roland sm rs640i e r2

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SERVICE NOTES

70240-02

Copyright © 2013 ROLAND DG CORPORATION

Confdential

TERMS OF USEUsers of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERS

This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE

Authorized persons can use this Service Note only for the purposes of selling and providing to the customers

maintenance service of VS-640i/540i/300i.

3. REUSE

Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note

to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION

Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG

Corporation.

5. EFFECT OF VIOLATION

Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.



Contents1 Structure & Spare Parts

OVERVIEW ......................................................................1-1

1-1 COVER ............................................................................1-2

1-2 PANEL ..............................................................................1-3

1-3 FRAME .............................................................................1-4

1-4 LEVER ..............................................................................1-5

1-5 BED .................................................................................1-6

1-6 RAIL .................................................................................1-8

RAIL-VS-640i- ...................................................................1-9

RAIL-VS-540i- .................................................................1-10

RAIL-VS-300i- .................................................................1-11

1-7 CHASSIS .......................................................................1-12

1-8 SCAN MOTOR ..............................................................1-13

1-9 FEED MOTOR ...............................................................1-14

1-10 HEAD CARRIAGE .......................................................1-15

1-11 TOOL CARRIAGE ........................................................1-16

1-12 WIPER .........................................................................1-17

1-13 CAP ..............................................................................1-18

1-14 PUMP ...........................................................................1-19

1-15 INK CARTRIDGE .........................................................1-20

1-16 CHOKE VALVE .............................................................1-21

1-17 CIRCULATION PUMP ..................................................1-22

1-18 INK TUBE WIRING .......................................................1-23

1-19 PINCH ROLLER ...........................................................1-24

1-20 STAND ..........................................................................1-25

1-21 ACCESSORY 1 ............................................................1-26

1-22 ACCESSORY 2 ............................................................1-27

2 Electrical Section2-1 WIRING MAP ..................................................................2-1

2-2 MAIN BOARD ..................................................................2-3

2-3 SERVO BOARD ............................................................2-182-4 CARRAGE BOARD .......................................................2-24

2-5 SUB BOARD ..................................................................2-27

3 Replacement of Main Parts3-1 HEAD REPLACEMENT ...................................................3-5

3-2 DAMPER REPLACEMENT ...........................................3-12

3-3 WIPER REPLACEMENT ...............................................3-20

3-4 FELT WIPER REPLACEMENT .....................................3-23

3-5 WIPER SCRAPER REPLACEMENT .............................3-26

3-6 CAP TOP REPLACEMENT ...........................................3-28

3-7 TOOL CARRIAGE REPLACEMENT .............................3-33

3-8 CARRIAGE MOTOR REPLACEMENT ..........................3-38

3-9 FEED MOTOR REPLACEMENT ...................................3-443-10 PUMP REPLACEMENT ..............................................3-55

3-11 BOARD REPLACEMENT (MAIN BOARD) ...................3-60

3-12 SW POWER SUPPLY REPLACEMENT ......................3-67

3-13 BATTERY REPLACEMENT ........................................3-70

3-14 CARRIAGE BELT REPLACEMENT ...........................3-73

3-15 ENCODER SCALE REPLACEMENT ..........................3-79

3-16 GRIT ENCODER REPLACEMENT ............................3-81

3-17 PINCH ROLLER REPLACEMENT ..............................3-85

3-18 CUTTER PROTECTION REPLACEMENT .................3-86

3-19 CUT RIBBON CABLE REPLACEMENT ......................3-87

3-20 LINEAR ENCODER BOARD REPLACEMENT ...........3-93

3-21 HOW TO FOLD RIBBON CABLE TO THE HEAD .......3-98

3-22 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD)

REPLACEMENT ........................................................3-101

4 Adjustment4-1 SERVICE MODE ..............................................................4-2

4-2 HOW TO UPGRADE/INSTALL FIRMWARE ...................4-13

4-3 HEAD ALIGNMENT ........................................................4-20

4-4 LIMIT POSITION & CUT DOWN POSITION

INITIALIZE .....................................................................4-24

4-5 LINEAR ENCODER SETUP ..........................................4-26

4-6 FLUSHING POSITION ADJUSTMENT ...........................4-28

4-7 CROP MARK SENSOR ADJUSTMENT .......................4-30

4-8 CROP-CUT ADJUSTMENT ...........................................4-33

4-9 PRINT/CUT POSITION ADJUSTMENT .........................4-36

4-10 CALIBRATION(FEEDING DIRECTION) ......................4-39

4-11 TOOL HEIGHT ADJUSTMENT ....................................4-41

4-12 TOOL PRESSURE ADJUSTMENT ..............................4-43

4-13 BELT TENSION ADJUSTMENT ...................................4-47

4-14 BELT POSITION ADJUSTMENT .................................4-50

4-15 TAKE-UP UNIT OPERATION CHECK .........................4-57

5 Supplemental Information5-1 SPECIAL TOOLS ..............................................................5-1

5-2 SENSOR MAP ..................................................................5-2

5-3 MOTOR ERROR ...............................................................5-6

5-4 SERVICE CALL ................................................................5-7

6 Service Activi ties6-1 INSTALLATION CHECK LIST ..........................................6-1

6-2 MAINTENANCE CHECK LIST ........................................6-15

6-3 SPECIFICATION .............................................................6-16



Revision Record

Revision

No.Date Description of Changes Approval Issued

0 2013.9.20 First Edition Onoda Yamane

1 2013.12.9 5-3 MOTOR ERROR, 5-4 SERVICE CALL has been added. Onoda Eiko

2 2014.6.12 1-22 ACCESSORY 2 has been added. Onoda Ito



About and Notices.

Used for instructions intended to alert the operator to the risk of death

or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury

or material damage should the unit be used improperly.

* material damage refers to damage or other adverse effects caused

with respect to the home and all its furnishings, as well to domestic

animals or pets.

The symbol alerts the user to items that must never be carried out (are

forbidden). The specific thing that must not be done is indicated by the design

contained within the circle.

The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific

thing that must be done is indicated by the design contained within the circle. The

symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specific

meaning of the symbol is determined by the design contained within the triangle.The symbol at left means “danger of electrocution”.

In addition to the and symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

To Ensure Safe Work



About the Labels Af fi xed to the Unit These labels are af fixed to the body of this product.

The following figure describes the location.

Caution: Moving Print Heads

The print heads inside the cover move

at high speed and pose a hazard. Never

insert the hand or fingers into the gap.

Caution: Pinching HazardBe careful not to allow the fingers to

become pinched when loading media or

closing covers.

Caution: Moving Print Heads

The print heads inside the front cover

move at high speed and pose a hazard.

Never insert the hand or fingers into the

gap.

Flammable

Ink and discharged fluid are flammable.

Keep away from open flame.

Ink Is Toxic

Ink and discharged fluid are toxic.

Avoid contact with the body. Use only in

a well ventilated area.

Flammable

Ink and discharged fluid are flam-

mable.Keep away from open flame.

Caution: High Temperature

The platen and dryer become hot.

Exercise caution to avoid fire or

burns.

Ink Is Toxic

Ink and discharged fluid are toxic.

Avoid contact with the body. Use

only in a well ventilated area.

Caution: High Voltage

Cover removal may pose hazard

of shock or electrocution due to

high voltage.



WARNING - FOR CONTINUED

PROTECTION AGAINST RISK OF FIRE,

REPLACE ONLY WITH FUSE OF THE

SPECIFIED TYPE AND CURRENT RATING.

F80L HS



1 Structure & Spare Parts

Overview

1-20 STAND

1-1 COVER

1-2 PANEL

1-9 FEED MOTOR

1-19 PINCH ROLLER

1-4 LEVER

1-3 FRAME

1-17 CIRCULATION PUMP

1-16 CHOKE VALVE

1-7 CHASSIS

1-5 BED

1-10 HEAD CARRIAGE

1-11 TOOL CARRIAGE

1-12 WIPER

1-13 CAP1-14 PUMP

1-8 SCAN MOTOR

1-6 RAIL1-15 INK CARTRIDGE

1-18

INK TUBE WIRING

1-1



1-1 COVER

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

Parts No. Parts Name qt. Parts No. Parts Name qt.

1000010652 ASSY,COVER FRONT VS-300I 1 20 1000010705 LABEL,SET INK VS-640I#LA1487 1

1000010635 ASSY,COVER FRONT VS-540I 1 21 1000009754 LABEL,USE ECO-SOL MAX2#LA1407 1

1000010623 ASSY,COVER FRONT VS-640I 1 1000007288 PLATE,COVER F VS-300 (VS-300i) 1

2 1000010597 COVER,BACK L VS-640I 1 1000007282 PLATE,COVER F VS-540 (VS-540i) 1

3 1000010593 COVER,CHASSIS VS-640I 1 1000007013 PLATE,COVER F VS-640 (VS-640i) 1

4 1000010596 COVER,EX UNIT VS-640I 1 1000007290 PLATE,NUT COVER F VS-300 (VS-300i) 1

5 1000006793 COVER,MAINTENANCE INKHEAD VS-640 1 1000007283 PLATE,NUT COVER F VS-540 (VS-540i) 1

1000010650 COVER,RAIL B VS-300I 1 1000007015 PLATE,NUT COVER F VS-640 (VS-640i) 1

1000010633 COVER,RAIL B VS-540I 1 24 1000004198 SHAFT,COVER F VP-540 2

1000010595 COVER,RAIL B VS-640I 1 25 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 1

7 1000010594 COVER,RAIL B-RIGHT VS-640I 1 21425110 WASHER,COVER FJ-50 (VS-300i) 8

1000010651 COVER,RAIL F VS-300I 1 21425110 WASHER,COVER FJ-50 (VS-540i) 121000010634 COVER,RAIL F VS-540I 1 21425110 WASHER,COVER FJ-50 (VS-640i) 14

1000010617 COVER,RAIL F VS-640I 1

9 1000010702 COVER,SIDE L VS-640I 1

10 1000010703 COVER,SIDE R VS-640I 1 PARTS LIST -Supplemental Parts-

11 12239406 CUSHION,TM-96-6 2 Parts No. Parts Name qt.

1000011682 FRAME,COVER F VS-300I 1 S1 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 2

1000011681 FRAME,COVER F VS-540I 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-300i) 3

1000011680 FRAME,COVER F VS-640I 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-540i) 5

13 1000010373 GASKET,STGZ 15-13 L45 5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-640i) 6

14 1000007014 HOOK,INT SW R VS-640 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 32

15 1000007284 KNOB,COVER FRONT VS-540 1 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 6

16 1000004160 LABEL, REFLECTION XC-540#LA1041 1 3000000225AS CUP-SCREW,3*4 NI MEKKU 20PICS (VS-300i) 5

17 1000009387 LABEL, WARNING CARRIAGE#LA1365 1 3000000225ASCUP-SCREW,3*4 NI MEKKU 20PICS (VS-540i/VS-640i) 7

18 1000006358 LABEL,CAUTION LEC-330#LA1149 1 S6 31139103 PLAPOINT,FE4*6 WH 4

19 1000001099 LABEL,HARMFUL FIRE #LA915 1 S7 31049107AS SCREW SET,CAP M3*12 3CBC 20 PCS 1

1

22

S5

S2

6

8

12

23

26

6

5

3

8

9

10

11

11

12

13

34

15

1617

18

4

19

20

21

22

123

24

24 13 25

26

S1

S2

7

S3S3

S6

S6

S3 S3

S5

S5

S32S3S3

S4

S4

S4

S7

1-2



1-2 PANEL

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


W701406010 ASSY,PANEL BOARD VS-640 1 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 8

W702406010 ASSY,PANEL BOARD VS-640I 1 S2 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 2

2 1000010552 CABLE-ASSY,MAINT-COVER SW VS-640I 1

3 23475212 CABLE-CARD,24P1 600L BB 1

4 22495102 KEY TOP,CLEAR GX-24 2

5 22495101 KEY TOP,WHITE GX-24 7

6 1000003029 SHEET,LCD VP-540 1

7 1000010704 SHEET,PANEL VS-640I 1

8 1000006790 STAY,PANEL VS-640 1

1

7

82

6

4

5

S2

S1

1

S1

4

3

1-3



1-4 LEVER



1 21905192 ADAPTER,CLAMP MEDIA SP-540V 2 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1

2 12159573 BUSH,80F-0603 2 S2 31129101 PIPE SET,POLYCA 3*6*8 20PCS (VS-540i/VS-640i) 1

3 12159563 BUSH,80F-1006 3 S3 31149705 RING SET,E-RING ETW-7 SUS 50PCS 3

4 1000006701 CABLE-ASSY,PINCH UD SENS VS-640 1 S4 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS 1

5 21745109 COLLAR,LEVER FJ-540 2 S5 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 2

6 22305101 GUIDE,LEVER SP-300 1 S6 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 5

7 1000001601 KNOB,XC-540 1 S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1

8 1000006809 LEVER,CAM PINCH VS-640 1 S8 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 3

9 22175105 PINCH ROLL SPRING 1 S9 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. (VS-540i/VS-640i) 1

10 1000002609 PLATE,LEVER LINK VP-540 1

11 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1

12 22145393 SHAFT,JOINT PNC-960 122295270 SHAFT,SQUARE SP-300 (VS-300i) 1

1000002526 SHAFT,SQUARE VP-540 (VS-540i) 1

1000004767 SHAFT,SQUARE RS-640 (VS-640i) 1

14 22035196 STAND,LEVER SP-300 1

15 1000002555 STAY,LEVER SENSOR VP-540 1

16 1000009349 STAY,PINCH LEVER ADJUST RE-640 1

17 1000009348 STAY,PINCH LEVER RE-640 1

13

13

1

2

3

3

3

4

1

5

6

7

8

10

11

12

9

14

15

16

17

S8

S8

S5

S7

S6

S6

S6

S6

S1

S3

S3

S3

S4

S2S9

1-5



1-5 BED



1000010649 APRON,B VS-300I 1 S1 31029101 BUSH,NB-19 2

1000010632 APRON,B VS-540I 1 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 4

1000010598 APRON,B VS-640I 1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P (VS-300i) 8

1000011688 APRON,F AL VS-300I 1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P (VS-540i) 11

1000011686 APRON,F AL VS-540I 1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P (VS-640i) 12

1000011684 APRON,F AL VS-640I 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-300i) 101000007244 APRON,F UNDER VS-300 (VS-300i) 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-540i) 16

1000007199 APRON,F UNDER VS-540 (VS-540i) 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-640i) 18

1000006802 APRON,F UNDER VS-640 (VS-640i) 1 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 22

1000002166 ASSY,CORD HEATER VP-300 (VS-300i) 2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. (VS-300i) 7

1000002165 ASSY,CORD HEATER VP-540 (VS-540i) 2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. (VS-540i/VS-640i) 10

1000004792 ASSY,CORD HEATER RS-640 (VS-640i) 2 S7 31279106 LABEL,CAUTION HOT SURF NO.778 2

W701406060 ASSY,THERMISTOR BOARD VS-640 2 S8 31299102AS RIVET SET,NYLON P2655B 20 PCS. 4

W702406060 ASSY,THERMISTOR BOARD VS-640I 2 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 6

6700469060 ASSY,THERMISTOR BOARD SERVICE 2 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 2

1000002183 CABLE-ASSY,HEATER VP-540 (VS-300i) 4 31019124 SCREW SET,BINDING M3*35 NI 50 PCS (VS-300i) 3

1000004791 CABLE-ASSY,HEATER RS-640 (VS-540i) 4 31019124 SCREW SET,BINDING M3*35 NI 50 PCS (VS-540i/VS-640i) 6

1000010556 CABLE-ASSY,HEATER VS-640I (VS-640i) 4 S12 31019142AS SCREW SET,BINDING M3*4 NI 100PCS. 4

7 1000010553 CABLE-ASSY,PAPER SENSOR VS-640I 1 S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2

8 1000002181 CABLE-ASSY,THERMISTOR VP-540 2 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS (VS-300i) 10

9 1000010554 CABLE-ASSY,THERMOSTAT VS-640I 2 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS (VS-540i/VS-640i) 18

1000000764 FAN,A35577-55ROL (VS-300i) 1 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P (VS-300i) 18

1000000764 FAN,A35577-55ROL (VS-540i/VS-640i) 2 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P (VS-540i/VS-640i) 30

11 1000006794 FRAME,SIDE BED L VS-640 1 31179106 SCREW,JACK UP SP-540V (VS-300i) 2

1000002656 PAD,CUTTER VP-300 (VS-300i) 1 31179106 SCREW,JACK UP SP-540V (VS-540i/VS-640i) 6

1000002598 PAD,CUTTER VP-540 (VS-540i) 1

1000006713 PAD,CUTTER VS-640 (VS-640i) 1

13 15099124 SENSOR,US-602SXTLAS 65OFF 50ON 2

14 15099115 SENSOR-INTERRUPTER GP2A25NJ 2

15 1000002600 SHUTTER,BED L VP-540 1

16 1000002599 SHUTTER,BED R VP-540 1

17 21625103 SHUTTER,HEATER CORD SP-300 2

1000011689 STAY,DRY HEATER 2 VS-300I 1



1000002669 STAY,DRY HEATER VP-300 (VS-300i) 1

1000002606 STAY,DRY HEATER VP-540 (VS-540i) 1

1000009778 STAY,DRY HEATER RS-640_01 (VS-640i) 1

20 1000002585 STAY,PAPER SENSOR VP-540 2

2

3

4

19

S3

S4

S6

S11

S14

1

5

18

S15

S16

6

10

12

1-7



1-6 RAIL - VS-640i -



W701406090 ASSY,FLEX 1 VS-640 3 47 1000003665 SHEET,LINEAR SCALE XJ-540 1

W702406090 ASSY,FLEX 1 VS-640I 3 48 1000010580 SHEET,TUBE GUIDE VS-640I 1

W7014060A0 ASSY,FLEX 2 VS-640 1 49 22175122 SPRING,BACK UP PNC-960 1

W7024060A0 ASSY,FLEX 2 VS-640I 1 50 22715469 STAY,HOLD SHAFT SQUARE SP-540V 1

W7014060B0 ASSY,FLEX 3 VS-640 1 51 1000002597 STAY,RAILGUIDE L VP-540 1

W7024060B0 ASSY,FLEX 3 VS-640I 1 52 22135441 STOPPER,LINEAR SCALE FJ-540 1W701406080 ASSY,JUNCTION BOARD VS-640 1 53 1000010579 SUPPORT,CUT CABLE VS-640I 1

W702406080 ASSY,JUNCTION BOARD VS-640I 1 54 1000002617 SUPPORT,GUIDE CABLE VP-540 1

5 6700469030 ASSY,PULLEY VP-540 1 55 1000010577 SUPPORT,GUIDE CABLE VS-640I 1

6 1000002589 BASE,RAIL VP-540 2

7 1000010581 BELT,150S2M2428LW-C 1

8 1000010558 CABLE-ASSY,CUT-CAR ORG VS-640I 1

9 1000006822 CABLE-CARD,15P1 2850L BB HIGH-V 1


11 1000010565 CABLE-CARD,36P1 3100L BB HIGH-V 3 PARTS LIST -Supplemental Parts-

12 1000006704 CABLE-CARD,40P1 400L BB HIGH-V 1 Parts No. Parts Name qt.

13 1000006757 COVER,INNER VS-640 1 S1 31029106 BUSH,SQUARE SB-6025 2

14 1000006801 COVER,JUNCTION BOARD VS-640 1 S2 3000000033 CLAMP,WIRE PLESS RFC-45VO 6

15 1000010625 COVER,RAIL SIDE L VS-640I 1 S3 3000000030 CLAMP,WIRE PRESS RFC-33V0 5

16 1000010576 COVER,RAIL SIDE VS-640I 1 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 20

17 1000010620 CUSHION,TUBE GUIDE VS-640I 2 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 31

18 1000011050 FILTER(E),FRCN40-12-1.7-K 3 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 4

19 1000010575 FRAME,SUPPORT RAIL VS-640I 1 S7 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 4

20 1000006711 GUIDE,CABLE FLEX-CUT VS-640 2 S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2

21 1000010578 GUIDE,CUT CABLE VS-640I 1 S9 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 2

22 1000006514 GUIDE,TUBE 10 VS-640 1 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS. 24

23 1000010114 GUIDE,TUBE XF-640 26 S11 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1

24 1000009392 HOLDER,BACKUP SHAFTSQUARE RE-640 1 S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 6

25 1000010607 HOLDER,CABLE F VS-640I 1 S13 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 1

26 1000010606 HOLDER,CABLE VS-640I 1 S14 3000000081 SADDLE,LOCKING WIRE RLWT-0.5V0 20pcs. 5

27 1000001555 HOLDER,IDLE PULLEY XC-540 1 S15 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 20

28 21655131 HOLDER,LINEAR SCALE CJ-70 1 S16 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1

29 1000002971 LABEL,G-ROLLER 170 VP-540 #LA978 1 S17 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 2

30 1000002970 LABEL,G-ROLLER 50 VP-540 #LA977 7 S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 7

31 1000002685 LABEL,PINCH ROLL VP-540#LA968 1 S19 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 2

32 1000010667 L-BEARING,SSR15XW1GGE/W2GE+2320L(B) 1 S20 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 5

33 1000006516 PLATE,CABLE CUT VS-640 1 S21 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 9

34 1000002581 PLATE,CUT ORIGIN VP-540 1 S22 31069104 SCREW,CAP M4*6+FL NI 4

35 1000010605 PLATE,HOLDER CABLE VS-640I 1

36 22055316 PLATE,LINEAR SCALE CJ-70 137 1000010574 PLATE,RAIL REAR VS-640I 1

38 1000001904 PULLEY,T55P2S16(B21C26) 1

39 1000010573 RAIL,GUIDE VS-640I 1

40 1000006789 RAIL,LINEAR SCALE VS-640 1

41 22175815 BEARING F8-16ZZ 2


43 1000001479 SHAFT,IDLE PULLEY XC-540 1

44 1000010619 SHEET,CHOKE CABLE VS-640I 1

45 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 5

46 1000010608 SHEET,HOLDER CABLE VS-640I 2

1

2

3

4

1-9



1-6 RAIL - VS-540i -



W701406090 ASSY,FLEX 1 VS-640 3 47 1000002544 SHEET,LINEAR SCALE VP-540 1








6 1000002589 BASE,RAIL VP-540 2

7 1000010628 BELT,150S2M2168LW-C 1












19 1000010639 FRAME,SUPORT RAIL VS-540I 1 S7 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 4

20 1000002591 GUIDE,CABLE FLEX-CUT VP-540 2 S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2




24 1000009392 HOLDER,BACKUP SHAFTSQUARE RE-640 1 S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 6


26 1000010642 HOLDER,CABLE VS-540I 1 S14 3000000081 SADDLE,LOCKING WIRE RLWT-0.5V0 20pcs. 5

27 1000001555 HOLDER,IDLE PULLEY XC-540 1 S15 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 18

28 21655131 HOLDER,LINEAR SCALE CJ-70 1 S16 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1


30 1000002970 LABEL,G-ROLLER 50 VP-540 #LA977 6 S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 7

31 1000002685 LABEL,PINCH ROLL VP-540#LA968 1 S19 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 4

32 1000010668 L-BEARING,SSR15XW1GGE/W2GE+2050L(B) 1 S20 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 5

33 1000002613 PLATE,CABLE CUT VP-540 1 S21 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 8

34 1000002581 PLATE,CUT ORIGIN VP-540 1 S22 31069104 SCREW,CAP M4*6+FL NI 4

35 1000010641 PLATE,HOLDER CABLE VS-540I 1

36 22055316 PLATE,LINEAR SCALE CJ-70 137 1000010638 PLATE,RAIL REAR VS-540I 1

38 1000001904 PULLEY,T55P2S16(B21C26) 1

39 1000010636 RAIL,GUIDE VS-540I 1


41 22175815 BEARING F8-16ZZ 2





46 1000006798 SHEET,HOLDER CABLE VS-640 2

1

2

3

4

1-10



1-6 RAIL - VS-300i -



W701406090 ASSY,FLEX 1 VS-640 2 47 1000002665 SHEET,LINEAR SCALE VP-300 1








6 1000002589 BASE,RAIL VP-540 2

7 1000010645 BELT,100S2M1554LW-C 1












19 1000010656 FRAME,SUPORT RAIL VS-300I 1 S7 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 4

20 1000002667 GUIDE,CABLE FLEX-CUT VP-300 2 S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2




25 1000010662 HOLDER,CABLE VS-300I 1 S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 4


27 1000001555 HOLDER,IDLE PULLEY XC-540 1 S14 3000000081 SADDLE,LOCKING WIRE RLWT-0.5V0 20pcs. 5

28 21655131 HOLDER,LINEAR SCALE CJ-70 1 S15 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 13



31 1000002685 LABEL,PINCH ROLL VP-540#LA968 1 S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 7

32 1000010669 L-BEARING,SSR15XW1GGE/W 2GE+1440L(B) 1 S19 31049169AS SCREW S ET,CAP M4*8 3CBC+PW 2 0PCS 4

33 1000002674 PLATE,CABLE CUT VP-300 1 S20 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 5

34 1000002581 PLATE,CUT ORIGIN VP-540 1 S21 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 6

35 1000007221 PLATE,HOLDER CABLE VS-420 1 S22 31069104 SCREW,CAP M4*6+FL NI 4

36 22055316 PLATE,LINEAR SCALE CJ-70 1

37 1000010655 PLATE,RAIL REAR VS-300I 138 1000001904 PULLEY,T55P2S16(B21C26) 1

39 1000010653 RAIL,GUIDE VS-300I 1


41 22175815 BEARING F8-16ZZ 2





46 1000010664 SHEET,HOLDER CABLE VS-300I 2

1

2

3

4

1-11



1-7 CHASSIS



1 6702419000 ASSY,MAIN BOARD VS-640I 1 21 12559105 FUSE,5X20 021706.3MXP 6.3A/250V 2

W701406020 ASSY,POWER BOARD VS-640 1 22 13429702 INLET AC P01CF01 15A250V 1

W702406020 ASSY,POWER BOARD VS-640I 1 23 1000002682 LABEL,LAN VP-540#LA964 1

3 1000010546 ASSY,SERVO BOARD VS-640I 1 24 22535117 LABEL,POWER CM-500 NO.893 1

4 15009101 BATTERY CR2032 1 25 13129170 POWER SW AJ7201B 1

1000002044 CABLE-ASSY,117V SELECTOR XC-540 2 26 1000006130 POWER UNIT,LEB150F-0536-XRLD A 1

1000002043 CABLE-ASSY,230V SELECTOR XC-540 2 27 1000010592 STAY,CABLE VS-640I 1

6 1000002189 CABLE-ASSY,JUNBI A VP-540 1 28 1000002566 STAY,CHASSIS FAN VP-540 1

7 1000002190 CABLE-ASSY,JUNBI B VP-540 1

8 23415268 CABLE-ASSY AC GROUND GREEN SP-540 1

9 23415116 CABLE ASSY,JUNBI D SP-300 1

10 1000002173 CABLE-ASSY,JUNBI E VP-540 111 23415117 CABLE ASSY,POWER MAIN SP-300 1

12 1000004961 CABLE-ASSY,POWER SERVO RS-540 1 PARTS LIST -Supplemental Parts-

13 1000002180 CABLE-ASSY,RELAY JUNCTION VP-540 1 Parts No. Parts Name qt.

14 23475197 CABLE CARD 25P1 105L BB FJ-540 1 S1 31029106 BUSH,SQUARE SB-6025 3

1000007177 CABLE-CARD,36P1 2370L BB HIGH-V (VS-300i) 3 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1

1000004962 CABLE-CARD,36P1 2930L BB HIGH-V (VS-540i) 3 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 20

1000010565 CABLE-CARD,36P1 3100L BB HIGH-V (VS-640i) 3 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2

16 1000010591 CHASSIS,VS-640I 1 S5 31279191 LABEL,WARNING FUSE REPLACE #347 1

17 11769118 CLAMP,FCM2-S6-14 1 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1

18 1000006174 FAN,9A0624H414 1 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 6

19 1000004149 FILTER(E),FRC-40-12-1.7-013 1 S8 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 2

20 12399353 FILTER(E) TFT-081813N F-540 1 S9 31369102 SPACER,PCB SUPPORT PCB-8S 2

5

15

2

8

7 6

1

2

3

4

9

10

11

12

13

14

16

15

18

19

20

21

22

23

24

25

26

27

28

17

S1

S1

S1

S2

S3

S3

S3

S3

S3

S3

S4

S5

S6

S7

S7

S8

S9

5

1-12



1-8 SCAN MOTOR



1 6700469030 ASSY,PULLEY VP-540 1 S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1

2 6701979020 ASSY,SCAN MOTOR RE-640 1 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1

3 11869103 BALL,4MM 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 2

4 1000010582 BASE,SCAN DRIVE VS-640I 1 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 5

5 22175815 BEARING F8-16ZZ 2 S5 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 1

6 1000010557 CABLE-ASSY,PRI-CAR ORG VS-640I 1 S6 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 4

7 1000010555 CABLE-ASSY,SCAN MOTOR VS-640I 1 S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1

8 21365103 CASE,LOCK CJ-70 1 S8 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 1

9 1000010585 FLANGE,MOTOR SCAN VS-640I 1 S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 7

10 1000001905 GEAR,H187S20(B8) 1

11 1000009284 LOCK,STAY RE-640 1

12 1000001904 PULLEY,T55P2S16(B21C26) 113 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1

14 1000001480 SHAFT,DRIVE PULLEY XC-540 1

15 22295117 SHAFT,LOCK CJ-70 1

16 22185101 SLIDER,LOCK CJ-70 1

17 22175134 SPRING,A CJ-70 2

18 22175157 SPRING,C P-ROLLER CM-500 1

19 1000010583 STAY,OIL GUARD VS-640I 1

20 1000010584 STAY,SHAFT DRIVE PULLEY VS-640I 1

2

3

15

5

6

8

9

10

11

12

13

14

15

1617

17

18

19

20

S1

4

S2

S3

S4

S4

S5

S6

S7

S8

S9

S9

S9

S9

S9

7

1-13



1-9 FEED MOTOR



1 6701409040 ASSY,FEED MOTOR VS-640 1 S1 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 2

W701407040 ASSY,GRIT ENCODER BOARD VS-640 1 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1

W702407040 ASSY,GRIT ENCODER VS-640I 1 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 5

3 1000010551 CABLE-ASSY,FEED MOTOR VS-640I 1 S4 31299102AS RIVET SET,NYLON P2655B 20 PCS. 3

4 1000010559 CABLE-ASSY,GRIT ENC VS-640I 1 S5 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 3

5 1000009413 COVER,FEED GEAR RE-640 1 S6 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 3

6 1000006765 COVER,SCAN MOTOR VS-640 1 S7 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4

7 1000002593 FLANGE,GRIT-ENCORDER VP-540 1 S8 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 2

8 1000010626 FLANGE,MOTOR FEED VS-640I 1

9 1000008039 FRAME,SCAN MOTOR VS-640_01 1

10 21685128 GEAR H300 S10(B6C16POM) 1

11 1000006709 R-BEARING,6000ZZNR*NS7S 112 1000002162 SHEET,ROTARY DISK SLIT 360LPI 1

13 22175157 SPRING,C P-ROLLER CM-500 1

14 1000002596 STAY,G-ENCODER SENSOR VP-540 1

15 1000002594 STOPPER,GRIT-ENCORDER VP-540 1

2

1

2

3

4

5

8

6

9

10

11

1215

14 13

7

S7

S7

S2

S5

S4

S4

S3

S3

S3

S6

S8 S1

1-14



1-11 TOOL CARRIAGE



1 22805292 ASSY,CLAMP BLADE CM-500 1 S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS 1

W701406050 ASSY,CROP SENS BOARD VS-640 1 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 1

W702406050 ASSY,CROP SENS BOARD VS-640I 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2

3 W702407020 ASSY,CUT CARRIAGE BOARD VS-640I 1 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 5

4 6702400320 ASSY,CUT CARRIAGE SUB VS-640I 1 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 7

W701406090 ASSY,FLEX 1 VS-640 1 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS. 6

W702406090 ASSY,FLEX 1 VS-640I 1 S7 31069104 SCREW,CAP M4*6+FL NI 4

6 22805291 ASSY,HOLDER BLADE CM-500 1 S8 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS 1

7 22805287 ASSY,PLATE CAM SLIDE CM-500 1 S9 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 2

8 1000006776 BASE,CUT CARRIAGE VS-640 1 S10 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 1

9 7488739000 BASE CUTTER CJ-500 1 S11 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 1

10 1000002185 CABLE-ASSY,PINCH SENSOR VP-540 111 22025646 COVER,BELT HOLDER EGX-600 2

12 1000002570 COVER,CARRIAGE BOARD VP-540 1

13 22025269 COVER,CARRIAGE CM-500 1

14 21655232 HOLDER,BELT EGX-600 2

15 22285503 NUT,PENHOLDER 1

16 21495115 SCREW,BLADE SET CM-500 1

17 15099115 SENSOR-INTERRUPTER GP2A25NJ 1

18 1000009137 SHEET,FILTER CROP VS-640 1

19 22175122 SPRING,BACK UP PNC-960 1

20 22175154 SPRING,BLADE UP CM-500 1

21 22175155 SPRING,SCREW CM-500 1

22 1000007206 STAY,CUT CARRIAGE BOARD VS-540 1

23 1000002540 STAY,HOLDER BELT VP-540 1

2

5

2

4

3

5

8

9

10

1

6

7

11

12

13

14

15

16

17

18

19

20

21

22

23

S1

S2

S3

S3

S4

S4

S4

S5

S5

S5

S6

S6

S6

S6

S8

S9

S9

S10

S11

S7

1-16



1-13 CAP



1 1000006747 ARM,LINK UP VS-640 2 S1 31029101 BUSH,NB-19 1

2 6701409200 ASSY,CAP TOP VS-640_01 1 S2 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 3

3 1000006521 BASE,BACK-UP CAP VS-640 1 S3 31179106 SCREW,JACK UP SP-540V 2

4 1000006748 BASE,CAP VS-640 1 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 2

5 1000000796 BUSH,80F-0503 8

6 1000006749 FRAME,BASE CAP VS-640 1

7 1000006746 SHAFT,CAP VS-640 4

8 1000006524 SPRING,CAP FRONT VS-640 1

9 1000006825 SPRING,CAP SWING VS-640 1

10 1000007551 SPRING,CAP VS-640_01 1

11 22135349 STOPPER,PEN-HOLDER CM-24 4

12 1000002645 STOPPER,SHAFT CAP VP-540 2

1

1

2

3

4

5

5

55

5

5

6

7

7

7

7

8

9

10

11

11

11

11

12

12

S1

S2 S3

S4

S4

1-18



1-14 PUMP



1 1000008314 ADAPTER,JOINT 2L MCL-1 1 S1 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 5

2 6700319010 ASSY,PUMP SUB XC-540 1 S2 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 1

3 1000010561 CABLE-ASSY,PUMP MOTOR VS-640I 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 2

4 1000006751 GEAR,S14S5(B12) 1

5 22435106 MOTOR,103-593-1041 1

6 1000006750 PLATE,P-MOTOR VS-640 1

7 1000006773 STAY,PUMP ASSY VS-640 1

8 1000002019 STOPPER,PUMP XC-540 1

9 3000000181 TUBE,INK BK 2.2FAI 1

1

2

3

4

6

7

8

9(280mm)

9(50mm)

S1

S1

5

S2

S3

1-19



1-15 INK CARTRIDGE



W701406070 ASSY,CARTRIDGE IC BOARD VS-640 8 S1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 16

W702406070 ASSY,CARTRIDGE IC BOARD VS-640I 8 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 36

2 6702041180 ASSY,HOLDER I/C XF-640 8 S3 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 4

3 1000010195 BASE,I/C XF-640 1 S4 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P 9

4 1000010610 BASE,INKCARTRIDGE VS-640I 1 S5 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 16

5 1000010562 CABLE-ASSY,INK IC 1-4 VS-640I 1

6 1000010563 CABLE-ASSY,INK IC 5-8 VS-640I 1

7 1000010609 PLATE,CARTRIDGE JOINT VS-640I 1

8 1000008565 PLATE,HOLDER I/C2 VS-640 8

9 1000008566 PLATE,IC VS-640 2

10 1000010627 SHEET,INK CARTRIDGE VS-640I 1

11 22625103 SPRING,PRESS CARTRIDGE SP-300 16

1

3 1

8

11

S5

S5

S2

S1

S2

11

9

9

2

4

7

S2

S4

5

6

S2

S3

1-20



1-16 CHOKE VALVE



1 11909167 ADAPTER,SCREW 3FAI FJ-540 16 S1 31029820 BUSH SET,ROLL 3*2 3C 50PCS 1

2 1000010220 ARM,CHOKE 8 XF-640 1 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 4

3 1000010611 BASE,CHOKE 8 VS-640I 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 5

4 12159563 BUSH,80F-1006 1 S4 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1

5 1000010564 CABLE-ASSY,CHOKE MOTOR VS-640I 1 S5 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 4

6 1000006907 CABLE-ASSY,VALVE SENS VS-640 1 S6 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 1

7 21685119 GEAR,S300S10 FJ-540 1 S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1

8 21685144 GEAR,S53S5(B15) FJ-540 1 S8 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 16

9 11659249 HOLDER,RING O 3FAI FJ-540 16 S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 3

10 1000007733 MOTOR,XS-5208-064 1

11 1000010599 PLATE,CHOKE VS-640I 1

12 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 113 1000009908 VALVE,CHOKE 1461811 8

2

3

6

7

8

10

1

1

9

9

11

12

13

S1

S2

S3

S3 S3

S3

4

S4

S5

S6

S7

S8S9

S9

S9 5

1-21



1-17 CIRCULATION PUMP



1 6701219010 ASSY,CIRCULATING PUMP LEC-330 2 S1 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4

W701406030 ASSY,INK TANK BOARD VS-640 1 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 20

W702406030 ASSY,INK TANK BOARD VS-640I 1 S3 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1

3 22175815 BEARING F8-16ZZ 1 S4 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 4

4 1000006700 CABLE-ASSY,MIX PUMP VS-640 1 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 1

5 1000002564 COUPLING,PUMP VP-540 1

6 21685122 GEAR,S10S20 2

7 22435106 MOTOR,103-593-1041 1

8 1000002595 PLATE,P-BEARING VP-540 1

9 1000001585 PLATE,P-MOTOR XC-540 1

10 1000002563 SHAFT,PUMP VP-540 1

11 1000010615 STAY,INK TANK BOARD VS-640I 1

2

1

1

2

3

5

6

6

7

8

9

10

11

S3

S4

S2

S2

S2

S2

S2

S1

S1

S1

4

S5 S2

S2

1-22



1-19 PINCH ROLLER



6700460300 ASSY,PINCHROLL C VP-540 (VS-300i) 2 S1 31149702AS RING SET,E-RING ETW-3 100 PCS. 4

6700460300 ASSY,PINCHROLL C VP-540 (VS-540i) 5 S2 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P 2

6700460300 ASSY,PINCHROLL C VP-540 (VS-640i) 6 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P 2

6700460210 ASSY,PINCHROLL L VP-540 1 S4 31249303 WASHER SET,SPRING M3 NI 100 PCS 2

6700460220 ASSY,PINCHROLL R VP-540 1

3 21745101 COLLAR,P-ROLLER PNC-960 1

4 22195153 FRAME,PINCH ROLL SP-540V 1

5 1000002973 LABEL,PINCH SENSOR VP-540 #LA979 1

6 22145416 LEVER,P-ROLLER PNC-960 1

7 11539104 PIN 3*35 SUS M6 1

8 22145831 PIN NO.1 (214-831) 1

9 22145832 PIN NO.2 214-832 110 22055264 PLATE,GUIDE P PNC-960 1

11 21565103 P-ROLLER FD16S4(B10) TYPE2 1

12 21565102 P-ROLLER TD16S4(B10) TYPE2 1

13 22625101 SPRING,PINCH LEFT SP-300 1

14 1000002648 SPRING,PINCH LEFT VP-540 1

15 22625102 SPRING,PINCH RIGHT SP-300 1

16 1000002649 SPRING,PINCH RIGHT VP-540 1

17 22715461 STAY,PINCH CENTER SP-540V 1

18 1000003028 STAY,PINCH SENSOR VP-540 1

2

1

2 1

3

3

4

4

5

6

67

7

8

8

9

9

10

1112

13

14

15

16

17

18

S1

S1

S1

S1

S2

S2

S3

S3

S3

S3

S4

1-24



1-20 STAND



1 1000006779 ARM,L VS-640 1 1000007243 STAY,STAND VS-300 (VS-300i) 1

2 1000006778 ARM,R VS-640 1 1000007198 STAY,STAND VS-540 (VS-540i) 1

3 1000006533 ASSY,BASE STAND VS-640 2 1000006787 STAY,STAND VS-640 (VS-640i) 1

4 1000004718 BASE,FEEDER RS-540 2 23 1000003635 STOPPER,PIPE FEEDER XJ-740 2

5 1000001068 BUSH,80F-1610 2 24 1000010511 SUPPORT,STAY STAND RE-640 2

6 1000001352 BUSH,80F-1620 2

7 1000004720 BUSH,FEEDER R RS-540 4

8 12329505 CASTER,BWS-50BN 4

9 1000004719 COVER,FEEDER RS-540 2

10 1000004734 DAMPER,FRT-C2-301G1 1

11 1000001584 FLANGE,GUIDE 3 XC-540 2 PARTS LIST -Supplemental Parts-

12 1000004722 GEAR,S32(B5M0.8) RS-540 1 Parts No. Parts Name qt.13 1000003545 KNOB,BOLT 117-10313 2 S1 3000000110 NUT SET,SQUARE M6*11*3 3C 50PCS 2

14 1000001090 LABEL,CLAMP L AJ-1000#LA913 1 S2 31119701 PIN,SNAP M14 SUS 2

15 1000001089 LABEL,CLAMP R AJ-1000#LA912 1 S3 3000000124 SCREW SET,BIND P-TIGHT4*12 3CBC 50PCS 18

1000007251 PIPE,FEEDER SHAFT VS-300 (VS-300i) 2 S4 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 1

1000004725 PIPE,FEEDER SHAFT RS-540 (VS-540i) 2 S5 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 2

1000004764 PIPE,FEEDER SHAFT RS-640 (VS-640i) 2 S6 31049157 SCREW,CAP M6*20 3CBC+PW+SW 26

17 1000004721 SHAFT,FEEDER RS-540 2

18 1000005480 SPACER,BASE FEEDER RS-540 2

19 1000007016 STAND,BASE VS-640 2

20 1000010589 STAND,LEG L VS-640I 1

21 1000010588 STAND,LEG R VS-640I 1

16

22

4

3

2

1

4

5

5

6

6

7

7

8

8

9

9

10

11

11

12

13

13

14

1516

17

17

18

19

20

21

22

23

23

24

24

18

7

7

S1

S1

S2

S2

S3

S3

S3

S3

S3

S4

S5

S6

S6

S6

S6

S6

S6

S6

S6

S6

S6

S6

S6

S6

S6

1-25



1-21 ACCESSORY 1

PARTS LIST -Main Parts-


1000011045 CARTON,COVER VS-300I 2 1000011043 PAD,SPACER VS-540I 1

1000011039 CARTON,COVER VS-540I 2 1000011036 PAD,SPACER VS-640I 1

1000011025 CARTON,COVER VS-640I 2 16 1000011032 PAD,STAND LEG VS-640I 2

1000011046 CARTON,SLEEVE VS-300I 2 17 1000011028 PAD,SUPPORT VS-640I 1

1000011040 CARTON,SLEEVE VS-540I 2 18 1000011030 PAD,TRAY ARM VS-640I 2

1000011026 CARTON,SLEEVE VS-640I 2 19 1000011022 PAD,U-LEFT VS-640I 1

1000011042 CARTON,SPACER VS-540I 1 20 1000011023 PAD,U-RIGHT VS-640I 1

1000011035 CARTON,SPACER VS-640I 1 21 1000011037 PAD,VKIT VS-640I 1

4 1000011031 CARTON,STAND LEG VS-640I 2 22 1000007581 SHEET,MIRROR VS-640 2

1000011047 CARTON,STAND VS-300I 1 1000011048 TRAY,SKID VS-300I 1

1000011041 CARTON,STAND VS-540I 1 1000011044 TRAY,SKID VS-540I 1

1000011027 CARTON,STAND VS-640I 1 1000011038 TRAY,SKID VS-640I 16 1000011029 CARTON,TRAY ARM VS-640I 2

7 22535532 LABEL,CARTON CARE #LA762 1

1000010708 LABEL,CARTON VS-300I#LA1558 2



9 1000011024 PAD,CENTER VS-640I 1

10 1000011033 PAD,FEEDER VS-640I 1

11 1000011020 PAD,L-LEFT VS-640I 1

12 1000011021 PAD,L-RIGHT VS-640I 1

13 1000011034 PAD,PIPE FEEDER SHAFT VS-640I 2

21545178 PAD,RAIL SPACER SP-300 (VS-300i) 2



8

15

14

23

3

5

2

1

7

1

2

3

16

4

4

56

6

9

10

11

12

13

14

15

17

18

18

19

20

21

1

23

22

22

8

8

13

1-26



1-22 ACCESSORY 2

PARTS LIST -Main Parts-


1 23495124 AC CORD 3ASL100 240VA 10A SAA 1 1000011614 MANUAL,USE2 EN VS-640I 1

2 13499111 AC CORD H05VV-F 240VE 10A S 1 1000011613 MANUAL,USE2 JP VS-640I 1

3 13499109 AC CORD SJT 117V 10A 3PVC 1 26 1000008644 PAD,DUMMY CARTRIDGE VS-640 6

4 23495125 AC-CORD H05VV 230V 10A S 1 27 22155133 PIPE,TOOL D9*L150 FJ-540 1

5 13499209 ADAPTER PLUG (100V) 1 28 22055691 PLATE,LONG CLAMP MEDIA L SP-540V 1

6 6701409060 ASSY,MEDIA CLAMP L LONG VS-640 1 29 22055693 PLATE,LONG CLAMP MEDIA R SP-540V 1

7 6701409050 ASSY,MEDIA CLAMP R LONG VS-640 1 30 1000006810 SHEET,CLAMP MEDIA VS-640 2

8 22845112 BASE,MEDIA CLAMP SP-300 2 31 1000010614 STOPPER,CARRIAGE VS-640I 1

9 11849102 BLADE,OLFA AUTO CUTTER XB10 1 32 12569656 TWEEZERS PTS-01 1

10 13439801 CABLE-AC 3P CHINA 10A250V S 1 33 21995106 FLANGE,GUIDE 2 PNS-70(for China Only) 2

11 1000010999 CABLE-AC, H05VV 230V 10A KC 1

12 1000006571 CABLE-AC,3P 117/230V BR 2.5M 113 1000006097 CABLE-AC,3P 230VAR 2.5M TW 1

14 23495117 CABLE-AC,VCTF 100V 12A 3P-S 1

15 22335143 CAP,EPDM 1 PARTS LIST -Supplemental Parts-

16 11369115 CASE,PP BOTTLE 2 Parts No. Parts Name qt.

17 ST-037 CLEAN STICK TX712A 10 S1 31379111 CLAMP,CABLE CKS-13-H 1

18 22565682 HEXAGONAL WRENCH 5 1 S2 31279201 LABEL,REPACKAGE #LA16 1

19 22085118 KIT,CLEANING(SL) 1 S3 31139103 PLAPOINT,FE4*6 WH 1

20 1000003017 LABEL,CLAMP MEDIA XC-540#LA991 2 S4 31049157 SCREW,CAP M6*20 3CBC+PW+SW 38

21 22535144 LABEL,DRAIN BOTTLE #LA29 2 S5 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 8

22 1000001099 LABEL,HARMFUL FIRE #LA915 2

1000010540 MANUAL,INS EN VS-640I 1

1000010539 MANUAL,INS JP VS-640I 1

1000010538 MANUAL,USE EN VS-640I 1

1000010537 MANUAL,USE JP VS-640I 124

23

25

117V 230V 230V BR

230VK230VC

230V AR

240VA 240VE

1 2

3 4 12

10 11

13

14

5

67

8 8

2020

28

29

S5 S5

30 30

915

16

18

21

22

23

24

25

26

27

32

S2

S3

S4S1

31

19

17

33

Revised 2

Revised 2

1-27


http://slidepdf.com/reader/full/roland-sm-rs640i-e-r2 34/2632-1

T H E

R M I S T O R

B O A R D

H E A T E R

H E A D

C N 4

C N 5

C N 6

C N 2

C N 2 0 0

L I N E A R E

N C O D E R

B O A R D

C N 1

H E A D

U P / D O W N

S E N S O R

P R I N T

C A R R I A G E

B O A R D

F _ C N 3 F _ C N 4 R _ C N 3 R _ C N 4

T H E R M O S T A T

T H E

R M I S T O R

B O A R D

P O W E R

B O A R D

C N 1 1 0 9 C N 1 1 0 5 C N 1 1 0 4

V

S E L E C T O R

H E A T E R

P R I N T

H E A T E R

C N 1 0 C N 9 C N 8 C N 7

C N 1 1 0 3

C N 1

C N 1 1 0 1

V

S E L E C T O R

s e t t i n g

v o

l t a g e

1 0 0 V

2 0 0 V

C N 1 1 0 2

L E N

C N 1 1 0 0

C N 1 1 1 0 C N 1 1 0 6 C N 1 1 0 7 C N 1 1 0 8

V

S E L E C T O R

T H E R M O S T A T

H

E A T E R

H

E A T E R

D R Y E R

H E A T E R

C N 2 2

C N 3

C N 1 9 C N 8 C N 9

M A I N

B O A R D

L E B 1 5 0 F - 0 5 3 6

- X R L D

A

V A C U U M

F A N 2

C N 4

C N 5

C N 6

C N 1 5

C N 1 4

C N 1 7

C O O L I N G

F A N

C N 2 C N 3

C N 2

C N 4 0 4

S E R V O

B O A R D

C N 4 0 3 C N 6

C N 4 0 5

C N 1

C N 2 0 7

C N 4 0 0

C N 4 C N 1 1 C N 7

C N 4 0 1

C N 3 C N 4 0 2

V A C

U U M

F A N 1

F A N

J U N C T I O N

B O A R D

C N 4 0 4 C N 4 0 3

C N 4 0 2

C N 4 0 1

C N 4 0 0

C N 9 0 3

C N 90 5 C N9 04

C N 9 0 6

C N 9 0 1

F E

E D

M O T O R

C N 1 0 3

C N 1 0 0

C U T

C A R R I A G E

B O A R D

C N 1 0 2 C N 1 0 1

S O L E N O I D

C N 1 0 0

CN300

W I P E R

M O T O R

S C A N

M O T O R

P U M P

M O T O R

C H O K E

M O T O R

G R I T

E N C O D E R

B O A R D

P I N C H

P O S

S E N S O R

C R O P

S E N

S O R

B O A R D

CN18

I N K

T A N K

B O A R D

C N8 C N7

C N 6

J U

N C T I O N

B O A R D

C N3 C N9 C N 1

C N 1 0 C N 1 1 C N 1 2 C N 1 3

C N 1 4 C N 1 5 C N 1 6 C N 1 7

P I N C H

U / D

S E N S O R

I N K

E X I S T / E M P T Y

S E N S O R

C A R T R I D

G E

I C

B O A R D

× 8

C H O K E

S E N S O R

M I X

P U M P

8

7

6

5

4

3

2

1

M A I N T E N A N C E

C O V E R

S W

L

W I P E

O R G

S E N S O R

C N 5 0 1

C U T O R G

S E N S O R

P R I N T

O R G

S E N S O R


C O V E

R

S W

R

F R O N T C O V E R

S W

P A N E L

B O A R D

P A P E R

R E A R

S E N S O R

P A P E R

F R O N T S E N S O R

C A R T R I D G E

5

8

C A R T R I D G E

1

4

× 3

C N 7

1 3

1 2

1 1

1 3

1 2

1 1

1 4 1

4

3 4

4 0

4 0

4 0

4 0

3 5

4 5

4 5

4 5

2 8

3 8

3 7

3 7

3 2

3 7

1 1

1 2

1 2

3

4

5

1 0

9

2 9

3 3

4 6

6

2 7

1 6

3 0

3 1

2 5

4 7

8

2 4

3 9

4 3

4 4

1 7

2 0

1 8

7

2 6

4 2

2 2

1 9

2 3

4 1

3 6

1 5

2 1

2-1 WIRING MAP

2 Electrical Section



CABLE LIST

Parts No. Parts Name

1 1000002189 CABLE-ASSY,JUNBI A VP-540

2 1000002190 CABLE-ASSY,JUNBI B VP-540

3 23415268 CABLE-ASSY,JUNBI C SP-500

4 23415116 CABLE-ASSY,JUNBI D SP-300

5 1000002173 CABLE-ASSY,JUNBI E VP-540

6 1000004961 CABLE-ASSY,POWER SERVO RS-540

7 23415117 CABLE ASSY,POWER MAIN SP-300

8 1000010555 CABLE-ASSY,SCAN MOTOR VS-640I

9 1000002180 CABLE-ASSY,RELAY JUNCTION VP-540

10 1000002168 CABLE-ASSY,FAN VP-540

11 1000002044 CABLE-ASSY,117V SELECTOR XC-540

12 1000002043 CABLE-ASSY,230V SELECTOR XC-540

13 1000010554 CABLE-ASSY,THERMOSTAT VS-640I

14 1000002181 CABLE-ASSY,THERMISTOR VP-54015 1000010562 CABLE-ASSY,INK IC 1-4 VS-640I

16 1000010551 CABLE-ASSY,FEED-MOTOR VS-640I

17 1000006701 CABLE-ASSY,PINCH UD SENS VS-640

18 1000006695 ABLE-ASSY,M-COVER L VS-640

19 1000010552 CABLE-ASSY,MAINT-COVER SW VS-640I

20 1000006693 CABLE-ASSY,WIPER SENS VS-640

21 1000010558 CABLE-ASSY,CUT-CAR ORG VS-640I

22 1000010557 CABLE-ASSY,PRI-CAR ORG VS-640I

23 1000010553 CABLE-ASSY,PAPER SENSOR VS-640I

24 1000002182 CABLE-ASSY,WIPER MOTOR VP-540

25 1000010561 CABLE-ASSY,PUMP MOTOR VS-640I

26 1000006700 CABLE-ASSY,MIX PUMP VS-640

27 1000002187 CABLE-ASSY,CROP SENSOR VP-540

28 1000002174 CABLE-ASSY,LINEAR ENCODER VP-540

29 23475197 CABLE-CARD 25P1 105L BB

30 1000006704 CABLE-CARD,40P1 408L BB HIGH-V

31

1000010566 CABLE-CARD,26P1 2440L BB HIGH-V(VS-640I)



32 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V

33 1000006822 CABLE-CARD 15P1 2850L BB HIGH-V(VS-640I/540I)


34 23475212 CABLE-CARD,24P1 600L BB

35




36 1000010563 CABLE-ASSY,INK IC 5-8 VS-640I

Parts No. Parts Name

37 1000006702 CABLE-CARD,29P1 256L BB HIGH-V

38 1000006692 CABLE-ASSY,HEAD UD SENS VS-640

39 1000010559 CABLE-ASSY,GRIT ENC VS-640I

40

1000010556 CABLE-ASSY,HEATER VS-640I(VS-640I)

1000004791 CABLE-ASSY,HEATER RS-640(VS-540I)

1000002183 CABLE-ASSY,HEATER VP-540(VS-300I)

41 1000010560 CABLE-ASSY,F-COVER R VS-640I

42 1000006907 CABLE-ASSY,VALVE SENS VS-640

43

1000010564 CABLE-ASSY,CHOKE MOTOR VS-640I



44 1000002185 CABLE-ASSY,PINCH SENSOR VP-540

45 1000004149 FILTER(E),FRC-40-12-1.7-013

46 12399353 FILTER(E) TFT-081813N47 1000003084 FILTER(E),SFT-36SN



DIP SWBit 1 Bit 2 Bit 3 Bit 4

OFF OFF ON OFF

2-2 MAIN BOARD

MAIN BOARD_Arrangement Diagram(Component Side)

It indicates the version of the Board.



MAIN BOARD_Arrangement Diagram (Soldering Side)



V C C 3

V C C 3

R A 1

R A 2

R A 3

R A 4

R A 5

R A 6

R A 7

R A 8

R A 9

N A 1

N A 2

N A 3

N A 4

N A 5

N A 6

N A 7

N A 8

N A 9

R A [ 0 . . 2 5 ]

N A [ 0 . . 2 5 ]

N A 0

R A 0

N A [ 0 . . 2 5

]

R A [ 0 . . 2 5 ]

V C C 3

V C C 3

D D [ 0 . . 6 3 ]

/ W R

N D [ 0 . . 3 1

]

D D 0

D D 1

D D 2

D D 3

D D 4

D D 5

D D 6

D D 7

D D 8

D D 9

D D 1 0

D D 1 1

D D 1 2

D D 1 3

D D 1 4

D D 1 5

V C C 3

V C C 3

D D 1 6

D D 1 7

D D 1 8

D D 1 9

D D 2 0

D D 2 1

D D 2 2

D D 2 3

D D 2 4

D D 2 5

D D 2 6

D D 2 7

D D 2 8

D D 2 9

D D 3 0

D D 3 1

V C C 3

D D [ 0 . . 6

3 ]

N D [ 0 . . 3 1 ]

N D 0

N D 1

N D 2

N D 3

N D 4

N D 5

N D 6

N D 7

N D 8

N D 9

N D 1 0

N D 1 1

N D 1 2

N D 1 3

N D 1 4

N D 1 5

N D 1 6

N D 1 7

N D 1 8

N D 1 9

N D 2 0

N D 2 1

N D 2 2

N D 2 3

N D 2 4

N D 2 5

N D 2 6

N D 2 7

N D 2 8

N D 2 9

N D 3 0

N D 3 1

/ C C S 4

/ C C S 4

/ B S

R B_ N B S

R B_ C K I O B

C L K 1 2 0_ 3

L A B / B A

1

L B 0

2

L B 1

3

G N D

4

L B 2

5

L B 3

6

V C C

7

L B 4

8

L B 5

9

G N D

1 0

L B 6

1 1

L B 7

1 2

H B 0

1 3

H B 1

1 4

G N D

1 5

H B 2

1 6

H B 3

1 7

V C C

1 8

H B 4

1 9

H B 5

2 0

G N D

2 1

H B 6

2 2

H B 7

2 3

H A B / B A

2 4

/ H O E

2 5

H A 7

2 6

H A 6

2 7

G N D

2 8

H A 5

2 9

H A 4

3 0

V C C

3 1

H A 3

3 2

H A 2

3 3

G N D

3 4

H A 1

3 5

H A 0

3 6

L A 7

3 7

L A 6

3 8

G N D

3 9

L A 5

4 0

L A 4

4 1

V C C

4 2

L A 3

4 3

L A 2

4 4

G N D

4 5

L A 1

4 6

L A 0

4 7

/ L O E

4 8

I C 3 0

S N 7 4 L V C H 1 6 2 4 5 A D G G

L A B / B A

1

L B 0

2

L B 1

3

G N D

4

L B 2

5

L B 3

6

V C C

7

L B 4

8

L B 5

9

G N D

1 0

L B 6

1 1

L B 7

1 2

H B 0

1 3

H B 1

1 4

G N D

1 5

H B 2

1 6

H B 3

1 7

V C C

1 8

H B 4

1 9

H B 5

2 0

G N D

2 1

H B 6

2 2

H B 7

2 3

H A B / B A

2 4

/ H O E

2 5

H A 7

2 6

H A 6

2 7

G N D

2 8

H A 5

2 9

H A 4

3 0

V C C

3 1

H A 3

3 2

H A 2

3 3

G N D

3 4

H A 1

3 5

H A 0

3 6

L A 7

3 7

L A 6

3 8

G N D

3 9

L A 5

4 0

L A 4

4 1

V C C

4 2

L A 3

4 3

L A 2

4 4

G N D

4 5

L A 1

4 6

L A 0

4 7

/ L O E

4 8

I C 3 7

S N 7 4 L V C H 1 6 2 4 5 A D G G

L A B

/ B A

1

L B 0

2

L B 1

3

G N D

4

L B 2

5

L B 3

6

V C C

7

L B 4

8

L B 5

9

G N D

1 0

L B 6

1 1

L B 7

1 2

H B 0

1 3

H B 1

1 4

G N D

1 5

H B 2

1 6

H B 3

1 7

V C C

1 8

H B 4

1 9

H B 5

2 0

G N D

2 1

H B 6

2 2

H B 7

2 3

H A B

/ B A

2 4

/ H O E

2 5

H A 7

2 6

H A 6

2 7

G N D

2 8

H A 5

2 9

H A 4

3 0

V C C

3 1

H A 3

3 2

H A 2

3 3

G N D

3 4

H A 1

3 5

H A 0

3 6

L A 7

3 7

L A 6

3 8

G N D

3 9

L A 5

4 0

L A 4

4 1

V C C

4 2

L A 3

4 3

L A 2

4 4

G N D

4 5

L A 1

4 6

L A 0

4 7

/ L O E

4 8

I C 3 1

S N 7 4 L

V C H 1 6 2 4 5 A D G G

P C 2

C E 0 . 1 u

P C 7 8

C E 0 . 1 u

P C 1 9

C E 0 . 1 u

P C 3 5

C E 0 . 1 u

P C 1 0

C E 0 . 1 u

P C 2 6

C E 0 . 1 u 1 2 3 4

8 7 6 5

R A 6 2

E X B V 8 V 6 8 0 J V

1 2 3 4

8 7 6 5

R A 6 6

E X B V 8 V 6 8 0 J V

1 2 3 4

8 7 6 5

R A 6 0

E X B V 8 V 3 3 0 J V

1 2 3 4

8 7 6 5

R A 6 4

E X B V 8 V 3 3 0 J V

1 2 3 4

8 7 6 5

R A 7 3

E X B V 8 V 3 3 0 J V

1 2 3 4

8 7 6 5

R A 6 1

E X B V 8 V 3 3 0 J V

1 2 3 4

8 7 6 5

R A 6 3

E X B V 8 V 3 3 0 J V

1 2 3 4

8 7 6 5

R A 6 5

E X B V 8 V 3 3 0 J V

1 2 3 4

8 7 6 5

R A 6 7

E X B V 8 V 3 3 0 J V

1 2 3 4

8 7 6 5

R A 8 4

E X B V 8 V 3 3 0 J V

R 1 8 0

1 0 K

/ C C S 4

/ C S 4

R 9 3

6 8

R 1 2 9

6 8

R 1 3 2

3 3

R 1 5 1

3 3

R 1 6 2

3 3

C m d_ S t o M

V C C 3

R R X D

R 2 1 3

1 0 K

/ C S 6

R 1 7 9

3 3

/ C C S 6

1 2 3 4

8 7 6 5

R A 9 2

0 o h m / 1 0 0 5

1 2 3 4

8 7 6 5

R A 9 0

0 o h m / 1 0 0 5

1 2 3 4

8 7 6 5

R A 9 1

0 o h m / 1 0 0 5

1 2 3 4

8 7 6 5

R A 9 3

0 o h m / 1 0 0 5

MAIN BOARD_Circuit Diagram 8/13



V C C C 1 . 2

F P G A

P o w e r

P l a c e t w o c a p a c i t o r s a t F P G A

s i d e o r i e n t e d t o S D R A M

P l a c e o n e o n e a c h s i d e o f F P G A a s c l o s e a s p o s s i b l e

P l a c e o n e c a p a c i t o r o n e a c h o t h e r s i d

e o f F P G A

P l a c e o n e c a p a c i t o r c l o s e t o e a c h V C C A p i n

P l a c e o n e o n e a c h s i d e o f F P G A a s c l o s e a s p o s s i b l e

P l a c e a t F P G A

s i d e o p p o s i t e t o 1 . 2 V

r e g u l a t o r

V C C C 1 . 2

F P G A

C o r e S u p p l y ( V C C I N T

= 1 . 2 V )

V C C D

_ P L L 1

N 4

V C C I N T

F 7

G N D

J 1 1

P o w e r S u p p l y

V C C A

_ P L L 2

F 1 2

G N D A

_ P L L 2

E 1 2

V C C I N T

F 1 1

V C C I N T

G 6

V C C I N T

G 7

V C C I N T

G 8

V C C I N T

G 9

V C C I O 2

M 3

V C C I O 7

A 1 6

V C C I O 5

K 1 4

V C C I O 3

P 4

V C C I O 7

C 1 0

V C C I O 5

M 1 4

V C C I O 3

P 7

V C C I O 1

E 3

V C C I O 7

C 1 3

V C C I O 6

E 1 4

V C C I O 3

T 1

V C C I O 1

G 3

V C C I O 8

A 1

V C C I O 6

G 1 4

V C C I O 4

P 1 0

G N D

K 8

G N D

K 6

G N D

L 9

G N D

L 1 0

G N D

L 1 1

G N D

K 1 2

G N D

G 1 1

G N D

B 2

G N D

B 1 5

G N D

C 5

G N D

C 1 2

G N D

D 7

G N D

D 1 0

G N D

E 4

G N D

E 1 3

G N D

G 4

G N D

G 1 3

G N D

K 4

G N D

K 1 3

G N D

M 4

G N D

M 1 3

G N D

N 7

G N D

N 1 0

G N D

P 5

G N D

P 1 2

V C C I O 4

P 1 3

V C C I O 8

C 4

V C C I O 8

C 7

V C C D

_ P L L 2

D 1 3

G N D A

_ P L L 1

M 5

V C C A

_ P L L 1

L 5

V C C A

_ P L L 3

F 5

G N D A

_ P L L 3

E 5

V C C D

_ P L L 3

D 4

V C C A

_ P L L 4

L 1 2

G N D A

_ P L L 4

M 1 2

V C C D

_ P L L 4

N 1 3

V C C I N T

G 1 0

V C C I N T

H 6

V C C I N T

H 1 1

V C C I N T

J 6

V C C I N T

K 7

V C C I N T

K 1 1

G N D

H 7

G N D

H 8

G N D

H 9

G N D

H 1 0

G N D

J 7

G N D

J 8

V C C I N T

L 6

V C C I N T

K 9

V C C I N T

K 1 0

V C C I N T

M 9

G N D

J 9

G N D

J 1 0

G N D

F 6

G N D

F 1 0

V C C I O 4

T 1 6

V C C I N T

M 1 1

V C C I N T

J 1 2

V C C I O 2

K 3

G N D

R 2

G N D

R 1 5

I O 3 C 1 0

3 C 1 6

V C C I N T

V C C I N T

V C C I N T

V C C I N T

I O I O I O I O

I O

I O

I O

I O

I O

I O

I O

I O

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_ O U T n / I O

R 1 4

P L L 2

_ O U T p / I O

B 1 4

P L L 2

_ O U T n / I O

A 1 4

C L K 7 / I

M 1 6

C L K 6 / I

M 1 5

B a n k 7

C L K 1 / I

E 1

C L K 0 / I

E 2

P L L 3

_ O U T p / I O

D 3

P L L 3

_ O U T n / I O

C 3

P L L 1

_ O U T p / I O

R 4

P L L 1

_ O U T n / I O

T 4

C L K 3 / I

M 1

C L K 2 / I

M 2

B a n k 5

B a n k 2

B a n k 8

B a n k 3

B a n k 6

B a n k 8

B a n k 1

B a n k 3

B a n k 4

3 C 5 , 3 C

1 0

3 C 1 6 ,

3 C 2 5

I O I O I O I O P L L 1

P L L 1

P L L 2

P L L 2

I I I I I I I I C L K

C L K

C L K

C L K

C L K

C L K

C L K

C L K

I C 4 4 G

E P 3 C 1 0 F 2 5 6 N

U A R T

_ T X

U A R T

_ R X

V C C 2 . 5

J 4 1 : 1 - 2 &

J 4 2 : 2 - 3 = > f a s t P O R ( 3 - 9 m s )

J 4 1 : 2 - 3 &

J 4 2 : 1 - 2 = > n o r m a l P O R ( 5 0 - 2 0 0 m s )

V C C 3

L E D

_ 1

R B

_ N I R Q

R B

_ N R E S

/ D R E Q 0

/ C C S 4

/ W W R

C L K 1 2 0

_ 4

R B

_ C K I O B

G M I I_ M T X

_ C L K

N A [ 0 . . 2

5 ]

N A 9

D I A G 5 V

T P 2 2

R 2 2 7

1 . 5 K

1 2

4 3

D 9

R B 4 8 1 K

D R A K 0

3 . 3

V

1

N C

3

M R

5

N C

7

S_

T X

9

S_

R X

1 1

B O O T S R C

1 3

G N D

1 5

S E

_ S W

_ C S

2

S E

_ B O O T

_ C S

4

S E

_ D

6

S E

_ Q

8

S E

_ C L K

1 0

N C

1 2

N C

1 4

N C

1 6

3 . 3

V

/ S E

_ H O L D

/ M R

+ 5 V

S_

T X

S_

R X

B O O T S R C

G N D

J T A G

_ T D O

/ S E

_ C S

S E

_ D

S E

_ Q

S E

_ C L K

J T A G

_ T D I

J T A G

_ T C K

J T A G

_ T M S

B r e c i s

B r e c i s

N i o s 2

s i g n a l n a m e s &

d e r e c t i o n s r e l a t e t o

h e

a d e r m o u n t e d o n p r i n t s e r v e r P C B

S T 1

P S - 1 6 P E - D 4 T 1 - B 1

E

H O L D

1

V C C

2

N C

3

C S

7

Q

8

W P

9

V S S

1 0

D

1 5

S C L K

1 6

N C

4

N C

5

N C

6

N C

1 1

N C

1 2

N C

1 3

N C

1 4

I C 5 1

M 2 5 P 3 2

C Y 2

_ [ T M S . .

T D I . . T

C K . . T

D O ]

R 2 2 9

1 0 K

R 2 3 0

1 0 K

R 2 3 1 1 0 K

R 2 0 0

1 0 K

R 2 3 5 1 0 K

R 2 3 6 1 0 K

R 2 3 7

1 0 K

R 2 3 8

1 0 K

R 2 3 9

1 0 K

R 2 4 1

1 0 K

R 2 4 2

1 0 K

R 2 4 3

1 0 K

T P 2 3

T P 2 4

R 2 3 2

1 . 5 K

C B 2 4

C E 0 . 1 u

N o M o u n t

R 2 2 6

1 2 3 4

8 7 6 5 R A 8 8

E X B V 8 V 1 0 3 J V

S P I_ [ C L K . .

Q . .

D . .

N C S ]

V C C

D A C K 0

R B

_ S P A R E

R 2 4 0

1 . 5

K

R 2 2 8

6 8

R 1 7 5

4 7

R 1 7 8

2 2

R 2 7 3

2 2

M S E L 2

M S E L 1

/ W W R S

D R

_ C L K

R B

_ N R E S

R B

_ N I R Q

N

M A X R E S

L E D

_ 1

I N T P

G M I I_ R X

_ C L K

G M I I_ M T X

_ C L K

N A [ 0 . .

2 5 ]

M a i n 2 5 M H z C l o c k

F 2 5 M

V C C 3

C B 2 5

C E 0 . 1 u

C B 2 6

C E 0 . 1 u

V C C 3

C B 6 4

C E 0 . 1 u

C B 6 5

C E 0 . 1 u

F 2 5 M

_ 2

C L K 2

5_

P H Y

C L K 2 5

_ P H Y

C L K 2 5_ F P G A

I N H

1

G N D

2

O U T

3

V C C

4

Y 2

K C 7 0 5 0 B 2 5 . 0

0 0 0

I N H

1

G N D

2

O U T

3

V C C

4

Y 3

K C 7 0 5 0 B 2 5 . 0 0 0 0

R 2 3 4

4 9 . 9

1 %

N o M o u n t

R 2 3 3 R

3 8 3

4 9 . 9

1 %

N o M o u n t

R 3 8 4




I O

C 1 4

I O

F 8

V R E F B 7 N 0

C 1 1

I O

A 1 0

V R E F B 8 N 0

C 6

I O

D 1 4

I O

D 1 1

I O

A 1 2

I O

B 1 2

I O

B 1 0

I O

C 9

I O

D 9

I O

E 9

I O

C 8

I O

A 7

I O

B 7

I O

B 1 1

I O

E 1 1

I O

D 1 2

I O

A 6

I O

B 6

I O

E 1 0

I O

A 1 1

B a n k 7

B a n k 8

I O

D 8

I O

E 8

I O

A 1 5

I O

F 9

I O

A 1 3

I O

B 1 3

B a n k 7 + 8

I O

D 6

I O

A 4

I O

B 5

I O

E 7

I O

E 6

I O

A 5

I O

B 3

I O

D 5

I O

B 4

I O

A 2

I O

A 3

V R E

F ( 3 C 1 6 o n l y )

V R E

F ( 3 C 1 6 o n l y )

I C 4 4 E

E P 3 C 1 0 F 2 5 6 N

N A 3

N A 5

N A 2

N A 4

D A C K 0

R B_

N I R

Q

R B_

N R E S

R B_

S E N S E_

A

R B_

S E N S E_

B

N D 3

1

N D 3

0

N D 2

9

N D 2

8

N D 2

7

N D 2

6

N D 2

5

N D 2

4

N D 1

5

N D 1

4

N D 1

3

N D 1

2

N D 1

1

N D 1

0

N D 9

N D 8

R B_

N B S

N D 2

3

N D 2

2

N D 2

1

N D 2

0

N D 1

9

N D 1

8

N D 1

7

N D 1

6

N D 7

N D 6

N D 5

N D 4

N D 3

N D 2

N D 1

N D 0

R B_

N R D Y

R B_

N R D Y

R B_

N R E S

R B_

N B S

V C C 3

P u l l u p / d o w n t o i n a c t i v e l e v e l s

R O

B I i n t e r f a c e a t F P G A

N A [ 0 . . 2 5 ]

T P 2 5

N A [ 0 . . 2 5 ]

R 2 4 4

0

N o M o u n t

R 2 7 8

R 3 0 5

1 0 K

R 3 1 4

1 0 K

R 3 2 0

1 0 K

R 3 5 0

1 0 K

R 3 6 2

1 0 K

R 3 7 2

1 0 K

R 3 7 6

1 0 K

R 3 2 1

1 0 K

N D [ 0 . . 3 1 ]

N D [ 0 . . 3 1 ]

T P 2 6

R B_

N B S

N o M o u n t

R 3 1 8

N o M o u n t

R 3 4 7

N o M o u n t

R 2 8 0

/ C C S 4

R B_

N I R Q

R B_

N R E S

D R A K 0

D A C K 0

R B_

N I R Q

D A C K 0

/ D R E Q 0

/ W W R




2-3 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)



SERVO BOARD_Arrangement Diagram (Soldering Side)



+ C 6 2 2 0 u / 3 5 V

C 9 5 C E 1 0 0 0 p

R 2 6

4 7

+ 2 4 V

+ 4 1 V

L 1

R C H 8 9 5 N P

- 4 7 0 K

C 9 C E 0 . 0 4 7 u

C 9 6

C E 0

. 1 u

C 9 7

C E 0

. 1 u

R 2 9

4 7 0 1 %

C 8

C E 1 0 0 0 p

C 1 0 C E 0 . 1 u

D G N D

3

C E / S S

4

R e g

5

S W o u

t

7

V I n

1 1

B . S

1 2

C o m p

1 4

V r e f

1 5

A G N D

1

N C

2

N C

6

N C

8

N C

9

N C

1 0

N C

1 3

N C

1 6

I C 4

S P I - 8 0 1 0 A

R 2 7

1 . 0

K 1 %

+ C 2 4 3 3 0 u / 1 6 V

C 8 1 C E 1 0 0 0 p ( N O N )

R 5 5

4 7 ( N O N )

V C C

+ 4 1 V

L 2

R C H 8 9 5 N P

- 4 7 0 K ( N O N )

C 2 6 C E 0 . 0 4 7 u ( N O N )

C 8 2 C E 0 . 1 u ( N O N )

C 2 3

C E 0

. 1 u

( N O N )

R 5 6

1 . 8

K 1 % ( N O N )

R 5 7

4 7 0 1 % ( N O N )

C 2 5

C E 1 0 0 0 p

( N O N )

C 7 8 C E 0 . 1 u

R 5 8

1 0 0 1 % ( N O N )

D G N D

3

C E / S S

4

R e g

5

S W o u t

7

V I n

1 1

B . S

1 2

C o m p

1 4

V r e f

1 5

A G N D

1

N C

2

N C

6

N C

8

N C

9

N C

1 0

N C

1 3

N C

1 6 I C 9

S P I - 8 0 1 0 A ( N O N )

1 2 3 4 C N 4

B 4 P

- V H

+ 4 1 V

+ V H E A D

T o M A I N B O A

R D

H e a d

_ P o w e r_

O n

3 1

2

Q 7

D T C 1 1

4 E K

+ 4 1 V

+ C 2

1 0 0 0 u / 6

3 V

Q

1

2 S J 5 5 3 S

R 1 5 8

1 K / 0

. 5 W R

1 5 4

2 . 2

K / 0 . 5

W

3 1

2

Q 8

D T C 1 1 4 E K

R 1 5 5

1 5 K

H e a d

_ S l o w

_ P o w e r_

O n

I N

1

G N D

2

O U T

3

I C 1 3

U P C 2 9 3 3 T

V C C 3

+

C 2 9

1 0 0 u / 2

5 V

C 7 1

C E 0

. 1 u

R 1 2 7

1 0 K

V C C

D 5

1 S S 3 5 5

1

2 3

Q 3

2 S K 2 7 9 6 S T R

- E

R 1 5 1 1 . 0 K

R 1 5 0

1 0 0 C

9 4

C E 4 7 0 p

D 4 2

P T Z 4 3 A

V M

R 1 4 9

4 7 / 1 W

+

C 3 1 0 0 0 u / 6 3 V

D 1

D E 3 L 2 0 U

- 7 0 6 1

Q 2

2 S J 5 5 3 S

R 1 5 2

1 K / 0

. 5 W

R 1 4 7

2 . 2

K / 0

. 5 W

3 1

2

Q 5

D T C 1 1 4 E K

V M T D

+ 4 1 V

R 2 4

4 7 / 1 W

+ 4 1 V

1 2 3 4 5 6

C N 1

B 6 P

- V H

P o w e r O

N

T o S W P O W E R S U P

P L Y

R 1 4 8

1 5 K

3 1

2

Q

6

D

T C 1 1 4 E K

S l o w

_ P o w e r_

O N

B R 1

R X E F 1 8 5

C 8 3

C E 0

. 1 u

C

7

C

E 0

. 1 u

D 2

D 2 F S 6

- 5 0 6 3

D 4 1

D 2 F S 6

- 5 0 6 3 ( N O N )

F 1

1 1 C T 3

. 1 5 A

T 6

T 4

T 2

T 1

T 1 9

R 1 5 3

1 0 0

R 1 4 6

1 0 0

C 1 0 9

C E 1 0 0 0 p

C 9 8

C E 1 0 0 0 p

R 4 0

1 K / 1 W

V C C 3

+ 2 4 V

V C C

T o S W P O W E R S U P P L Y

V C C

R 2 5 0

1 5 / 1 W ( N O N )

+ 2 4 V

V C C

+ 2 4 V R

2 5 3

4 7 / 1 W

R 2 6 0

1 5 / 1 W ( N O N )

A p r o n

_ H e a t e r_

O N

B e d

_ H e a t e r_

O N

D r a i n 1

8

D r a i n 1

7

D r a i n 2

6

D r a i n 2

5

S o u r c e 1

1

G a t e 1

2

S o u r c e 2

3

G a t e 2

4 I C 2 0 7

U P A 1 7 5 9 G

- E 2

- A

R 2 5 6

4 7 / 1 W

R 2 5 5

0

R 2 5 7

0 T 2 5 8 T 2 6 1

1 2 3 4 C N 2 0 7

5 2 6 7

- 0 4 A

C 2 1 9

C E 0

. 1 u ( N

O N )

C 2 2 3

C E 0

. 1 u ( N

O N )

1 2 3 4 5 C N 4 0 5

5 2 6 7

- 0 5 A

R 4 0 8

1 0 K 1 %

C 4 0 3

C E 0

. 1 u

SERVO BOARD_Circuit Diagram 4/4



2-4 CARRIAGE BOARD

CARRIAGE BOARD_Arrangement Diagram (Component Side)



5

67

+

-

+

-

IC100B

BA-10358FR102

2.2K

C102 CE1000p

K

A

NoMountD100

NoMount

R105

3

1

2

Q100DTB123EK

R106

390

R107

0

R100

220 VR100 470K

C105CE1000p

+5

P

M

+C10147u_16V

To SOLENOID

PINCH POS SENSOR

To CROP SENSOR BOARD

To SERVO BOARD

1234

56789

1011121314

15

CN100

52808-15

NoMountC100

C106

CE0.1u

C103CE0.1u

C104CE0.1u

+5

+5

+5

NoMount

R104

NoMount

R103

NoMountR101

K

A

NoMountD101

3

2

1 +

-

+

-

8

4

IC100A

BA-10358F

+5

+5

Pi nchPos/ Crop_ ONCropSens

So1+

So1-

So1+

So1-

PinchPos

@Crop_ON@Crop_Sens

1

2

CN101

B2B-PH-K-S

1234

CN103

53398-04

12

3

CN102

53398-03

CUT CARRIAGE BOARD

+5

Vout(B)4

Vout(A)3

GND2

VCC1

K 6

An 5

IC200

KE-2107-18

R200

150

C200CE0.1u

+5

LENC_PHA

LENC_PHB

12

34

CN200

CABLE-ASSY,LINEAR ENCODER VP-540

LINEAR ENCODER BOARD

K

A

D201

UDZS 7.5B

K

A

D200

UDZS 7.5B

GRIT ENCODER BOARD

R300

150

C300CE0.1u

An 1

K 2

Vout(A)3

Vout(B)6

VCC5

GND4

U300

SENSOR,KE-2A10-36

+5

+5

1

234

CN300

5267-04

R301 33R302 33

K

A

D301UDZS 7.5B

K

A

D300UDZS 7.5B

PH_A

PH_B

CARRIAGE BOARD_Circuit Diagram 2/2



2-5 SUB BOARD

SUB BOARD_Arrangement Diagram (Component Side)



P D 0

P D 1

P D 2

P D 3

P D 4

P D 5

P D 6

P D 7

P D 1

P D 3

P D 5

P D 7

P D 6

P D 4

P D 2

P D 0

P D 0

P D 1

P D 2

P D 3

P D 4

P D 5

P D 6

P D 7

P D 0

P D 1

P D 2

P D 3

P D 4

P D 5

P D 6

P D 7

R 5 0 5

1 0 K

R 5 0 6

1 0 K

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

V C C 2 0

G N D 1 0

I C 5 0 4

T C 7 4 V H C T 2 4 5 A

F T

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

V C C 2 0

G N D 1 0

I C 5 0 1

T C 7 4 V H C T 2 4 5 A

F T

P D [ 0 . .

7 ]

P M +

C 5 0 8

4 7 u_

1 6 V

A 0

2

A 1

3

A 2

4

A 3

5

A 4

6

A 5

7

A 6

8

A 7

9

B 0

1 8

B 1

1 7

B 2

1 6

B 3

1 5

B 4

1 4

B 5

1 3

B 6

1 2

B 7

1 1

E

1 9

D I R

1

V C C 2 0

G N D 1 0

I C 5 0 5

T C 7 4 V H C T 2 4 5 A F T

P D 0

P D 1

P D 2

P D 3

P D 5

P D 6

P D 7

P D 4

D 1

3

Q 1

2

D 2

4

Q 2

5

D 3

7

Q 3

6

D 4

8

Q 4

9

D 5

1 3

Q 5

1 2

D 6

1 4

Q 6

1 5

D 7

1 7

Q 7

1 6

D 8

1 8

Q 8

1 9

C L K

1 1

C L R

1

V C C 2 0

G N D 1 0

I C 5 0 6

S N 7 4 H C T 2 7 3 A P W

R

R 5 0 4

4 7 0

1 2 B Z 5 0 0

T M B - 0 5

B U Z Z E R

P A U S E

P O W E R

C O N F I G

M E N U

E N T E R

L E F T C U R S O R

T O P C U R S O R

D O W N

C U R S O R

R I G H T C U R S O R

3 1

2

Q 5 0 3

D T D 1 1 3 E K

3 1

2

Q 5 0 7

D T D 1 1 3 E K

3 1

2

Q 5 0 5

D T D 1 1 3 E K

3 1

2

Q 5 0 4

D T D 1 1 3 E K

3 1

2

Q 5 0 6

D T D 1 1 3 E K

3 1

2

Q

5 0 1

D

T D 1 1 3 E K

3 1

2

Q 5 0 8

D T D 1 1 3 E K

1 2 3 4 5

1 0

9 8 7 6

C

C

R A 5 0 1

E X B A 1 0 E 1 0 3 J

1 2 3 4 5

1 0

9 8 7 6

C

C

R A 5 0 0

E X B A 1 0 E 1 0 3 J

B U S Y

S E T U P

P O W E R

B A S E

R 5 1 2

3 3 0

R 5 1 0

3 3 0

R 5 1 1

3 9 0

T o L C D

3 1

2

Q 5 0 2

D T D 1 1 3 E K

H E A T E R

A

K L E D 5 0 5

S E L 6 4 1 0 E

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

C N 5 0 0

M D F 7 - 1 6 P - 2 . 5 4 D S A ( 5 5 )

S W 5 0 3

E V Q 2 1 3 0 5 R

S W 5 0 1

E V Q 2 1 3 0 5 R

S W 5 0 5

E V Q 2 1 3 0 5 R

S W 5 0 4

E V Q 2 1 3 0 5 R

S W 5 0 2

E V Q 2 1 3 0 5 R

S W 5 0 0

E V Q 2 1 3 0 5 R

S W 5 0 8

E V Q 2 1 3 0 5 R

S W 5 0 6

E V Q 2 1 3 0 5 R

S W 5 0 7

E V Q 2 1 3 0 5 R

R 5 0 2 1 0 0

Q 5 0 0

2 S K 2 7 9 6 S - T R

R 5 0 3

1 0 K

R S

R / W

E V L E D

V L S S

V S S

V D D

V 0

O C

1

C L K

1 1

1 D

2

2 D

3

3 D

4

4 D

5

5 D

6

6 D

7

7 D

8

8 D

9

1 Q

1 9

2 Q

1 8

3 Q

1 7

4 Q

1 6

5 Q

1 5

6 Q

1 4

7 Q

1 3

8 Q

1 2

G N D 1 0

V C C 2 0

I C 5 0 0

T C 7 4 V H C T 5 7 4 A F T

P D 0

P D 1

P D 2

P D 3

P D 4

P D 5

P D 6

P D 7

1

2

I C 5 0 2 A

T C 7 4 V H C 1 4 F T

8

9 1 0

I C 5 0 3 C

T C 7 4 V H C 3 2 F T

4 5

6

I C 5 0 3 B

T C 7 4 V H C 3 2

F T

3

4

1 4

I C 5 0 2 B

T C 7 4 V H C 1 4 F T

P A U S E

R 5 1 4

1 0 0

C 5 0 7

C E 1 0 0 p

R 5 1 3

1 0 0

R 5 0 9

1 0 0

C 5 0 6

C E 1 0 0 p

C 5 0 1

C E 1 0 0 p

R 5 0 8

1 0 0

N o M o u n t

C 5 0 0

R 5 1 8

1 0 0

N o M o u n t

C 5 1 5

R 5 1 7

1 0 0

N o M o u n t

C 5 1 4

R 5 1 6

1 0 0

N o M o u n t

C 5 1 2

R 5 1 5

1 0 0

N o M o u n t

C 5 1 0

C 5 1 1

C E 0 . 1 u

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

C N 5 0 1

5 2 8 0 6 - 2 4

A

K L E D 5 0 4

S L R 3 4 3 B C 4 T 3 F

C 5 0 9

C E 0 . 1 u

C 5 1 3

C E 0 . 1 u

C 5 0 4

C E 0 . 1 u

C 5 0 5

C E 0 . 1 u

C 5 0 2

C E 0 . 1 u

C 5 0 3

C E 0 . 1 u

A

K L E D 5 0 3

S E L 6 4 1 0 E

A

K L E D 5 0 0

S E L 6 4 1 0 E

R 5 0 0

3 3 0

A

K L E D 5 0 1

S E L 6 4 1 0 E

R 5 0 1

3 3 0

A

K L E D 5 0 2

S L R 3 4 3 B C 4 T 3 F

R 5 0 7

3 9 0

5

6

I C 5 0 2 C

T C 7 4 V H C 1 4 F T

8

9 I C 5 0 2 D

T C 7 4 V H C 1 4 F T

1 0

1 1

I C 5 0 2 E

T C 7 4 V H C 1 4 F T

7

1 2

1 3 I C

5 0 2 F

T C 7 4 V H C 1 4 F T

7

1 4

1 1

1 2

1 3

I C 5 0 3 D

T C 7 4 V H C 3 2 F T

D B 0

D B 1

D B 2

D B 3

D B 4

D B 5

D B 6

D B 7

D B 1

D B 2

D B 3

D B 4

D B 5

D B 6

D B 7

D B 0 D

B 1

D B 2

D B 3

D B 4

D B 5

D B 6

D B 7

D B 0

L C D

_ R S

L C D

_ E

L C D

_ R / W

/ L E D

/ S W 0

/ S W 1

/ R E S E T

P O W E R

_ L E D

B A S E L E D

P A U S E

_ L E D

B U Z Z E R

B U S Y

_ L E D

S E T U P

_ L E D

L C D

_ O N

H E A T E R

_ L E D

C O N F I G

P A U S E

P O W E R

M E N U

D O W N

C U R S O R

E N T E R

L E F T C U R S O R

T O P C U R S O R

R I G H T C U R S O R

/ L C D

_ C S

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

+ 5

P A N E L B O A R D

1 2

3

I C 5 0 3 A

T C 7 4 V H C 3 2

F T

+ 5

L C D 1

W D H 0 0 8 7 - Y G H - J T # 0 1

R I V E T 1

P 2 6 5 5 B

R I V E T 2

P 2 6 5 5 B

R I V E T 3

P 2 6 5 5 B

R I V E T 4

P 2 6 5 5 B

SUB BOARD_Circuit Diagram 1/4



to Print Thermostat

to Print Heater 2

FS1100

5X20 021706.3MXP6.3A/250V

to Power SWto SWPower Supply

to Print Heater 1

to 100/200V Select Cable

F1ACLIP PFC-5000-0202

to Dryer Thermostat

to Dryer Heater 2

to Dryer Heater 1

to 100/200V Select Cable

to Servo Board

F1BCLIP PFC-5000-0202

L O A D 1

1

L O A D 2

2

I N P U T -

4

I N P U T +

3

SSR1101RELAY,SSR AQ1208

R1100 0

NoMountC1100

F2ACLIP PFC-5000-0202

F2BCLIP PFC-5000-0202

FS11015X20 021706.3MXP6.3A/250V

L O A D 1

1

L O A D 2

2

I N P U T -

4

I N P U T +

3

SSR1100RELAY,SSR AQ1208

NoMountC1101

R1101 0

123

CN1102

B2P3-VH

1234

CN1101

B2(4-2 3)P-VH

12

CN1103

B2P-VH

123

CN1104

B2P3-VH

1234567

CN1109

B4P7-VH

123

CN1105

B2P3-VH

12

CN1106

B2P-VH

123

CN1107

B2P3-VH

1234567

CN1110

B4P7-VH

123

CN1108

B2P3-VH

1234

CN1100

5267-04

FAN JUNCTION BOARD

POWER BOARD

to Dryer Thermistor Board

to Print Thermistor Board

to FAN

to Servo Board

to FAN

12345678

CN400

53398-08

12

CN402

5267-02

12

CN401

5267-02

12

CN404

53014-02

12

CN403

53014-02

CROP MARK SENSOR BOARD 1

123

CN100

CABLE-ASS Y,CROP SENSOR VP-540

1

2

4

3

U100

RPR-220

THERMISTOR BOARD x2

TH600

103KT

TH601

103KT

12

CN600

53398-02

12

CN601

53398-02

CARTRIDGE IC BOARD x8

12

34

5

CN1012

CN032-004-000GND1

12

CN1014

5268-02

12

34

5

CN1013

CN032-004-000GND2

12

CN1015

5268-02

12

34

5

CN1008

CN032-004-000GND3

12

CN1010

5268-02

12

34

5

CN1009

CN032-004-000GND4

12

CN1011

5268-02

12

34

5

CN1004

CN032-004-000GND5

12

CN1006

5268-02

12

34

5

CN1005

CN032-004-000GND6

12

CN1007

5268-02

12

34

5

CN1000

CN032-004-000GND7

12

CN1002

5268-02

12

34

5

CN1001

CN032-004-000GND8

12

CN1003

5268-02




f r o m S E R V O B O A

R D

f r o m S E R V O B O A R D

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

2 7

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

C N 9 0 1

4 0 F M N - S T K - A

( L F ) ( S N )

C 9 0 1

C E 1 . 0 u

+ 3 . 3

F R O N T

_ C O V E R

P I N C H

U / D

S E N S

S e r v o

_ t o

_ S u

b

S u

b_

t o_

S e r v o

S U B

_ D A T A

_ o u

t

S U B

_ S T O R E

_ i n

S U B

_ D A T A

_ i n

S U B

_ L O A D

_ i n

S U B

_ C L K

_ i n

+ 5

1 2 3 4 5 6 7 C N 9 0 4

5 2 6 7 - 0 7

t o F E E D M O T O R

t o G R I T E N C O D E R

+ 5

C 9 0 3

C E 0 . 1 u

F E E D

_ P h

_ A

F E E D

_ P h

_ B

C 9 0 4

C E 0 . 1 u

+ 5

G R I T

_ P h

_ B

G R I T

_ P h

_ A

1 2 3 N o M o u n t

C N 9 0 9

( 5 2 6 7 - 0 3 )

+ 5

N o M o u n t

R 9 0 2

( 1 0 K )

+ 5

J U N C T I O N

B O A R D


_ C O V E R

_ L

+ 3 . 3

+ 5

t o I N K T A N K B O A R D

R E S E R V

E

A K

N o M o u n t

D 9 0 2

( D 1 F L 2 0 U )

3 1

2

N o M o u n t

Q 9 0 0

D T C 1 1 4 E K

1 2 3 N o M o u n t

C N 9 0 0

( 5 3 0 1 4 - 0 3 )

M A I N T E N A N C E C O V E R

_ R

+ 5

A K

N o M o u n t

D 9 0 3

( D 1 F L 2 0 U )

3 1

2

N o M o u n t

Q 9 0 1

D T C 1 1 4 E K

1 2 N o M o u n t

C N 9 0 8

( 5 2 6 7 - 0 2 )

t o R

E L A Y B O A R D

1 2 3 4 5 C N 9 0 6

5 3 0 1 4 - 0 5

M I X

_ P U N P

_ + A

M I X

_ P U N P

_ - A

M I X

_ P U N P

_ - B

M I X

_ P U N P

_ + B

1 2 3 N o M o u n t

C N 9 0 7

( 5 3 3 9 8 - 0 3 )

t o M A I N B O A R D

N o M o u n t

C 9 0 5

C E 0 . 1 u

F_

M O T O R

_ +

F_

M O T O R

_ -

1 2 3 4 C N 9 0 5

5 2 6 7 - 0 4

P M + C 9 0 2

4 7 u_

1 6 V

P M + C 9 0 0

4 7 u_

1 6 V

+ 3 . 3

+ 5

( t o P I N C H U / D )

A K

N o M o u n t

D 9 0 0

( 1 S S 3 5 5 )

+ 5

A K

N o M o u n t

D 9 0 1

( 1 S S 3 5 5 )

+ 5

2

3

1 4

N o M o u n t

R E L A Y 9 0 0

( G 5 N B - 1 A )

2

3

1 4

N o M o u n t

R E L A Y 9 0 1

( G 5 N B - 1 A )

R 9

0 0

0

R 9 0 1

0

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

C N 9 0 3

5 2 8 0 8 - 2 6

1 2 3 4 N o M o u n t

C N 9 0 2

( 5 3 0 1 4 - 0 4 )




Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and

deodorization equipment before performing parts replacement.

Performing the parts replacement while the power is on may result in injury by unintended

operation of the machine.

To Ensure safe Work

Unplug

< Rear View >

AC INLET for the Printer Unit

Static electricity can harm some electronic devices. To prevent static damage, discharge static

electricity from your body before you touch any of electronic devices. You can do so by touching

an unpainted metal surface on the chassis.

You can also take the following steps to prevent damage from electrostatic discharge (ESD):

When unpacking a static-sensitive device from its shipping carton, do not remove the

device from the antistatic packing material until you are ready to install the device to the

machine. Just before unwrapping the antistatic packaging, be sure to discharge static

electricity from your body.

When transporting a sensitive device, first place it in an antistatic container or packaging.

Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and

workbench pads.

3 Replacement of Main Parts



3-11 MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 35 min.

1. BATTERY INSTALLATION

2. FIRMWARE INSTALLATION

3. SYSTEM PARAMETER INITIALIZE

4. IP ADDRESS SETTING

Start the machine with the Service Mode and set in the User Menu.

5. PUT PARAMETER

6. TIME AND DATE SETTING

Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].

7. SENSOR CHECK

It can be performed in the SENSOR CHECK.

8. CROP MARK SENSOR ADJUSTMENT

9. CROP-CUT ADJUSTMENT

Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.

Adj. Time : 35min

Total Time : 70min.

3-12 SW POWER SUPPLY REPLACEMENT (41V)

3-13 BATTERY REPLACEMENT : 7 min.


Adj. Time : 2min.

Total Time : 9min.

3-14 CARRIAGE BELT REPLACEMENT : 35 min.

1. BELT TENSION ADJUSTMENT

2. BELT POSITION ADJUSTMENT3. LIMIT & CUT DOWN POSITION INITIALIZE

4. CUTTING QUALITY CHECK

Adj. Time : 20min

Total Time : 55min.

3-15 ENCODER SCALE REPLACEMENT : 25 min.1. LINEAR ENCODER SETUP

Adj. Time : 5min.

Total Time : 30min.

3-16 GRIT ENCODER REPLACEMENT : 10 min.

1. GRIT ENCODER CHECK

Adj. Time : 2min.

Total Time : 12min.

3-17 PINCH ROLLER REPLACEMENT

3-18 CUTTER PROTECTION REPLACEMENT

3-19 CUT RIBBON CABLE REPLACEMENT : 20 min.

3-20 LINEAR ENCODER BOARD REPLACEMENT : 15 min.

1. LINEAR ENCODER SETUP

Adj. Time : 5min.

Total Time : 30min.

3-21 HOW TO FOLD RIBBON CABLE TO THE HEAD

3-22 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT

3-23 INK TUBE REPLACEMENT



4

3

2

1

3-1 HEAD REPLACEMENT

OFF

Right Cover

Carriage Cover

Right Top Cover

12

Turn off the Sub Power SW, and then turn off the Main Power

SW.

Be sure to turn off the main power when replacing

the head. The Head or Main Board could break, oth-

erwise. It is recommended to disconnect the power

cord.

Remove the Right Cover and the Right Top Cover.

Open the Front Cover and move the Tool Carriage with the

Head Carriage leftwards to the position where it is not above

the Capping Unit.

Then, disconnect the Tool Carriage from the Head Carriage.

Remove the Carriage Cover.

The positions of fixing screws for the Carriage Cover are at

the left, right and top of the cover.

The Head Carriage Cover has six screws.



5

6

7

Disconnect all Head Ribbon Cables from the Head.

Put the disconnected Head Ribbon Cables underneath the

Carriage Board.

Unhook the Head Cover from the Head.

Open the Wire Saddles for bundling the ink tubes and pull

the ink tubes toward you.

<Left>

<Right>

Hook

Hook

Wire Saddle



9

8

フック

To prevent the ink from leaking or spattering, put

the cloth on the Right Under Cover.

When the ink drops on the Head Board, the Head

will be broken.

Pull up the Damper, the ink tubes and the Head Covers slow-

ly with opening the Hook of the Head Cover.

Do not touch the valve

of the Damper. Whenyou touch the valve,

the ink leaks from the

Damper.

Remove the screws as shown in the figure and remove the

Head.

Valve

<Left>

<Right>

Screw

Screw



10

12

11

1234

1

2

3

4

Turn the head

rank label to the

left and fix the

Head.

Fix the Damper, the ink tubes and the Head Cover set to the

new Head.

Be careful not to make the head surface touch with

the Head Carriage Base.

Press the Head Cover to the Head until the hook of

the Head Cover clicks into place.

Connect the Head Ribbon Cables to the Head.

Check whether the Head Ribbon Cables are connected to

the correct connectors.

Do not touch the

valve of the Damper.

When you touch the

valve, the ink leaks

from the Damper.

Do not connect the cables to the wrong connector

or connect the cables halfway. The Head will be

broken.

Head rankLabel

Valve

Hook



13

14

15

16

Bundle the ink tubes with the wire saddles with pushing ink

tubes toward the back of the Head Carriage.

Wire Saddle

Fix the Head with the screws as shown in the figure.

You do not have to care about the order for fixing the screws.

Use the 6kgf·cm torque driver (ST-056) and the

hexagonal bit (1000006902 TOOL,BIT HEXAGO-

NAL ST-118) to tighten up the screws.

<Left>

Screw

<Right>

Screw

Fix the Right Top Cover.Right Top Cover

Connect the Tool Carriage to the Head Carriage.

Then, move the Head Carriage by hand to the lock position.



19

17

18

Perform [FUNCTION]>[CLEANING]>[POWERFUL CL.] once.

CLEANI NG

POWERFUL CL.

FUNCTI ON

CLEANI NG

[ ]

ENTER

HEAD RANK

1234567 ( 1/ 3)

PRI NT MENU

HEAD RANK

HEAD RANK

1234567 ( 3/ 3)

[ ]

[ ]

SERVI CE MENU

PRI NT MENU

[ ]

ENTER

Turn on the Main Power SW, and then turn on the Sub Power

SW while pressing the left, right and down keys to enter the

Service Mode.

In [PRINT MENU]>[HEAD RANK] menu, input the Head

Rank shown in the figure printed on the label on the carton

box of the Head.

Input the Head Rank by selecting the digit with the left and

right keys and changing the parameters with the up and

down keys.

Press the [ENTER] key to save the settings.

Head Rank

Carton Box

You have to input these values

+

ON



21

20

SHOT COUNT 1

333333 KShot

HI STORY MENU

HEAD GROUP

SHOT COUNT 1

CLEAR

[ ]

[ ]

SERVI CE MENU

HI STORY MENU

[ ]

ENTER

Perform the following adjustments.

1. THERMISTER CHECK[SERVICE MENU]>[THERMISTOR CHK]

2. Test Print

When the printing result has a banding, a missing dot, a scratchy printing, or a blurred printing,

perform the cleaning again.

3. [4-3 HEAD ALIGNMENT]

4. [4-8 CROP-CUT ADJUSTMENT]

5. [4-9 PRINT / CUT POSITION ADJUSTMENT]

Clear the Head informa tion. Perform [SERVICE

MODE]>[HISTORY MENU]>[HEAD GROUP]>[SHOT

COUNT 1] to [SHOT COUNT 8]>[CLEAR].



4

Close choke valve. Perform [SERVICE MENU] > [I/S MENU]

> [I/S CONTROL] > [CHOKE VALVE] > [CLOSE]2

1

+

ON

3

I / S CONTROL

CHOKE VALVE

I / S MENU

I / S CONTROL

CHOKE VALVE

CLOSE

[ ]

[ ]

SERVI CE MENU

I / S MENU

[ ]

ENTER



Service Mode.

Remove the Right Cover and the Right Top Cover.

When you keep the Chock valve closed for a long

time under the high temperature environment, the

shape of the tube in the Chock Valve changes and

this affects the ink firing.


SW.

OFF

Right Cover

Right Top Cover



5

7

6

12

Carriage Cover

Open the Front Cover and move the Tool Carriage with the


the Capping Unit.



The positions of fixing screws for the Carriage Cover are at

the left, right and top of the cover.

Disconnect all Head Ribbon Cables from the Head.

Put the disconnected Head Ribbon Cables underneath the

Carriage Board.




10

9

8

弁

<Left>

<Right>

Hook

Hook

Wire Saddle

Hook

Unhook the Head Cover from the Head.

Open the Wire Saddles for bundling the ink tubes and pull

the ink tubes toward you.

To prevent the ink from leaking or spattering, put

the cloth on the Right Under Cover.

When the ink drops on the Head Board, the Head

will be broken.

Pull up the Damper, the ink tubes and the Head Covers slow-

ly with opening the Hook of the Head Cover.

Do not touch the valve

of the Damper. When

you touch the valve,

the ink leaks from the

Damper.

Valve



14

13

12

11

Ink leaks from the Damper right after removing the

Damper Joint.

Pick the both ends of the Damper Joint and remove it from

the Damper.

Connect the Damper Joint to the Damper with supporting the

bottom of the Damper.

Insert the new Damper into the Head Cover.

Pull out the Damper from the Head Cover.

The Damper has no particular right or left orienta-

tion.

Opening the both ends of the Damper Joint makes

you fix it easily.

Check whether the Damper Joint cannot be re-

moved by pulling up it.

Damper Joint

Head Cover

Damper

Head Cover

Damper

Damper Joint



15

16

17

Hook

Connect the Head Ribbon Cables.

When you straighten the Damper, the ink tubes and

the Head Cover set, you canfix them easily.

Fix the Damper, the ink tubes and the Head Cover set to the

Head with opening the hook of the Head Cover.

Press the Head Cover to the Head until the hook of

the Head Cover clicks into place.

Do not touch the valve of the Damper. When you

touch the valve, the ink leaks from the Damper.

Bundle the ink tubes with the wire saddles with pushing ink

tubes toward the back of the Head Carriage.

Wire Saddle

Do not connect the cables to the wrong connector

or connect the cables halfway. The Head will be

broken.

Hook



23

22

24

Open choke valve. Perform [SERVICE MENU] > [I/S MENU]

> [I/S CONTROL] > [CHOKE VALVE] > [OPEN]

I / S CONTROL

CHOKE VALVE

I / S MENU

I / S CONTROL

CHOKE VALVE

OPEN

[ ]

[ ]

SERVI CE MENU

I / S MENU

[ ]

ENTER


CLEANI NG

POWERFUL CL.

FUNCTI ON

CLEANI NG

[ ]

ENTER

Perform [SERVICE MODE]>[SUB MENU]>[CHOCK

CL]>[START].

CHOCK CL

START

SUB MENU

CHOCK CL

[ ]

SERVI CE MENU

SUB MENU

[ ]

ENTER



2

3

4When the cover is open, this message shows up in the

display.

1

ON

FINISHED?

↵

3-3 WIPER REPLACEMENT

Select [SUB MENU]>[MAINTENANCE]>[REPLACE WIPER]

in the Users Menu and press the [ENTER] key.

When the message shown in the figure appears, remove the

Right Cover.


SW.

MENUSUB MENU

SUB MENU

MAI NTENANCE

MAI NTENANCE

REPLACE WI PER

OPEN COVER R



7

6

5Touch the location shown in the figure to discharge any static

electricity.

Detach the old Wiper and insert the new Wiper.

The Wiper has the particular direction.

Place the inclined end on the back side and the

surface for wiping the Head on the right side.

Detach the Hook to the hole on the Felt Wiper with the twee-

zers.

When there is any buildup of ink on the Wiper

Frame and the Wiper Scraper, clean them with the

Cleaning Stick.

When you press the Wiper Frame, it will rotate and

you can return it to the original position. Even if

you rotate the Wiper Frame and change its position,

there is no problem because the machine always

detects the wiper origin position after replacing the

Wiper.

Scraper

Wiper Frame



10

9

8 Attach the Hook and press the part shown in the figure with

the tweezers.

You have to attach the Hook. When you do not at-

tach the Hook, the Wiper may be removed during

the operation.

CLEANI NG. . .

>>

MAI NTENANCE

REPLACE WI PER

The Head Carriage moves to the lock position and perform

the cleaning automatically. Then, the message shown in the

figure appears after finishing the cleaning.

Fix the Right Cover and press the [ENTER] key.



2

3

4

1

ON

3-4 FELT WIPER REPLACEMENT

When the message shown in the figure appears, remove the

Right Cover.


SW.

Select [SUB MENU]>[MAINTENANCE]>[REPLACE FELT] in

the Users Menu and press the [ENTER] key.

OPEN COVER R

MENU

SUB MENU

SUB MENU

MAI NTENANCE

MAI NTENANCE

REPLACE FELT

When the cover is open, this message shows up in the

display.

FINISHED?

↵



5

7

6

Touch the location shown in the figure to discharge any static

electricity.

Detach the old Felt Wiper and insert the new Felt Wiper.

The Felt Wiper has no particular direction.

Detach the Hook to the hole on the Felt Wiper with the twee-

zers.

When you press the Wiper Frame, it will rotate and

you can return it to the original position. Even if

you rotate the Wiper Frame and change its position,

there is no problem because the machine always

detects the wiper origin position after replacing the

Wiper.

When there is any buildup of ink on the Wiper

Frame and the Wiper Scraper, clean them with the

Cleaning Stick.

Scraper

Wiper Frame



8

9

10

Attach the Hook and press the part shown in the figure with

the tweezers.

You have to attach the Hook. When you do not

attach the Hook, the Felt Wiper may be removed

during the operation.

CLEANI NG. . .

>>

MAI NTENANCE

REPLACE FELT

Fix the Right Cover and press the [ENTER] key.

The Head Carriage moves to the lock position and perform

the cleaning automatically. Then, the message shown in the

figure appears after finishing the cleaning.



2

3

4

1

OFF

Remove Right Cover and Right Top Cover.

Right Cover

Right Top Cover

3-5 WIPER SCRAPER REPLACEMENT


SW.

Remove the Right Under Cover.

Right Under Cover

Move the Head Carriage leftwards to the position where it is

not above the Capping Unit.



Remove these screws. Then, remove the Wiper Unit.

5

Screws

Remove the Scraper and install new one.

6

Scraper

Right Under Cover

Install the Wiper Unit. Connect the connectors. Fix the Right

Under Cover.

7

8

Remove these connectors.

Connectors



3

2

4

1

3-6 CAP TOP REPLACEMENT

Remove the Right Cover.

Remove the Right Under Cover.

OFF

Right Cover

Right under Cover


SW.





6

7

8

5

Remove the Cap Top with pressing the [T] shape hook down-

ward and pull up the Cap Top.

Remove the tubes of the Cap Top from the Pump.

Remove the Spring.

Open the Wire Saddles for bundling the tubes of the Cap

Top.

Wire Saddle

Do not lose the Spring becasue it is small.

<[T] shape hook>

Be careful with the ink leakage from the tubes when

you pull up the Cap Top.

Spring



9

10

11

Fix the new Cap Top by fitting the [T] shape hook with the

Cap Top Base.

When you fix the Cap Top, fit the Spring in the

Groove on the bottom of the Cap Top.

Fix the Spring.

Connect the tubes of the Cap Top to the Pump. Both tubes

can be connected to the both connectors shown in the figure.

Groove

Spring

Be sure to wipe off the

ink if ink is adhered to

the joints.



13

14

15

12

+

ON

Bundle the tubes as shown in the figure. If you do

not bundle the tubes, the ink is not drained correctly.

Bundle the tubes of the Cap Top with the Wire Saddles.

Wire Saddle

Move the Head Carriage by hand to the lock position.


CLEANI NG

POWERFUL CL.

FUNCTI ON

CLEANI NG

[ ]

ENTER



Service Mode.



16Fix the Right Under Cover.

Be careful not to pinch the tubes of the Cap Top

with the Right Under Cover.Right Under Cover



2

4

1

3

3-7 TOOL CARRIAGE REPLACEMENT

Tool Carriage Cover

Tool Carriage Board Cover

Front Cover

Left Cover

Right Cover

Top Cover

Front Rail Cover

Remove the following covers in order.

1. Right Cover

2. Front Cover

3. Front Rail Cover

4. Left Cover

5. Top Cover

Separate the Tool Carriage from the Head Carriage.

Remove the Tool Carriage Cover.

Remove the four rivets shown in the figure to remove the

Tool Carriage Board Cover.



6

5

7

8

Solenoid

Pinch Roller Sensor Cable

Crop Mark Sensor Cable

Tool Carriage Board

Tool Carriage Board Stay

Disconnect the Crop Mark Sensor, Pinch Roller Sensor and

Solenoid wirings.

Remove the two screws fixing the Tool Carriage Board.

Remove the two screws to remove the Tool Carriage Board

Stay from the Tool Carriage Assy.

Remove the two screws as shown in the figure to remove the

Tool Carriage Assy.



9

11

10

Remove the screws shown in the figure and remove the Auto

Sheet Cutter from the Tool Carriage.Tool Carriage

Auto Sheet Cutter

Screw

Screw

Be careful not to lose the spring.

Spring

< Rear side >

Tool Carriage

Auto Sheet Cutter

Screw

Screw

Fix the Auto Sheet Cutter to the new Tool Carriage.

Do not forget to fix the spring.

Spring

< Rear side >

Screw

Step

Fix the Tool Carriage by pushing it toward the step

of the Cut Carriage Stay.

Cut Carriage Stay

Tool Carriage

Fix the new Tool Carriage Assy with two screws while push-

ing it upwards.



14

13

12

15


Tool Carriage Board

Solenoid




Fix the Tool Carriage Assy to the Tool Carriage Board Stay

with the two screws as shown in the figure.

Fix the Tool Carriage Board with the two screws as shown in

the figure.

Connect the Crop Mark Sensor, Pinch Roller Sensor and

Solenoid wirings.

Fix the Tool Carriage Board Cover with the four rivets shown

in the figure.



17

16

Tool Carriage Cover

Perform the following adjustments and settings.

1. [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

2. [4-11 TOOL HEIGHT ADJUSTMENT]

3. [4-12 TOOL PRESSURE ADJUSTMENT]

4. [4-7 CROP MARK SENSOR ADJUSTMENT]

5. [4-8 CROP-CUT ADJUSTMENT]

6. [4-9 PRINT / CUT POSITION ADJUSTMENT]




1

2

3

OFF

3-8 CARRIAGE MOTOR REPLACEMENT


SW.

When removing the

Panel Cover, remove

the sensor with the ca-

ble and the ribbon cable

from the Panel Board.


1. Right Cover

2. Right Top Cover

3. Chassis Cover

4. Panel Cover

5. Right Under Cover

6. Right Frame

Disconnect the connector of the Motor Cable.

Right Top Cover

Chassis Cover

Right FrameRight Under Cover

Panel Cover



5

7

4

6

Remove the spring on the Flange.

Remove the three screws fixing the Flange, and remove the

motor together with the Flange.

The fixing direction

of one screw near

the spring is differ-

ent from the others.

Remove the three screws shown in the figure to remove the

motor from the Flange.

And fix a new motor to the Flange.

Be careful with the fixing direction of the Flange in

relation to the motor cables.

Fix the Flange with the three screws temporarily.

The fixing direction

of one screw near

the spring is differ-

ent from the others.

Spring



11

8

9

10

1

2

Spring

Fix the spring.

Unlock the Head Carriage.

Turn the Drive Gear by hand to check if the gears mesh to-

gether.

Tighten up the three screws to fix the Flange in the order

shown in the figure.

1

2



12

14

13

3

Connect the connector of the Motor Cable.

Apply a proper quantity of grease (FLOIL G902) to

gears of the motor and Drive Gear.

Turn the Drive Gear by hand for short steps back and forth to

check if there is no backlash all the way around.




18

17

[ ]

SERVI CE MENU

MOTOR MENU

SERVO LOCK

S: 3

MOTOR MENU

SERVO LOCK

[ ]

[ ]

SERVO LOCK

S: * 1688

SERVO LOCK

S: 1688

[ENTER]

15

MENU

SERVI CE MENU

+

MENU

16

Right Frame

Panel Board

When fixing the Panel

Cover,fix the sensor with

the sensor cable and the

ribbon cable to the Panel

Board.

Perform the SERVO LOCK CHECK.

After turning on the Main Power SW, turn on the Sub Power


Service Mode.

Fix the Right Frame and Panel Cover.

In [MOTOR MENU]>[SERVO LOCK] menu, select [S].

Move the Head Carriage left and right by hand and make

sure the value on the LCD changes depending on the head

position.

Press the [ENTER] key to excite the motor.

Check the Head Carriage can not be moved easily by hand

and the value on the LCD doesn't change.



20

MOTOR HOURS S

1653 hours

HI STORY MENUMOTOR GROUP

MOTOR HOURS S

CLEAR

[ ]

[ ]

SERVI CE MENUHI STORY MENU

[ ]

ENTER

[ ]

19

[ ]

SERVI CE MENU

MOTOR MENU

AGI NG

SCAN

MOTOR MENU

AGI NG

[ ]

Clear the motor working hours.

Go back to the Service Menu, and select [HISTORY MENU]

>[MOTOR GROUP]>[MOTOR HOURS S]>[CLEAR] and

press the [ENTER] key. The motor working hours will be re-

set to 0.

Perform the AGING.

Go back to the [MOTOR MENU], and select [AGING]>[SCAN]

and press the [ENTER] key. Make sure the machine per-

forms AGING and then, finish it by pressing [ENTER] key.

Do not load any media when performing [AGING].



1

2

3Remove the Right Side Frame Stay.

OFF

Right Top Cover

Chassis Cover


Panel Cover

Right Side Frame Stay

3-9 FEED MOTOR REPLACEMENT


SW.

When removing the

Panel Cover, remove

the sensor with the

cable and the ribbon

cable from the Panel

Board.


1. Right Cover

2. Right Top Cover

3. Chassis Cover

4. Panel Cover


6. Right Frame



4

5

7

6

Remove the Grit Encoder Stopper.

Remove the Grit Encoder.

Make sure not to scratch or leave any fingerprints

on the Grit Encoder.

Remove the Grit Encoder Board.

Grit Encoder Board

Grit Encoder Stopper

Grit Encoder

Move the Head Carriage leftwards by hand.



8

10

11

9

Remove the Inner Cover

Remove the connector CN904 from the Junction Board.

Remove the spring.

Remove the screw fixing the Cable Support and make it

floated.

Inner Cover

Cable Support

Junction Board

Spring



14

12Remove the Motor Cover.

15

Remove the three screws shown in the figure and remove

the Feed Motor.13

Pull out the Feed Motor leftward and taking out it from the

rear side of the Cap Top unit.

Remove the Feed Motor Cable from the connector of the

junction cable. .

Motor Cover



18

16

19

17

Take in the new Feed Motor from the rear of the Cap Top unit

and fit it with the Frame.

Connect the Feed Motor Cable to the junction cable.

Remove the three screws as shown in the figure to remove

the motor from the Flange.

And fix a new motor to the Flange.

Be careful with the fixing direction of the Flange in

relation to the motor cables.

Fix the Flange with the three screws temporarily.



23

22

21

1

2

3

20Fix the spring.

Spring

Turn the Drive Gear by hand to check if the gears mesh to-

gether.

Tighten up the three screws to fix the Flange in the order


Apply a proper quantity of grease (FLOIL G902) togears of the motor and Drive Gear.

Turn the Drive Gear by hand for short steps back and forth to

check if there is no backlash all the way around.



25

24Fix the Motor Cover

26

27

Connect the Feed Motor Cable to CN904 on the Junction

Board. Junction Board

Motor Cover

Fix the Cable Support.

Cable Support

Fix the Inner Cover.

Inner Cover



31

30

29

28

Fix the Grit Encoder Stopper with the three screws while

holding the Shaft

Fix the Grit Encoder Board together with the stay so that the

Grit Encoder is in between the gap of sensor.

Ad ju st the po si ti on

of the sensor so that

the clearance with

the Grit Encoder is

around 1mm.

Fix the Grit Encoder.

The both sides of the Grit Encoder is the same.

When fixing the Grit Encoder, make sure not to

scratch or leave any fingerprints on it.

Grit Encoder


Grit Encoder Board

1mm




35

34

33

32

+

ON

Fix the Right Frame and the Panel Cover.

Shaft

Fix the Right Side Frame Stay.


Rotate the Shaft to check that the Grit Encoder does not

touch the sensor

Right Frame

Panel Board


Cover, fix the sensor with

the sensor cable and the

ribbon cable to the Panel

Board.

Perform the SERVO LOCK CHECK.

After turning on the Main Power SW, turn on the Sub Power


Service Mode.



39

[ ]

SERVI CE MENU

MOTOR MENU

AGI NG

FEED

MOTOR MENU

AGI NG

[ ][ ]

37

SERVO LOCK

F: * 80 80

SERVO LOCK

F: 80 80

[ENTER]

SERVI CE MENU

MOTOR MENU

MOTOR MENU

G- ENC. CHECK

M- ENC: 6654

G- ENC: 6653

[ENTER]

[ ] [ ]

G- ENC. CHECK

COMPLETED

G- ENC. CHECK

FAI LED

38

36

[ ]

SERVI CE MENU

MOTOR MENU

SERVO LOCK

F: 140 140

MOTOR MENU

SERVO LOCK

[ ]

[ ]

In [MOTOR MENU]>[SERVO LOCK] menu, select [F].

Move the Head Carriage left and right by hand and make

sure the value on the LCD changes depending on the head

position.

Perform AGING.

Go back to the [MOTOR MENU], and select [AGING]>[FEED]

and press the [ENTER] key. Make sure the machine per-

forms AGING and then, finish it by pressing [ENTER] key.

Do not load any media when performing [AGING].

Check the Grit Encoder.

Go back to the [MOTOR MENU], and select [G-ENC.

CHECK] and press the [ENTER] key. Make sure the Grit En-

coder functions correctly by confirming the display to show

[G-ENC. CHECK COMPLETED].

In case that [G-ENC. CHECK FAILED] appears, check the

followings.

1. Grit Encoder is fixed correctly.

2. Feed Motor is fixed correctly.

3. There are no scratches or fingerprints.

Press the [ENTER] key to excite the motor.

Check the Grit Roller can not be rotated easily by hand and

the value on the LCD doesn't change.



40

MOTOR HOURS F

1653 hours

HI STORY MENU

MOTOR GROUP

MOTOR HOURS F

CLEAR

[ ]

[ ]


[ ]

ENTER

[ ]

Clear the motor working hours.

Go back to the Service Menu, and select [HIS-

TORY MENU]>[MOTOR GROUP]>[MOTOR HOURS

F]>[CLEAR] and press the [ENTER] key. The motor work-

ing hours will be reset to 0.



2

4

1

3

3-10 PUMP REPLACEMENT

OFF

Right Cover

Right Under Cover

Panel Cover


SW.




When removing the

Panel Cover, remove

the ribbon cable from

the Panel Board.

Remove the Panel Cover and the Right Under Cover.



5

6

7

8

Remove the motor cable from the connector.

Remove the tubes of the Cap Top and the drain tube.

Remove the two screws fixing the Pump Unit Stay and take

out the Pump Unit.

Remove the two screws shown in the figure and remove the

Pump Unit Stay.

Pump Unit Stay



10

11

12

9

Fox the Pump Unit Stay to the Pump with the two screws


Fix the Pump Unit with the two screws shown in the figure.

Be careful with the position to connect each tube.

Connect the tubes of the Cap Top and the drain tube to the

Pump Unit.


the motor from the Pump.

Then, fix the new Pump to the motor.

Pump Unit Stay

Drain tube Tubes of the Cap Top



13

16

14

+

ON

15

Connect the motor cable to the connector.

Fix the Right Frame and the Panel Cover.

Right Frame

Panel Board


Cover, f ix the r ibbon

cable to the Panel Board.




Service Mode.



17

[ ]

SERVI CE MENU

I / S MENU

PUMP CHECK

PUMP SUCTI ON

I / S MENU

PUMP CHECK

PUMP CHECK

PUMP RELEASE

[ ]

18

PUMP TI MES

9134 t i mes

[ ]

SERVI CE MENU

HI STORY MENU

PUMP TI MES

CLEAR

HI STORY MENU

MOTOR GROUP

[ ]

Clear the pump times.

Select [SERVICE MENU]>[HISTORY MENU]>[MOTOR

GROUP]>[PUMP TIMES]>[CLEAR], and press the [ENTER]

key.

Select [SERVICE MENU]>[I/S MENU]>[PUMP CHECK], and

perform [PUMP SUCTION] and [PUMP RELEASE] to check

the pumps work correctly.



CN3

CN6

CN14

CN15

CN17

CN22

CN9 CN7

CN4 CN8

CN19

CN5

3-11 BOARDS REPLACEMENT (MAIN BOARD)

BOARD LAYOUT (IN CHASSIS)

MAIN BOARD

SERVO BOARD

POWER BOARD

SW POWER SUPPLY

MAIN BOARD CONNECTOR LAYOUTMAIN BOARD REPLACEMENT



2

1

3

4

ON

OFF

Start the Peck.

Turn on the Main Power SW.

< Rear View >

Perform [Get Report] and [Get Parameters], and save the

Service Report and the parameters.

Turn off the Main Power SW and pull out the Power Cord.

< Rear View >



9

11

10

CN14

CN15

CN17

CN22CN19

CN7

CN4

CN8

CN5

CN3

CN6CN9

Switch the DIP SW No.3 to ON on the new Main Board.

12

Chassis

Pull out the Chassis to the front side.

Remove the four screws shown in the figure to remove the

Servo Board.

Disconnect the connector and flexible cable shown in the fig-

ure and fix them to the new Main Board.

Remove the four screws shown in the figure and replace with

the new Main Board.



13

14

15

16

シャーシ

CN405 CN207 CN400

CN11

CN4

CN1

CN3

CN404

CN403

CN7

CN401

CN904 CN905 CN906

CN2

CN6

CN1103

CN1104

CN1105

CN1106

CN1107

CN1108Do not forget

to connect the

cables shown

in the figure.

Chassis

Fix the Servo Board with the four screws shown in the figure.

Put back the Chassis.

Connect all the cables to the Servo Board.

Connect the cables and bundle the cables with the clamps.

CN402



18

17Fix the Chassis with the five screws shown in the figure.

Screw

<Top View>

Screw

Perform the following operations after replacement.


Refer to [3-11 BATTERY REPLACEMENT].


Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].

3. SYSTEM PARAMETER INITIALIZE




5. PUT PARAMETER



Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK].

*Set the [DATE] in order of the [Year/Month/Day].

7. SENSOR CHECK

It can be performed in the Sensor Check.


Refer to [4-7 CROP MARK SENSOR ADJUSTMENT].


Refer to [4-8 CROP-CUT ADJUSTMENT].

Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.



Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.


Refer to [3-11 BATTERY REPLACEMENT].


Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].3. SYSTEM PARAMETER INITIALIZE



Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK].

*Set the [DATE] in order of the [Year/Month/Day].



6. HEAD RANK SETTING

It can be set in the [PRINT MENU]>[HEAD RANK].

7. SYSTEM SWITCH SETTING

It can be set in the [SERVICE MENU]>[SYSTEM SWITCH]8. SERIAL NUMBER INPUT

It can be set in the [SUB MENU]>[SERIAL NO.].

9. INK TYPE SETTING

10. SENSOR CHECK

It can be performed in the Sensor Check.

11. LIMIT & CUT DOWN POSITION INITIALIZE

Refer to [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

12. FLUSHING POSITION ADJUSTMENT

Refer to [4-6 FLUSHING POSITION ADJUSTMENT].

* Perform the required adjustment depending on the serial number.

13. LINEAR ENCODER SETUP

Refer to [4-5 LINEAR ENCODER SETUP].

14. TOOL PRESSURE ADJUSTMENT

Refer to [4-12 TOOL PRESSURE ADJUSTMENT]

15. HEAD ALIGNMENT

Refer to [4-3 HEAD ADJUSTMENT].

Only Bidirectional Adjustment is required.

16. CALIBRATION

Refer to [4-10 CALIBRATION].




Refer to [4-8 CROP-CUT ADJUSTMENT].

19. PRINT / CUT POSITION ADJUSTMENT



1

2

OFF

Chassis Cover

Right Cover Right Top Cover

SW POWER SUPPLY CONNECTOR LAYOUT

3-12 SW POWER SUPPLY REPLACEMENT (41V)

Connected to the [CN1]

and [CN405] on the SER-

VO BOARD, and [CN22]

on the Main Board

Connected to the

[CN302] on the Power

Board


SW and pull out the Power Cord.

Remove the Right Cover, the Right Top Cover and the Chas-

sis Cover.



3

4

5

6

CN904 CN905 CN906

CN2

CN6

CN1103

CN1104

CN1105

CN1106

CN1107

CN1108

Chassis

Remove the five screws shown in the figure.

Disconnect the cables and release the cables from the

clamps.

Do not forget

to disconnect

t h e c a b l e s

shown in the

figure.

Pull out the Chassis to the front side.

Disconnect all the cable from the SW Power Supply.

Screw

<Top View>

Screw



8

7

9

10

CN904 CN905 CN906

CN2

CN11

CN1103

CN1104

CN1105

CN1106

CN1107

CN1108

Remove the five screws shown in the figure and replace with

the new SW Power Supply.

Connect all the cables to the SW Power Supply.

In case that the volume is accidentally turned

around, adjust the output voltage value to +41 +/-0.1.

Volume

Put back the Chassis.

Fix the Chassis with the five screws shown in the figure.

Do not forget

to connect the

cables shown

in the figure.

Connect the cables and bundle the cables with the clamps.

Screw

<Top View>

Screw

Chassis



1

2

1

2

OFF

3-13 BATTERY REPLACEMENT

Do not recharge, short-circu it, disassembly the lithium battery, nor put i t into fi re.

It may cause heat, explosion and fi re.

Put tape around the lithium battery for insulation for disposal or preservation.

It may cause heat, explosion and fi re.


SW.

Remove the Chassis Cover.

Remove the battery on the Main Board by pushing it down

and tilting towards right.

Main Board

Socket



3

4

5

6

MENU

SERVI CE MENU

+

MENU

TI ME00: 00: 59 B

SERVI CE MENUSUB MENU

[ ]

SUB MENUCLOCK

CLOCK TI ME

[ ]

TI ME

13: 01: 59 B

[ ]

[ ]

ENTER[ ]

DATE00/ 00/ 00


[ ]

SUB MENUCLOCK

CLOCK DATE

[ ]

DATE09/ 01/ 13

[ ]

[ ]

ENTER[ ]

Replace the battery with new one.

Be careful with the direction of the battery.

Main Board

Socket

Battery

Turn on the Main Power SW, then turn on the Sub Power


Service Mode.

Select [SUB MENU]>[CLOCK]>[TIME], and set the time and

press [ENTER] key.

The display of [B] which shows a battery exhaus-

tion disappears by this step.

Select [SUB MENU]>[CLOCK]>[DATE], and set the date and

press [ENTER] key.



7

8

OFF

Dispose of the battery.


SW.

Fix the Chassis Cover.



2

1

3

OFF

Front Cover

Left Cover

Right Cover

Top Cover

Front Rail Cover Right Top Cover

Ink Cartridge Cover

3-14 CARRIAGE BELT REPLACEMENT

!! IMPORTANT !!

When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt

at the same time as removing the current belt.

There is a possibi lity that the new belt cannot be fi xed without connecting the new belt to the current belt.


SW.

Remove the Covers in order.

1. Front Cover

2. Right Cover

3. Right Top Cover

4. Left Cover

5. Front Rail Cover

6. Top Cover

7. Ink Cartridge Cover




6

5

4Remove the Tool Carriage Cover.

7

Tool Carriage Cover

Solenoid Cable



Tool Carriage Board

Remove the Tool Carriage Board from the Tool Carriage Stay.

Remove the four rivets as shown in the figure to remove the


Disconnect the Crop Mark Sensor, Pinch Roller Sensor and

Solenoid wirings.




9

10

11

8

Screw

Remove the two screws to remove the Tool Carriage Board

Stay from the Tool Carriage Assy.

Loosen the two fixing screws as shown in the figure.

And loosen the Adjustment Screw.

Adjustment ScrewFixing Screw

< Top View / Left Side of t he BELT >

Loosen the four screws as shown in the figure.

Remove the Carriage Belt from the plate, and connect the

new belt with the scotch tape.

New Belt

Tape

Carriage Belt




13OK)

NG)

12

14

Slowly pull the belt end which is not connected the new belt

until the new one reaches to the Belt Stay.

Check that the belt is not twisted.

Apply adequate quantity of grease (P/# : 39008297

FLOIL G 902 14KG) to pulleys.

Belt Stay

< Left Side> < Right Side>

Tighten the screws as shown in the figure to fix both ends ofthe Carriage Belt to the Belt Holder with the plastic plate and

metal plate.

When fixing the Carriage Belt, make sure the ends

of the Carriage Belt are not overlapped.

Be careful with the fixing direction of the plastic

plate and the fixing order of the plates.

< Cross-section diagram >

Plastic Plate Belt Holder

Screw

Metal Plate

< Cross-section diagram >

Carriage Belt

Plastic Plate Belt Holder

Screw

Carriage Belt

Screw

Carriage Belt

Carriage BeltMetal Plate

Metal Plate

Carriage BeltCarriage Belt

Belt Holder Plastic Plate

Tighten the Adjustment Screw to have tension on the belt.

And tighten the two Fixing screws as shown in the figure.

Do not tighten the Adjustment Screw tight.

Fixing Screw

< Top view - Left side of the Belt >

Adjustment Screw

OK) Screw Metal Plate

Plastic Plate

Belt Holder Carriage Belt



18Fix the Tool Carriage Board Cover by four rivets as shown in

the figure.


16

15

17

Fix the Tool Carriage Assy to the Tool Carriage Board Stay.Tool Carriage Board Stay

Tool Carriage Board

Fix the Tool Carriage Board with the two screws as shown in

the figure.

Connect the Crop Mark Sensor, Pinch Roller Sensor and So-

lenoid wirings.Crop Mark Sensor Cable

Solenoid Cable




20

19 Fix the Tool Carriage Cover.

Tool Carriage Cover

Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt.

Then, carry out the following adjustments.

1. [4-13 BELT TENSION ADJUSTMENT]

2. [4-14 BELT POSITION ADJUSTMENT]

3. [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

4. CUTTING QUALITY CHECK



3

2

4

1

3-15 ENCODER SCALE REPLACEMENT


1. Right Cover

2. Left Cover

3. Front Cover 4. Right Top cover

5. Front Rail Cover

6. Top Cover

7. Ink Cartridge Cover

Move the Head Carriage leftwards.

Remove the Encoder Scale by removing the plate fixing the

Encoder Scale at its right end and the spring on its left end.

Spring Encoder Scale

Plate

Remove the Spring Plate from the Encoder Scale and fix it to

the new Encoder Scale where there is no cutout on it.

Make sure not to scratch or put grease on the En-

coder Scale when fixing it.

Do not touch the surface of the Encoder Scale.

CutoutSpring Plate

Front Cover

Left Cover

Right Cover

Top Cover

Front Rail Cover

Right Top Cover

Ink Cartridge Cover



5

6

<Closeup image of Encoder Scale and Module>

Module

Encoder Scale

Put the Encoder Scale in between the Encoder Plate and the

Guide Rail.

Then, fix the right end with the plate and hook up the spring

on the left end.

Make sure that the Encoder Scale is in place.

Do not loosen or tighten the screws fixing the

Encoder Plate.

Spring

Encoder ScalePlate

Screw

Encoder Plate

Guide Rail

Encoder Scale

Move the Head Carriage in a whole width of the machine.

Make sure that the Encoder Scale doesn't make contact with

the Encoder Module and also Encoder Scale is between the

slit of the Encoder Module.

Carry out the [4-6 LINEAR ENCODER SETUP].



2

4

1

3

3-16 GRIT ENCODER REPLACEMENT

OFF

Remove the Right Side Frame Stay.

Right Top Cover

Chassis Cover


Panel Cover



SW.

When removing the

Panel Cover, remove

the sensor with the

cable and the ribbon

cable from the Panel

Board.


1. Right Cover

2. Right Top Cover

3. Chassis Cover

4. Panel Cover


6. Right Frame



5

6

7

8

Remove the Grit Encoder Stopper.

Remove the Grit Encoder.

Make sure not to scratch or leave any fingerprints

on the Grit Encoder.

Remove the Grit Encoder Board.

Grit Encoder Board


Grit Encoder

Fix a new Grit Encoder.

The both sides of the Grit Encoder is the same.

When fixing the Grit Encoder, make sure not to

scratch or leave any fingerprints on it.

Grit Encoder



10

9

11

12

MENU

SERVI CE MENU

+

MENU

Shaft

1mm

Fix the Grit Encoder Stopper with the three screws while

holding the Shaft

Fix the Grit Encoder Board together with the stay so that the

Grit Encoder is in between the gap of sensor.

Ad ju st th e po si ti on

of the sensor so that

the clearance with

the Grit Encoder is

around 1mm.


Grit Encoder Board

Rotate the Shaft to check that the Grit Encoder does not

touch the sensor



Service Mode.



13SERVI CE MENU

MOTOR MENU

MOTOR MENUG- ENC. CHECK

M- ENC: 6654

G- ENC: 6653

[ENTER]

[ ] [ ]

G- ENC. CHECK

COMPLETED

G- ENC. CHECK

FAI LED

Fix the following covers.

1. Right Cover

2. Right Top Cover

3. Chassis Cover

4. Panel Cover


6. Right Frame

Check the GRIT ENCODER.

Go back to the [MOTOR MENU], and select [G-ENC.

CHECK] and press the [ENTER] key. Make sure the Grit

Encoder functions correctly by confirming the display shows

[G-ENC. CHECK COMPLETED].

In case that [G-ENC. CHECK FAILED] appears, check the

followings.

1. Grit Encoder is fixed correctly.

2. Feed Motor isfixed correctly.

3. There is no scratches or finger prints.



2

3

4

1

Remove the E Ring on one side of the Pinch Roller and pull

out the Shaft.

3-17 PINCH ROLLER REPLACEMENT

Make sure not to lose the washers which are

fixed at both sides of the Pinch Roller.

Shaft

E Ring

Put the new Pinch Roller with washers and insert the Shaft

into the Pinch Roller.

Fix the E Ring and check that the Pinch Roller rotates

smoothly.

E Ring

Washer

Conical type is used on both left & right Pinch Rollers and flat

type is used for the Middle Pinch Rollers.

The marking is done on the outer side of left and

right Pinch Rollers.

There is no marking on the middle Pinch Rollers.

Left Pinch Roller Right Pinch Roller

Marking

Pinch Roller

Fixing operation becomes easy when you put

the washers to the Pinch Roller with grease.



1

2

3

4

1mm

Open the Front Cover and remove the Cutter Protection.

Wipe and remove the adhesion on the Bed with alcohol.

Install the Cutter Protection from 1mm from right edge

of the Bed.

Make sure that the Cutter Protection is not bumpy.

3-18 CUTTER PROTECTION REPLACEMENT

Cutter Protection

Cutter Protection

Cutter Protection



2

4

1

3

3-19 CUT RIBBON CABLE REPLACEMENT

Tool Carriage Cover


Front Cover

Left Cover

Right Cover

Top Cover

Front Rail Cover


1. Right Cover

2. Right Top Cover

3. Chassis Cover

4. Front Cover

5. Front Rail Cover

6. Left Cover

7. Top Cover



Remove the four rivets shown in the figure to remove the


Right Top Cover

Chassis Cover



5

6

7

Remove the Cable Holder and disconnect the Cut Ribbon

Cable from the Carriage Board.


the Cable Support.

Cable Holder

Cut Ribbon Cable

Cable Support

Remove the two Cable Holders at the rear side of the

machine.



9

8

Disconnect the Cut Ribbon Cable from the Servo Board and

take out it from the Cable Guides.

Remove the 12 rivets fixing the Cut Ribbon Cable and Cable

Holder shown in the figure.

Cable Guide

Cut RibbonCable

Cable Guide



11

10

Make the Cut Ribbon Cable to have one curl for

VS-540i/300i. VS-640i doesn't need the curl.

Put the Cut Ribbon Cable rightward with holding the Inner

Cable Guide so that the Cut Ribbon Cable fits to the Inner

Cable Guide.

Connect the Cut Ribbon Cable to the Servo Board and put it

between the Cable Guides.

Cut Ribbon Cable

Cut Ribbon Cable

Inner Cable Guide

Inner Cable Guide

Outer Cable Guide

Outer Cable Guide

Fix the 12 rivets fixing the Cut Ribbon Cable and Cable Hold-

er shown in the figure.



18

16

17

Fix the Cable Support with the three screws shown in the fig-

ure. Cable Support

Tool Carriage Cover


Fix the Tool Carriage Cover.

Fix the Tool Carriage Board Cover with the four rivets shown

in the figure.



2

1

OFF

3

4

12

3-20 LINEAR ENCODER BOARD REPLACEMENT

Carriage Cover


SW.

Open the Front Cover and move the Tool Carriage and the


the Capping Unit.



The fixing screws for the Carriage Cover is at the left, right

and top of the cover.

Front Cover

Left Cover

Right Cover

Front Rail Cover

Right Top Cover

Chassis Cover

Top Cover


1. Right Cover

2. Right Top Cover

3. Chassis Cover

4. Left Cover

5. Front Cover

6. Front Rail Cover

7. Top Cover



5

6

7

8

Disconnect all Head Ribbon Cables which are fix to the Print

Carriage Board.

Remove the two rivets fixing the Print Junction Cover.

Print Junction Cover

Remove four screws fixing the Print Carriage Board.

Disconnect the Linear Encoder Board Cable and the Head

Up Down Sensor Cable from the Print Carriage Board.



9

10

11

12

Remove the Linear Encoder Board with the Stay by erecting

the Print Carriage Board as shown in the figure.

Remove the Linear Encoder Board from the Stay.

Then, fix the new the Linear Encoder Board to the Stay

Module

Encoder Scale

Fix the Linear Encoder Board with the Stay by erecting the

Print Carriage Board as shown in the figure.

Make sure that the En-

coder Scale doesn ' t

make contact with the

Encoder Module and

also Encoder Scale is

between the slit of the

Encoder Module.

Connect the Linear Encoder Board Cable and the Head Up

Down Sensor Cable to the Print Carriage Board.

Linear Encoder Board with the Stay

Linear Encoder Board

Stay



13

14

15

16

Connect all Head Ribbon Cables to the Print Carriage Board.

Fix the Print Junction Cover with the two rivets shown in the

figure.

Fix the Print Carriage Board with the four screws shown in

the figure.

Carriage Cover


The fixing screws for the Carriage Cover is at the left, right

and top of the cover.

Print Junction Cover



17 Move the Head Carriage in a whole width of the machine.

Make sure that the Encoder Scale doesn't make contact with

the Encoder Module and also Encoder Scale is between the

slit of the Encoder Module again.

Carry out the [4-5 LINEAR ENCODER SETUP].



2

3

1

Character side

18 +/- 3mm

Character side

18 +/- 3mm

Plain side

90 degree

18 +/- 3mm

Plain side

20 +/- 3mm

18 +/- 3mm

Plain side20 +/- 3mm

Character side

Character side

A A BC

3-21 HOW TO FOLD RIBBON CABLE TO THE HEAD

These procedures are for the ribbon cables to the Head. The ribbon

cable and the procedure are different from each connector. Refer to

the following list and procedures and fold the ribbon cables.

Connector A : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V

Connector B : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V

Connector C : 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V

There is no difference between left and right direc-

tion.

Place the ribbon cable whose character side faces up.

<Connector A : 1000006702 CABLE-CARD 29P1 256L BB HIGH-V><Connector A : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V>

Fold the ribbon cable with 90 degree at the 18 +/-3 mm point

from the left end.

Fold back the ribbon cable at the 20 +/- 3mm point.



Plain side

18 +/- 3mm

18 +/- 3mm

Plain side

90 degree

Character side

2

3

1

Plain side

18 +/- 3mm

Plain side

20 +/- 3mm

Character side

18 +/- 3mm

Plain side

20 +/- 3mmCharacter side

Plain side


from the left end.


tion.


Place the ribbon cable whose plain side faces up.

<Connector B : 1000006702 CABLE-CARD 29P1 256L BB HIGH-V><Connector B : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V>



Plain side

18 +/- 5mm

18 +/- 3mm

Plain side

90 degree

Character side

2

3

1

Plain side

18 +/- 3mm

Plain side

20 +/- 3mm

Character side

18 +/- 3mm

Plain side

20 +/- 3mm Character side

Plain side


from the left end.

The black band should be placed at the left side.


Place the ribbon cable whose plain side faces up.

<Connector C : 1000006703 CABLE-CARD 29P1 276L BBR HIGH-V><Connector C : 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V>

Black Band



4

5

6

Screws

Remove the Front Cover Sensor Plate from the Frame by re-

moving the two screws shown in the figure.

Plate

Right Support FrameRemove the Right Support Frame shown in the figure.



7

8

12

Cut Cable Guide

Remove the Cut Cable Guide by removing the three screws


Move the Tool Carriage and the Head Carriage leftwards to

the position where it is not above the Capping Unit.




9

10

11

12

Holder Cable Plate

Wire Saddle

Cable Clamp

Cable Tie

Head Carriage Cover


The positions of screws for fixing the Carriage Cover are at

the left, right and top of the Carriage Cover.

Open all Wire Saddles fixing the Ink Tubes shown in the fig-

ure.

Remove the Ink Tubes with the Tube Guides from the Holder

Cable Plate and the Support Rail Frame.

Support Rail Frame

Open the Cable Clamp and remove the Cable Tie from the

Cable Clamp.



13

14

15

16

Cable Clamp

Main Board

Ferrite Cores

Clamp

Move the Ink Tubes with the Tube Guides rightward and re-

move the Ribbon Cables from the Carriage Board.

Remove the Ribbon Cables from the Main Board and remove

the Cable Clamp from the Ribbon Cables.

Carriage Board

Remove the Ferrite Core from the Ribbon Cables.

Open the four Clamps shown in the figure.



17

18

Board

BoardFerrite Core

Remove the Boards fixed to the Ribbon Cables and remove

the Ferrite Core from the Ribbon Cables.

Remove the Ferrite Core from the Ribbon Cables and take

out the Ribbon Cables from the machine.

Ribbon Cable

Ferrite Core

Character

Side



19

1

2

3

Fold the new Ribbon Cable by referring the figure below.

The position to fold the Ribbon Cable is different depending

on the position to fix the Ribbon Cable to the Carriage Board.


tion.

137 +/- 5mm

150 +/- 5mm

137 +/- 5mm 150 +/- 5mm

137 +/- 5mm

137 +/- 5mm

137 +/- 5mm 137 +/- 5mm

137 +/- 5mm

124 +/- 5mm

137 +/- 5mm 124 +/- 5mm

Characterside

Plain side

Main Board

Carriage Board

Plain side

Plain side

Plain side

Plain side

Plain side

Characterside

Characterside

Main Board Carriage Board

Characterside

Characterside


Characterside

<No.1 Ribbon Cable>

<No.2 Ribbon Cable>

<No.3 Ribbon Cable>

Pass the three Ferrite Cores through the Ribbon Cables and

locate the Ferrite Cores shown in the figure.

Plain side

Characterside

Characterside


Ferrite Core

20



21

22

23

< Cross Section >

Ink Tube

Locate the Ribbon Cables among the Cable Holders, the

Holder Cable Sheets and the Holder Cable Plate.

CharacterSide

Ribbon Cable

Carriage Board

Connect the Ribbon Cables to the Carriage Board.

Fix the Ink Tubes with the Tube Guides to the Holder and the

Plate.

Holder Cable Plate

Confirm that the Cables fit in the grooves of the Tube Guides.

Tube Guide

Cables



25

24

OK

NG

Holder Cable Plate

< Cross Section >

< Cross Section >

Ink Tube

Holder Cable Plate

Cable Holder

Ribbon CableHolder Cable Sheet

Ribbon Cable

Cable Holder

Confirm that the fixing direction of the Holder Cable Plate is correct.

Confirm the Ribbon Cables, the Cable Holders, the Holder Cable Plate and the Holder Cable Sheets to the Tube

Guides by referring the following figures.

Holder Cable Plate

Ribbon Cable x 1

Ribbon Cable x 2

Cable Holder

Cable Holder

Holder Cable Sheet x 2

Tube Guide



26

27

28

BoardFerrite Core

Bush

Pull out the Ribbon Cables from the Bush shown in the figure

and fix them with the Board.

And, move the Ferrite Core to the position shown in the fig-

ure.

Pull out the Ribbon Cables to the position near the Scan Mo-

tor and fix them with the Board.

Board

Ferrite Core

Connect the Ribbon Cables to the Main Board.

Put the Ferrite Core on the Cable Clamp and close the Cable

Clamp.Cable Clamp

Main Board



29

30

31

Clamp

Cable Clamp

Cable Tie

Ferrite Core

Close the four Clamps shown in the figure.

Hook the Cable Tie to the Cable Clamp and close the Cable

Clamp to cover the Ferrite Core.

Guide Cable Support

Move the Head Carriage to the position of the right figure.

Then, check the clearance between the Ink Tube and the

Guide Cable Support is more than 6mm.

Using a 6mm hex wrench is easy to check.

Adjustment is not necessary if the clearance is more than

6mm. Go to 35 step.

6mm hex wrench



32

33Pull and move the Ink Tubes to the Print Head side.

Move the Head Carridge to the capping position.

Then, open the clamps that bundle the Ink Tube.

If the cable tie is extremely loosen, tighten it.

Be careful not to make it too tight.



36

34

35

RIght Support FrameFix the Right Support Frame shown in the figure.

Fix the Ink Tubes with the clamps.

Perform 31 step [Checking the clearance] again.

Cut Cable Guide

Fix the Cut Cable Guide with the three screws shown in the

figure.

If the Head Carriage is not locked, lock it.

Screws



37

38

Fix the Plate to the Right Cover Sensor shown in the figure.

Fix the Cut Cable Support shown in the figure.

Plate

Cut Cable Support



39Move the Head Carriage to the width of the machine manu-

ally to check that the Tube Guides make physical contact

with the Rail.

When the Tube Guides make physical contact

with the Rail, remove the Ink Tubes with the Tube

Guides from the Cable Holder Plate and the Sup-

port Frame. Then, fix the Ink Tubes with the Tube

Guides again.



I / S MENU

PUMP CHECK

PUMP CHECK

PUMP SUCTI ON

NOW PROCESSI NG. .

NOW PROCESSI NG. .

NOW PROCESSI NG. .

NOW PROCESSI NG. .

PUMP CHECK

PUMP RELEASE

I / S MENU

I / S CONTROL

I / S CONTROL

WI PER/ FELT

MOVE CARRI AGE

TO AVOI D WI PER

WI PER/ FELT

ORI GI N

The wiper can be moved manually.

Option: ORIGIN / WIPER / FELT / FELT WAITING

Default: ORIGIN

Caution: Make sure not to have the Head Carriage and Tool carriage above the wiper unit during this operation.

This is for checking the pump motor. The rotation for both ink suction and release can be checked.

Pump motor rotates for 5 seconds and stop.

PUMP SUCTI ON

A

PUMP SUCTI ON

CI R-PUMP

PUMP RELEASE

A

PUMP RELEASE

CI R-PUMP

I / S MENU

CARTRI DGE

CARTRI DGE

I C CHECK

I C CHECK

SLOT1 I NSERT

I C CHECK

SLOT1 ERROR

Error

I C CHECK

SLOT1 OK

Normal

Set cartridge to SLOT1

I C CHECK

SLOT8 I NSERT

I C CHECK

SLOT8 ERROR

Error

I C CHECK

SLOT8 OK

Normal

Set cartridge to SLOT12

From SLOT1 to 8 in order

I C CHECK

COMPLETED

I C CHECK

SYSTEM ERROR

I C CHECK

COMPLETED

I C CHECK

SLOT1 ERROR

Remove all cartridges

before pressing [ENTER] key

All cartridges must be removed before entering IC HECK menu.

It detects Ink Cartridge IC, writes and loads information, and checks the communication. First, it confirms

if there is the driver for IC detection. The message below is shown when an error is found on the driver.

Next, IC communication is checked individually by slot.

When a cartridge is inserted, it automatically starts to communicate with the cartridge IC for checking. Display

shows [OK], when the communication is done properly. As cartridge is removed, the slot number of nextcartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT8 in order. When the check

of SLOT8 is completed, the following message is displayed at the end of check.

It returns to IC CHECK menu by pressing [ENTER] key. When communication is failed, i t displays as below.

It returns to IC CHECK menu by pressing [ENTER] key.

NOTE:

Any cartridge can be used for this check as long as it has IC chip on it.No information is written on IC chip during this check. (Normally, the count of the cartridge installation is

written. However, the count of the installation in this check is not written.)

Before this IC CHECK, make sure Cartridge Sensor is working properly.

I / S CONTROL

CHOKE VALVE

CHOKE VALVE

OPEN

The choke valve can be moved manually.

Option: OPEN / CLOSE

Default: OPEN

Caution: Restore setting option after this operation.



CARTRI DGESLOT 1

SL1 : CAPACI TY 200cc

SL1 : CONSUM. 100. 000cc

SL1 : TI ME 0y000d00h00m00s

CARTRI DGESLOT 2

SL1 : SERI AL1402A30C010000A5

SL1 : I NK TYPE Max K

SL1 : LOT NO. 40216A

SL1 : I NSERT 1 t i mes

SL1 : FLAG 000000000

Serial No. of the Ink Cartridge IC is displayed.

Ink type of the Ink Cartridge IC is displayed.

Ink capacity of the Ink Cartridge IC is displayed.

Lot No. of the Ink Cartridge IC is di splayed.

Ink consumption of the Ink Cartridge is displayed.

The used time of the Ink Cartridge is displayed.

The insert count of the Ink Cartridge is displayed.

The Flag information of the Ink Cartridge is displayed.

It reads the information written on the IC of each carriage.

Following messages are displayed when some error is found.

Ink cartridge is not inserted

System error due to the trouble such as a damage of driver IC placed on Ink Tank Board

Data error

CARTRI DGESLOT 8

SLOT1 NO CARTRI DGE

SLOT1 NO I C CHI P

SLOT1 SYSTEM ERROR

SLOT1 DATA ERROR

A cartridge with no IC is inserted, wire break or short

I / S MENUCI RCULATE I NK

CI RCULATE I NK CI RCULATI ON

CI RCULATE I NK CI R-DI SCHARGE

CI RCULATI NG I NK

CI RCULATI NG I NK

CUTTI NG MENUFORCE ADJ UST

FORCE ADJ UST30gf

30gf 17 16

CUTTI NG MENUCROPMARK SENSE

CROPMARK SENSEOUTLEVEL CHECK

SERVI CE MENUCUTTI NG MENU

CROPMARK SENSE

ADJ UST

ADJ UST

+2 +1

FORCE ADJ UST200gf

200gf 56 57

CUTTI NG MENUCROP- CUT ADJ .

CROP- CUT ADJ . TEST PRI NT

CROP- CUT ADJ .SETTI NG S: - 0. 40 - 0. 40mm

CROP- CUT ADJ . TEST PRI NT 2

PERFORMI NG

PERFORMI NG

MI N 0. 7V MAX2. 3 [ 2. 0V ]

F: +0. 30 +0. 30mm

This is for adjusting the level of Crop Mark Sensor.


This is for adjusting the Crop Mark Sensor sensitivity.

There are 3 levels of sensitivity, 0, +1 and +2.

This adjustment may help when Crop Mark detection i sfailed with the default level setting.

Default: 0

TEST PRI NT

TEST PRI NT

Returns to menu with [MENU] key

This is for adjusting the Tool Pressure.

Refer to [4-12 TOOL PRESSURE ADJUSTMENT].

30gf Range: 0 to 30 Default: 17

200gf Range: 31 to 80 Default: 56

This test pattern is for adjusting the cut position during

automatic Crop Mark detection. It prints a square

Crop Mark and cuts the contour after detecting the mark.

When it shows [ ], it means that it has never

been setup and it needs to be set. In this case, even

if adjustment is unnessesary due to the test result,

[0] must be set here.

This test pattern is for adjusting the cut position during

automatic Crop Mark detection. It prints a square

Crop Mark and continuously prints 0.1mm scales for

both scan and feed direction, and then cuts crosswise

after detecting the mark.

*****

This menu is to circulate the white ink.

CIRCULATION : Circulate ink.

CIR-DISCHARGE : Circulate i nk and

discharge the determinate quantity of ink.



CUTTI NG MENU

PRI NT- CUT ADJ .

PRI NT- CUT ADJ .

TEST PRI NT

PRI NT- CUT ADJ .

SETTI NG

PRI NT- CUT ADJ .

TEST PRI NT 2

PERFORMI NG

PERFORMI NG

S: - 0. 40 - 0. 40mm

F: +0. 30 +0. 30mm

SERVI CE MENU

SENSOR CHECK

FRSHODPULWwabC

** * H *

12345678

*EC

SERVI CE MENU

THERMI STOR CHK

THERMI STOR CHK

HEAD: 25 C/ 77 F

TEST PRI NT

TEST PRI NT

Returns to menu with [MENU] key

This test pattern is for adjusting the print & cutposition. It prints three square Crop Marks along thescan direction and cuts the contours of the marks.

When it shows [ ], it means that it has never

been setup and it needs to be set. In this case, evenif adjustment is unnessesary due to the test result,[0] must be set here.

This test pattern is for adjusting the print & cutposition. It prints 0.1mm scales for both scan and

feed direction and then cuts crosswise.

This menu displays the real-time status of each sensor. It shows [ ] when the sensor is ON.

The first page shows the status of each sensor. Each alphabet stands for as follows.

F: Front Paper Sensor R: Rear Paper Sensor

S: Crop Mark Sensor H: Head Lock Sensor O: Limit Sensor

D: Side Cover R Sensor P: Side Cover L Sensor U: Head Up/Down Sensor

L: Sheet Load Sensor

W: Pinch Roller Sensor w: Wiper Sensor

a: TU Motor Drive Sensor (When TU is connected)V: Chock Valve Sensor

(* is disappear when the Choke Valve is closed.)C: Front Cover Sensor (When the DipSW PAGE16bit1 is 1.)

Head Up/Down SensorH: Head HIGH

L: Head LOW

TU Motor Drive Sensor

* : Driving Blank : Not driving

The second page shows the status of eachCartridge Sensor and Ink Empty Sensor.Each color has two positions and the left side

on the display shows the left-side head.

Blank: Cartridge not inserted, Ink remains

C: Cartridge inserted, Ink remainsE: Cartridge not inserted, Ink empty : Cartridge inserted, Ink empty

This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1.

The temperature on the left is in Celsius and the right is in Fahrenheit.Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.

*****

*

*

SUB MENU

SERI AL NO.

SERI AL NO.

ZS00000

SUB MENU

CHANGE I NKTYPE

CHANGE I NKTYPE

E- SOL MAX2 LkMT


NOW PROCESSI NG. .To Setup View

BUSY LED flashes

This menu is for entering the Serial No. of the machine in seven digits. The cursor moves

between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and [ ] keys.

This is for changing the I nk Type. Different from the process in the User Menu,operations such as Head Wash and Fill Ink are not included.This menu is used as a correction purpose when a wrong-type ink is selected.

When the ink type is changed, Ink System is initialized internally and then it exits

the menu and Setup is canceled.

SUB MENU

SUB MENU

E- SOL Max4COLOR

I NSTALLDRAI N BOTTLE 12345678

>>>>>

>>>>>12345678

12345678

12345678

123456>>>>>123456 >>>>>

FI LL I NK

EMPTY

DRAI N BOTTLE

SET SOL CRT.SELECT I NK TYPE

When ink is not filled

Goes next, when cartridge is set

CHECK DRAI N BOTTLE

FI LLI NG I NK. . .

Goes next, when completed

SET CARTRI DGE

PUMP UP

EMPTY

DRAI N BOTTLE

REMOVE SOL CRT. PUMPI NG- UP. . .

Goes next, when cartridge is removed

Goes next, when completedREMOVE CARTRI DGE

PUMPI NG- UP. . .SET DUMMY CRT. REMOVE DUMMY CRT PUMPI NG- UP. . .

Goes next, after pressing ENTER

Ink Type PIGMENT 4COLOR : PIGMENT CMYK E-SOl Max2 4C : E-SOL MAX2 CMYK E-SOL MAX2 7C : E-SOL MAX2 CMYKLmLcLk E-SOL MAX2 LkW : E-SOL MAX2 CMYKLmLcLkW

E-SOl MAX2 LkMT : E-SOL MAX2 CMYKLmLcLkMT E-SOL MAX2 WMT : E-SOL MAX2 CMYKLmLcWMT UNKNOWN : Ink Type not specified



SUB MENU

CHOKE CL

CLEANI NG. . .

>>>>>

SUB MENU

FAN CHECK

FAN CHECK

VACUUM FAN

SUB MENU

TU CHECK

TU CHECK

TU

TU

START STOP

TU I S

NOT CONNECTED

SUB MENU

PERI ODI C CL.

PERI ODI C CL.

LI GHT LI GHT

When Take-Up unit is not connected

This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans.Fan turns off automatically as exiting this menu.

Selecting [START], the operation of TU can beconfirmed by manually moving the dancer roller of TU.The driving status of TU is indicated on the upper rightof the display. It shows [ ] while driving and it is blankwhen not driving. Also selecting [STOP], make sure TUdoes not drive when the dancer roller is moved. Onceback out this menu, the initial status here is always[START] despite what is selected before.

This is for selecting a cleaning type for [PERIODIC CL.] function.Options: LIGHT / NORMAL / MEDIUM Default: NORMAL

LIGHT: Wiping and light evacuation (lighter than regular cleaning) onlyNORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning

*

This is for cleaning by opening and closing the Choke Valve.

This sequence stops once when the following conditions. After the follosing sitiations are solved, ths sequence start again.- If the Ink Cartridge is removed.- If ink gets empty.

SUB MENU

12345678 12345678 123456

>>>>> 123456

1234567812345678

12345678

12345678>>>>>

Goes next, when cartridge is set.

12345678

12345678

12345678

>>>>>

>>>>>

12345678 12345678

12345678 >>>>>

>>>>>

12345678

12345678

>>>>>

>>>>> >>>>>

>>>>>

12345678

12345678

123456 123456

12345678

12345678 123456

123456

123456

123456123456

123456 >>>>> >>>>>

HEAD WASH

EMPTY

DRAI N BOTTLESET SOLCL- LI QUI D SET DUMMY CRT.REMOVE SOL CRT.

REMOVE CARTRI DGE SET CL- LI QUI D

Goes next, when cartridge is removed Goes next, when cleaning cartridge is set


WASHI NG HEAD. . .

WASHI NG HEAD. . . WASHI NG HEAD. . .

WASHI NG HEAD. . .WASHI NG HEAD. . .

WASHI NG HEAD. . .

WASHI NG HEAD. . . WASHI NG HEAD. . .

WASHI NG HEAD. . .

WASHI NG HEAD. . .

WASHI NG HEAD. . .WASHI NG HEAD. . .

EMPTY

DRAI N BOTTLE

EMPTY

DRAI N BOTTLE

EMPTY

DRAI N BOTTLE

EMPTYDRAI N BOTTLE

SET SOLCL- LI QUI D

SET CL- LI QUI D

SET SOLCL- LI QUI D

SET CL- LI QUI D

SET SOLCL-LI QUI D

SET CL- LI QUI D

SET SOLCL- LI QUI D

SET CL- LI QUI D

Goes next, when cleaning cartridge is set



REMOVE DUMMY CRT


REMOVE SOL CL

REMOVE CL- LI QUI D

Goes next, when cleaning cartridge is removed

REMOVE SOL CL

REMOVE CL- LI QUI D


REMOVE SOL CL

REMOVE CL- LI QUI D


SET DUMMY CRT.


REMOVE DUMMY CRT


SET DUMMY CRT.


SET DUMMY CRT.


SET DUMMY CRT.


REMOVE DUMMY CRT


REMOVE DUMMY CRT


REMOVE DUMMY CRT


SUB MENUCL FLUSHI NG

CL FLUSHI NG 50000 50000

This is for setting the number of shots of the flushing after the cleaning.Options: 10000 shots to 300000 shots (in increments of 10000 shots)Default: DEFAULT (40000 shots)

EMPTY

DRAI N BOTTLE



SUB MENU

CLOCK

CLOCK

DATE

DATE

09/ 01/ 15

SUB MENU

DI P SWCHECK

DI P SWCHECK

0000

bit # [ 1 2 3 4 ]

DATE

09/ 01/ 15

CLOCK TI ME TI ME01: 01: 59 TI ME01: 01: 59

TI ME

01: 01: 59 B TI ME

01: 01:59 B

Display[Year/Month/Day] [Year/Month/Day] Edit

Display Edit

It shows [B], when

battery is dead.

SUB MENUKEY CHECK

KEY CHECK NONE

SUB MENU

LCD/ LED/ BUZ CHK

Returns when completed

Abbreviated

SUB MENUPORT CHECK

DETECTI NG. . . 00: 0B

NETWORK

B3:1073741624B

SUB MENUMAI NTE. MSG.

MAI NTE. MSG.NONE 100 hour s

Waiting for incoming data

Receiving data from network

MOTOR MENU

SERVO LOCK

SERVO LOCK

F: 240 20

SERVO LOCK

S: 100

SERVO LOCK

F: 0 0

Servo Motor : LOCKED

Servo Motor : FREE

Normal (beeps one time)

Error (beeps two times)

MOTOR MENU

G- ENC. CHECK

M- ENC: 6654

G- ENC: 6653

G- ENC. CHECK

COMPLETED

G- ENC. CHECK

FAI LED

SERVI CE MENU

MOTOR MENU

MOTOR MENU

AGI NG

AGI NG

SCAN

SCAN

NOW AGI NG

AGI NG

FEED

FEED

NOW AGI NG

AGI NG

BOTH

BOTH

NOW AGI NG

AGI NGCUTTI NG CUTTI NGNOW AGI NG

SERVO LOCK

F: * 0 0

This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in

order from the left. [0] is OFF and [1] is ON.

This is for setting the timing to show the message for maintenance. It displays the

message suggesting to perform maintenance when the total print time reaches the

specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE

This is for checking the data input from network. The check sum and input data byte

are shown on the lower LCD. On the l eft, it displays the check sum in hexadecimal of

two digits. On the right, it displays the input data byte in decimal of max. 10 digits. They

are cleared when [ENTER] key is pressed. The i nput data byte overflows at

4GB(4294967296B) and is reset to 0.

This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially

performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF

of LCD contrast, LCD back light, ON/OFF of buzzer, display all dots of LCD.

Confirm that all functions operate properly, visually and by the sound.

While checking ON/OFF of buzzer, press ENTER key to

This is for checking the operation of panel keys. It shows [NONE] on the lower LCDbefore pressing any key. It shows the key name when a key is pressed. And it shows

the message [KEY ERROR] when two or more keys are pressed at the same time, and

it is considered that no buttons are pressed. You can exit this menu with [ ] key.

Therefore, [ ] key needs to be the last button to be pressed in order to check all

keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When

exiting, the names of the keys that never been pressed are displayed with a buzzer.

This means that if a buzzer does not go off when exiting, all keys are checked properly.

The power cannot be turned off with the Sub Power SW while performing this menu

This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,

battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is

newly set up with [ENTER] key on the time edit menu.

When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it

performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time

record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here.

When this setting is changed, i t is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as

a referential information.

SCAN : Aging for Scan Motor.

The Head Carriage runs max. printing width

in Scan direction.

FEED : Aging for F eed Motor.

Grit Roller runs 100mm back and forth.

BOTH : The Head Carriage runs max. printing width

in Scan direction, and at the same time, Grit Roller

runs 100mm back and forth.

CUTTING : The Tool Carriage runs max. printing width

in Scan direction, and at the same time, Grit Roller

runs the half of max. printing width back and forth.

To stop Aging, press [ENTER] key. The Head Carriage

automatically returns to the capping position, and it returns to theformer menu after the Head is capped.

Make sure not to perform Aging for excessive time when the

head has ink, in order to prevent the head from being damaged

by dried ink. When Aging is performed with ink filled, it runs while

performing the Flushing operation. No Flushing when ink is not

filled.

This is for checking whether S ervo Motor can be locked

properly. While in this menu, Servo Motor is free. When the

Carriages are moved by hands, the displayed values change as

long as the feed-back is proper.

Servo Motor can be locked by pressing [ENTER] key.

When it is locked while the motor is in pause, the power is

controlled normally.

As for [F(Feed direction)], the value displayed on the left changes

by Grid Encoder, and the right changes by Motor Encoder.

This is for checking whether the Grit Encoder functions normally.

Be careful with the Feed Motor which drives as executing this

menu.

The motor drives about four times and it displays the coordinatesof the stop position of Motor Encoder and Grit Encoder at each

time. The result is judged by the last Encoder coordinates.



SERVI CE MENUHEATER MENU

HEATER MENUSVC. MODE HEAT.

SVC. MODE HEAT. STOP > STOP

HEATER MENUHEATER ADJ UST

HEATER ADJ USTPRI NT

PRI NT 0 - 3

HEATER ADJ USTDRYER

DRYER 0 - 3

SYSTEM SWI TCH

PAGE1

SERVI CE MENU

SYSTEM SWI TCH

HEATER MENUHEATER CHECK

PRI NT _ 25 CDRYER 25 C

SYSTEM SWI TCH

PAGE16

HEATER MENU

PREHEAT TEMP.

HEATER MENU

HEAT TI MEOUT

PREHEAT TEMP. 35 C 35 C

HEAT TI MEOUT

OFF 10mi n

bit #[ 8 7 6 5 4 3 2 1 ]

bit #[ 8 7 6 5 4 3 2 1 ]

HEATER MENU

FEED FOR DRY L

FEED FOR DRY L

150 mm 200 mm

PRI NT _ 40 CDRYER 25 C

PAGE100000000

PAGE1600000000

Bit Contents Meanings Default

PAGE4:Bit7 0Pump OperationThe AQUEOUS PIGMENT ink with [1].

ECO-SOL MAX ink with [0].

PAGE7:Bit8 Ink Mode Clear Menu [1] enables Ink Mode Clear Menu. 0

Print Heater : OFF Print Heater : ON

REPORT

EVENT LOG

NUM PRI NT LOGS

100 LOGS

Options: 100LOGS/200LOGS/ALL

REPORT

ALL

REPORT

SERI AL


HI STORY MENU

MOTOR GROUP

SERVI CE MENU

REPORT

REPORT

SERVI CE REPORT

REPORT

HI STORY REPORT

MOTOR HOURS F

3 hour s

MOTOR HOURS F

CLEAR

REPORT

CARTRI DGE

CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP /WIPE GROUP / PRINT GROUP / CUTTING GROUP /INK GROUP / HEATER GROUP / ERROR GROUP /SYSTEM

This is for setting the heater temperature for [PREHEATING] under the[HEATER MENU] in the User Menu.Range: 20 to 40 C Default: 30 C

This is for setting the offset of heater temperature.The heater is controlled with this offset value addedto the temperature displayed on the LCD.

Range: -5 to +5 Default: 0

This is for setting the time to show the confirmation message when controllingheater temperature before printing. It shows the message of[HEATING TIMEOUT CONTINUE?] when the temperature controll is not completedat the specified timing when controlling the heater temperature before printing. Range: OFF, 10 to 30 min (by 10 min) Default: 20 min

The heater does not operate when the machine is started in Service Mode.Set [START] here when the heater needs to be on. [START] is canceled once theSub Power is turned off and the setting is back to [STOP] when entering theService Mode next time.

This is the software switch for switching the setting of supporting functions.Normally, it is not necessary to change. Each bit can be selected by [ ] and [ ] keysand switched by [ ] and [ ] keys.Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.

* All the default of the items not shown here is [0].CAUTION : The machine may make unexpected move when the Bits not shown here are changed.

This is for checking the heaters and thermistors.While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keysare for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here onlymeans to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns offautomatically when exiting the menu.Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF.The temperature is displayed in Celsius only.

Required Printing Area

SERVICE: W270 L360mmHISTORY: W165 L160mmCARTRIDGE: W180 L35mmEVENT LOG/100 LOGS: W280 L155mmEVENT LOG/200 LOGS: W280 L285mmEVENT LOG/ALL(400): W280 L545mm

Reports can be printed. The head to print the report is selectable, considering thecase of head trouble. Select a head with [ ] and [ ] keys and press [ENTER] keyto start printing.

SERVICE : Service Report is printed. It prints the Service Information additionallyto the System Report of the standard menu.

HISTORY : History Report is printed.CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on

the IC of the Ink Cartridges installed on the machine.EVENT LOG : Event Log Report is printed. The number of Event to be printed is

selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report,

History Report, Ink Cartridge IC Report, Event Log Report).SERIAL : Service Report and History Report can be sent to RS-232C Serial

using special tool. (9600bps, N81, X : ON/OFF)

In History Menu, the parameters are separated in groupsby categories. The parameters can be displayed or clearedby selecting the group.

*

This is for setting the amount of feed of media after printing when [FEED FOR DRY] and [OPTION DRYER] under the [HEATER MENU] in the User Menu is “ENABLE”.

Range: 100 to 300 mm (by 10 mm) Default: 250 mm



HEATER GROUP

Item Contents Unit Reference

PRINT USE TIME Total time of Print Heater used. hour

DRY USE TIME Total time of Dryer used. hour

CLEAR ALL Clear all the value in the HEATER GROUP.

INK GROUP


CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. times

CARTRIDGE 2 Number of t imes the Ink Cartridge 2 has been changed. times







CHANGE INK Number of times the Ink type has been changed. times

INK CIRCULATE Number of times the Ink Circuration has been performed times

INK DISCHARGE 1Number of times the Ink Circuration and discharge have

been performed (discharge amount : low)times


been performed (discharge amount : middle)times


been performed (discharge amount : high)times

CLEAR ALL Clear all the value in the INK GROUP.

SYSTEM GROUP


POWER ON COUNT Number of times Sub Power has been turned on. times

POWER ON TIME Total time of Sub Power ON. hour Sleep time is excluded.

SLEEP TIME Total time of the machine in Sleep Mode. hour

SHEETCUT COUNT Number of times the Sheet Cut has been performed. timesIt counts Auto Sheet Cut performed by

both printer and RIP.

CLEAR ALL Clear all the value in the SYSTEM GROUP.

ERROR GROUP


SERVICE CALL Number of times the Service Call has occurred. times

S-CALL HISTORY Service Call Number of the last 5 Calls. No.

MOTOR ERROR F Number of times the Feed Motor Error has occurred. t imes

MOTOR ERROR S Number of times the Scan Motor Error has occurred. t imes

LOW TEMP.ERR.Number of times the Low Temperature Error has

occurred.times

HIGH TEMP.ERR.Number of times the High Temperature Error has

occurred.times

EMERG. CAPPINGNumber of times the Emergency Capping Error has

occurred.times

Number of times of forced capping for

Head dry prevention that works when cap

is left open for 3 minutes or more due to

cover open or other reasons.

START UNCAPPED Number of times the machine has started uncapped. timesWhen cap is left open, it is detected when

machine is started.

CLEAR ALL Clear all the value in the ERROR GROUP.

CUTTING GROUP


CUTTING TIME Total time of cutting performed. hour Test print time is excluded.

DISCONNECT Number of times the carriage has been disconnected. timesDisconnection of Tool Carriage and Head

Carriage.

CLEAR ALL Clear all the value in the CUTTING GROUP.



Other Factory Mode

SYSTEM PARAMETER INITIALIZE

All parameters will be initialized. Turn on the Sub Power SW

while pressing [ ], [ ] and [ENTER] keys to start the

machine in system parameter initialize mode.

Select the model by pressing [ ] and [ ] keys.

Press [ENTER] key to initialize the system parameter or

press the Sub Power SW more than 1 second to cancel it.

The machine turns off automatically when the initialization is

completed. All the parameters are reset to the default.

It is necessary to initialize the limit position after this

initialization. [SERVICE CALL 0101] occurs without initializing

the limit position.

LANGUAGE / UNIT

SELECTIONSERVICE REPORT PRINTING

Turn on the Sub Power SW while

pressing [ ] key to start the machine

in the service report printingmode.

The service report will be printed

automatically when the media is set

up. It prints with Black ink.

(Printing Area : W270 L360mm)

The machine turns to be the normal

mode after printing.

Rol and DG Corp. VS- 640

LENGTH UNI T

mm > I NCH

TEMP. UNI T

C > F

+MENU

[ ]

[ ]

MENU LANGUAGE

ENGLI SH SERVI CE REPORT

+

[ ]

SELECT MODELVS- 640

I NI TI ALI ZE ALLSYS. PARAMETER

[ ]

I NI TI ALI ZATI ON COMPLETED

+ENTER



Key Combinations

Function for Service Combination Key Selection Comments

Service ModePress [MENU] and [ ] to enter Service

Menu.

F/W Upgrade Mode"[UPDATE FIRMWARE?] will be displayed.

Press [ENTER] to upgrade F/W."

F/W Installation Mode for a

brand-new Main Board

Use this when the Main Board is replaced.

"[SUM-ERROR] will be displayed.

Press [ENTER] to upgrade F/W."

System Parameter Initialize"All parameters will be initialized.

Press [ENTER] to start initialize."

Limit Position/Cut Down Position

Initialize

"Press [ENTER] to initialize Limit Position.

Then set up Cut Down Position."

Service Report

"Service Report will be printed.

It is the same as the Service Report in the

Service Menu."

+

+

+

+

+ENTER

+

ENTER

Function for Users Combination Key Selection Comments

Language/Unit SelectionPress [ ] and [ ] to select Language /

Unit.+MENU



1

2

4-2 HOW TO UPGRADE/INSTALL FIRMWARE

It is necessary to prepare the followings to upgrade/install the firmware.

1.Firmware file

2.WindowsPC (Network port is required.)

3.Peck.exe

4.Network cable (A cross cable is required when you connect the printer to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

Check the IP address of the printer.

Turn on the Main Power SW and Sub Power SW, then press

[MENU] key.

Select [SYSTEM INFO.]>[NETWORK]>[IP ADDRESS].

Turn off the Sub Power SW.

MENUSYSTEM I NFO.

SYSTEM I NFO.NETWORK

[ ]

[ ]

[ ]

NETWORK I P ADDRESS

I P ADDRESS192. 168. 000. 100

[ ]

[ ]

MENU



5

6

3

4

Start the Peck.

[Peck] screen is displayed, and click [Select Port] button.

Select [Type4 SPi,VS etc.] from [Product].

Also, select [Via Network] and input IP ad-

dress of the printer.

Click [OK] button.

[Peck] screen is displayed again.

Click [Firmware Upgrade] button.

[OPEN] screen is displayed.

Select the rmware le and click [Open].

The firmware will be sent to the printer.



Press [MENU] key, and set [IP ADDRESS], [SUBNET MASK]

and [GATEWAY ADDR.].

Press [ ] and [ ] keys for moving between digits, and

[ ] and [ ] keys for selecting value. After setting an ad-

dress, press [ENTER] key to go next address setting.When [GATEWAY ADDR.] is set, it returns to the waiting

mode for receiving the firmware by pressing [ENTER] key.

3

WAI TI NG

000. 000. 000. 000

I P ADDRESS

192. 168. 000. 100

SUBNET MASK

255. 255. 255. 000

[ ]

GATEWAY ADDR.

000. 000. 000. 000

[ ]

WAI TI NG

192. 168. 000. 100

[ ]

MENU

4

5

The setting made here is only temporary for the firm-

ware installation and it is not saved.

Start the Peck on PC.

[Peck] screen is displayed, and click [Select Port] button.

Select [Type4 Spi, VS etc.] from [Product].

Also, select [Via Network] and input IP ad-

dress of the printer.

Click [OK] button.



6

7

8

[Peck] screen is displayed again.

Click [Firmware Upgrade] button.


Select the firmware le and click [Open].

The firmware will be sent to the printer.

It starts loading the firmware.

The firmware installation is completed when

[COMPLETED] message is displayed.

Turn off the Sub Power SW.

FI RMWARE V3. 0

ERASI NG

WRI TI NG

VERI FYI NG

NG

COMPLETED

DATA ERROR

DEVI CE ERRORNG

NG

NG

DEVI CE ERROR

DEVI CE ERROR



Turn on the Sub Power SW while pressing [ ], [ ] and

[ ] keys to enter the Service Mode.

Turn on the Sub Power SW while pressing [ ], [ ], and

[ENTER] keys to enter [INITIALIZE ALL SYS. PARAMETER]

menu.

Select the model by pressing [ ] and [ ] keys,

and press [ENTER] key to start initialization. The Sub Powerturns off automatically when it is completed.

11

9

10

Enter the [NETWORK] menu and input [IP AD-

DRESS], [SUBNET MASK] and [GATEWAY

ADDR.].

Turn off the Sub Power when the network setting

is completed.

MENU

SERVI CE MENU

MENU

SYSTEM I NFO.

SYSTEM I NFO.

NEETWORK

NETWORK

I P ADDRESS

NETWORK

SUBNET MASK

I P ADDRESS

192. 168. 000. 100

SUBNET MASK

255. 255. 255. 000

[ ]

GATEWAY ADDR.000. 000. 000. 000

[ ]

[ ]NETWORK GATEWAY ADDR.

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

SELECT MODELVS- 640

I NI TI ALI ZE ALLSYS. PARAMETER

[ ]

I NI TI ALI ZATI ON

COMPLETED

+ENTER

MENUSERVI CE MENU

+

MENU



12

13

14

Start the Peck on PC.

[Peck] screen is displayed, and click [Put Parameters] button.


Select the System Parameter le that is saved before the

Main Board replacement.

Click [Open]. Peck starts to send the System Parameter to

the printer.

Click [Get Report] button to import the System Report file.

Confirm that the System Parameter is reloaded properly.

The network settings set at the step 11 are replaced

with the ones saved in the System Parameter as [Put

Parameters] is executed.

Please do the network settings again if necessary.



1

2Open the Front Cover.

Release the cap of the Head Carriage and disconnect

the Tool Carriage from the Head Carriage.

4-3 HEAD ALIGNMENT (Referential Time : 15 min.)

This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is replaced.

If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur.

The PET-G is required for this alignment.

Please DO NOT use Take-Up Unit for this alignment.

Remove the Right Cover and Right Top Cover.

3Remove the Head Carriage Cover.

Lock the Head Carriage.

12

Right Top Cover

Right Cover


Head Carriage Cover





Set up the PET-G on the machine.

5

4

Select [PRINT MENU]>[HEAD ADJUST]>[BIAS]>[TEST

PRINT] and press [ENTER] key.

7[BIAS ADJUSTMENT]

Loosen the three screws fixing the Head in the order of the

figure.

MENU

SERVI CE MENU

+

MENU

[ ]

PRI NT MENU

HEAD ADJ UST

HEAD ADJ UST

BI AS

BI AS TEST PRI NT

[ ]

[ ]

SERVI CE MENU

PRI NT MENU

[ ] [ ]

[ ]

3

2

1

<CMYK> <CMYKLcLmLkCL><CMYKLcLmLkW>

<CMYKLcLmWMT><CMYKLcLmLkMT>

6Test pattern is printed. The test pattern is different depending

on the ink type.

The printed test pattern can be fed forward and back-

ward by [ ] and [ ] keys to be seen easily.

Loosen the screws fixing the head for 1/2 turn.

If the screws are loosened too much, the adjustmentcannot be done correctly.



9

When the right half of the lines are shifting downwards, turn

the screw CW.

When the right half of the lines are shifting upwards, turn the

screw CCW two or three round once to get back to the posi-

tion where the right-side lines are lower than the left ones.

Print the test pattern again, and perform the head adjustment

Tighten the screws fixing the head in order as shown in the

figure, using the Torque Driver (ST-056).

When adjusting the head position, turn the screw

CW.

Turning the screw CWW is only when fitting back

the misalignment.

8Insert the 1.5 mm Hexagonal Wrench through the hole of the

Head Carriage, then turn the Adjustment Screw to make the

lines of each color in the test pattern straight.

Position of the printing moves one line by turning the

screw 1/4 turn.

1

2

3

Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws too strong.



10

11

12

[BIDIRECTION ADJUSTMENT]

Select [PRINT MENU]>[HEAD ADJUST]>[BI-DIR. DEFAULT]

>[TEST PRINT] and press [ENTER] key.

Select [No.1] to [No.8] from [HEAD ADJUST]>[BIDIR.

DEFAULT]>[SETTING] menu and enter the parameters

checked at step 11 with [ ] and [ ] keys.

Press [ENTER] key to save the settings.

Test pattern is printed.

Find the position where the two lines are

overlapping and check the number of

each color.

In case of having problem selecting one

between two numbers, half

value is also available for inputting.

The number with is the current setting.

PRI NT MENU

HEAD ADJ UST

HEAD ADJ UST

BI - DI R. DEFAULT

BI - DI R. DEFAULT

TEST PRI NT

[ ]

[ ]

SERVI CE MENU

PRI NT MENU

[ ] [ ]

[ ]

H1

No.2 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40

H1

No.1 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40

H1

No.3 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40

H1

No.6 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40

H1

No.7 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40

H1

No.8 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40

BI - DI R. DEFAULT

TEST PRI NT

BI - DI R. DEFAULT

SETTI NG

No. 1 No. 2

15 20

No. 7 No. 8

15 20

Loosen the screws fixing the head for 1/2 turn.

If the screws are loosened too much, the adjustment

cannot be done correctly.

Parameters can be entered with an increment of 0.5.




[ ] keys to enter the Limit Initialize mode.

1

3

2

4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)

This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the

distance from the Cut Down Position to the Limit Sensor after completing the adjustment.

When the Limit Position is not correctly set, it may cause some problems such as a head capping error and a head

carriage lock error. Also, when the cutter-down position is not correct, there will be some problems such as a cutter-

down error when separating the sheet.



And lock the Head Carriage.

Confirm that the Head Carriage is locked by pushing it lightly

to left and eliminate the looseness.

LI MI T I NI TI ALI ZE

MENU

+

2

1



5

6

4Confirm that the head is capped properly, and press [ENTER]

key. The Tool Carriage will be separated from the Head Car-

riage and the limit position initialize will start.

After initialize is completed, the message is displayed.

To be in the Cut Down condition, move the Tool Carriage

with your hand until it makes full contact with the Auto Cutter

Frame.

Press [ENTER] key to perform the Cut Down Position Initial-

ize.

After initialize is completed, the message is displayed.

Perform the following adjustment.

[4-6 FLUSHING POSITION ADJUSTMENT]

DETECTI NG. .

SETTI NG UP

CUTTER DOWN POS

SETTI NG UP

THE LI MI T

[ ]

DETECTI NG. .

I NI TI ALI ZATI ON

COMPLETED

SETTI NG UP

CUTTER DOWN POS

[ ]

Auto Cutter Frame



3

2

4-5 LINEAR ENCODER SETUP (Referential Time : 5min.)

This is for checking the reading of the linear encoder and for calibrating its expansion/contraction caused by the op-

eration environment. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or

the position is adjusted.

Make sure to unload the media.

Lower the Pinch Rollers.

Also, be sure to remove the Media Clamps.

Select [PRINT MENU]>[LINEAR ENCODER], and press [EN-

TER] key.


[ ] keys to enter the Service Mode.1

PRI NT MENU

LI NEAR ENCODER

NOW PROCESSI NG. .

POS: 1361. 00mm

SERVI CE MENU

PRI NT MENU

[ ] [ ]

[ ]

MENU

SERVI CE MENU

+

MENU



5

6

4

Dirt/Scratch on the Encoder Scale.

Dirt/Scratch on the Encoder Module.

Encoder Scale is not between the Encoder Module.

Backlash of the Carriage Motor Gear and the Drive Gear.

Fixation between the Carriage and the Carriage Belt.

Bad Contact in the cables.

One of the messages appears at the completion of the set

up. In case of Setup error, check the followings.

When LINEAR ENCODER SETUP is completed, perform the

[LINEAR CALIB.] in the Service Menu.

In case of an error, check the followings.

Dirt/Scratch on the Encoder Scale.

Dirt/Scratch on the Encoder Module.

Encoder Scale is not between the Encoder Module.

Backlash of the Carriage Motor Gear and the Drive Gear.

Fixation between the Carriage and the Carriage Belt.

Bad Contact in the cables.

LI NEAR ENCODER

SETUP FAI LED

LI NEAR ENCODER

SETUP COMPLETED

PRI NT MENU

LI NEAR CALI B.

[ ]

NOW PROCESSI NG. .

[ ]

LI NEAR CALI B.

SETUP COMPLETED

LI NEAR CALI B.

0. 18%

[ ]

PRI NT MENU

LI NEAR CALI B.

LI NEAR CALI B.

FAI LED TO SETUP

NOW PROCESSI NG. .



4-6 FLUSHING POSITION ADJUSTMENT (Referent ial Time : 5min.)

This is to adjust the flushing position. Without this adjustment, the Flushing may not be performed properly.

2

4

1

The Head height should be set LOW.High

Low

3Remove the Right Cover.

OFF

Right Cover


SW.





Move the Head Carriage to the position where the slot of the

Carriage Cap Guide makes contact with the tip of the Backup

Cap Base by pressing [ ] and [ ] keys. Then, press [EN-

TER] key to set the flushing position.

Or, start adjustment from the leftmost position and press

[ENTER] key to save the position where arm part of cap unit

starts to move.

When you press [MENU] key before pressing [ENTER] to set

the position, the flushing position is not updated and exits tothe menu.

8

7Select [PRINT MENU]>[FLUSHING ADJ.], and press [EN-

TER] key.

The Head Carriage automatically moves to the current flush-

ing position.[ ]

SERVI CE MENU

PRI NT MENU

FLUSHI NG ADJ .

0. 00mm - 0. 40mm

PRI NT MENU

FLUSHI NG ADJ .



MENU

SERVI CE MENU

+

MENU

Remove the Right Under Cover and lock the Head Carriage.

Right under Cover

5

6

Carriage Cap Guide

Backup Cap Base Arm Part



2

1

4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)

This adjustment is for adjusting the sensitivity of the Crop Mark Sensor. If not adjusted, the crop marks cannot be

read correctly and it results in the misaligned cut with the print. This adjustment is required under following cases.

- Crop Mark Sensor or Tool Carriage Board is replaced or adjusted.

- The VR for adjusting the voltage is unexpectedly moved.

- The distance between Crop Mark Sensor and the bed surface is changed.

When it needs to be adjusted for a particular media, use the media instead of SV-GG. However, in this case, the ad-

justment is to be optimized for the media and it may affect the crop mark detection on other media. The result of the

crop mark recognition on Roland media is not assured, when any media other than SV-GG is used for this adjust-

ment.

The Print Heater and Dryer must be off during this adjustment..


1. Right Cover

2. Left Cover

3. Front Cover

4. Front Rail Cover

6. Top Cover

Remove the Tool Carriage from the Head Carriage.

3

Right Cover

Front Cover

Left Cover

Top Cover

Front Rail Cover


Tool Carriage Cover



5

7

4

6

Remove the four rivets as shown in the figure for removing

the Tool Carriage Board Cover.



Setup the SV-GG on the machine.

Select [CUTTING MENU>[CROPMARK SENS]>[OUTLEVEL

CHECK], and press [ENTER] key.

A Crop Mark will be printed.

After printing a Crop Mark, the Tool Carriage moves to above

the Crop Mark automatically.

It is not necessary to adjust when the MAX voltage is 2.7

+/-0.2V.

MENU

SERVI CE MENU

+

MENU

Mi n2. 5V Max2. 7V

[ 2. 5V]

[ ]

SERVI CE MENU

CUTTI NG MENU

CROPMARK SENSE

OUTLEVEL CHECK

CUTTI NG MENU

CROPMARK SENSE

[ ]

[ ]

ツールキャリッジボードカバー



Because of the ink dry, the voltage displayed in [ ]

decreases in time. Perform this operation quickly for

the adjustment is done smoothly

Mi n2. 5V Max2. 7V

[ 2. 5V]

Mi n2. 5V Max2. 7V

[ 2. 5V]

VR

9

8If the MAX voltage is not proper, refer to the voltage dis-

played in [ ] on the lower screen. Adjust the VR on the Tool

Carriage Board so that the voltage in [ ] to be 2.7 +/-0.2V.

Perform [OUTLEVEL CHECK] again and confirm that the

MAX voltage is proper.

If the voltage is not proper, adjust the voltage again.

For crop-mark detection, there must be a potential difference of 0.7V or more between the area

where a crop mark is printed and the area where nothing is printed.

When printing on some fast-drying media, the printer do not detect a crop mark as time goes by

even if the CROP MARK ADJUSTMENT is made right after the crop mark is printed.

If the Crop Marks are not detected, check the voltage 30 minutes after the Crop Marks are print-

ed on that media.

If the potential difference is 0.7V or less, the crop mark detection cannot be correctly performed.



3

2

4-8 CROP-CUT ADJUSTMENT (Referential Time : 10min.)

This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted, the cut-

ting position based on the detected Crop Marks becomes wrong, and that results in the mis-alignment of the Print

and Cut performed under the auto crop mark detection.

This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced.

Before this adjustment, it is necessary to confi rm that [ENABLE] is selected for [AUTO ENV. MATCH].

Also, Take-up Unit must not be used dur ing this adjustment.

Perform Bidirectional Adjustment referring to [4-3 HEAD AD-

JUSTMENT].

[TEST PRINT 2]

Select [CUTTING MENU]>[CROP-CUT ADJ.]>[TEST PRINT

2], and press [ENTER] key.

The test print and cut will be performed.



Set up media on the machine.

1

Any media can be used for this adjustment.

For this step, use the same media that bidirectional

adjustment is done.

[ ]

SERVI CE MENU

CUTTI NG MENU

CROP- CUT ADJ .

TEST PRI NT2

CUTTI NG MENU

CROP- CUT ADJ .

[ ]

[ ]

[ ]

[ ]

MENU

SERVI CE MENU

+

MENU

[ ]

SERVI CE MENU

PRI NT MENU

HEAD ADJ UST

BI - DI R. DEFAULT

PRI NT MENU

HEAD ADJ UST

[ ]

[ ]

[ ]

[ ]



7

5

6

4From the test pattern, find the value where the print line

matches the cut line.

In this case, the correction value for the scan direction is

"- 0.3".

If it is dif ficult to see the cut line visually, use a mag-

nifier.

Select [CUTTING MENU]>[CROP-CUT ADJ.]>[SETTING],

and enter the correction-values found in the test pattern for

both Feed and Scan.

[TEST PRINT]

Select [CUTTING MENU]>[CROP-CUT ADJ.]>[TEST

PRINT], and press [ENTER] key.


A Crop Mark is printed, and it is detected by the Crop Mark

Sensor, and its contour is cut. Confirm the cut line position on

the print visually.

.0 - .0

.0 - .0

0. -0.

0.0 -0.0

. - .

Scan.0

- .0

.0

- .0

0.

-0.

0.0

-0.0

.

- .

Feed

-0.

[ ]

CUTTI NG MENU

CROP- CUT ADJ .

F: +0. 30 +0. 30mm

S: +- 0. 40 - 0. 40mm

CROP- CUT ADJ .

SETTI NG

[ ]

[ ]

[ ]

<TEST PATTERN>

Correction-value scale

Broken line is indicating the cut line

CROP- CUT ADJ .

TEST PRI NT

CUTTI NG MENU

CROP- CUT ADJ .

[ ]

[ ]

Cut line

F: Feed direction S: Scan direction

Left: Current value Right: New value

(Setting range: +/-2.00mm In 0.01mm unit)

key : Value of F, towards +

key : Value of F, towards -

key : Value of S, towards +

key : Value of S, towards -

ENTER key : Saves new setting

MENU key : Moves out SETTING menu


nifier.



key : Moves cut position towards front

key : Moves cut position towards rear

key : Moves cut position towards right

key : Moves cut position towards left



8

9

Adjustment is completed if the position error of cut line is

within +/-0.1mm. If not, select [SETTING] menu again for fur-

ther adjustment.

Fine Adjustment

Perform the test print again for confirmation. Adjustment is

completed if the position of cut line is satisfactory.

If not, repeat the adjustment again.

Before adjustment

After adjustment


+

-

+-

F:

S:

[ ]

CUTTI NG MENU

CROP- CUT ADJ .

F: +0. 30 +0. 30mm

S: +- 0. 40 - 0. 40mm

CROP- CUT ADJ .

SETTI NG

[ ]

[ ]

[ ]



3

4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)

This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may result in the

misalignment of the printing and cutting.

This adjustment is required when Tool Carriage is replaced, or a head is replaced or adjusted, and also when the

relative distance between the Carriage and head is changed.

Before this adjustment, it is necessary to confi rm that [ENABLE] is selected for [AUTO ENV. MATCH].

Also, Take-up Unit must not be used dur ing this adjustment

[TEST PRINT 2]

Select [CUTTING MENU]>[PRINT-CUT ADJ.]>[TEST PRINT

2], and press [ENTER] key.


2Perform Bidirectional Adjustment referring to [4-3 HEAD AD-

JUSTMENT].



Set up media on the machine.

1

For this step, use the same media that bidirectional

adjustment is done.

Any media can be used for this adjustment.

[ ]

SERVI CE MENU

CUTTI NG MENU

PRI NT- CUT ADJ .

TEST PRI NT2

CUTTI NG MENU

PRI NT- CUT ADJ .

[ ]

[ ]

[ ]

[ ]

MENU

SERVI CE MENU

+

MENU

[ ]

SERVI CE MENU

PRI NT MENU

HEAD ADJ UST

BI - DI R. DEFAULT

PRI NT MENU

HEAD ADJ UST

[ ]

[ ]

[ ]

[ ]



4

6

7

From the test pattern, find the value where the print line

matches the cut line.

In this case, the correction value for the scan direction is

"- 0.3".

<TEST PATTERN>

Correction-value scale

Cut line

5

Select [PRINT-CUT ADJ.]>[TEST PRINT], and press [ENTER]

key.


Three marks are printed at the left-end, right-end and the

center of the media, and each mark is cut. Confirm the cut

line positions on the marks visually.


PRI NT- CUT ADJ .

TEST PRI NT

CUTTI NG MENU

PRI NT- CUT ADJ .

[ ]

[ ]

.0 - .0

.0 - .0

0. -0.

0.0 -0.0

. - .

Scan.0

- .0

.0

- .0

0.

-0.

0.0

-0.0

.

- .

Feed

-0.

[ ]

CUTTI NG MENU

PRI NT- CUT ADJ .

F: +0. 30 +0. 30mm

S: +- 0. 40 - 0. 40mm

PRI NT- CUT ADJ .

SETTI NG

[ ]

[ ]

[ ]


nifier.

F: Feed direction S: Scan direction

Left: Current value Right: New value

(Setting range: +/-5.00mm In 0.01mm unit)

key : Value of F, towards +

key : Value of F, towards -

key : Value of S, towards +

key : Value of S, towards -



Select [CUTTING MENU]>[PRINT-CUT ADJ.]>[SETTING],

and enter the correction-values found in the test pattern for

both Feed and Scan.


nifier.



key : Moves cut position towards front

key : Moves cut position towards rear

key : Moves cut position towards right

key : Moves cut position towards left



8

9

Mark on the right: Within +/-0.1mmMark on the left: Within +/-0.3mm

(Make an adjustment based on the mark on the right)

Adjustment is completed if the position error of cut line is

within the range below. If not, select [SETTING] menu again

for further adjustment.

Fine Adjustment

Perform the test print again for confirmation. Adjustment is

completed if the position of cut line is satisfactory.

If not, repeat the adjustment again. Left


Right (Base)Center

+/-0.1mm+/-0.3mm

+

-

+-

F:

S:

[ ]

CUTTI NG MENU

PRI NT- CUT ADJ .

F: +0. 30 +0. 30mm

S: +- 0. 40- 0. 40mm

PRI NT- CUT ADJ .

SETTI NG

[ ]

[ ]

[ ]



2

3

4-10 CALIBRATION (FEEDING DIRECTION) (Referent ial Time : 20 min.)

This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrat-

ing the variation in Grit Roller diameter. Calibration is made based on the value in feeding media [PET-G].

Without proper calibration, it may cause misalignment in the feed amount of media, and it results in the problems

such as white banding, banding of overlap or the dimension error of print result compared to the original data.

Take-up Unit must not be used during this adjustment.

Select [PRINT MENU]>[CALIB.DEFAULT]>[TEST PRINT],

and press [ENTER] key.

Test Pattern will be printed.

Test print requires 510mm or more of the media

setup width.

Measure the length of the feed direction and use the value to

calculate the calibration amount with the formula shown at

4 .

Test pattern is always printed with offset 0.00%.

Even if a correction is made in the [SETTING]

menu, the test pattern is not changed.



Setup the PET-G on the machine.

1

[ ]

SERVI CE MENU

PRI NT MENU

CALI B. DEFAULT

TEST PRI NT

PRI NT MENU

CALI B. DEFAULT

[ ]

[ ]

[ ]

[ ]

Scan

F

e e d

500mm

4 0 0 mm

MENU

SERVI CE MENU

+

MENU



Install the White Dummy Pen (ST-006) to the Tool Carriage.

Position the Pinch Rollers as shown in the figure, and lower the loading lever.

4

3

4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 5min.)

1

Disconnect the Tool Carriage from the Head Carriage.

2


White Dummy Pen

Pinch Roller

Grit Roller



7

6

Turn the Adjustment Screw to adjust the space between the

pen end and bed to be 2.5 mm to 2.6 mm.

Perform [4-12 TOOL PRESSURE ADJUSTMENT].



And move the Tool Carriage to the right side of the bed.

AdjustmentScrew

Tool Carriage Cover

5Remove the Tool Carriage Cover.



Move the Pinch Rollers at the positions as shown in the figure, and lower them.

4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)

This adjustment is to correct the tool pressure during cutting.

Before this adjustment, it is necessary to perform [4-11 TOOL HEIGHT ADJUSTMENT].

2

3

Install the White Dummy Pen (ST-006) to the Tool Carriage.1


1. Right Cover

2. Left Cover

3. Front Cover

4. Front Rail Cover

5. Top Cover

Pinch Roller

Grit Roller

White Dummy Pen

Right Cover

Front Cover

Left Cover

Top Cover

Front Rail Cover



7

6

5

4Disconnect the Tool Carriage from the Head Carriage.



And move the Tool Carriage to the right side of the bed.

MENU

SERVI CE MENU

+

MENU


Tool Carriage Cover





Lift up the Tool Holder with the Dial Gauge (ST-013) and

measure the pressure when the pen tip leaves the bed.

Adjust the parameter in [30gf] menu with [ ] and [ ] keys

for the pressure to be 25 to 35gf (0.25N to 0.35N).


10

11

9Select [FORCE ADJUST]>[30gf], and press [PAUSE] key to

move the Tool Carriage down.

Select [FORCE ADJUST]>[200gf], and press [PAUSE] key to

move the Tool Carriage down.

Select [CUTTING MENU]>[FORCE ADJUST].8

[ ]

MENU

SERVI CE MENU

CUTTI NG MENU

FORCE ADJ UST

SERVI CE MENU

CUTTI NG MENU

[ ]

[ ]

[ ]

[ ]

CUTTI NG MENU

FORCE ADJ UST

30gf

17 16

FORCE ADJ UST

30gf

[ ]

[PAUSE]

ST-013

30gf

17 16

[ ] [ ]

[ENTER]

[ ]

CUTTI NG MENU

FORCE ADJ UST

200gf

56 57

FORCE ADJ UST

200gf

[ ]

[PAUSE]

Only the Tool Carriage can be moved in [FORCE

ADJUST] menu.



Lift up the Tool Holder with the Tension Gauge (ST-002) and

measure the pressure when the pen tip leaves the bed.

Adjust the parameter in [200gf] menu with [ ] and [ ]

keys for the pressure to be 195 to 205gf (1.9N to 2.0N).


12

13Select [30gf] menu under [FORCE ADJUST] menu.

Confirm that the force is 25 to 35gf (0.25N to 0.35N) when

the tip of the pen leaves the bed by lifting the Tool Holderwith the Dial Tension Meter (ST-013).

If the value of the force is not proper, repeat the adjustment

again.

ST-013

30gf

17 16

[ ] [ ]

[ENTER]

ST-002

200gf

56 57

[ ] [ ]

[ENTER]



2

4-13 BELT TENSION ADJUSTMENT (Referent ial Time : 20min.)

Connect the Tool Carriage to the Head Carriage and move

them to the right in the lock position.

3

1

Measure the tension of the belt at the po-

sition above the center of the fourth Grit

Roller from the left using Tension Gauge

(ST-001)(*1).

Pull up the belt until its inside comes to the

top surface of the Cut Cable Guide when

you see it from the machine front(*2). The

tension is proper if the measured value is

0.62kgf - 0.71kgf.

If the tension is improper, move on to the

next step and adjust the belt tension.

<*1>


1. Right Cover 2. Left Cover

3. Front Cover

4. Front Rail Cover

5. Top Cover

Belt

Cut Cable Guide

<*2>

<*1>

ModelPosition of the Grit

Roller Measured

Value

VS-640i The fifth from the left0.62kgf

to 0.71kgf

VS-540i The fourth from the left0.82kgf

to 0.90kgf

VS-300iBetween the second andthe third Grit Roller fromthe left

1.25kgf to

1.40kgf

<The Belt Tension Measurement Position andMeasured Value>

Right Cover

Front Cover

Left Cover

Top Cover

Front Rail Cover



4

5

Loosen the two Fixing Screws which is located on the left

end of the belt halfway round.

Be careful with the sharp edges around the belt

when loosening the screws. It may cause injury.

Insert a wrench through the holes on the Side Frame and

loosen the two screws to make a gap of three millimeters

between the tip of the screw and Idle Pulley Holder.(The belt tension cannot be adjusted higher when the

screw contacts with Idle Pulley Holder.)

The gap between the screws and Idle Pulley can be

seen from both front side and rear side of the ma-

chine.

Screws

3mm

Fixing Screw

<Top view>

Fixing Screw

AdjustmentScrew

6

7

Turn the screw CW: Tension is increased

Turn the screw CCW: Tension is decreased

Tighten the two Fixing Screws shown in the figure, and again

confirm that the tension is within the proper value.

Turn the Adjustment Screw as shown in the figure to adjust

the value of the tension gauge within acceptable range refer-

ring to 3 .

Fixing Screw

Fixing Screw

Idle Pulley Holder



Tighten the two screws shown in the figure to slightly contact

with Idle Pulley Holder.

Move on to [4-14 BELT POSITION ADJUSTMENT].

8

Make sure not to tighten the screws too tight.

It may move the fixed Idle Pulley Holder acciden-

tally.

Screws

Idle Pulley Holder



7

4

5

6Release the Head Carriage and move it to the left by hands.

Confirm the belt position.

The position is proper when the belt is not touching the

Flanges of the Drive Pulley excessively. When the position

is proper, skip this adjustment and go to [ADJUSTMENT ON

THE IDLE PULLEY SIDE] described in the later step of thisadjustment leaving the belt aging on. When the position is

improper, make adjustment as follows.

Belt partly touching the Flange is acceptable.

Press [ENTER] key to cancel Aging.

Remove the Right Under Cover and Right Side Frame.

SCANNOW AGI NG

[ ]

Right Under Cover

Right Side Frame

Flange



9

8

10

Loosen the two Fixing Screws located on the right end of the

belt.

Press [ENTER] key to restart Aging.

The work space is narrow. Be careful and try not to

touch the driving pulley and belt.

Adjust the belt position turning the Adjustment Screw as fol-

lows.

Belt leans to the front side of the machine

-Turn the screw carefully in CW (loosening).

Belt leans to the rear side of the machine

-Turn the screw carefully in CCW (tightening).

AGI NGSCAN

[ ]

Adjustment Screw

Touching the Flange on the FRONT side of machine

Touching the Flange on the REAR side of machine

Fixing Screw

Loosen the screws about a few rounds for the

bottom of the screw head not to contact with the

Stay.

Adjustment Screw



22Press [ENTER] key to restart Aging.

The position is proper when the belt is not touching the

Flanges excessively. When the position is proper, close this

BELT POSITION ADJUSTMENT. When it is improper, go

back to 18 and make adjustment again. AGI NGSCAN

[ ]



1

3

4-15 TAKE-UP UNIT OPERATION CHECK (Referent ial Time : 2min.)

This is to check whether Take-up Unit operates properly.

Confirm that the cable of Take-up Unit is connected to the

connector and turn on the Main Power SW.


[ ] keys to enter the Service Mode.2

MENU

SERVI CE MENU

+

MENU

Select [SUB MENU]>[TU CHECK]>[TU].

<Rear View>

[ ]

SUB MENU

TU CHECK

TU

START START

TU CHECK

TU

[ ]

[ ]

[ ]

[ ]

SERVI CE MENU

SUB MENU

[ ]



TU *START START

Select [STOP] with [ ] and [ ] keys, and press [ENTER]

key.

[START] or [STOP] can be selected with [ ] and

[ ] keys.

The current setting is displayed on the left and the

new setting is displayed on the right.

4

6

7

5

Confirm that [START] is selected, and press [ENTER] key to

turn on the Take-up Unit.

Set [AUTO] switch of the Take-up Unit to either [FORWARD]

or [BACKWARD].

Move the Dancer Roller up and down by hand, and confirm

that the drive part rotates.

The operation status of Take-up Unit can be con-

firmed also on the LCD. [ * ] is displayed on the right

side of upper LCD while driving, and not displayed

while not driving.

Drive Part

Dancer Roller

TUSTART START

[ ]

TUSTART STOP

[ ]



8Move the Dancer Roller up and down by hand, and confirm

that the drive part does not rotate.

Drive Part

The setting of [STOP] is canceled when exiting the

menu. The initial setting is [START] every time en-

tering [TU] menu.

Dancer Roller



Parts No. ST-056

Parts Name TORQUE DRIVER N6

Purpose HEAD ALIGNMENT

Parts No. 1000005463

Parts Name TOOL,BIT PHILLIPS NO.1 L150MM ST-107

Purpose HEAD ALIGNMENT

Parts No. 1000006902

Parts Name TOOL,BIT HEXAGONAL ST-118

Purpose HEAD REPLACEMENT

Parts No. ST-002

Parts Name TENSION GAUGE 300GF/300CN

Purpose TOOL PRESSURE ADJUSTMENT

Parts No. ST-006

Parts Name WHITE DUMMY PEN

PurposeTOOL HEIGHT ADJUSTMENT

TOOL PRESSURE ADJUSTMENT

Parts No. ST-013

Parts Name DIAL TENSION METER DT-100

Purpose TOOL PRESSURE ADJUSTMENT

Parts No. ST-001

Parts Name TENSION GAUGE 2000GF/2000CN

Purpose BELT TENSION ADJUSTMENT

Parts No. ST-037

Parts Name CLEANING STICK TX712A

Purpose HEAD CLEANING

Parts No. 21755107

Parts Name CLEANING LIQUID(SL) 500ML

Purpose HEAD CLEANING (SOL)

Parts No. 21755102

Parts Name CLEANING LIQUID,500ML CJ-70

Purpose HEAD CLEANING (PIG/DYE)

5-1 Special Tools

Table shows a list of special tools recommended by Roland DG Corp.

5 Supplemental Information



5-2 SENSOR MAP

REAR PAPER SENSOR

It detects the rear edge of themedia and also whether themedia is loaded or not.

HEAD LOCK SENSOR

It detects whether the HEADCARRIAGE is at the lock positionor not.

RIGHT COVER

SENSORIt detects whether theRight Cover is opened orclosed.

FRONT COVER SENSOR

It detects whether the Front Cover is opened or closed.

LIMIT SENSOR

It detects the limit positon ofthe head carriage in the scandirection.

THERMOSTAT

(HEATER)

If the Heater exceeds thelimit temperature, it stopsthe power supply.

THERMOSTAT (DRYER)

If the Dryer exceeds the limittemperature, it stops the powersupply.

FRONT PAPER SENSOR

It detects the front edge of the media.

THERMISTOR(HEATER)

It takes the temperature of the Heater.

THERMISTOR(DRYER )

It takes the temperature of the Dryer.

FEED ENCODER

MODULEIt detects the rotation

position of the Grit Roller.

(Right side of the machine)

(Front side of the machine)



LEFT COVER SENSOR

It detects whether the Left Cover isopened or closed.

(Left side of the machine)

SHEET LOAD SENSOR

It detects whether the Sheet LoadingLever is UP or DOWN.

CHOKE VALVE SENSOR

It detects if the choke valve isclosed or not.

(Front side of the machine)



WIPER SENSOR

It detects the limit position of the Wipermovement.

ENCODER MODULE

It detects the coordinates in the carriage movingdirection, and also generates the print signal.HEAD UP/DOWN SENSOR

It detects the position of the Head Height Lever.

THERMISTOR

It takes the temperature around the Head.



PINCH ROLLER SENSOR

It detects the positions of Pinch Roller.CROP MARK SENSOR

It detects the Crop Mark.

INK EMPTY SENSOR

It detects whether the Ink Cartridge is

empty or not.

INK CARTRIDGE IC SENSOR

It communicates with the IC chip of the InkCartridge.

INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge isinstalled or not.



NO MEANING CAUSE

0001 Feed Motor Deviation Error

(The order from the CPU does not match the

feedback of the Feed Motor.)

< External factors >

1. Media Jamming

2. Pull or move the carriage by hands.

3. Carriage runs into a thing or hands.

4. Media is stuck because it is caught by the paper pipe.

5. Media is pulled forcedly.

6. Too heavy media is loaded.

< Machine factors >1. The grease lubrication of the motor gear is not enough.

2. Motor is broken or end of life.

3. Servo board is broken.

4. Tool carriage fixation to the belt is loose.

5. The bearing inside the idle pulley is worn out.

6. The carriage belt loses steps.

(The symptom may be improved by greasing the belt.)

7. Limit position is not appropriate.

(When the limit position is not correctly set,

it may cause a scan motor error.)

8. Power supply for motor is broken.

(When the power supply voltage for the motor is not supplied, the motor cannot move and it results in the

motor error. )

0004 Feed Motor Overcurrent Error 1

(Big load is put on the motor movement

instantaneously.)

0008 Feed Motor Overcurrent Error 2

(A little load is put on the motor movement for a

long time.)

000C 0004 and 0008 occurred at the same time.

0005 0001 and 0004 occurred at the same time.


0010 Scan Motor Deviation Error

(The order from the CPU does not match the

feedback of the Scan Motor.)

0040 Scan Motor Overcurrent Error 1

(Big load is put on the motor movement

instantaneously.)

0080 Scan Motor Overcurrent Error 2

(A little load is put on the motor movement for a

long time.)

00C0 0040 and 0080 occurred at the same time.0050 0010 and 0040 occurred at the same time.


5-3 MOTOR ERROR

ERROR DESCRIPTION

Error detected as a result

Error Detected at first

SCAN MOTOR ERROR

CODE : 0000 0000

Revised 1



5-4 SERVICE CALL

CODE CONTENTS CAUSE ACTION

0002 Disorder of communication

with Sub CPU

This occurs when the Sub

CPU is not detected after

turning on the machine.

Servo Board does not work correctly.

Sub CPU does not work correctly.

There is a bad connection between Main

Board and Servo Board.

Check cable connection between Main


Check the other cable connections of

Servo Board.

Servo Board replacement

Main Board replacement

Flexible cable replacement

0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement

0005 An error occurs during

downloading a program for

sub CPU.





A noise on a signal




Servo Board.




0006 An error occurs whentrying to connect with sub

CPU.

A noise on a signal while sending acommand

Sub CPU was reset to default.

Tried to communicate when Sub CPU

was reset to default.

Check cable connection between MainBoard and Servo Board.


Servo Board.




0007 An error occurs while

sending a command.





A noise on a signal while sending a

commandSub CPU was reset while sending a

command.




Servo Board.


Main Board replacementFlexible cable replacement

0008 There is a problem with

synchronizing serial

communication to Sub

CPU.





A noise on a signal




Servo Board.




0010 Network I/F Initialize has

not been completed.

Network I/F does not work correctly.

Firmware for Network I/F is not installed.

Check the firmware is installed into

Network I/F.


0101 Limit Position Initialize in

the Service Mode has not

been done.

Limit Position Initialize has not been

done.

Limit Position Initialize is ended before it

is completed.

Complete Limit Position Initialize correctly.

0102 Head Lock Sensor is ON

when it should be OFF, or

vice versa.

Head Lock Sensor does not work

correctly or is broken.

Head Carriage is not located at the

correct position.

Head Lock Sensor replacement

Check the mechanical backlash or loose

with the scan axis related parts.

0103 Limit Sensor is ON when

it should be OFF, or vice

versa.

Limit Sensor does not work correctly or

is broken.

Tool Carriage is not located at the correct

position.

Limit Sensor replacement

Check the mechanical backlash or loose

with the scan axis related parts.

Revised 1



CODE CONTENTS CAUSE ACTION

0105 Tool Carriage Connection

Error

Fault of Tool Carriage Connection

Loose of Connection Part

Fault of the Limit Position Initialize value


is broken.

Check the mechanical Backlash or loose

with the Tool Carriage part.

Connection Part Replacement

Limit Position Initialize

0106 Machine fails to disconnect

the Tool Carriage from the

Head Carriage.

Fault of Tool Carriage Connection

Loose of Connection Part

Fault of the Limit Position Initialize value


is broken.

Check the mechanical Backlash or loose

with the Tool Carriage part.

Connection Part Replacement

Limit Position Initialize

0107 Linear Encoder Setup has

not been done.

Linear Encoder Setup has not been

done.

Linear Encoder Setup is ended before it

is completed.

Carry out Linear Encoder Setup in service

menu.

0109 Wiper unit does not work

correctly.

Wiper Unit hits the Tool Carriage

Wiper Motor error Defect of Wiper Unit

Defect of Wiper Sensor

Cut-line or short-circuit of cable and

Flexible cable

Move the Head Carriages on the bed not

to hit the Wiper Unit.Wiper Motor Replacement

Wiper Unit Replacement

Wiper Sensor Replacement

Cable and Flexible Cable Replacement

0110 Input value from Linear

Encoder is not changed by

the Linear Encoder origin

setup.

When Motor stops

during printing, expected

movement is not completed

on some head.

Read error of Linear Encoder

Read error of Encoder on Scan Motor

side

Belt is not fixed to Head Carriage firmly.

Confirm whether Encoder Scale is in the

slit of Encoder Module in a whole width of

the machine.

Check cable connection between Linear

Encoder Board and Main Board.

Confirm connection between Belt and Tool

Carriage.

Linear Encoder replacementScan Motor replacement



0111 This error occurs when

the machine performs the

Auto Crop Mark Detection

before performing Crop-

Cut Adjustment.

Crop-Cut Adjustment in the Service

menu has not been performed.

Carry out Crop-Cut Adjustment in service

menu.

0112 Communication error with

Cartridge IC driver

Cartridge IC driver is broken.

Cartridge IC driver cable has short

circuited or cut-line.

Ink cartridge IC sensor replacement


Thermistor for Print Heater.

Thermistor cable has short circuited or

cutline.

Thermistor has a problem.

Check cable connection around Thermistor.

Thermistor replacement

0135 Print Heater temperature

has reached 60°C and

above.

Print Heater Cable connection has a

problem.

Thermostat has a problem.


Check Print Heater.

Check Thermostat.

Check Thermistor.


Thermistor for dryer.

Thermistor cable has short circuited or

cutline.


Check Cable connection around

Thermistor.

Thermistor replacement

0145 Dryer temperature has

reached 80°C and above.

Dryer cable connection has a problem.

Thermostat has a problem.


Check Dryer.

Check Thermostat.

Check Thermistor.


Head device.

Head is broken. Head replacement



6-1

Install the machine in a location that is level, stable, and able to bear the weight of the machine.The total weight of the machine including the media can reach approximately 200 kg (441 lb), having that the

product weight of the 64- inch model is 140kg (308 lb), 54-inch model is 130kg (286 lb), and the 30-inch model

is 100kg (220 lb). Installation in an unsuitable location may cause serious accidents, such as tipping over,

falling, and collapsing of the machine.

Never install the machine in an outdoor location or in a location where it can be exposed to water or moisture.

Such circumstances may cause electric leakage and lead to electric shock,electrocution, or re.

Never install the machine close to any ammable objects or in a gas-lled location.

Combustion or explosion may be a danger. It may cause re or explosion.

Operating the machine in a dark and clattered location may result in such accidents as your inadvertent

stumbling and getting caught in the machine.

Ensure adequate ventilation for the work area.

Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.

Connect to an electrical outlet that complies with this machine's ratings (for voltage, frequency, and current).

Incorrect voltage or insufcient current may cause re or electrical shock.

Position the machine where you can keep the power plug within immediate reach at all times.

This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next

to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.

VS-640i/540i/300i INSTALLATION CHECK LIST

Checking the place of installation

6-1 INSTALLATION CHECK LIST

6 Service Activities

There is a space necessary for installing the machine as below.

Unit Space

Work Space

Date :

User Name : Serial Number :



6-2

Unpacking



6-3

* Installed on the machine

Checking the Accessories

Power cord : 1 Arms (one for right and

left each)Casters

:

2Stand legs (one for

right and left each

Stand stay : 1 Shafts : 2 Shaft clamps : 2 Bolts : 38

Heaxagonal

wrench : 1

Pipe : 1 Cable clamp : 1 Media holder and

retaining screws (one

for right and left each)

Media clamps* (one for

right and left each)

Middle pinch rollers* :VS-640i : 6, VS-540i : 5,VS-300i : 2

Blade holder/Blade/Pin

(one for each)

Replacement blades for

separating knife : 1

Drain bottles : 2

Dummy cartridges : 6SOL INK cleaning

cartridges : 2

Replacement wiper

: 1

Replacement felt

wiper : 1

Tweezers : 1

Software RIP : 1 User's Manual : 1 Setup guide : 1 Special Color Ink Guide : 1

Cleaning

uid : 1

Cleaning sticks : 10 Inkjet Printer Maintenance

Guide : 1

*Installed on the machine



6-4

Assembling and Installing

Set up the followings in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings].

Assembling the Stand – Mounting the Machine

Installing the Drain Bottle

Removing the Packing Materials

Connecting the Cables

Apply the cleaning liquid to the rubber gasket of the Cap Top with the cleaning stick.

It is necessary to apply the cleaning liquid to the Cap Top before performing the initial FILL INK because the Cap Top

can not keep the air tight in case of the Cap Top is dry.

Installing the Ink Cartridges

Gently shake the ink cartridges before inserting them to the slots.

(Cleaning the heads : approx. 60 minutes)

Using 2 pcs of cleaning cartirdges and dummy cartridges,

insert and remove them several times in the order of the slots

from 1 and 2 to 7 and 8.

(Ink lling : approx.10 minutes )

First, insert the MAX2 cartridges into slots 7 and 8. Insert

dummy cartridges into the rest of slots. Then, insert the MAX2

cartridges into slots 1 to 6.

!! IMPORTANT !!

When the message "EMPTY DRAIN BOTTLE" appears, be sure to discard. If not discarded at this step, the

discharged ink will overow.

Dummy cartridges MAX2 ink cartridgesCleaning cartridges

Moisten the cleaning stick with the cleaning liquid.

Be sure to use the included cleaning stick.

Apply the cleaning liquid to the rubber gasket of the Cap Top.

Set the dummy cartridge in a way that the whole comes to the upper front side.



6-5

Installing Roland

VersaWorks

Install Roland VersaWorks in reference to the Quick Start Guide.

System requirements for installing the software.

Upgrading the Firmware

Upgrade the rmware to the latest version.

Make the setting for Roland@NET

Select the check box [Download Updates Automatically and Notify] if the customer accepts it.

Power-saving setting on PC

Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being

output.

Setting Date and Time

Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.

Installing the Blade

Network Settings

Bidirectional Adjustment

IP address of PC

IP address of VS-640i/540i/300i

Perform Bidirectional Adjustment from service menu using PET-G. The default bidirectional adjustment values

for VS-640i/540i/300i may be off from the appropriate value.

Operating system (OS)

Windows 7 Professional/Ultimate (32-bit edition/64-bit edition)Windows Vista Business/Ultimate (32-bit edition/64-bit edition)

Windows XP Professional Service Pack 2 or later (32-bit edition/64-bit edition)

Windows 2000 Service Pack 4

Processor 2.0-GHz or faster Intel Core 2 Duo recommended

Memory (RAM) 2 GB or more recommended

Video card and monitor A resolution of 1,280 x 1,024 or more recommended

Free hard-disk space re-quired as a working space

40 GB or more recommended

NTFS format

Optical drive DVD-ROM drive

Other requirements

For network connection: Ethernet port

For USB connection: USB port

For AppleTalk connection: Windows 2000 Service Pack 4 as theoperating system, with AppleTalk protocol installed

To use Roland@NET and VersaWorks Online: Internet connectionand web browser

For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com/)



6-6

Operating system (OS) Windows 7 Professional/Ultimate (32-bit edition)

Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)

Windows Vista Business/Ultimate (32-bit edition)

Windows XP Professional Service Pack 2 or later

Processor 2.0 GHz or faster Pentium 4(2.0-GHz or faster Core 2 Duo recommended)

Memory (RAM) 512 MB of RAM (1 GB or more recommended)( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )

Video card and monitor A resolution of 1,280 x 1,024 or more recommended

Free hard-disk space re-quired as a working space

40 GB or more recommended

NTFS format

Optical drive CD-ROM drive

Other requirements Ethernet port

Internet connection and web browser

Communication environment where you can send e-mails

* For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).

Installing Roland

OnSupport

Install Roland OnSupport in reference to the Startup Guide.

System Requirements

Basic Operations

- How to display OnSupport Help

Environmental Settings (Language/Network)

- Checking the Network Connection

- Setting the E-mail Server

- What is “OnSupport Mail”?

Registering/Loging in/Updating the Account

- Registering the Roland DG Account if the customer accepts it

- How to update OnSupport

Connecting and Managing the Devices

To fully utilize OnSupport, you need to connect your computer to our OnSupport server via the Internet. If your

computer is linked to the Internet, you will enable its connection to our OnSupport server only by installing

OnSupport.

When you register the Roland DG Account (Roland DG ID), you will become able to use OnSupport more

effectively. You are to communicate with our OnSupport server in registering your account.

E-mail address is required.

When you make the management settings, you will become able to use “OnSupport Mail function” and the“Device Firmware Update function.” To update the rmware, you need to log in OnSupport with the computer

with which you made the management settings.



6-7

Basic Operation

Explain following items in reference to the User's Manual.

Switch On!

Loading Media

Setup of Media

- About [Media Setting] menu

[Media Setting] menu guides the settings in the interactive mode. Using this menu, you can set all of the basic settings

only by setting according to the instructions on the display. The setting details can be stored as the preset menu. The

items set through the [Media Setting] menu can be also set individually.

Setting the Output-start Location

Printing Tests and Cleaning

Setting The Cutting Test And The Blade Force

Pausing and Canceling Output

Switch Off

Keep the loading lever raised when the machine is not in use.

!! IMPORTANT !! Always leave the main power on. Maintenance operation is automatically carried out while the machine is not in use.

Use the sub power switch for the daily powering on and off.

For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the left

and right pinch rollers.

Checking for Remaining Ink and Replacing Cartridges

How to Replace Ink Cartridges

!! IMPORTANT !!

The remaining ink amount shown on the machine and VersaWorks is only an approximate guide, which may

differ somewhat from the actual amount remaining.

!! IMPORTANT !!

- Shake the cartridge gently before installing a ECO-SOL MAX2 ink cartridge.

- Be sure to replace with an item of identical type. Never mix items of different types.

- Never leave the machine with any ink cartridge removed. The print heads may become clogged.

- Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause of missing

dots.

- When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform

lengthy printing, check the amount of ink remaining in the ink cartridges.

- Never store ink at any locations where high temperature may occur or exposed to open ame.

Maintenance: For always using the printer in the best condition



6-8

Disposing of Discharged Ink

The message "EMPTY DRAIN BOTTLE" appears when a certain amount of discharged uid has collected in the bottle.

Dispose of discharged uid promptly.

Cleaning

- Pinch rollers

- Grit rollers

- Platen

- Paper side sensor

- Front cover

- Media clamps

About Care and Maintenance of Print Head

- Normal Cleaning

- Medium Cleaning

- Powerful Cleaning

- Light Choke Cleaning

Manual Cleaning of Print Head

!! IMPORTANT !!

- "EMPTY DRAIN BOTTLE" message disappears when "NO" is selected without disposing of discharged uid. If "NO" is selected continuously, the hand or the work oor may get soiled by overowing discharged uid

from drain bottle.

- Never place discarded uid in the location close to re.

- To store discharged uid temporarily, use the included drain bottle or durable sealed container such as a metal can

or polyethylene tank, and cap it tightly.

- Dispose of discharged uid properly, in accordance with your local laws.

!! IMPORTANT !!

- Never use gasoline, alcohol, thinner, or any other ammable material.

- Clean by wiping with a cloth moistened by neutral detergent diluted with water then wrung dry.

Perform this cleaning when color is uneven and unstable, i.e. darkness or brightness is different although the

same data is printed with the same settings. Avoid using it more than necessary.

!! IMPORTANT !!

- To keep the stable output condition at all times, perform the manual cleaning more than once a month.

- The cut rail is not detected by the sensor. Be sure to put it back when completing the manual cleaning.



6-9

When Problems Such As Dot Drop-out are Not Cleared Up

- About [INK RENEWAL]

Even after performing cleaning using the cleaning function (normal, medium, or powerful) or manual cleaning, perform

this operation.

Replacing the Wiper (Be careful about the tting direction.)

Replacing the Felt Wiper

Replacing the Blade

Replacing the Separating Knife

When Not in Use for a Prolonged Period

- Keep at a Constant Temperature and Relative Humidity

Even when the machine is not in use, keep it at a temperature of 5 to 40°C (41 to 104°F) and a relative humidity

of 20 to 80% (with no condensation). Temperatures that are too high may degrade the ink and cause malfunction.

Temperatures that are too low may cause the ink to freeze and damage the heads.

When Transferring the Unit

- Switch on the sub power once a month.

[PRESS THE POWER KEY TO CLEAN] message appears once a month.

Part of Practice

Fully Utilizing Preset Function

- Saving Various Settings as a Name Assigned Preset

- Loading a Saved Preset

All menu items listed below can be saved in Presets.

- [PRINT] (Print heater), [DRYER]

- [PREHEATING]

- [DRYING TIME]

- [ADJUST BI-DIR SIMPLE SETTING]

- [ADJUST BI-DIR DETAIL SETTING]

- [CALIBRATION]

- [EDGE DETECTION]

- [SCAN INTERVAL]

- [VACUUM POWER]

- [FULL WIDTH S]

- [FEED FOR DRY]

- [FORCE], [SPEED], [OFFSET], [UP-SPEED]

- [CALIBRATION] (in the [CUTTING MENU])

- [PRINT-CUT ADJ.]

- [CROP-CUT ADJ.]

Explain following items in reference to the Setup Guide.

VS-640i/540i/300i is transported with the ink lled. The ink pressure applied from the ink cartridges closes the

inner valve of the ink damper. So that, you do not have to worry about ink dripping during transporting. When

the machine has to be tilted, always keep the cartridge slot side upper than the print head side.



6-10

Fully Utilize the Media Heating System

Fully Utilizing the Correction Function *

Alleviating Horizontal Bands and the Like (feed correction function) *

Adjusting Head Height to Match Media Thickness *

Accommodating to the Types and Condition of Media

Using Transparent Media [EDGE DETECTION DISABLE]Printing Hard-to-dry Media [SCAN INTERVAL OFF]

Using the Media Easy to be Winkled/Hard to be Fed [VACUUM POWER]

Speeding Up Output for Narrow Media [FULL WIDTH S]

Preventing Soiling of the Media and Dot Drop-out [PERIODIC CL.NONE]

Using Sticky Media [MEDIA RELEASE ENABLE]

Clamping the Nozzle Array to be Used (CMYKLcLm mode only) [ALTERNATION DISABLE]

Fully Utilizing Cutting Function

- Preventing Pulling of the Media with Undue Force When Performing Cutting Only [PREFEED]

- Fine-tuning the Cutting Conditions [CUT CONFIG FORCE/SPEED/OFFSET/UP-SPEED]- Accurately Adjusting the Cutting-in Amount

- Performing Distance Correction During Cutting [CUTTING MENU CALIBRATION]

Correcting Misalignment of the Printing and Cutting Positions

- [PRINT - CUT ADJ.] (Print & Cut Position Adjustment)

Prioritize The Suttings Setting of This Machine to The Settings of a Computer Side

- [CUTTING PRIOR]

The optimal temperature for the media varies according to the type of media and differences in the print mode.

If the ink forms lumps or smudges, raise the temperature. If it still occurs even after raising the temperature, try

using a print mode of higher image quality by VersaWorks. If problems persist, try reducing the amount of ink by

VersaWorks.

!! IMPORTANT !!

To obtain stable temperature, use the machine at an ambient temperature of 20 to 32°C (68 to 90°F).

!! IMPORTANT !!

* These adjustments are required for each Media individually.

If you are setting Feed Calibration on your machine, check in advance that [Use

Printer Settings] is set on VersaWorks.

When you perform Print & Cut, be sure to set [CALIBRATION] in the [CUTTING MENU] to “0.00%.” Otherwise

the printing and cutting positions may become misaligned. This calibration is to be used only when performing

cutting only.



6-11

How to Load Media

- Setting for the AUTO switch on the take-up unit (Take-up with outward curl, Take-up with inward curl)

How to Remove Taken-up Media

Use The Media Take-up System When The Output Accompanied With The Pull-back Operation is Performed

- Use Conditions of Take-up System When “TU2” is Selected

(This is mainly for Print & Cut operation.)

- How to Output by Limiting Length (Roland VersaWorks)

(Select ”CustomCUT” from [Size] under “Media Settings.” and Set “H”at 300mm.)

Using Media Take-up

System*

Viewing the Automatic Environment Correction Function Settings

Printing with Crop Marks

- Aligning Automatically and Cutting

- Aligning Manually and Cutting

Correcting Misalignment for Printing and Cutting When Using Crop Marks

!! IMPORTANT !!

Never use automatic cutoff of the media by the printer. Avoid following operations that pull the media with undue force.

- Never operate the MANUAL switch when the loading lever is lowered.

- Never use [UP] cursor key of the printer to feed the media in reverse.

!! IMPORTANT !!

This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder Scale.

Make sure to set it to [ENABLE] at all times. [AUTO ENV. MATCH]: ENABLE (default)

- If misalignment occurs when performing Print & Cut with Crop Marks printed, perform this correction.

- Perform bidirectional adjustment before doing this correction.

* The take-up system is optional part.

Explain following items in reference to the User's Manual of Automatic Media Take-up Unit.

Explain following items in reference to the User's Manual.

- If the length of output at one t ime is too long, the media may get soiled by touching the work oor. To avoid

the media from getting soiled by touching the oor, output the media by about 300 mm.

- When performing printing in [TU2] mode, the Take-up system never responds to any manual switchoperation. When the automatic taking up starts, the switching operation responds.



6-13

Message for Ink Circulation

White ink and metallic silver ink are circulated periodically to prevent the ink precipitation automatically.

!! IMPORTANT !!

The accuracy of Dual-pass Printing (Printing after pull-back the printing) is not specied.

The default media profiles in VersaWorks do not provide any Dual-pass print mode such as [-onWhite] or

[-underWhite].

Adding Media Proles

Explain the procedure of adding Media Proles of third-party media.

Downloading Media Proles from the web site.

Adding Media Proles to VersaWorks.

!! IMPORTANT !!

In the print mode for Mt ink, the ink may not dry fully depending on the type of the media. Conrm the proper

printing result in a trial printing beforehand.

Job outputting from

Roland VersaWorks

Explain each procedure as follows on a job outputting from Roland VersaWorks.

Printing

Cutting

Printing and cutting

Print then Cutting with Crop Marks (Refer to User's Manual [Printing with Crop Marks])

- Aligning Automatically and Cutting

- Aligning Manually and Cutting

!! IMPORTANT !!

Never use the Media clamps during cutting.

When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media stretch/

shrinkage can be avoided.



Others

Explain to refer to the User's Manual when an error message is displayed. And also explain to switch off and on

the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally

solves the problem just by restarting.

Explain the procedure of capping the print heads referring to the User's Manual [If the Heads Still Do Not Move]. When

the print carriage does not return to the standby position, capping needs to be done manually by user.

Consumable Parts and

Replacement Cycle

Parts Name Replacement Cycle

Print Head 6 billion shots / nozzle (6,000,000 kshots)

Wiper Wiping 3000 times

Felt Wiper Wiping 800 times

Wiper Scraper 12 months

Cap Top 6 months

Scan Motor 3000 hours

Ink Tube 3000 hours

Sponge for Wipers Replace it appropriately diagnosing from the appearance of it

Lithium Battery 24 months

Cutter Protection Replace it depending on the scratches

Pinch Roller Replace it depending on the wear of the rubber part



6-15

VS-640i/540i/300i Maintenance Check List

6-2 Maintenance Check List

Date :

User Name : Serial Number :

Operation points

Done

Done

Good

Dispose Reset

OK

Good

Reset

Good Adjustment Done

Good

Reset

Replacement Done

Replacement Done

Replacement Done

Good

Replacement Done

Good

Replacement Done

Good

Replacement Done

Good

Replacement Done

Good Replacement Done




Done


Done

Done

Done

RVW, Firmware

UpgradingLinear Encorder Scale 2

Check the Linear Encorder Sheet w ith [SERVICE MENU]>[PRINT

MENU]>[LINEAR CHECK]. If result is not good, upgrade the f irmware and the

RVW and perform cleaning and replacement if necessary.

Wiper Scraper Perform manual cleaning using cleaning sticks and cleaning liquid. Replace it

depending on the performance or appearance.

Replacement Cycle : 12 monthsPerform

Cleaning

Perform

Cleaning

Linear Encoder Scale 1Check if the Encoder Scale has any dirt or dust or any ink on. And, check the

Encoder Module, too. Perform

Cleaning

Sponge under the Wipers Determine if it should be replaced diagnosing from the appearance of it.Perform

Cleaning

Perform

Cleaning

Cap Top

Determine if it should be replaced based on the performance of the cleaning

or the period from the time when the Cap Top was repalced last time.

Replacement Cycle : 6 months

Check

Mechanical Parts

Perform Cleaning

Check

Consumable

Parts

Replacement

Done

Replacement

Done

Scan Motor

Determine if it should be replaced based on MOTOR ERROR and MOTOR

HOURS S in the History Report, or on the motor sound w hen performing a

print and the customer's interview. Put grease on the gear if you replace the

motor.

Replacement Cycle : 3,000 hours

Felt Wiper

Wiper

Perform manual cleaning by using cleaning sticks and cleaning liquid.

Upgrade the firmw are to the latest version Upgrade the firmw are if the installed firmw are is not the latest version.

Determine if it should be replaced based on the SHOT COUNT in the History

Report, the test print result and the customer's interview.

Replacemnet cycle : 6 billions shots

Head

Output the test patterns of BIAS to check the error, and perform adjustment if

necessary.

Perform

Cleaning

Determine if it should be repalced on the performance of the cleaning or the

w iping times of the history report.

Replacement Cycle : Wiping count 3,000 timesPerform

Cleaning

Determine if it should be repalced on the performance of the cleaning or the

w iping times of the history report.

Replacement Cycle : Wiping count 800 times

Check

Output / Get Report before maintenance [Get Report] by Peck, or print both Service Report and History Report.

Check drain bottleIf large amount of ink is discharged in the drain bottle, dispose of it and give

an explanation to the customer. Make sure to reset the discharged-ink count.

Check items

Ask the customer if there is something that he/she is concerned about.Interview the customer

Grid Roller Remov e f oreign subs tanc es put on it by us ing a brus h.

Lithuium Battery Replac ement Cy cle : 24 months

Carriage Belt

Check if the c arriage belt does not touch the upper end or lower end of the

drive pulley and idle pulley when the head carr iage moves in the full w idth.

Adjust the belt position, if necessary.

Pinch Roller Check if it is not w orn out or not dirty, or not def ormed. Check if it rotates

smoothly.

Cutter Protec tion Replace it depending on the sc ratches .

Ink Tube

Check the clearance betw een the ink tube and the guide cable support is

more than 6mm. Adjust the ink tube position, if necessary.

Refer to the Sect3 (f rom 3-20-27 to 3-20-30).

Output / Get Report after maintenace [GET REPORT] by Peck, or print both Service Report and History Report.

Check printing Check that there is no problem w ith the printing operation and printing result.

Check cutting Check that there is no problem w ith the cutting operation and cutting result.



6-16

6-3 Specications

Main unit specications

M a i n

VS-640i VS-540i VS-300i

Printing technology Piezoelectric inkjet

Media Width 210 to 1,625 mm (8.3 to 64 in.) 210 to 1,371 mm (8.3 to 54 in.) 182 to 762 mm (7.2 to 30 in.)

Thickness Maximum 1.0 mm (39 mil) with liner, for printing

Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for cutting

Roll outer diameter Maximum 210 mm (8.3 in.)

Roll weight Max. 40 kg (88 lbs) Max. 30 kg (66 lbs) Max. 25 kg (55 lbs)

Core diameter(*1) 76.2 mm (3 in.) or 50.8 mm (2 in.)

Printing/cutting width(*2) Max. 1,600 mm (63 in.) Max. 1,346 mm (53 in.) Max. 736 mm (29 in.)

Ink

cartridges

Types 440-cc cartridge (cyan, magenta, yellow, black, light cyan, light magenta, and light black)

220-cc cartridge (metallic silver and white)

Colors Four colors (cyan, magenta, yellow, and black) or,

Seven colors (cyan, magenta, yellow, black, light cyan, light magenta, and light black) or,

Eight colors (cyan, magenta, yellow, black, light cyan, light magenta, light black, and white) or,

Eight colors (cyan, magenta, yellow, black, light cyan, light magenta, light black, and metallic silver) or,

Eight colors (cyan, magenta, yellow, black, light cyan, light magenta, metallic silver, and white)

Printing resolution (dots per inch) Maximum 1,440 dpiCutting speed 10 to 300 mm/s

Blade force 30 to 300 gf

Cutting

blade

Type Roland CAMM-1 series compatible

Blade offset 0.000 to 1.500 mm (0.000 to 0.059 in)

Software resolution (when cutting) 0.025 mm/step

Distance accuracy (when printing)

(*3)(*4)

Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater

Distance accuracy

(when cutting)(*3)

Error of less than ±0.4% of distance traveled, or ±0.3 mm, whichever is greater

When distance correction has been performed (when the setting for [CUTTING MENU] - [CALIBRA-

TION] has been made): Error of less than ±0.2% of distance traveled, or ±0.1 mm, whichever is greater

Repeatability (when cutting) (*3)(*5) ±0.1 mm or less

Alignment accuracy for printing and

cutting (*3)(*6)

±0.5 mm or less

Alignment accuracy for printing and

cutting when reloading media (*3)(*7)

Error of less than ±0.5% of distance traveled, or ±3 mm, whichever is greater

Media heating system (*8) Print heater, setting range for the preset temperature: 30 to 45°C (86 to 112°F)

Dryer, setting range for the preset temperature: 30 to 50°C (86 to 122°F)

Connectivity Ethernet (10BASE-T/100BASE-TX, automatic switching)

Power-saving function Automatic sleep feature

Power requirements AC 100 to 120 V ±10%, 7.8A,

50/60 Hz or

AC 220 to 240 V ±10%, 4.0 A,

50/60 Hz

AC 100 to 120 V ±10%, 7.5 A,

50/60 Hz or

AC 220 to 240 V ±10%, 3.8 A,

50/60 Hz

AC 100 to 120 V ±10%, 5.1 A,

50/60 Hz or

AC 220 to 240 V ±10%, 2.6 A,

50/60 Hz

Power During operation Approx. 1,044 W Approx. 995 W Approx. 670 W

Sleep mode Approx. 14.5 W Approx. 15.1 W Approx. 14.4 W

A c o u s t i c

noise level

During operation 69 dB (A) or less

During standby 43 dB (A) or less

Dimensions (with stand) 2,575 mm (W) x 795 mm (D) x

1,270 mm (H)

(101.4 (W) x 31.1 (D) x 50

(H) in.)

2,315 mm (W) x 795 mm (D) x

1,270 mm (H)

(91.1 (W) x 31.1 (D) x 50 (H) in.)

1,700 mm (W) x 795 mm (D) x

1,270 mm (H)

(66.9 (W)x 31.1 (D) x 50 (H) in.)

Weight (with stand) 140 kg (309 lbs) 130 kg (287 lbs) 100 kg (220 lbs)

Environmen-

tal

Power on (*9) Temperature: 15 to 32°C (59 to 90°F) (20°C [68°F] or more recommended)

Humidity: 35 to 80%RH (non-condensing)

Power off Temperature: 5 to 40°C (41 to 104°F), humidity: 20 to 80%RH (non-condensing)

Accessories Exclusive stands, power cord, blade, blade holder, media clamps, media holder, replacement blade

for separating knife, User's Manual, etc.



*1Note: The media holder of this machine is exclusive use for the media of paper tube (core) inner diameter

*2The length of printing or cutting is subject to the limitations of the program

roland sm rs640i e r2

Documents