rotating itp

6
DOC No:- PLL/ROTATING/ITP/ 07 REV 0 WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India PMC: M/s. ENGINEERS INDIA LTD Sub.Contractor : M/s. PUNJ LLOYD LTD Activity Description PLL LINDE/SECL EIL Documents A PRIOR TO ERECTION (ROTATING EQUIPMENTS) 1 Incoming Project material a) Contractor' s supply meterial check / testing P I HP IMIR b) Material traceability P I RW IMIR c) Storage and handling P I RW IMIR d)Damage P I HP IMIR 2 Calibration of testing / Checking equipments P RW RW Testing Lab report 3 a) Working Radius P I RW APPROVED SAFETY / REGGING PROCEDRE b)Swing obstruction P I RW c) Load chart Etc. P I RW d) Availability of Tools and tackles P I RW P I RW P I RW 4 Pre Installation check PLL/ROTATING/F-02 P I HP PLL/ROTATING/F-02 P I S PLL/ROTATING/F-02 c) Pad plate elevation and livel check P I S PLL/ROTATING/F-02 d)Check Dimension of Anchor bolt P I S PLL/ROTATING/F-02 e)Check pad plate for damage P I S PLL/ROTATING/F-02 f)Positioning of Equipment for Erection P I S PLL/ROTATING/F-02 P I S PLL/ROTATING/F-02 II) Critical Equipment P I HP h) Placement of Shims (as required) P I S PLL/ROTATING/F-02 i) Level / elevation of base frame P I S PLL/ROTATING/F-03 j) Distance between coupling P I S PLL/ROTATING/F-06 P I HP SIGN. NAME DATE INSPECTION AND TEST PLAN FOR MECHANICAL WORKS(ROTATING) PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED CRACKER UNITProject : Sl. No. Erection scheme verification (in case of heavy lift) e) Ensure any temporary platform or scaffolding requirement. f) Placement of main and Trailing crane as per approved rigging procedure. a) As Built condition of foundation (Foundation Acceptance Report) b)Identification marking, Dimensional and visual check centre line and marking g)Chipping and roughening of Pocket / top of foundation I ) Normal Equipment k) Availibility of Vendor Person at site ( for Critical Equipment ) REPORT TO BE PROVIDED BY VENDER REPRESENTATIVE

Upload: bhanu

Post on 26-Nov-2014

223 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: Rotating Itp

DOC No:- PLL/ROTATING/ITP/ 07 REV 0

WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India

PMC: M/s. ENGINEERS INDIA LTD

Sub.Contractor : M/s. PUNJ LLOYD LTD

Activity Description PLL LINDE/SECL EIL Documents

A PRIOR TO ERECTION (ROTATING EQUIPMENTS)

1 Incoming Project material

a) Contractor' s supply meterial check / testing P I HP IMIR

b) Material traceability P I RW IMIR

c) Storage and handling P I RW IMIR

d)Damage P I HP IMIR

2 Calibration of testing / Checking equipments P RW RW Testing Lab report

3 Erection scheme verification (in case of heavy lift)

a) Working Radius P I RW

APPROVED SAFETY / REGGING PROCEDRE

b)Swing obstruction P I RW

c) Load chart Etc. P I RW

d) Availability of Tools and tackles P I RW

P I RW

P I RW

4 Pre Installation check PLL/ROTATING/F-02

P I HP PLL/ROTATING/F-02

P I S PLL/ROTATING/F-02

c) Pad plate elevation and livel check P I S PLL/ROTATING/F-02

d)Check Dimension of Anchor bolt P I S PLL/ROTATING/F-02

e)Check pad plate for damage P I S PLL/ROTATING/F-02

f)Positioning of Equipment for Erection P I S PLL/ROTATING/F-02

P I SPLL/ROTATING/F-02

II) Critical Equipment P I HP

h) Placement of Shims (as required) P I S PLL/ROTATING/F-02

i) Level / elevation of base frame P I S PLL/ROTATING/F-03

j) Distance between coupling P I S PLL/ROTATING/F-06

P I HP

SIGN.

NAME

DATE

INSPECTION AND TEST PLAN FOR MECHANICAL WORKS(ROTATING)

PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED CRACKER UNITProject :

Sl. No.

e) Ensure any temporary platform or scaffolding requirement.

f) Placement of main and Trailing crane as per approved rigging procedure.

a) As Built condition of foundation (Foundation Acceptance Report)

b)Identification marking, Dimensional and visual check centre line and marking

g)Chipping and roughening of Pocket / top of foundation I ) Normal Equipment

k) Availibility of Vendor Person at site ( for Critical Equipment )

REPORT TO BE PROVIDED BY VENDER REPRESENTATIVE

Page 2: Rotating Itp

Prepared & Checked by (PLL) Approved By (LINDE/SCEL) Reviewed & Approved by ( EIL)

Page 1 of 2

Page 3: Rotating Itp

DOC No:- PLL/ROTATING/ITP/ 07 REV 0

WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India

PMC: M/s. ENGINEERS INDIA LTD

Sub.Contractor : M/s. PUNJ LLOYD LTD

Activity Description PLL LINDE/SECL EIL Documents

A ALIGNMENT

1 Priliminary Alignment (before grouting)

a) Coupling Hubs installation P I S PLL/ROTATING/F-06

b) Soft foot P I S PLL/ROTATING/F-06

c) Coupling alignment P I S PLL/ROTATING/F-06

d) Release for grouting (critical equipment ) P HP HP PLL/ROTATING/F-04

2 Grouting works

a) Grouting material P HP S PLL/ROTATING/F-05

b) Grouting Clearance P I S PLL/ROTATING/F-05

c) Curing of Grout. P I S PLL/ROTATING/F-05

d) Temperature check during grouting P I S PLL/ROTATING/F-05

e) Lab testing (if any ) P W S PLL/ROTATING/F-05

3 Flange alignment

a) Parallelism / Squareness P I S PLL/ROTATING/F-06

b) Clearance P I S PLL/ROTATING/F-06

c) Concentricity P I S PLL/ROTATING/F-06

4 Flange alignment (after piping , hydro test,& solo run test)

a) Soft foot P I S PLL/ROTATING/F-06

b) Check Distence Between Shaft Ends (DBSE) P I W PLL/ROTATING/F-06

c) Coupling alignment (without piping ) P I W PLL/ROTATING/F-06

d ) Coupling alignment (with piping ) P I HP PLL/ROTATING/F-06

e) Al protection and sefety guard installation. P I S PLL/ROTATING/F-06

f) Bolt Tightening Equipment and connected piping. P I S PLL/ROTATING/F-06

g)Boxing - Up P HP HP PLL/ROTATING/F-07

h) No load Run of Motors P I HP ELECTRICAL ITP FORMET WILL APPLY

i) Re-Coupling of motors & Reconfirmation f Alignment P I HP PLL/ROTATING/F-06

LEGEND-

W : Witness point

RW : Random Witness

HP : HOLD POINTS : Surviellance

I : 100% Examination by Contractor

SIGN.

NAME

DATE

Prepared & Checked by (PLL) Approved By (LINDE/SCEL) Reviewed & Approved by ( EIL)

INSPECTION AND TEST PLAN FOR MECHANICAL WORKS(ROTATING)

PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED CRACKER UNITProject :

Sl. No.

Page 4: Rotating Itp

Page 2 of 2