARAM]

SELECT I ROLL

SELECT I ROLL

1.5cm

2cm

5.7cmA4 size

Crop Mark(Diameter : 1cm) Printing Area

Prepare the followings.1. Sheet which the Crop Marks are printed.2. Blade3. Blade Holder

Set the Sheet and fix the Blade Holder with a blade tothe Carriage.

Set the Right & Left Pinch Rollers at the outsideof the Crop Marks.

Pinch Roller

Cutter ProtectionSet the sheet so that theCrop Marks are on theCutter Protection.

Power on the machine and press the [MENU/PARAM]key to enter the User's Mode.

Make sure that there is no illustration and stain onthis area.

Revised 4

4-17

4 Adjustment

4

MARK TEST

SELECT ROLL

[ENTER]

[ TEST ] + POWER ON

SELECT PIECE

CROPMARK I

SELECT I ROLL

CROPMARK I

SELECT I ROLL

[MENU/PARAM]

CROPMARK I

CROPMARK I [ENTER]

6

4

5

Make sure that the [CROP MARKS] menu is set to[AUTO].

Factory Default : [OFF]In order to set to [AUTO], press the [MENU/PARAM]key to enter the Setting Mode and change it by theJog Dial.Then, press the [ENTER] key to save it.

Power off the machine and power on again whilepressing the [TEST] key.Select [PIECE] and press the [ENTER] key.

The machine cuts around the Crop Marks.

Make sure that the Crop Marks are in the cut squares.If not, carry out the Crop Mark Sensor Adjustment.

4-18

4 Adjustment

4

4-9 AUTO CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)

This adjustment is for calibrating the distance from the center of the sensor to the tip of the pen.This adjustment can be performed by adjusting the cutting position to the Crop Marks which areprinted on the sheet with [CROP START] menu in the Service Mode.

Revised 4

1

2

3

Prepare the followings.1. Vinyl Sheet Size : A4

Color : Black (Backing should be white.)

2. Blade3. Blade Holder4. Tweezers

Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CROP START] menu and press [MENU/PARAM] key to carry out the AUTO CROP MARKSENSOR ADJUSTMENT.

VERSION A100

PAUSE -> ENTER

CROP START[MENU/PARAM]

[ ] [ ] [ ] + POWER ON

Set the Right & Left Pinch Rollers with 10cminterspace.Set the Sheet and fix the Blade Holder with a blade tothe Carriage.

4-19

4 Adjustment

4

6

4

5

Peel off this area.

Peel the sheet off leaving 2 squares after cutting.

Please carry out this without taking the sheet off.

Press [ENTER] key to continue the adjustment.

Sensor detects the center of the left square firstly anddetects the center of the right square.Then, the machine cuts inside of the right square.

Peel off the inside part of the right square and checkthat the line of the right square is not cut.

If it is cut, carry out the [4-10 Manual Crop MarkSensor Adjustment].

4-20

4 Adjustment

4

4-10 MANUAL CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.) Revised 4

1 Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CROP - *] menu and press [MENU/PARAM]key to enter the setting mode.

Select [CROP G] when adjusting the gritdirection.Select [CROP C] when adjusting the carriagedirection.

This adjustment can be done more precisely than the Auto Crop Mark Sensor Adjustment.This adjustment can be performed from [CROP G] & [CROP C] menus in the Service Mode.

VERSION A100

[ ] [ ] [ ] + POWER ON

[MENU/PARAM]

CROP < -29>

CROP < -29>*

*

[ENTER]

CROP G < -40 >

CROP G < -50 >

[ENTER]

CROP C < 25 >

CROP C < 45 >

When adjusting the cutting position to the right/ up, the parameter is [+].When adjusting the cutting position to the left/ down, the parameter is [-].

Change the parameter with the Jog Dial and press[ENTER] key to save it.

Parameter 1step = 0.05mm(Parameter 20 steps = 1mm)

In case of moving the Cutting Position down_about 0.5mm.

In case of moving the Cutting Position tothe right_about 1mm.

+ 20 steps

- 10 steps

4-21

4 Adjustment

4

3 Carry out [4-8 CROP MARK SENSOR CHECK].

5-1

5 Supplemental Information

5

5-1 OPERATIONAL SEQUENCE 5 Supplemental Information

DRAM CHECK

Power SW ON

NG

OK

Stop the movement.

Copy Firmware to DRAM.

Carriage moves to origin.

Ready to cut.

Motor Voltage

Detects origin

SHEET UNLOADED

NG

OK

Initialize Hardware. NG

OK

EEPROM ErrorEEROM CHECK NG

OK

Display Error Message

Roland DG Corp.Displays Opening Message.

Sensor ErrorNG

OKOrigin Error

Fan Error

Detects Media

SELECT RollDisplays Sheet Selection Menu.

ENTER

NG

OK

Err:Bad Posit ionDetects

PINCH ROLLER position.

NG

OK

Err:Sheet SetDetects Media length.NG

OK

When selecting PIECE

or

or






Stop the movement.

OK

MARK1 NOT FOUNDDetects Crop Mark.

NGWhen CROP MARK isenable Display Error Message

Revised 4

5-2

5 Supplemental Information

5-2 SENSOR MAP

FRONT PAPER SENSOR (CX-24 ONLY)This sensor detects whether the Media is setor not. And also, it detects the front edge ofthe Media.Media has to be on this sensor when SETUP.

REAR PAPER SENSOR (CX-24 ONLY)This sensor detects whether the Media is set or not.And also, it detects the rear edge of the Media.Media has to be on this sensor when SETUP.

CARRIAGE LIMIT & PINCH ROLL SENSORThis sensor detects the Carriage Limit and thePinch Roller Position.

CROP MARK SENSORThis sensor detects the Crop Mark.

Revised 4

6-1

6 Troubleshooting

6

6 Troubleshooting6-1 START & END POINTS DON'T MATCH

Backlash Adjustment

Secure the Tool Carriage

Replace the Tool Carriage

Holder part of Tool Carriage is loose

Replace the Blade Holder

Bearing inside Blade Holder doesn't rotate smoothly

Blade tip is wearing out

Replace the blade

Match Offset

Blade Offset doesn't match with offset set in CX.

Motor Gear is meshed too tight or too loose

Tool Height is not correct Tool Carriage is loose

START & END POINTS DON'T MATCH

Tool Height Adjustment

Tool Pressure is not correct

Tool Pressure Adjustment

Blade Holder is set loose on Tool Carriage

Secure the Blade Holder

: Symptom : Check Points : Action

Number : Checking order

1

2 3

4

5

67

8

9

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Blade Offset doesn't

match with offsetset in CX

Match Offset User's Manual

Blade used on the CX has offset and therefore, tip is shifted from itscenter. When the offset setting done on CX doesn't match with theblade offset, offset correction won't be done. Therefore, the startingand ending points won't match because the direction of the bladeslightly shifts from the correct direction.

2Blade Holder is setloose on ToolCarriage

Secure the BladeHolder User's Manual

When Blade Holder is set loose on Tool Carriage, the blade tipbecomes very shaky when cutting and results in distorted figure.

3Blade tip is wearing

outReplace theBlade User's Manual

When blade tip wears out, offset will be changed. Therefore, as samesa1, the starting and ending point won't match especially whencutting circles.

4

Bearing insideBlade holderdoesn't rotatesmoothly

Replace theBlade holder

There are bearings inside the Blade Holder. When the bearings don'trotate smoothly, direction of the blade slightly shifts form the correctdirection and therefore, starting and ending points doesn't match.

5Holder part of ToolCarriage is loose

Replace the ToolCarriage

When holder part of Tool Carriage is loose, direction of the bladeslightly shifts from the correct direction and therefore, the startingand ending points won't match.

6Tool Carriage isloose

Secure the ToolCarriage

Section3 [ToolCarriage_Replacement]

When the Tool Carriage is loose, direction of the Tool Carriage slightlyshifts form the correct direction and therefore, the starting and ending pointswon't match.

7Tool Height is notcorrect

Tool HeightAdjustment

Section4 [ToolHeightAdjustment]

When Tool Height is not adjusted, blade hits the Bed strongly andbounces. Therefore, the cutting at the very beginning won't be doneand cause the starting and ending points to be shifted.

6-2

6 Troubleshooting

6

NO CHECKING POINT ACTION REFERENCE OUTLINE

8Tool Pressure is notcorrect

Tool pressure isnot

Section4 [ToolPressureAdjustment]

When Tool height is not adjusted, blade hits he Bed strongly andbounces. Therefore, he cutting at the very beginning won't be doneand cause the starting and ending points to be shifted. And also,when the Tool Pressure is set too high by the user, the blade offsetchanges because the blade tip goes deep into the sheet. Therefore,the starting and ending points will be shifted.

9Motor Gear ismeshed too tight ortoo loose

BacklashAdjustment

When Motor Gear is meshed too tight or too loose, Tool Carriageand Grit Roller will be driven unstable and results in starting andending points to shift.

6-3

6 Troubleshooting

6

6-2 STITCH CUT

Solenoid Driver IC on Main Board is broken STITCH CUT

Replace IC14 onMain Board

Replace the Blade

Blade tip is wearing out / cracks

Bearing inside Blade Holder doesn't rotate smoothly

Replace the Bla

roland cx24

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