rotating electrical machines - emerson
TRANSCRIPT
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Increase energy savings and minimize maintenance costs. Electric motors and drives
Presented by Torben Ralph Nielsen
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Emerson Industrial Automation - Marine
Rotating electric machines and power electronics
Softstarters
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Emerson Industrial Automation - Artificial Lift
Highly efficient and
robust Reciprocating
Rod Pumps (RRP)
solutions
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Fuel Saving Solutions
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Fuel Saving Solutions
Optimizing the process
Optimizing the products
Saving maintenance costs
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Fuel Saving Solution electrical motors and drives
Main objectives
Cooling Pumps and fans
HVAC
Compressors
Hydraulic systems
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Fuel Saving Solution electrical motors and drives
Main objectives
Cooling Pumps and fans
HVAC
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8 Emerson Confidential
Basic points for the fuel save solutions
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9 Emerson Confidential
Pumps and fans running DOL
400V Supply
M Always maximum power
Seawater pumps
Engineroom fans
Designed for ‘Worst-Case Scenario’
- Maximum watertemperature
- Maximum engine room temperature
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10 Emerson Confidential
Introduce the Emerson energy saving solution
400V Supply
M Reduce speed and maintain ideal temperature
Energy Saving
Solution
Seawater pumps
Engineroom fans
Water temperature
Air temperature/pressure
Adjust speed = reduce power = save energy
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11 Emerson Confidential
Installation seawater pumps and engine room fans
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12 Emerson Confidential
Waste of energy: mixing cold and hot to get 36°C
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13 Emerson Confidential
Principle of the LT cooling water system UNIDRIVE M (1/2)
UNIDRIVE M (2/2)
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14 Emerson Confidential
Engine room fan and Unidrive M control box
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15 Emerson Confidential
Seawater pump can be reduced to 45Hz
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16 Emerson Confidential
Engine Room Fan can be reduced to 30Hz
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Reduce Costs
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18 Emerson Confidential
Energy Saving Estimator
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19 Emerson Confidential
Calculate the return on investment
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Fuel Saving Solution electrical motors and drives
Main objectives
Cooling Pumps and fans
HVAC
Compressors
Hydraulic systems
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21 Emerson Confidential
Compressor optimization
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23 Emerson Confidential
Typical installation
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24 Emerson Confidential
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Fuel Saving Solution electrical motors and drives
Main objectives
Cooling Pumps and fans
HVAC
Compressors
Hydraulic systems
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26 Emerson Confidential
Deck Equipment
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27 Emerson Confidential
Emerson Industrial Automation - Marine Hydraulic systems
Hydraulic power units are an ideal application for variable speed drives,
which can run in setpoint control mode. By receiving inputs representing
flow rate or pressure, the drive can maintain just the right pump speed to
accurately hold a setpoint. Higher efficiency gained by using the VFD
results in less heat to be dissipated. Benefits of noise reduction and
energy savings can be achieved on both variable speed pressure
compensated and fixed displacement pumps.
Conventional hydraulic
system VSD controlled hydraulic system
38kW x 7200h x $.10/kWh =
$27,360/Year
25kW x 7200h x $.10/kWh = $18,000/Year
Total annual energy saving = $
9.360/Year
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Fuel Saving Solution electrical motors and drives
Optimizing the products
AC asynchroneus Induction motors
AC synchroneus Permanent Magnet motors
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Reduced maintenance costs Electrical motors and drives
Our new range of IFT AC induction motors have:
• Reduced mechanical, magnetic and electric losses
• New improved materials and lubricants
• 25% thermal reserve
• High η
AC permanent magnet motor
• No induction current in the rotor = less heat generated
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30 Emerson Confidential
Motors improved
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Reduced maintenance costs Electrical motors and drives
Large motors started directly or by a Y/Δ device will cause a high inrush current
which is harsh to the windings and has a significant impact on mechanical parts
like couplings.
The combination of new motor technology and optimization of the proces by using
variable speed, will result in motors with a lower operating temperature (and noise
level).
Longer lubrication intervals
Increased bearing life time
Insulation life time extended
Less mechanical wear on e.g. couplings
Less impact on electrical parts like winding heads
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32 Emerson Confidential
ErP : IE3 or IE2 + drive?
Make the best choice:
fixed or variable speed ?
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Thank you for your attention
Enjoy the rest of the conference.