ronacrete 35397 renew concrete repair hong kong data sheets … installation of all systems for...

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Ronacrete (Far East) Ltd. PRODUCT DATA ISO 9001 : 2008 Certificate No.: CC 1983 00 % BIODEGRADABLE PACKAGING 100 % BIODEGRADABLE PACKAGING ISO 14001 : 2004 Certificate No.: CC 3398 Shrinkage Compensated High Flow General Purpose Cement Grout Ronagrout GP Descripon Ronagrout GP is a prepacked single component cemenous general purpose grout. Requiring only the measured addion of clean water to achieve workability from mortar consistency to free flowing grout. Ronagrout GP is suitable for various groung, anchoring and concrete repair applicaons. The performance of the product is cerfied under the Hong Kong Concrete Instutes (HKCI) Product Conformity Cerficaon Scheme for Repair Mortars (PCCS-RM) Class S and is suitable for repairs to concrete with a characterisc strength (fcu) up to at least 40MPa. It can be applied in thick or thin secon and is suitable for structural and non- structural repairs such as honeycomb- ing. Ronagrout GP contains an expan- sive agent to compensate for shrinkage and selement in the plasc state and is specially modified to resist bleeding and segregaon even when exposed to vibraon. The rapid development of strength and high ulmate strength facilitates the early connuaon of work and the installaon of plant and equipment. Benefits Controlled expansion to compensate for shrinkage and selement in plasc state Can be used as a patching mortar or flowable grout Applicaon 10mm up to 100mm thick per layer (Maximum 25mm overhead) Easy to mix and apply Rapid strength gain Can achieve very high compressive, flexural and tensile strengths Monolithic bond to substrate Low VOC Can contribute to LEED cerficaon Project References Include Highways Department Hong Kong Housing Authority Architectural Services Department Uses Groung of precast elements such as wall panels, beams and columns Groung of base plates, hand rails and machine bases Filling of core and rod holes Concrete repairs and patching of high strength structural and non structural concrete surfaces Pressure groung

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Ronacrete (Far East) Ltd.

PRODUCT DATAISO 9001 : 2008

Certificate No.: CC 1983

00%

BIODEGRADABLE PACKAGING

100%

BIODEGRADABLE PACKAGINGISO 14001 : 2004

Certificate No.: CC 3398

Shrinkage Compensated High Flow General Purpose Cement Grout

Ronagrout GP

DescriptionRonagrout GP is a prepacked single component cementitious general purpose grout. Requiring only the measured addition of clean water to achieve workability from mortar consistency to free flowing grout. Ronagrout GP is suitable for various grouting, anchoring and concrete repair applications. The performance of the product is certified under the Hong Kong Concrete Institutes (HKCI) Product Conformity Certification Scheme for Repair Mortars (PCCS-RM) Class S and is suitable for repairs to concrete with a characteristic strength (fcu) up to at least 40MPa. It can be applied in thick or thin section and is suitable for structural and non- structural repairs such as honeycomb-ing. Ronagrout GP contains an expan-sive agent to compensate for shrinkage and settlement in the plastic state and is specially modified to resist bleeding and segregation even when exposed to vibration.

The rapid development of strength and high ultimate strength facilitates the early continuation of work and the installation of plant and equipment.

Benefits Controlled expansion to compensate for shrinkage and settlement in plastic state Can be used as a patching mortar or flowable grout Application 10mm up to 100mm thick per layer (Maximum 25mm overhead) Easy to mix and apply Rapid strength gain Can achieve very high compressive, flexural and tensile strengths Monolithic bond to substrate Low VOC Can contribute to LEED certification

Project References Include Highways Department Hong Kong Housing Authority Architectural Services Department

Uses Grouting of precast elements such as wall panels, beams and columns Grouting of base plates, hand rails and machine bases Filling of core and rod holes Concrete repairs and patching of high strength structural and non structural concrete surfaces Pressure grouting

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DisclaimerThe information herein is liable to modification in the light of experience and ongoing development. Before use you are advised to check with Ronacrete (Far East) Ltd. to ensure this is the latest issue. Any person or company using the product without first enquiring about its suitability for the intended use does so at their own risk and Ronacrete (Far East) Ltd. can accept no responsibility for the results or for any loss or damage arising out of such use. Unless otherwise stated all data shown is typical laboratory results achieved in ideal conditions, site results may differ.Ronacrete (Far East) Ltd. is the Marble Patron Member of Hong Kong Green Building Council (HKGBC) in 2015. For the latest membership status of Ronacrete (Far East) Ltd. in HKGBC, please refer to the HKGBC official website.

Concrete Repair

www.ronacrete.com.hk

Ronacrete (Far East) Limited 16/F., 3 Lockhart Road, Wanchai, Hong Kong SAR Tel : (852) 2865 5872 Fax : (852) 2865 5568 E-mail : [email protected]

HKCRWA

RFE

CR

003

/Jul

201

5

Specification ClauseThe Non-Shrink Grout shall be Ronagrout GP by Ronacrete (Far East) Limited, tel. (852) 2865 5872. Where required the primer for steel and concrete shall be Ronafix Bond Coat. Apply in accordance with manufacturer’s instructions.

Additional Characteristics*Test Method Test Description Age at Test Ronagrout GP Ronagrout GP Typical Performance @ Typical Performance @ flowable consistency mortar consistency Water Addition 5.0L / 25kg 3.5L / 25kgTM1 Compressive strength (MPa) 3 days 30 MPa 42 MPaTM1 Compressive strength (MPa) 7 days 44 MPa 70 MPaTM1 Compressive strength (MPa) 28 days 53 MPa 80 MPaASTM C939-97 Flow Test (s) N/A ~30 seconds N/AASTM C827-95a ExpansionTest (%) N/A 2% N/AASTM C940-89 Bleed Test (%) N/A NIL N/AASTM C953-87 Initial Set (h)** N/A ~5h N/ABS 1881 : Part 124 Chloride Content (%) by mass of cement N/A 0.00 % 0.00 %USEPA Method 24 VOC content (g/L) N/A <10g/L <10g/L

PackagingRonagrout GP is supplied in 25kg bag. The approximate yield is 13.5 litres depending on the amount of water added and the mixing method used.

Surface PreparationGenerally the concrete substrate must be clean, sound and free from all deleterious material. Laitance, dirt and contamination must be removed by water jetting, scabbling, grit blasting or similar following which all dust and debris must be removed. Bolt holes and fixing pockets must be free of any dirt or debris, base plates must be free of oil, grease and loose rust.For concrete repair application, all defective concrete should be removed to leave a sound stable substrate for the repair material. Loose rust and scale should be removed from exposed reinforcement and reinforcement should be primed. Cut around the perimeter of the repair areas to a minimum depth of 20mm to avoid feather edges and prime if necessary.Surface Priming Concrete surfaces to be primed must first be thoroughly wetted with clean water. Mix the primer by the following ratio: Ronafix : Cement = 1:1.5 by volume OR 1:2.0 by weight Prime the steel reinforcement and allow to become tacky Prime the steel reinforcement again and the previously dampened concrete surfaces.FormworkFormwork must be grout tight and rigid enough to prevent deformation during the grouting process. Formwork should be so designed as to enable a hydrostatic head to be maintained at all times during the grouting operation. Unrestrained areas around the element to be grouted should be kept to a minimum.MixingA mechanical forced action mixer is required, specialist equipment is best but a heavy duty drill with a stirring type mixing blade should be suitable. Place the correct amount of water into the mixer and slowly add the entire 25kg bag of Ronagrout GP whilst continuously mixing.Ronagrout GP should be mixed for at least 5 minutes until a smooth and lump free consistency is achieved. Ronacrete recommend high speed mixing followed by 1 minute of low speed mixing to ensure that all entrapped air is able to escape.For trowel or patch repair application water addition should be in the range 3.6 to 5.0L per 25kg bag. For pourable application the water should be in the range 4.0 to 5.0L per 25kg bag. For free flow grouting applications the water addition should be 5.0L per 25kg bag.

For void free grouting the number of personnel and the capacity of the mixing equipment must be sufficient to enable grouting to be carried out in a single continuous operation.InstallationRonagrout GP can be placed in thicknesses ranging from 10mm to 100mm in one single application. For application thicknesses over 100mm Ronagrout GP can be extended with the addition of a clean, sound and well graded 5mm to 10mm aggregate. A maximum of 25kg of aggregate per 25kg of Ronagrout GP is recommended.For vertical and overhead patch repair works Ronacrete recommend keeping the water addition to a minimum and limiting layer thicknesses to 25mm.Detailed information and guidance on the design of formwork and the flow characteristics of the grout can be obtained from Ronacrete technical department but for estimating purposes a 200mm head of Ronagrout GP will flow approximately 2m through a gap of 20mm.Storage and Shelf LifeShelf Life is 9 months. Store in the original and unopened bags in dry conditions. Exposure to high humidity and/or high temperature may reduce the shelf life.Health and SafetyRonagrout GP is non-hazardous although protective clothing such as goggles, overalls and gloves is recommended to prevent prolonged skin contact, inhalation or ingestion.In the event of skin contact, wash with soap and water. Seek medical advice if irritation or pain occurs. In the event of eye contact, irrigate with plenty of clean water and seek immediate medical advice. In the event of ingestion, wash mouth with plenty of clean water. Do not induce vomiting. Seek medical advice.Technical Service and SupportRonacrete provide free technical advice and support during design and installation of all systems for flooring, concrete repair, bonding, bedding and waterproofing. If you need any further information including method statement or additional technical data, contact the Ronacrete Technical Department on (852) 2866 4365 or visit our web site www.ronacrete.com.hk.GuaranteeRonacrete products are guaranteed fit for purpose and of merchantable quality.

Application (*Please Refer to the Method Statement and MSDS)

*This data is not required by the Product Conformity Certification Scheme and is for informational purposes only.**This data is a laboratory test conducted at 27˚C, set times on site will vary according to site conditions.

Technical Data (Ronagrout GP)Characteristics For Repair Mortar (from PCCS-RM Cl. 5.1 Table 1)Test Method Test Description Age at Test PCCS-RM Ronagrout GP PCCS-RM Result Specification Typical Performance @ (Class S fcu 40) flowable consistencyTM1 Compressive Strength (MPa) 28 days ≧47 53 MPa Complies

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