romcat gic metal gic, one of the most important · light stamped parts for serial production, used...
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Romcat GIC Metal is part of GIC, one of the most important
Group of Romanian companies dedicated to the automotive industry.
With more than 20 years of supplier experience forOEM’s, from Tier 1 to Tier 3 Romcat has developedaccess to technical, technological, financial andhuman resources at a higher level than many of its
competitors.
We are offering flexible turnkey solutions and thebest cost opportunities for a wide range of products:→ cutting tubes / metal sheet;→ light stamped parts;→ automotive and domestic chair frames;→ exhaust systems and components from stainless
steel;→ powder coated parts.
MISSION
Our mission is to reach the goal of being a key partner for our customers by:
→ Understanding each requirement;→ Respect the planning;→ Product evolution;→ Bring the latest technologies;→ Co-development;→ Quality assurance;→ Respect the environment;→ Experienced project team.
Quality Management Systemcertified IATF 16949:2016 (including SR EN ISO 9001:2015)
Environmental Management Systemcertified SR EN ISO 14001:2015
Occupational Health and Safety Management Systemcertified OHSAS 18001:2008
QUALIFIED BY AUDIT AS TIER1-TIER3 SUPPLIER FOR DACIA RENAULT, JOHNSON CONTROLS AND RENAULT TRUCK
DEFENSE
Quality main goal:“100% CUSTOMERS SATISFACTION”
Quality
Quality
- We provide the quality; - We support the environment;
Testing and Validation Laboratories (Validations) in Romcat / GIC GroupEquipments
- 3D CMMs & Mobile arms with scanning capabilities- 3D Scanning & inspection camera- Tensile testing machines- Light chambers, colorimeters & gloss meters- Climatic chambers- Salt spray test chambers- Metal micrographic analysis- X Ray etc
Project management
• Project management in line with automotive industry methods/tools(ANPQP, FMEA, SPC etc)
• Strong partnerships with Romanian,German, French, Italian, Portuguese andChinese tool manufacturers
• PFMEA• CONTROL PLAN• PROJECT PLAN
Understand our customer'sintentions, strategy, products,technologies and needs andprovide real time cost effectivesolutions using our resourcesin Romania.
Implement long termrelationships based onprofessional expertise andmutual trust.
Select the best suppliers foroptimum quality and costsolutions.Innovation and creativity inorder to serve our customer’sfuture needs.Continuous improvement
Supply Chain AND LOGISTICS CAPACITIES
Fully integrated ERP system
EDI capacities – automatic management of data exchange with our partners using multiple communication protocols
GALIA/ODETTE standards implemented
Design packaging methods in accordance with customer requirements
Long business relation with transportation companies for deliveries all over Europe
Business relations with important suppliers of raw materials in Romania and Europe.
Supply Chain AND LOGISTICS CAPACITIES
2D/3D bending and forming tubes – Automatic CNC bending machines, hydraulic end-forming machines, punching tubes machines.
Welding – MIG-MAG and WIG-TIG procedures, resistance spot and seam welding – welding machines, welding robot.
Pressing and stamping – Mechanical and hydraulic presses
Drilling, milling, polishing stainless steel.
Cutting metal tubes and metal sheets – Cutting machines with deburring system, mechanical and hydraulic shears.
Manufacturing process
Main technologies
Powder coating
- 3 guillotines – sheets thicker than 3 mm- 1 automatic cutting machines with
deburring system included for tubes diameter < 75 mm
- 2 automatic cutting machines + external deburring device
Cutting metal tubes and sheets
- 3 bending machines E. Leonard – Ø 16x1.5 mm to Ø 63x2 mm- 4 BLM bending machines – Ø < 28 mm
2D/3D bending and forming tubes
Mechanical presses: → 4 - 200 tf;→ 1 – 250 tf;→ 14 – 100 tf;→ 2 – 63 tf;→ 1 – 40 tf;→ 2 – 25 tf.
Hydraulic presses:→ 1 – 200 tf;→ 1 – 40 tf
Pressing and stamping
- Welding robot OTHUA Industrial- ESAB MAG welders- TIG 150 DC welders- Welding machine with rolls –
SCIAKY – welding in line- Welding machine LANGUEPIN –
spot welding- Spot welder tong
Welding
Powder coating
New powder coating line investment in 2017
2 main categories of parts:
→ automotive components – headrests; spare
wheel supports; hood rods
→ non-auto components – metallic chair
frames; vacuum cleaner handle
Rilsan coating
For high protection on painted parts / corrosion and scratches resistance
Main application – hood roads
Rilsan
Total number of parts delivered in 2017 rises to more than 6,5 millions
Tier 2 supplier thru GIC Nosag Metal:
Light stamped parts for CKD delivery world wide – Russia, Iran,Brasil, Africa – 68 references
Light stamped parts for serial production, used in Dacia Miovenimounting area – 52 references
Tier 1 supplier to AILN – CKD for 2 references – cutted metaltubes for metal petrol tanks
Tier 1 supplier for DACIA Accessories – OEM:
8 types of exhaust systems accessories from stainless steel 4 types of anti-dogs grill, mountable between back seat and trunk
Parts delivered for main client DACIA
Chair frames from metal tubes bended, welded and packed:
VILMAR project – 112000 chairs delivered in 2017 BRORINGE Chromed project – 165000 chairs
delivered in 2017 BRORINGE Black, project started by the end of
2016, 128000 chairs delivered in 2017
Parts delivered for client IKEA
Quality assurance and respect of deliveries is GIC number 1 target2017
Metal chair frames and elements for French Army – 5 projects
Exhaust systems and components – 2 projects
Other subassemblies for Army auto – 1 project
Parts delivered for client EUROTEHNIC –RTD and PANHARD
Parts delivered for client Treves
Tier 2 supplier thru GIC Nosag Metal for:
Parts made from worked metal tubes – 5 references
Tier 2 supplier thru GIC Nosag Metal for:
1 project – bended tubes for back seat frame 2 projects – metal stamped parts for chair
subassembly 1 project – tube formed.
Parts delivered for client Faurecia
Tier 2 supplier thru GIC Nosag Metal for:
Parts made from stamped metal wire – 1 reference
Parts delivered for client Karcher
Tier 1 supplier for metal handle bars
Parts delivered for client ADIENT – Johnson Controls
NUMBER OF EMPLOYEES: 207
INDIRECT LABOR: 60
- TECHNICAL DEPARTMENT- QUALITY DEPARTMENT- PRODUCTION DEPARTMENT- SUPPLY CHAIN DEPARTMENT- TOOLS AND MAINTENANCE- ACCOUNTING- HUMAN RESOURCES- ADMINISTRATIVE
DIRECT LABOR: 147
- PRESS OPERATORS- HIGH EXPERIENCED WELDERS- 3D BENDING TUBES OPERATORS- CUTTING AND ASSEMBLY MACHINES
OPERATORS- METAL WORKERS- EXPERIENCED TOOLS MAKERS
The strength of the team is in each individual.
QUALIFIED HUMAN RESOURCES
BENDING TUBES – INCREASE CAPACITY WITH HIGH PERFORMANCE MACHINES
AUTOMATIC WELDING Capacity increase
– SECOND WELDING ROBOT
REFURBISH PRODUCTION AND STORAGE FACILITY BASED
ON NEW UPCOMING PROJECTS
Strategy 2018-2019
DEVELOPMENT IN NEW PROCESSES / OPPORTUNITIES
ON THE INTERNAL AND EXTERNAL MARKET
New projects : metal grille, exhaust accessory, articulation, tube formed,
New project for Romania, collaboration with DBV Research, expandable metallic container, for multiple usage purposes - TRIVOL.
New projects ROMCAT 2017
ROMCAT GIC METAL –AVAILABLE PRODUCTION FACILITIES
LOCATION: Curtea de Arges, Romania
AREA BASED ON ACTUAL FACTORY – ONLY NEW FACILITIES:
- Tubes and welding - 1.200 sqm
- Cutting and stamping – 900 sqm;
- Logistic – raw materials - 400 sqm, final products – 400 sqm
MAIN DISTANCES:
- 34 km from Pitesti,
- 150 km from Bucharest.
WHY?
ROMCAT GIC METAL – POTENTIAL PARTNER
Technical and industrial experience
with OEMs
Local manufacturing experience
Resources sharing
Economy of scale
Tight cost policy
Investment on project basis
Competitive products
Competitive cost
Best service for the customer
Competitive cost advantage is achieved by:
Smart design
Local efficient manufacturing
Low overhead and cost sharing
Technology share
Fast responsiveness
Investment done on project basis
CONTACT:ROMCAT GIC METAL ROMANIA
150 Valea Iasului Street, 115300 Curtea de Arges
General Manager: Catalin BADEA
Tel. 0040 248 281550, Fax. 0040 248 280167 [email protected]
Executive Manager: Alin DONCEA
Tel. 0040 248 724052, Fax. 0040 248 724039 [email protected]
Supply Chain Manager: Nicolae Velcea
Tel. 0040 248 724052, Fax. 0040 248 724039 [email protected]