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ROMANIA ROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST OCTOBER 3 RD , 2012

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Page 1: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

ROMANIAROMANIAGASFORUMRAMADA PARC HOTEL, BUCHARESTOCTOBER 3RD , 2012

Page 2: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

AGENDA INTRODUCING IPM-PARTNERS PROJECTS SNAPSHOTS PROJECTS SNAPSHOTS - ONGOING PROJECTS SNAPSHOTS ONGOING TECHNICAL INSPECTIONS-OVERVIEW TECHNICAL INSPECTIONS- WHY? TECHNICAL INSPECTIONS REFERENCES TECHNICAL INSPECTIONS- REFERENCES TECHNICAL INSPECTIONS- STRUCTURE TECHNICAL INSPECTIONS- SNAPSHOTS TECHNICAL INSPECTIONS BENEFITS TECHNICAL INSPECTIONS- BENEFITS QUESTIONS AND ANSWERS

Page 3: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

INTRODUCING IPM-PARTNERS- Engineering , Construction and Project Management Company,

founded in 2009;- Small to Medium sized projects, mostly constructions in oil and

gas such as:gas such as:- Upstream plants, in full or in part;- Oil pipelines;- Gas pipelines;

Ci il k tt h d t Oil&G j t- Civil works attached to Oil&Gas projects;- Full value chain covered, from basic engineering to commissioning

and operation support;- Ongoing projects for important customers in the market: Transgaz,

C t R O P t tConpet, Romgaz, Omv Petrom, etc.;- Technical services for oil and gas equipment: inspections,

technical state assessment;

Page 4: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

PROJECTS SNAPSHOTSPREDESTI PARK AND WATER INJECTION STATIONEngineering, procurement ,construction and commissioning for new gas plant for collecting, separating and measuring the gas production from 15 wells in Predestifield and the water injection station at well # 86 Pitulati (OMV Petrom Asset II Oltenia)field, and the water injection station at well # 86 Pitulati (OMV Petrom, Asset II Oltenia)

Page 5: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

PROJECTS SNAPSHOTSBI-DIRECTIONAL LPG METERING SKIDSDetail Engineering, Mechanical Fabrication, E&I, Delivery to Turkey, IZMIT RefineryClient: Emerson Process Management, The Netherlands, for Petrol Ofisi, Turkey

Page 6: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

PROJECTS SNAPSHOTSSTEAM JACKETED METERING SKID - LIQUID SULPHURDetail Engineering, Mechanical Fabrication, Delivery to NetherlandsClient: Emerson Process Management, The Netherlands, for Dolphin Energy, Quatar

Page 7: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

PROJECTS SNAPSHOTS - ONGOING- 20 inches oil pipeline Baraganu-Martinesti, 12,5 km in 8 sections,

Engineering, Authority Engineering, Execution, client CONPET S.A, general contractor in association with Habau PPS., execution in progress;progress;

- 20 inches, high pressure gas pipeline Turburea-Isalnita, repair for 6 overcrossings, Bradesti-Dolj area, client TRANSGAZ S.A., general contractor in association with Habau PPS, execution in progress;24 inches high pressure gas pipeline Peceneaga Silistea (Braila- 24 inches high pressure gas pipeline, Peceneaga-Silistea (Braila County) replacement of 1,3 km old pipeline, incl. 2 under crossings, client TRANSGAZ S.A., general contractor in association with Habau PPS, execution in progress;T h i l t f i t ti i t t IC5 IP30- Technical assessment for intervention equipment type IC5, IP30, TW30, T50 and TW50, general contractor in association with Oil&Gas University Ploiesti, client ROMGAZ S.A., project starting.

Page 8: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS-OVERVIEW

Page 9: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling
Page 10: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- WHY?- Safety operations with named equipment, aligned with

user internal regulations and with legal framework;C li ith ti l/ ifi l ti- Compliancy with national/specific regulations;

- Financial: extension of the operation time for expensive equipment:

O i i l t- Original parameters;- Downgraded parameters;

- Decreased risk of operating new equipment for which the f t ff i l li it d tmanufacturers are offering only limited guarantees.

- Simple, yet complex inspection procedure, with huge benefits for the owning organization;

Page 11: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- REFERENCES (1)- API Specifications;- API Recommended Practices;- International Association of Drilling Contractors (IADC) Drilling

ManualManual- Romanian Government Decision #2139 from 30th November 2004,

regarding the classification and normal operation period for fixed assets, stating (approximate translation):- Art. 4: “Keeping in operation the fixed assets which may affectArt. 4: Keeping in operation the fixed assets which may affect

life, health or environment, after expiration of normal operation period, shall be permitted only based on a technical assessment issued by a certification entity or by technical inspection entities certified for the specific operation area of the fixed asset”the fixed asset”

- Applicable ISCIR Prescriptions (ISCIR- Romanian National Regulatory Entity)

Page 12: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- REFERENCES (2)REF ID Reference Name

API RP 4G Recommended practice for use and procedures for Inspection, Maintenance and Repair of Drilling and Well Inspection, Maintenance and Repair of Drilling and Well Servicing Structures

API Spec. 4F Specification for Drilling and Well Servicing Structures

API RP 8B Recommended Practice for Procedures for Inspection API RP 8B Recommended Practice for Procedures for Inspection, Maintenance, Repair and Remanufacture of HoistingEquipment;

SR EN ISO Drilling and production equipment -- Inspection SR EN ISO13534:2000

Drilling and production equipment Inspection, maintenance, repair and remanufacture of hoisting equipment;

Page 13: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- REFERENCES (3)REF ID Reference Name

API Spec. 8A Specification for Drilling and Production Hoisting EquipmentEquipment

API Spec. 8C Specification for Drilling and Well Servicing Structures

ISO 13535:2003

Petroleum and natural gas industries -- Drilling and production equipment Hoisting equipment (cobranded13535:2003 production equipment -- Hoisting equipment (cobrandedwith API Spec. 8C)

API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling EquipmentDrilling Equipment

API RP 9B Recommended Practice of Application, Care and Use of Wire Rope for Oilfield Services

Page 14: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- REFERENCES (4)REF ID Reference Name

API RP 5A5 Field Inspection of New Casing, Tubing, and Plain End Drill Pipe *** ISO Adoption from ISO 15463:2003 *** Drill Pipe ISO Adoption from ISO 15463:2003

API Spec. 5B Specification for Threading, Gauging and Thread Inspection of Casing, Tubing, and Line Pipe Threads

API Spec 7 Specification for Rotary Drill Stem ElementsAPI Spec. 7 Specification for Rotary Drill Stem Elements

API RP 7G Drill Stem Design and Operating Limits

PT C1: 2010 Cazane de abur, cazane de apă fierbinte,î ăl i i i i d dsupraîncălzitoare și economizoare independente

PT C4: 2010 Recipiente metalice stabile sub presiune

PT C6: 2010 Conducte metalice sub presiune pentru fluide

Page 15: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- STRUCTURE (1)

- INSPECTION PREPARATION:- Planning and approve with customer;g pp- Identification of applicable procedures;- Prepare and approve new procedures, if the case;

Check status of inspection tools (verification- Check status of inspection tools (verification,calibration, availability)

- NDT material preparation

Page 16: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- STRUCTURE (2)

- INSPECTION PERFORMANCE:- Visual control;- Non Destructive Testing: UT(g), MT, PT, UT(v) UT(s);- Dimensional Verification and Control;

Functional Control;- Functional Control;- Release of NDT reports, and Visual Inspection

Reports;- Engineering calculation with specialized software;

Page 17: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- STRUCTURE (3)- ISSUE AND RELEASE ASSESSMENT REPORT;- Possible outcomes:

- Keep the equipment in operation for a specifiedduration, at the design parameters;

- Keep the equipment in operation for a specifiedd ti t d d d tduration, at downgraded parameters;

- Repair recommendations for extending operationduration – to be specified;D i i i d ti- Decommissioning recommendations;

- Assessment certificate, which includes the aboverecommendations;

Page 18: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- SNAPSHOTS (1)

DRAWWORK DRAWWORK, ready for inspection

Page 19: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- SNAPSHOTS (2)

Rotary Swivel, afterNDT Testing procedure.

Drilling Crown Blockduring NDT

Page 20: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- SNAPSHOTS (3)

Substructure,crack at visual control.

Page 21: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- SNAPSHOTS (4)

Travelling block defect,Id ifi d i MT iIdentified via MT testing.

Page 22: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- SNAPSHOTS (5)

Substructure,d d iadvanced corrosion

at visual control.

Page 23: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- SNAPSHOTS (6)

Effort and maximum displacement simulation for a verified derrick.It allows calculation for the remaining operation period with no repairsIt allows calculation for the remaining operation period with no repairs.

Page 24: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

TECHNICAL INSPECTIONS- BENEFITS

- Legal compliancy, both international and local regulatoryg p y g yframework;

- Internal HSEQ and maintenance compliancy;- Reduced Risk Operations for used and even newReduced Risk Operations, for used and even new

equipment, given limitations of the manufacturerguarantees;

- Reduced costs with new equipment;- Reduced costs with new equipment;- Efficient usage of owned equipment;

Page 25: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

QUESTIONS AND ANSWERS

Page 26: ROMANIA GAS FORUM - Petroleum · PDF fileROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST ... with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling

THANK YOU FOR YOUR ATTENTION!

ILEANA HATEGANILEANA HATEGANTechnical Inspections Manager

[email protected]

IPM-PARTNERS ROMANIA S.R.L.Strada Trei Ierarhi nr. 2

PLOIESTI, PH 100010, [email protected]